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SPARE PARTS MANUAL For XCMG ZL50GN Wheel Loader
SPARE PARTS MANUAL For XCMG ZL50GN Wheel Loader
ZL50GN 轮胎式装载机备件图册
SPARE PARTS MANUAL for ZL50GN WHEEL LOADER
徐工集团工程机械股份有限公司
XCMG Construction Machinery Co., Ltd.
目录
Catalogue
Firstly, thank you for selecting ZL50GN Wheel loader designed and manufactured by XCMG.
The aim of supplying the catalogue is to facilitate maintenance and service to the ZL50GN Wheel loader. It should
be used together with the operator’s manual, please strictly follow the instructions in operator’s manual for
operation and maintenance.
There are details for assembly of parts in it , which large structural parts and integrated parts are disassembled
into minor maintenance units. There is a list following each detail for user looking up spare parts.
Here is ZL50GN wheel loader configuration:
Model
Engine Gearbox Driving Axle Remark
Options
徐工集团工程机械股份有限公司备件公司是事业部各类产品配件的销售归口部门,专职负责徐工装载机、叉装机、滑移
装载机、挖掘装载机等产品配件的国内外销售与管理。本中心所经营的备件,均为纯正徐工配件或原装进口件,现仓储面积
10000 多平方米,库存各类备件 5000 万元,备件品种达 20000 多种。
本公司现地处徐商公路,西三环交汇处(徐州市矿山西路 58 号)。拥有一流的仓储条件、先进的 SAP 计算机信息管
理系统、完善的销售供应仓储发运体系和经验丰富的备件工程师队伍,在为国内外客户提供配件的同时,还能为客户提供备
件的技术咨询、培训指导、经营策划等多种服务。
备件中心外貌 备件中心仓库内景
一流的品质
备件专用包装 备件专用标志
Introduction of Spare Parts Company
The Spare Parts Comapny of XCMG Construction Machinery Co., Ltd. is the responsible sales department for all types of
product spare parts under various business units and is full-time responsible for the sales and management of spare parts for the
products, including XCMG loaders, forklift loaders, skid-steer loaders, and back-hoe loaders, both home and abroad. All spare parts
under operations of this center are of genuine XCMG parts or genuine imported parts. At present, with a storage area of more than
10,000m2, this center stores more than 20,000 types of spare parts equivalent to a value of RMB 50,000,000.
This comapny is currently located at the intersection between Xuzhou-Shangqiu Road and West 3rd Ring Road (No. 58,
Kuangshan West Road, Xuzhou, Jiangsu, China). With first-class storage conditions, advanced SAP computer information
management system, complete sales supply, storage, and shipping system, and experienced spare parts engineer team, this center can
also provide the technical consultation, training and guidance, and operation planning of spare parts to the customers in addition to
the supply of spare parts to the customers both home and abroad.
First-Class Quality
4 5 6 7
8 9 10
11 12 13
部件号 PART NO. 定期维护保养件清单(上柴) 页码 PAGE
252116735 PERIODICALLY REPLACED PARTS 4
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
612600114993
注意:安全滤芯禁止拆卸和清理,更换
时确保和外滤芯一同更换
出现下列情况应更换滤芯组件:
1、外滤芯破损
2、装上清理后的外滤芯,报警器仍报
警
3、外滤芯保养 3~6 次后
发动机空气滤清
1 860131611 AIR FILTER(ENGINE) 1 When the following conditions
器
occur, you should replace the filter
assembly:
1, the outer filter damage,
2, the alarm still alarm after
mounted the outer filter having
cleaned,
3, the outer filter has been
maintained for 3-6 times.
D17-002-02+b
初次 50 小时,以后每 250 小时
2 860133763 发动机机油滤芯 OIL FILTER(ENGINE) 2 First change interval: after 50hours,
From the second time: every 250
hours
1000424916 每 250 小时/1 个月更
发动机水滤器滤 换,以先到为准
ENGINE FUEL COARSE
860119766 芯(水寒宝,冷启 Change every 250 hours or a
ELEMENT
动) month, whichever occurs first
3 1
1000588583 每 250 小时/1 个月更
发动机水滤器滤 ENGINE FUEL COARSE 换,以先到为准
860118457 Change every 250 hours or a
芯 ELEMENT
month, whichever occurs first
D638-002-02
每 250 小时或 1 个月更换,以先到
4 860133745 燃油精滤 FILTER FINE ELEMENT 2 为准
Change every 250 hours or a
month, whichever occurs first
行星箱,初次 100 小时,以后每
600 小时.
5 变矩器滤清器滤 FILTER(TORQUE PLANETARY GEARBOX
860125403 1
芯 CONVERTER) FIRST CHANGE INTERVAL: AFTER
100 HOURS,FROM THE SECOND TIME:
EVERY 600 HOURS.
