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SEM659C Wheel Loader

Periodic Maintenance
Manual

Shandong SEM Machinery Co., Ltd


The People’s Republic of China
Periodic Maintenance Basic Knowledge
Wheel loader Periodic Maintenance includes the following
content:
• Daily maintenance
• Initial maintenance

• Every 250 service hours/a month (PM1)


• Every 250 service hours/three months (PM2)
• Every 1000 service hours/six months (PM3)
• Every 2000 service hours/a year (PM4)
The service hour meter determines the maintenance intervals
or calendar intervals (daily, weekly, monthly, etc.). Maintenance
procedures are stated in this manual. SEM requested maintenance
should be done either by the service hour meter or the time
interval, whichever occurs first. Under extremely severe, dusty or
wet operating conditions, more frequent lubrication than is
specified in the maintenance intervals schedule might be
necessary.

Other than daily maintenance schedules, four periodic


maintenance points should be considered: PM250: every 250
service hours, PM500: every 500 service hours, PM1000: every
1000 service hours, and PM2000: every 2000 service hours

During maintenance, daily maintenance and initial maintenance of


related components should be strictly performed. Then, perform
respective periodic maintenance according to specific service hour.

IMPORTANT NOTICE!!!
• Warning: Please use the spare parts approved by SEM or
SEM dealer. The use unauthorized spare parts, may cause
secure problems and reduce the service life of machine

Original Maintenance parts from use the spare parts approved


by SEM or SEM dealer. The use unauthorized spare parts,
may cause secure problems and reduce the service life of
machine.,,SEM will not responsible for that.
SEM659C Maintenance parts list

1. Maintenance periodic list


A. Oil fuel classes
The list includes Periodic Maintenance usage of SEM special oil fuel. Detailed
operation methods refer “Operation and Maintenance Manual” or attached CD.

Interval time (h) Demand (L) Location


The first 50 27.5 Engine
The first 250 52 Gear box
The first 500 40 Front drive axle
The first 500 40 Rear drive axle
250 27.5 Engine
1000 52 Gear box
1000 40 Front drive axle
1000 40 Rear drive axle
2000 235 Hydraulic tank

B. Security classes
The list includes the machine has a great influence of SEM659C special oil
fuel and parts list, Detailed operation methods refer “Operation and
Maintenance Manual” or attached CD.

Interval time(h) TYPE Demand(L) Where


1000 SAEJ703 DOT4 or
5 Air pressure booster
DOT3
C. Filter classes
The list includes Periodic Maintenance usage of SEM filter; detailed operation
methods refer “Operation and Maintenance Manual” or attached CD.

Interval time
Code Description QTY Location
(h)
The first 50 W014200411 Oil filter 1 Engine
The first 250 W42000008 Transmission oil filter 1 Gear box
The first 250 W110005640 Hydraulic oil return filter 1 Hydraulic tank
250 W014200411 Oil filter 1 Engine
250 W014201350 Pre fuel filter 1 Engine
250 W014200511 Fuel filter 1 Engine
500 W014200770 Air filter 1 Engine
500 W380000010A Hydraulic tank breather filter 1 Hydraulic tank
1000 W110005640 Hydraulic oil return filter 1 Hydraulic tank
1000 W110015510A Filter of PPC valve 1 Pilot lines
1000 W42000008 Transmission oil filter 1 Gear box
2000 W380000000A Hydraulic oil tank filling filter Assembly 1 Hydraulic tank
2000 W110001460 Filling filter (breather) 1 Fuel Tank
2. 2000 hours (one year) materials required maintaining the
list.
Interval time Demand
(h) Code Description Oil (L) Filter Location
The first 50 W014200411 Engine oil filter 1 Engine
(First Engine
27.5
maintenance)
The first 250 W42000008 Transmission oil filter 1 Gear box
(First 52 Gear box
maintenance) W110005640 Hydraulic oil return filter - 1 Hydraulic tank
The first 500 40 Front drive axle
(First
maintenance) 40 Rear drive axle
27.5 Engine
W014200411 Engine oil filter 1 Engine
250(PM1)
W014201350 Pre fuel filter 1 Engine
W014200511 Fuel filter 1 Engine
27.5 Engine
W014200411 Engine oil filter 1 Engine
W014201350 Pre fuel filter 1 Engine
500(PM2) W014200511 Fuel filter 1 Engine
W014200770 Air filter 1 Engine
Hydraulic tank breather
W380000010A 1 Hydraulic tank
filter
27.5 Engine
W014200411 Engine oil filter 1 Engine
750(PM1)
W014200511 Fuel filter 1 Engine
W014201350 Pre fuel filter 1 Engine
27.5 Engine
W014200411 Engine oil filter 1 Engine
W014201350 Pre fuel filter 1 Engine
W014200511 Fuel filter 1 Engine
W014200770 Air filter 1 Engine
Hydraulic tank breather
W380000010A 1 Hydraulic tank
1000 (PM3) filter
W42000008 Transmission oil filter 1 Gear box
52 Gear box
40 Front drive axle
40 Rear drive axle
W110005640 Hydraulic oil return filter 1 Hydraulic tank
W110015510A Filter of PPC valve 1 Pilot lines
27.5 Engine
W014200411 Engine oil filter 1 Engine
1250(PM1)
W014201350 Pre fuel filter 1 Engine
W014200511 Fuel filter 1 Engine
27.5 Engine
W014200411 Engine oil filter 1 Engine
W014201350 Pre fuel filter 1 Engine
1500(PM2) W014200511 Fuel filter 1 Engine
W014200770 Air filter 1 Engine
Hydraulic tank breather
W380000010A 1 Hydraulic tank
filter
27.5 Engine
W014200411 Engine oil filter 1 Engine
1750(PM1)
W014201350 Pre fuel filter 1 Engine
W014200511 Fuel filter 1 Engine
27.5 Engine
W014200411 Engine oil filter 1 Engine
W014201350 Pre fuel filter 1 Engine
W014200511 Fuel filter 1 Engine
W014200770 Air filter 1 Engine
W42000008 Transmission oil filter 1 Gear box
52 Gear box
2000(PM4) 40 Front drive axle
40 Rear drive axle
W110005640 Hydraulic oil return filter 1 Hydraulic tank
W110015510A Filter of PPC valve 1 Pilot lines
235 Hydraulic tank
Hydraulic oil tank filling Hydraulic tank
W380000000A 1
filter Assembly
W110001460 Filling filter (breather) 1 Fuel Tank

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