MD+PRO Series Wire Dia.

and Type Material Type Class

Digest .008 hard brass STEEL Standard

Thickness 0.25 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 941 HP 0.080
1 1001 HP 0.260 0.00510 0.00640 0.00660 Nozzle Gap
2 1002 MP 0.310 - 0.00440 0.00460 Upper .008"
3 1003 LC 0.240 - - 0.00420 Lower .004"
4 - - -
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 50 30 14

Thickness 0.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 941 HP 0.080
1 1011 HP 0.160 0.00530 0.00670 0.00690 Nozzle Gap
2 1012 MP 0.240 - 0.00450 0.00470 Upper .008"
3 1013 LC 0.180 - - 0.00420 Lower .004"
4 - - -
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 50 30 14

Thickness 0.75 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 942 HP 0.040
1 1021 HP 0.100 0.00540 0.00680 0.00710 Nozzle Gap
2 1022 MP 0.180 - 0.00440 0.00470 Upper .008"
3 1023 LC 0.150 - - 0.00420 Lower .004"
4 - - -
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 16

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .008 hard brass STEEL Standard

Thickness 1 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 943 HP 0.030
1 1031 HP 0.080 0.00560 0.00640 0.00700 0.00730 Nozzle Gap
2 1032 MP 0.280 - 0.00440 0.00500 0.00530 Upper .008"
3 1033 MP 0.200 - - 0.00440 0.00470 Lower .004"
4 1034 LC 0.200 - - - 0.00420
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 1.25 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 943 HP 0.030
1 1041 HP 0.070 0.00560 0.00650 0.00700 0.00730 Nozzle Gap
2 1042 MP 0.260 - 0.00450 0.00500 0.00530 Upper .008"
3 1043 MP 0.180 - - 0.00440 0.00470 Lower .004"
4 1044 LC 0.190 - - - 0.00420
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 1.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 943 HP 0.030
1 1051 HP 0.060 0.00560 0.00650 0.00710 0.00740 Nozzle Gap
2 1052 MP 0.260 - 0.00450 0.00510 0.00540 Upper .008"
3 1053 MP 0.160 - - 0.00450 0.00480 Lower .004"
4 1054 LC 0.190 - - - 0.00420
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .008 hard brass STEEL Standard

Thickness 1.75 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1061 HP 0.050 0.00570 0.00650 0.00710 0.00730 Nozzle Gap
2 1062 MP 0.260 - 0.00450 0.00510 0.00530 Upper .008"
3 1063 MP 0.170 - - 0.00450 0.00470 Lower .004"
4 1064 LC 0.180 - - - 0.00420
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 2 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1071 HP 0.040 0.00580 0.00650 0.00710 0.00730 Nozzle Gap
2 1072 MP 0.260 - 0.00450 0.00510 0.00530 Upper .008"
3 1073 MP 0.180 - - 0.00450 0.00470 Lower .004"
4 1074 LC 0.180 - - - 0.00420
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 2.25 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1081 HP 0.040 0.00580 0.00670 0.00730 0.00750 Nozzle Gap
2 1082 MP 0.240 - 0.00450 0.00510 0.00530 Upper .008"
3 1083 MP 0.160 - - 0.00450 0.00470 Lower .004"
4 1084 LC 0.170 - - - 0.00420
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .008 hard brass STEEL Standard

Thickness 2.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1091 HP 0.040 0.00580 0.00670 0.00730 0.00750 Nozzle Gap
2 1092 MP 0.220 - 0.00450 0.00510 0.00530 Upper .008"
3 1093 MP 0.140 - - 0.00450 0.00470 Lower .004"
4 1094 LC 0.160 - - - 0.00420
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 2.75 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1101 HP 0.030 0.00580 0.00670 0.00730 0.00740 Nozzle Gap
2 1102 MP 0.200 - 0.00460 0.00520 0.00530 Upper .008"
3 1103 MP 0.140 - - 0.00460 0.00470 Lower .004"
4 1104 LC 0.140 - - - 0.00430
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 3 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1111 HP 0.020 0.00580 0.00690 0.00750 0.00770 Nozzle Gap
2 1112 MP 0.180 - 0.00460 0.00520 0.00540 Upper .008"
3 1113 MP 0.140 - - 0.00460 0.00480 Lower .004"
4 1114 LC 0.130 - - - 0.00430
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .008 hard brass STEEL Standard