页码 PAGE 定期维护保养件清单(上柴) 部件号 PART NO
5 PERIODICALLY REPLACED PARTS 252116735
1 2 3
4 5 6 7
8 9 10
11 12 13
部件号 PART NO. 定期维护保养件清单(潍柴) 页码 PAGE
252116735 PERIODICALLY REPLACED PARTS 6
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
初次 500 小时更换,以后每
1000 小时进行更换
FILTER FIRST CHANGE INTERVAL:
6 803164329 液压油回油滤清器 (HYDRAULIC OIL) 1
AFTER 500 HOURS FROM THE
SECOND TIME: EVERY 1000
HOURS
每 1000 小时或半年更换,以先
到为准. CHANGE EVERY 1000
8 803164217 燃油箱加油滤网 TANK FILTER(FUEL) 1
HOURS OR HALF A YEAR
(WHICHEVER COMES FIRST).
每 1000 小时或半年更换一次.
CHANGE EVERY 1000 HOURS OR
9 803164228 燃油箱吸油滤芯 FILTER(FUEL) 1
HALF A YEAR (WHICHEVER COMES
FIRST).
油箱、变速箱、制动加力泵处,
50 小时或每周清理一次.
CLEANING EVERY 50 HOURS OR A
10 800987420 空气滤芯 AIR FILTER 4
WEEK IN fuel tank、 gearbox、
torque cylinder (WHICHEVER
COMES FIRST)
250 小时或每月清理一次.
FILTER(AIR CLEANING EVERY 250 HOURS OR
11 803588719 空调回风滤网 CONDITIONER) 1
ONE MONTH (WHICHEVER COMES
FIRST).
50 小 时 或 每 周 清 理 一 次 .
FILTER(AIR CLEANING EVERY 50 HOURS OR A
13 803588203 空调过滤网 1
CONDITIONER) WEEK (WHICHEVER COMES
FIRST)
页码 PAGE 随车工具 部件号 PART NO
7 ATTACHED TOOLS 252911503
部件号 PART NO 随车工具 页码 PAGE
252911503 ATTACHED TOOLS 8
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
1 801535332 34 件套 34PCS/SET 1
5 250200220 撬棒 BAR 1
4 台架 CHASSIS ASS’Y 1
10 驾驶室 CAB 1
14 铲斗 BUCKET 1
14 252108750 胶管 HOSE 1
17 252900318 接头 JOINT 1
18 252904543 胶管 HOSE 1
19 252906006 垫圈 WASHER 2
22 252908684 接头 JOINT 1
24 252101962 接头 JOINT 1
32 252900313 接头 JOINT 1
38 252107984 接头 JOINT 1
3 805300029 垫圈 6 WASHER 7
5 805200053 螺母 M6 NUT 2
6 252100843 支架 BRACKET 1
页码 PAGE 燃油箱总成 部件号 PART NO.
13 FUEL TANK ASSEMBLY 252905670
部件号 PART NO. 燃油箱总成 页码 PAGE
252905670 FUEL TANK ASSEMBLY 14
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
2 805301411 垫圈 16 WASHER 2
5 252905671 法兰 FLANGE 1
8 805300010 垫圈 8 WASHER 9
9 252905672 法兰 FLANGE 1
10 250200206 垫片 WASHER 1
15 803164100 垫圈 45 WASHER 2
18 805301412 垫圈 18 WASHER 1
21 805301410 垫圈 14 WASHER 1
STAINLESS STEEL
22 801902707 不锈钢喉箍 19-29 2
HOSE CLAMP
页码 PAGE 燃油箱总成 部件号 PART NO.
15 FUEL TANK ASSEMBLY 252905670
部件号 PART NO. 燃油箱总成 页码 PAGE
252905670 FUEL TANK ASSEMBLY 16
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
HYDRAULIC OIL
4 860120019 液压油散 1 XGSX01-77AY-1300000
COOLING
2 252900342 隔套 SPACER 1
7 612600030010 活塞 PLUNGER 6
9 251800747 支架 BRACKET 1
10 805048008 螺栓 M10×40 BOLT 2 GB/T16674.1-2004
页码 PAGE 发变对接组件 部件号 PART NO.
6 JOINT 252115186
部件号 PART NO. 发变对接组件 页码 PAGE
252911395 JOINT 7
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
1 272200582 低转速变速器总成 TRANSMISSION 1
2 250200162 垫 WASHER 1
3 252908001 钢管 TUBE 1
4 251804898 板 PLATE 1
3 252912183 隔套 SPACER 2
7 805300039 垫圈 18 WASHER 8
6 弹簧 SPRING 1 QF60M33G-1-08
7 筒体 BARREL 1 QF60M33G-1-05
1. 呼吸器盖 COVER 1
5. 呼吸器本体 PEDESTAL 1
页码 PAGE 2BS315A(D)V 低转速变速器总成 部件号 PART NO.
20 TRANSMISSION ASS’Y 272200582
部件号 PART NO. 2BS315A(D)V 低转速变速器总成 页码 PAGE
272200582 TRANSMISSION ASS’Y 21
件号 零件代号 名称 数量 备注
ITEM PART NO. PART DESCRIPTION Q’TY REMARK
17 250200348 中盖 COVER 1
GB/T16674.1-200
18 805006193 螺栓 M10×80 10.9 BOLT 2
4
GB/T16674.1-200
19 805004715 螺栓 M10×55 10.9 BOLT 6
4
20 803004322 变速泵总成 GEARSHIFT PUMP 1
9 272200396 螺栓 BOLT 20
16 272200402 弹簧 SPRING 40
REVERSE PLANETARY
7 272200125 倒档行星架 1
CARRIER
REVERSE-1ST DRIVING
8 250200527 倒档一档主动片 8
PLATE
REVERSE-1ST FRICTION
9 250200531 倒档一档从动片 10
PLATE
11 250200485 弹簧 SPRING 15
17 272200129 垫片 WASHER 16
DIRECT FORWARD
13 272200568 直接档油缸 1
HYDRO-CYLINDER
GB/T5785-200
18 805002101 螺栓 M12×1.25×100 BOLT 12
0
GB/T5783-200
20 805000714 螺栓 M10×20 BOLT 12
0
23 250200613 销 PIN 2
页码 PAGE
五轴总成 部件号 PART NO.
40
FIVE SHAFTS ASS’Y 272200350
部件号 PART NO. 五轴总成 页码 PAGE
272200350 FIVE SHAFTS ASS’Y 41
件号 零件代号 名称 数量 备注
SR.NO PART NO. PART DESCRIPTION Q’TY REMARK
1 272200177 锁紧螺母 M33×1.5 NUT 2
2 272200176 垫圈 WASHER 2
4 250200687 O 形圈 O-RING 1
17 272200169 挡罩 COVER 1
6 252100707 胶管 HOSE 1
SERAINER BRACKET
8 250202031 滤网支架总成 1
ASS’Y
驱动桥系统
AXLE SYSTEM
目录
CATALOGUE
驱动桥系统........................................................................................................................................................... 3
AXLE SYSTEM....................................................................................................................................................... 3
前桥组件............................................................................................................................................................... 5
FRONT AXLE ASS’Y............................................................................................................................................. 5
后桥组件............................................................................................................................................................... 7
REAR AXLE ASS’Y............................................................................................................................................... 7
固定轮胎组件....................................................................................................................................................... 9
TYRE....................................................................................................................................................................... 9
轮辋..................................................................................................................................................................... 11
RIM ASS’Y......................................................................................................................................................... 11
固定后传动轴组件............................................................................................................................................. 13
REAR TRANSMISSION SHAFT...........................................................................................................................13
后传动轴总成..................................................................................................................................................... 15
REAR TRANSMISSION SHAFT...........................................................................................................................15
支撑座总成安装................................................................................................................................................. 17
SUPPORTING SEAT............................................................................................................................................... 17
中间传动轴安装................................................................................................................................................. 19
MEDIUM TRANSMISSION SHAFT.......................................................................................................................19
中间传动轴总成................................................................................................................................................. 21
MEDIUM TRANSMISSION SHAFT.......................................................................................................................21
前传动轴安装..................................................................................................................................................... 23
FRONT TRANSMISSION SHAFT.........................................................................................................................23
前传动轴总成..................................................................................................................................................... 25
FRONT TRANSMISSION SHAFT.........................................................................................................................25
前驱动桥总成..................................................................................................................................................... 27
FRONT DRIVING AXLE ASS’Y...........................................................................................................................27
前桥主减速器总成............................................................................................................................................. 29
FRONT MAIN REDUCTOR ASS’Y.........................................................................................................................29
轮边减速器总成................................................................................................................................................. 33
PLANETARY REDUCTOR ASS’Y...........................................................................................................................33
制动器总成......................................................................................................................................................... 37
BRAKE ASS’Y..................................................................................................................................................... 37
后驱动桥总成..................................................................................................................................................... 39
REAR DRIVING AXLE ASS’Y.............................................................................................................................39
后桥主减速器总成............................................................................................................................................. 41
REAR MAIN REDUCTOR ASS’Y...........................................................................................................................41
轮边减速器总成................................................................................................................................................. 45
PLANETARY REDUCTOR ASS’Y...........................................................................................................................45
页码 PAGE 驱动桥系统 部件号 PART NO.