Thickness 3.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1121 HP 0.020 0.00580 0.00710 0.00785 0.00810 Nozzle Gap
2 1122 MP 0.180 - 0.00460 0.00535 0.00560 Upper .008"
3 1123 MP 0.130 - - 0.00460 0.00485 Lower .004"
4 1124 LC 0.110 - - - 0.00430
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness 4 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 944 HP 0.020
1 1131 HP 0.020 0.00590 0.00720 0.00805 0.00835 Nozzle Gap
2 1132 MP 0.180 - 0.00460 0.00545 0.00575 Upper .008"
3 1133 MP 0.130 - - 0.00460 0.00490 Lower .004"
4 1134 LC 0.090 - - - 0.00430
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 55 40 32 16

Thickness inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A
1 Nozzle Gap
2 - Upper
3 - - Lower
4 - - -
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra

Version 1.0 (09-05)

 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 0.250 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2

E-pack Number Eno 941 1001 1002 1003
Power Supply PS HP HP MP LC
Servo SV NM NM NM NM
Voltage Open Vo 12 16 3 3
Power Setting IP 5 6 6 3
Off Time OFF 1 1 1 10
Stabilizer A SA 3 3 2 2
Stabilizer B SB 12 10 8 8
Stabilizer C SC 1 1 1 1
Stabilizer E SE 4 5 1 1
Voltage Gap VG 50 42 46 60
Fine Machining FM OFF OFF OFF OFF
Wire Speed WS 8 12 12 12
Wire Tension WT 7 8 10 10
Pre-Tension PT 14 14 14 14
Flow Balance FB NM NM NM NM
Liquid Quantity LQ 12 14 4 4
Liquid Resistivity LR 9 9 9 9
Feedrate Address FA 0.080 0.260 0.310 0.240
Offset Value(s) H -------- 1 2 3
Rough Cut -------- 0.00510 -------- --------
Rough & 1 Skim -------- 0.00640 0.00440 --------
Rough & 2 Skims -------- 0.00660 0.00460 0.00420
Rough & 3 Skims --------
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .480 ~ .520 .500 ~ .600 .460 ~ .540
Average Voltage Gap VG ~ 40 ~ 44 44 ~ 48 70 ~ 90
Avg. Linear Feedrate ALF 27.05 14.51 9.75
Surface Finish(µ in) Ra ~ 45 ~ 55 26 ~ 34 12 ~ 16

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 0.500 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2

E-pack Number Eno 941 1011 1012 1013
Power Supply PS HP HP MP LC
Servo SV NM NM NM NM
Voltage Open Vo 12 16 4 3
Power Setting IP 5 6 8 3
Off Time OFF 1 1 1 10
Stabilizer A SA 3 3 2 2
Stabilizer B SB 12 10 8 8
Stabilizer C SC 1 1 1 1
Stabilizer E SE 4 5 1 1
Voltage Gap VG 50 42 50 57
Fine Machining FM OFF OFF OFF OFF
Wire Speed WS 8 12 12 12
Wire Tension WT 7 8 10 10
Pre-Tension PT 14 14 14 14
Flow Balance FB NM NM NM NM
Liquid Quantity LQ 12 14 4 4
Liquid Resistivity LR 9 9 9 9
Feedrate Address FA 0.080 0.160 0.240 0.180
Offset Value(s) H -------- 1 2 3
Rough Cut -------- 0.00530 -------- --------
Rough & 1 Skim -------- 0.00670 0.00450 --------
Rough & 2 Skims -------- 0.00690 0.00470 0.00420
Rough & 3 Skims --------
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .260 ~ .290 .160 ~ .240 .340 ~ .420
Average Voltage Gap VG ~ 36 ~ 41 49 ~ 53 66 ~ 78
Avg. Linear Feedrate ALF 15.99 6.80 5.40
Surface Finish(µ in) Ra ~ 45 ~ 55 26 ~ 34 12 ~ 16

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 0.750 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2