3 AXLE SYSTEM 252115132
部件号 PART NO. 驱动桥系统 页码 PAGE
252115132 AXLE SYSTEM 4
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
1 252911474 前桥组件 FRONT AXLE ASS’Y 1
13 252900771 护板 BACKPLATE 1
14 252900772 护板 BACKPLATE 1
螺栓 M8×16(达克
15 805004755 BOLT 5 GB/T16674.1-2004
罗)
螺栓 M8×20(达克
16 805004756 BOLT 1 GB/T16674.1-2004
罗)
17 803166218 接头 JOINT 1 EMA3/10×1EDCF(J)
18 252101272 销轴 PIN 2
19 252604999 接头 II JOINT 1
16 252604999 接头 II JOINT 1
16 805338378 垫圈 10 WASHER 8
18 252604999 接头 II JOINT 1
2 275100174 垫圈 WASHER 1
18 275100158 螺母 NUT 8
28 275100160 螺栓 BOLT 8
29 275101680 托架 BRACKET 1
35 250301755 螺栓 BOLT 4
40 250300338 螺栓 BOLT 12
3 275100137 端盖 BRACKET 1
11 275100264 螺栓 BOLT 2
12 275100262 螺母 NUT 1
31 275100265 隔套 SLEEVE 1
8 卡圈 CLIP 4 JC-A-4050-11
12 直销 PIN 2
11 805338263 垫圈 16 WASHER 14
MAIN REDUCTOR ASSY
12 275102376 主减速器总成 1 GB/T 93-198
(FRONT AXLE)
13 275101928 标牌 SCUCTHEON 1
2 275100174 垫圈 WASHER 1
18 275100158 螺母 NUT 8
22、23、24、25、26、
28
页码 PAGE 后桥主减速器总成 REAR MAIN 部件号 PART NO.
43 REDUCTOR ASS’Y 275102376
部件号 PART NO. 后桥主减速器总成 页码 PAGE
275102376 REAR MAIN REDUCTOR ASS’Y 44
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
28 275100160 螺栓 BOLT 8
29 275102239 托架 BRACKET 1
35 250301755 螺栓 BOLT 4
40 250300338 螺栓 BOLT 12
3 275100137 端盖 BRACKET 1
9 275100113 隔套 SLEEVE 1
11 275100264 螺栓 BOLT 1
12 275100262 螺母 NUT 1
31 275100265 隔套 SLEEVE 1
8 252908262 压板 PLATE 12
9 252908188 踏板 FOOTPLATE 2
13 252911636 支架 SUPPORT 1
25 251806141 磁钢 MAGNET 2
30 252911882 支架 SUPPORT 1
31 252911883 支架 SUPPORT 1
32 252912077 垫片 GASKET 1
前车架系统
FRONT FRAME SYSTEM
目录
CATALOGUE
前车架系统.......................................................................................................................................................... 3
FRONT FRAME SYSTEM.........................................................................................................................................3
前车架润滑管路.................................................................................................................................................. 5
LUBRICATION GROUP............................................................................................................................................ 5
前车架上铰接孔组件.......................................................................................................................................... 7
UPPER HITCH GROUP............................................................................................................................................ 7
下铰接孔组件...................................................................................................................................................... 9
LOWER HITCH GROUP............................................................................................................................................ 9
前后车架对接组件............................................................................................................................................ 11
PIN GROUP(ARTICULATING).............................................................................................................................. 11
固定动臂组件.................................................................................................................................................... 13
PIN GROUP(LIFT ARM)...................................................................................................................................... 13
固定动臂缸组件................................................................................................................................................ 15
PIN GROUP(LIFT CYLINDER)............................................................................................................................ 15
固定翻斗缸组件................................................................................................................................................ 17
PIN GROUP(TILT CYLINDER)............................................................................................................................ 17
固定转向缸组件................................................................................................................................................ 19
PIN GROUP(STEERING CYLINDER).................................................................................................................... 19
固定前罩组件.................................................................................................................................................... 21
FRONT COVER GROUP.......................................................................................................................................... 21
前车架系统易损件清单 2000~4000 小时.................................................................... 错误!未定义书签。
FRONT FRAME SYSTEM QUICK-WEAR PART 2000~4000 h............................................. 错误!未定义书签。
前车架系统易损件清单 4000~6000 小时.................................................................... 错误!未定义书签。
FRONT FRAME SYSTEM QUICK-WEAR PART 4000~6000 h............................................. 错误!未定义书签。
页码 Page 前车架系统 部件号 PART NO.
3 FRONT FRAME SYSTEM 252911582
部件号 PART NO. 前车架系统 页码 Page
252911582 FRONT FRAME SYSTEM 4
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
16 803604600 线卡 CLIP 4
页码 Page 前车架上铰接孔组件 部件号 PART NO.
7 UPPER HITCH GROUP 252910985
部件号 PART NO. 前车架上铰接孔组件 页码 Page
252910985 UPPER HITCH GROUP 8
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
2 250400150 垫圈 WASHER 1
6 251400422 垫圈 WASHER 1
11 252903801 螺栓 BOLT 1
2 252909761 挡板 PLATE 2
4 269900194 垫片 SHIM 8
5 253102301 垫片 WASHER 2
3 253102301 垫片 WASHER 2
2 269900193 垫片 SHIM 1
3 253102301 垫片 WASHER 2
2 269900185 垫片 SHIM 8
3 252910533 垫片 SHIM 4
4 253102301 垫片 WASHER 2
3 250200493 套 BUSHING 2
4 250200178 垫片 SHIM 2
5 269900185 垫片 SHIM 6
4 252901443 拉丝 ROD 2
7 252904970 扶手 ARMREST 1
15 252100435 撑杆 ROD 1
5 252901443 拉丝 ROD 2
14 252904970 扶手 ARMREST 1
17 252100435 撑杆 ROD 1
2 252900305 隔板 PLATE 4
5 251808558 盖板 COVER 1
7 252911768 盖板 COVER 1
17 803166450 堵头 PLUG 1
18 250200145 磁铁 MAGNET 2
PUMP INSTALLATION
2 252909510 液压泵安装组件 1
GROUP
3 803103341 接头 JOINT 1
页码 PAGE 双联齿轮泵 部件号 PART NO.
13 PUMP 803013093_100015
部件号 PART NO. 双联齿轮泵 页码 PAGE
803013093_100015 PUMP 14
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
CROWNED
11 860145437 滚针轴承 4 Q-0921
ROLLERBEARING
P7260-100/10(11514
12009)-100
PUMP QUICK-WEAR
★ 860146606 双联齿轮泵易损件包 1 包含 9、14、25、26、
PART KIT
27 等部件/ INCLUDE
9、14、25、26、27 ETC
页码 PAGE 液压泵安装组件 部件号 PART NO.
17 PUMP INSTALLATION GROUP 252909510
部件号 PART NO. 液压泵安装组件 页码 PAGE
252909510 PUMP INSTALLATION GROUP 18
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
PUMP INSTALLATION
2 252909510 液压泵安装组件 1
GROUP
页码 PAGE 转向泵 部件号 PART NO.
23 PUMP 803004104_100015
部件号 PART NO. 转向泵 页码 PAGE
803004104_100015 PUMP 24
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
CBGJ2080H-100
PUMP QUICK-WEAR
★ 860146573 转向泵易损件包 1 包含 6、8 等部件/
PART KIT
INCLUDE 6、8 ETC
页码 PAGE 回油接头块组件 部件号 PART NO.
25 BLOCK GROUP 252911955
部件号 PART NO. 回油接头块组件 页码 PAGE
252911955 BLOCK GROUP 26
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
3 803103341 接头 JOINT 1
3 252911563 支板 PLANK 1
TURNING CYLINDER
2 252115449 XGYG01-137 翻斗油缸组件 1
GROUP
11 803103961 堵头 PLUG 2
页码 PAGE 翻斗油缸组件 部件号 PART NO.
43 TURNING CYLINDER GROUP 252115449
部件号 PART NO. 翻斗缸组件 页码 PAGE
252115449 TURNING CYLINDER GROUP 44
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q’TY REMARKS
1 803197188 防尘圈 100×115×8.5 DUST PROOF RING 1
21 805302900 垫圈 20 WASHER
23 910600541 衬套 BUSH 1
4 805302899 垫圈 16 WASHER 16
12 860139999 缸筒 CYLINDER 1
13 805302881 垫圈 8 WASHER 2
15 860140001 活塞 PISTON 1
22 805302888 垫圈 10 WASHER 8
25 805302894 垫圈 8 WASHER 4
页码 PAGE 左动臂油缸 部件号 PART NO.
49 LEFT BOOM CYLINDER 803078309_3030
部件号 PART NO. 左动臂油缸 页码 PAGE
803078309_3030 LEFT BOOM CYLINDER 50
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q’TY REMARKS
26 805100064 螺钉 M8×20 BOLT 4
30 803044628 衬套 BUSH 1
4 805338597 垫圈 16 WASHER 16
12 860140003 缸筒 CYLINDER 1
14 805338593 垫圈 8 WASHER 2
16 910601162 活塞 PISTON 1
23 805338594 垫圈 10 WASHER 8
26 805338595 垫圈 8 WASHER 4
32 803044628 衬套 BUSH 1
1 252910676 支板 PLATE 1
RIGHT STEERING
3 252911078 右转向缸组件 1
CYLINDER GROUP
LEFT STEERING
4 252911081 左转向缸组件 1
CYLINDER GROUP
19 803162089 接头 JOINT 1
22 805002295 接头 JOINT 1
页码 PAGE 转向液压系统 部件号 PART NO.