E-pack Number Eno 942 1021 1022 1023
Power Supply PS HP HP MP LC
Servo SV NM NM NM NM
Voltage Open Vo 12 16 5 3
Power Setting IP 7 8 10 3
Off Time OFF 1 1 1 9
Stabilizer A SA 3 4 2 2
Stabilizer B SB 12 9 8 7
Stabilizer C SC 1 1 1 1
Stabilizer E SE 4 5 1 1
Voltage Gap VG 50 40 49 60
Fine Machining FM OFF OFF OFF OFF
Wire Speed WS 8 12 12 12
Wire Tension WT 7 8 10 10
Pre-Tension PT 14 14 14 14
Flow Balance FB NM NM NM NM
Liquid Quantity LQ 12 14 4 4
Liquid Resistivity LR 9 9 9 9
Feedrate Address FA 0.040 0.100 0.180 0.150
Offset Value(s) H -------- 1 2 3
Rough Cut -------- 0.00540 -------- --------
Rough & 1 Skim -------- 0.00680 0.00440 --------
Rough & 2 Skims -------- 0.00710 0.00470 0.00420
Rough & 3 Skims --------
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .190 ~ .220 .220 ~ .300 .280 ~ .360
Average Voltage Gap VG ~ 38 ~ 42 46 ~ 54 60 ~ 80
Avg. Linear Feedrate ALF 12.04 6.28 4.63
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 1.000 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 943 1031 1032 1033 1034
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 10 4 4
Power Setting IP 7 9 11 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 4 2 2 2
Stabilizer B SB 12 9 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 53 49 50
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.030 0.080 0.280 0.200 0.200
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00560 -------- -------- --------
Rough & 1 Skim -------- 0.00640 0.00440 -------- --------
Rough & 2 Skims -------- 0.00700 0.00500 0.00440 --------
Rough & 3 Skims -------- 0.00730 0.00530 0.00470 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .150 ~ .180 .380 ~ .460 .200 ~ .280 .400 ~ .480
Average Voltage Gap VG ~ 40 ~ 44 48 ~ 56 46 ~ 54 55 ~ 75
Avg. Linear Feedrate ALF 10.13 6.92 4.67 3.91
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 1.250 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3
E-pack Number Eno 943 1041 1042 1043 1044
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 10 4 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 4 2 2 2
Stabilizer B SB 12 9 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 55 49 50
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.030 0.070 0.260 0.180 0.190
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00560 -------- -------- --------
Rough & 1 Skim -------- 0.00650 0.00450 -------- --------
Rough & 2 Skims -------- 0.00700 0.00500 0.00440 --------
Rough & 3 Skims -------- 0.00730 0.00530 0.00470 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .130 ~ .150 .280 ~ .360 .180 ~ .260 .300 ~ .420
Average Voltage Gap VG ~ 38 ~ 42 50 ~ 58 46 ~ 54 55 ~ 75
Avg. Linear Feedrate ALF 8.83 5.91 4.01 3.41
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 1.500 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 943 1051 1052 1053 1054
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 10 4 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 10 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 36 55 49 50
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.030 0.060 0.260 0.160 0.190
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00560 -------- -------- --------
Rough & 1 Skim -------- 0.00650 0.00450 -------- --------
Rough & 2 Skims -------- 0.00710 0.00510 0.00450 --------
Rough & 3 Skims -------- 0.00740 0.00540 0.00480 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .115 ~ .135 .240 ~ .320 .160 ~ .240 .360 ~ .440
Average Voltage Gap VG ~ 34 ~ 38 50 ~ 58 46 ~ 54 55 ~ 75
Avg. Linear Feedrate ALF 7.53 4.90 3.36 2.91
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 1.750 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3
E-pack Number Eno 944 1061 1062 1063 1064
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 10 4 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 9 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 36 54 48 50
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.050 0.260 0.170 0.180
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00570 -------- -------- --------
Rough & 1 Skim -------- 0.00650 0.00450 -------- --------
Rough & 2 Skims -------- 0.00710 0.00510 0.00450 --------
Rough & 3 Skims -------- 0.00730 0.00530 0.00470 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .095 ~ .115 .220 ~ .300 .200 ~ .280 .360 ~ .440
Average Voltage Gap VG ~ 34 ~ 38 50 ~ 58 44 ~ 48 50 ~ 70
Avg. Linear Feedrate ALF 6.50 4.29 3.13 2.72
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 2.000 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 944 1071 1072 1073 1074
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 10 4 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 10 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 36 53 46 50
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.040 0.260 0.180 0.180
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00580 -------- -------- --------
Rough & 1 Skim -------- 0.00650 0.00450 -------- --------
Rough & 2 Skims -------- 0.00710 0.00510 0.00450 --------
Rough & 3 Skims -------- 0.00730 0.00530 0.00470 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .080 ~ .100 .200 ~ .280 .240 ~ .320 .360 ~ .440
Average Voltage Gap VG ~ 34 ~ 38 50 ~ 58 44 ~ 48 50 ~ 70
Avg. Linear Feedrate ALF 5.47 3.68 2.90 2.54
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 2.250 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 944 1081 1082 1083 1084
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 11 5 6
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 10 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 39 50 45 45
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.040 0.240 0.160 0.170
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00580 -------- -------- --------
Rough & 1 Skim -------- 0.00670 0.00450 -------- --------
Rough & 2 Skims -------- 0.00730 0.00510 0.00450 --------
Rough & 3 Skims -------- 0.00750 0.00530 0.00470 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .070 ~ .090 .190 ~ .270 .200 ~ .280 .340 ~ .420
Average Voltage Gap VG ~ 36 ~ 40 48 ~ 54 44 ~ 48 50 ~ 70
Avg. Linear Feedrate ALF 4.69 3.23 2.53 2.24
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 2.500 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 944 1091 1092 1093 1094
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 10 4 5
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 10 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 38 50 45 45
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.040 0.220 0.140 0.160
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00580 -------- -------- --------
Rough & 1 Skim -------- 0.00670 0.00450 -------- --------
Rough & 2 Skims -------- 0.00730 0.00510 0.00450 --------
Rough & 3 Skims -------- 0.00750 0.00530 0.00470 0.00420
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .060 ~ .080 .180 ~ .260 .140 ~ .220 .320 ~ .400
Average Voltage Gap VG ~ 36 ~ 40 46 ~ 54 44 ~ 48 50 ~ 70
Avg. Linear Feedrate ALF 3.92 2.78 2.17 1.95
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 2.750 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3
E-pack Number Eno 944 1101 1102 1103 1104
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 11 5 6
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 10 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 39 49 45 45
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.030 0.200 0.140 0.140
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00580 -------- -------- --------
Rough & 1 Skim -------- 0.00670 0.00460 -------- --------
Rough & 2 Skims -------- 0.00730 0.00520 0.00460 --------
Rough & 3 Skims -------- 0.00740 0.00530 0.00470 0.00430
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .050 ~ .070 .160 ~ .240 .140 ~ .220 .250 ~ .330
Average Voltage Gap VG ~ 36 ~ 40 44 ~ 52 44 ~ 48 50 ~ 70
Avg. Linear Feedrate ALF 3.40 2.49 2.00 1.79
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 3.000 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 944 1111 1112 1113 1114
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 12 6 7
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 4 2 2 2
Stabilizer B SB 12 11 8 6 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 48 44 45
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.020 0.180 0.140 0.130
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00580 -------- -------- --------
Rough & 1 Skim -------- 0.00690 0.00460 -------- --------
Rough & 2 Skims -------- 0.00750 0.00520 0.00460 --------
Rough & 3 Skims -------- 0.00770 0.00540 0.00480 0.00430
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .040 ~ .060 .140 ~ .220 .140 ~ .220 .240 ~ .320
Average Voltage Gap VG ~ 38 ~ 42 44 ~ 52 42 ~ 46 55 ~ 75
Avg. Linear Feedrate ALF 2.88 2.21 1.83 1.64
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 3.500 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 944 1121 1122 1123 1124
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 13 10 8
Power Setting IP 7 9 12 9 3
Off Time OFF 1 1 1 1 10
Stabilizer A SA 3 4 2 2 2
Stabilizer B SB 12 12 8 6 7
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 41 45 43 46
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.020 0.180 0.130 0.110
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00580 -------- -------- --------
Rough & 1 Skim -------- 0.00710 0.00460 -------- --------
Rough & 2 Skims -------- 0.00785 0.00535 0.00460 --------
Rough & 3 Skims -------- 0.00810 0.00560 0.00485 0.00430
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .025 ~ .045 .140 ~ .220 .140 ~ .220 .200 ~ .280
Average Voltage Gap VG ~ 40 ~ 44 42 ~ 50 40 ~ 44 55 ~ 75
Avg. Linear Feedrate ALF 2.19 1.77 1.51 1.35
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.008 hard brass STEEL Standard 4.000 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3