59 STEERING HYDRAULIC SYSTEM 252911914
部件号 PART NO. 转向液压系统 页码 PAGE
252911914 STEERING HYDRAULIC SYSTEM 60
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
26 803103351 接头 JOINT 1
27 803103961 堵头 PLUG 1
4 805002295 接头 JOINT 2
2 860140092 螺堵 PLUG 11
6 860140096 导套 COVER 1
7 860140097 座圈 SEAT 1
8 860140098 导座 SEAT 1
19 805300104 垫圈 36 WASHER 1
20 860140104 螺塞 PLUG 1
29 860140110 螺母 NUT 1
34 805300024 垫圈 14 WASHER 1
35 860128638 弹垫 10 WASHER 1
包括以上 3、5、6、8、9、
XGYG01-118E/119E 转向缸 TURNING CYLINDER 10、11、15、16 等部件
★ 860138967 1
密封件(YYJ)(备件) SEAL KIT /INCLUDE 3、5、6、8、9、
10、11、15、16 ETC.
页码 PAGE 左转向缸组件 部件号 PART NO.
71 LEFT TURNING CYLINDER GROUP 252911081_3030
部件号 PART NO. 左转向缸组件 页码 PAGE
252911081_3030 LEFT TURNING CYLINDER GROUP 72
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
LEFT TURNING
1 803082927 左转向缸 1
CYLINDER
包括以上 3、5、6、8、9、
XGYG01-118E/119E 转向缸 TURNING CYLINDER 10、11、15、16 等部件
★ 860138967 1
密封件(YYJ)(备件) SEAL KIT /INCLUDE 3、5、6、8、9、
10、11、15、16 ETC.
页码 PAGE 转向器组件 部件号 PART NO.
75 STEERING GROUP 251808045
部件号 PART NO. 转向器组件 页码 PAGE
251808045 STEERING GROUP 76
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
2 803201514 接头 JOINT 4
2 252909558 压板 PLATE 1
2 805002295 接头 JOINT 3
4 803105353 接头 JOINT 1
泵至选择阀/PUMP TO CHOOSE
16 803413731 软管总成 HOSE ASSE’Y 1
VALVE
20 803103961 堵头 PLUG 2
页码 PAGE 两联液控分配阀组件 型号 MODEL
91 VALVE GROUP 252113922
部件号 PART NO. 两联液控分配阀组件 页码 PAGE
252113922 VALVE GROUP 92
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
2 805002295 接头 JOINT 5
3 860140034 螺塞 PLUG 2
7 860140035 盖板 COVER 1
11 860140037 弹簧 SPRING 2
12 860140038 弹簧 SPRING 2
27 860140045 弹簧 SPRING 3
CRV-02 两联单手柄先导阀
2 252116731 VALVE GROUP 1
组件
2 803105411 接头 JOINT 2
2 803103529 接头 JOINT 1
3 805002295 接头 JOINT 6
5
860140602 圆盘 DISC N CRV-09
6
805238370 螺母 M6 NUT 4 GB/T6170-2000
7
860140603 垫片 SPACER 4 XDF3-28
8
860140604 顶杆头组件 MANDRIL 1 CRV-08
9
860140605 垫片 SPACER N XDF3-20
10
860140606 万向节组件 CARDAN JOINT 1 CRV-10
THE TRANSITION
34 860140622 过渡板 1 CRV-05
PLATE
3 805002295 接头 JOINT 4
4 803103341 接头 JOINT 1
2 252113946 压板 PLATE 1
2 253201173 压板 PLATE 1
UNLOADING VALVE
3 252911984 卸荷阀组件 1
GROUP
8 252909520 支板 PLANK 1
9 252909521 支板 PLANK 1
SXH25-00A-100
UNLOADING VALVE
★ 860146624 卸荷阀易损件包 1 包含 2、5、 等部件/
QUICK-WEAR PART KIT
INCLUDE 2、5 ETC
页码 PAGE 管夹组件 型号 MODEL
129 HOSE CLAMP GROUP 252909967
部件号 PART NO. 管夹组件 页码 PAGE
252909967 HOSE CLAMP GROUP 130
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
2 252909547 压板 PLANK 1
1 252908371 支板 PLANK 1
2 250500112 上板 PLANK 2
3 250500111 压板 PLATE 1
1 252908110 支板 PLANK 1
2 252909547 压板 PLANK 1
1 803166753 接头 JOINT 1
2 803103341 接头 JOINT 3
3 803103351 接头 JOINT 3
螺栓 M8×75(达克
7 805048004 BOLT 1 GB/T16674.1-2004
罗)
PRESSURE
8 253101078 测压标识 1
IDENTIFICATION
1 252111889 铲斗 BUCKET 1
7 252101813 斗齿 TOOTH 6
4 251800289 接头 JOINT 1
螺栓 M8×12 10.9(达克
5 805047997 BOLT 2 GB/T16674.1-2004
罗)
SH380A-3511010 FILTER VALVE REPAIR
6 800987392 1
组合阀修理包 BOX
页码 Page SH380A-3511010 组合阀修理包 部件号 PART NO.