E-pack Number Eno 944 1131 1132 1133 1134
Power Supply PS HP HP MP MP LC
Servo SV NM NM NM NM NM
Voltage Open Vo 12 16 14 14 9
Power Setting IP 7 9 12 10 3
Off Time OFF 1 1 1 1 9
Stabilizer A SA 3 4 2 2 2
Stabilizer B SB 12 12 8 6 7
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 42 42 47
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 7 8 10 10 10
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 6 6 6
Liquid Resistivity LR 9 9 9 9 9
Feedrate Address FA 0.020 0.020 0.180 0.130 0.090
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00590 -------- -------- --------
Rough & 1 Skim -------- 0.00720 0.00460 -------- --------
Rough & 2 Skims -------- 0.00805 0.00545 0.00460 --------
Rough & 3 Skims -------- 0.00835 0.00575 0.00490 0.00430
Rough & 4 Skims --------
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 2.2 2.2 2.2
Lower Flow Rate 5.0 6.0 2.0 2.0 2.0
RESULTS
Feedrate Cutting FC ~ .020 ~ .040 .120 ~ .200 .100 ~ .180 .160 ~ .240
Average Voltage Gap VG ~ 40 ~ 44 40 ~ 48 40 ~ 44 55 ~ 75
Avg. Linear Feedrate ALF 1.88 1.55 1.31 1.18
Surface Finish(µ in) Ra ~ 50 ~ 60 36 ~ 44 28 ~ 36 14 ~ 18

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)