7 FILTER VALVE REPAIR BOX 800987392
部件号 PART NO. SH380A-3511010 组合阀修理包 页码 Page
800987392 FILTER VALVE REPAIR BOX 8
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
2 251800289 接头 JOINT 1
螺栓 M8×20 10.9(达克
3 805004756 BOLT 1 GB/T16674.1-2004
罗)
1 252900348 接头 JOINT 2
螺栓 M10×20×10.9(达
8 805004770 BOLT 4 GB/T16674.1-2004
克罗)
1 呼吸器盖 COVER 1
5 呼吸器本体 PEDESTAL 1
页码 Page 手制动控制器组件 部件号 PART NO.
21 HANDLE BRAKE GOVERNOR ASS’Y 252115196
部件号 PART NO. 手制动控制器组件 页码 Page
252115196 HANDLE BRAKE GOVERNOR ASS’Y 22
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
5 252115131 接头 JOINT 1
页码 Page 手制动加力缸组件 部件号 PART NO.
25 HANDLE BRAKE CYLINDER 252115193
部件号 PART NO. 手制动加力缸组件 页码 Page
252115193 HANDLE BRAKE CYLINDER 26
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
HANDLE BRAKE
1 252908232 手制动加力缸总成 1
CYLINDER
螺栓 M10×25 10.9(达
3 805004763 BOLT 4 GB/T16674.1-2004
克罗)
螺栓 M10×55 10.9(达
4 805004715 BOLT 1 GB/T16674.1-2004
克罗)
页码 Page 切断气缸组件 部件号 PART NO.
29 BRAKE CYLINDER ASS’Y 252115194
部件号 PART NO. 切断气缸组件 页码 Page
252115194 BRAKE CYLINDER ASS’Y 30
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
螺栓 M8×16 10.9(达克
2 805004755 BOLT 1 GB/T16674.1-2004
罗)
螺栓 M8×16 10.9(达克
2 805004755 BOLT 1 GB/T16674.1-2004
罗)
螺栓 M8×16 10.9(达克
2 805004755 BOLT 1 GB/T16674.1-2004
罗)
CAB SYSTEM..................................................................................................................................................... 3
驾驶室总成..................................................................................................................................................... 5
CAB COVER....................................................................................................................................................... 5
驾驶室总成..................................................................................................................................................... 7
CAB COVER....................................................................................................................................................... 7
玻璃总成....................................................................................................................................................... 11
GLASS ASSEMBLY........................................................................................................................................... 11
内饰总成....................................................................................................................................................... 13
TRIM ASSEMBLY............................................................................................................................................. 13
转向柱总成................................................................................................................................................... 15
4 252900304 孔盖 COVER 3
JT-03D 车 门 密 封 条
10 252910828 SEAL 1
(4.1m)
JT-08 空 调 罩 密 封 条
11 252910829 SEAL 1
(2.33m)
JT-03D 右 窗 密 封 条
12 252910831 SEAL 1
(2.8m)
JT-07-02 电 器 装 饰 条
13 252911139 SEAL 1
(0.3m)
SPHERICAL ENDOSCOPE
45 252608605 球面内视镜总成 1
ASSEMBLY
螺钉 ST4.2×19-C-H
52 805141172 SCREW 2 GB/T845-1985
(达克罗)
LEFT HIGHER
7 252910809 左门上玻璃 1
WINDSHIELD (L)
LEFT LOWER
8 252910808 左门下玻璃 1
WINDSHIELD (L)
REAR ENCLOSURE
9 252911930 后围总成 1
ASSEMBLY
FRONT ENCLOSURE
12 252911931 前围总成 1
ASSEMBLY
STANDARD SPRING
6 0104010132 标准型弹簧垫圈 8 GB/T 93 5-A4L
WASHER
STANDARD SPRING
15 0104010172 标准型弹簧垫圈 5 GB/T 93 6-A4L
WASHER
LIFTING TILTING
16 010202049 升降可倾套皮 1
COVER
LIFTING TILTING
18 010604388 升降可倾式方向机 1
STEERING
电气系统
ELECTRICAL
目录
CATALOGUE
电气系统...................................................................................................................................................................... 3
ELECTRICAL SYSTEM......................................................................................................................................................3
前车架电气.................................................................................................................................................................. 5
FRONT CHASSIS ELECTRICAL SYSTEM........................................................................................................................... 5
左灯架总成.................................................................................................................................................................. 9
LEFT FRONT LAMP PROTECTOR ASSEMBLY.................................................................................................................. 9
右灯架总成................................................................................................................................................................ 11
RIGHT FRONT LAMP PROTECTOR ASSEMBLY............................................................................................................. 11
驾驶室电气................................................................................................................................................................ 13
CAB ELECTRICAL SYSTEM............................................................................................................................................ 13
驾驶室电气................................................................................................................................................................ 15
CAB ELECTRICAL SYSTEM............................................................................................................................................ 15
收放机总成................................................................................................................................................................ 17
RADIOGRAM............................................................................................................................................................... 17
雨刮器........................................................................................................................................................................ 19
WINDSHIELD WIPER....................................................................................................................................................19
集中控制盒................................................................................................................................................................ 21
CONTROL BOX.............................................................................................................................................................21
驾驶室线束密封总成................................................................................................................................................ 23
SEAL ASSEMBLY...........................................................................................................................................................23
雨刮器........................................................................................................................................................................ 25
WINDSHIELD WIPER....................................................................................................................................................25
后车架电气................................................................................................................................................................ 29
REAR CHASSIS ELECTRICAL SYSTEM........................................................................................................................... 29
后车架电气................................................................................................................................................................ 31
REAR CHASSIS ELECTRICAL SYSTEM........................................................................................................................... 31
页码 PAGE 电气系统 部件号 PART NO.
3 ELECTRICAL SYSTEM 252116663
部件号 PART NO. 电气系统 页码 PAGE
252116663 ELECTRICAL SYSTEM 4
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
FRONT CHASSIS
1 252115067 前车架电气 1 50GV.11.1
ELECTRICAL SYSTEM
CAB ELECTRICAL
2 252116666 驾驶室电气 1 Z5GNV.11.2
SYSTEM
REAR CHASSIS
3 252116661 后车架电气 1 Z5GNV.11.3
ELECTRICAL SYSTEM
页码 PAGE 前车架电气 部件号 PART NO.
5 FRONT CHASSIS ELECTRICAL 252115067
SYSTEM
部件号 PART NO. 前车架电气 页码 PAGE
252115067 FRONT CHASSIS ELECTRICAL SYSTEM 6
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
FRONT CHASSIS
8 252115064 前车架线束 1 50GV.11.1.1
HARNESS
LEFT FRONT LAMP
9 252911347 右灯架总成 PROTECTOR 1 500KV.11A.6
ASSEMBLY
螺栓 M10×20(达克
3 805004770 BOLT 4 GB/T16674.1-2004
罗)
螺栓 M8×20(达克
4 805004756 BOLT 4 GB/T16674.1-2004
罗)
螺栓 M10×20(达克
3 805004770 BOLT 4 GB/T16674.1-2004
罗)
螺栓 M8×20(达克
4 805004756 BOLT 4 GB/T16674.1-2004
罗)
ALARM CLUSTER
6 803682373 组合表线束 1 ZHBXS-ZZJ(DELPHI)
WIRES
螺栓 M6×30
11 805047994 BOLT 4 GB/T16674.1-2004
10.9(达克罗)
螺栓 M6×16
20 805004709 BOLT 6 GB/T16674.1-2004
10.9(达克罗)
驾驶室线束密封总
23 252116704 SEAL ASSEMBLY 1 Z5GNV.11.3.2
成
STAND OF ALARM
27 252116668 报警灯支架 1 Z5GNV.10.8
LAMP
螺栓 M8×20(达克
4 805004756 BOLT 4 GB/T16674.1-2004
罗)
页码 PAGE 雨刮器 部件号 PART NO.
25 WINDSHIELD WIPER 802138058
部件号 PART NO. 雨刮器 页码 PAGE
802138058 WINDSHIELD WIPER 26
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
BATTERY ISOLATOR
12 803604579 蓄电池负极开关 1 34B0087
SWITCH
燃油传感器(德弛插
19 803547375 OIL LEVEL SENSOR 1 XG460-1
件)
VDO 温度传感器(德 323801004002-1(M14×
20 803547478 TEMPERATURE SENSOR 1
弛插件) 1.5)
刹车灯开
25 803678437 BREAK LAMP SWITCH 1 X207774(Z1/8-0.7BARR-FLM18)
关
VDO 温 度
VWATER
传 感 器
26 803547477 TEMPERATURE 1 323801004002(R1/2)-1
(德弛插
SENSOR
件))
26 252609832 拉杆 BAR 1
SOUND-ABSORBINGMATER
40 252116681 降噪材料 1
IAL
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
QD19-510X165X400N-AA
1 801701502 气弹簧 AIR SPRING 4
1 252100394 O 形圈 O-RING 8
3 252910600 拉杆 LINK 1
4 252112094 轴套 BUSHING 4
6 253102301 垫片 SHIM 8
8 252910524 摇臂 ROCKER 1
15 252100390 轴套 BUSHING 2
17 252910517 动臂 BOOM 1
18 252112051 轴套 BUSHING 2
5%
2 803682280 保险 13 ATS-10A
5%
3 803682283 保险 1 ATS-25A
252116663 电气系统
5%
4 803682281 保险 4 ATS-15A
5%
5 803682282 保险 1 ATS-20A
5%
6 803682279 保险 2 ATS-5A
序 所属系统 易损件(2000~4000 小时) 每台
储备率 备注
号 数量
部件号 名称 部件号 零件名称
5%
1 803587849 后尾组合灯 2 JYDJ006-6P
5%
2 252115064 前车架线束 1 50GV.11.1.1
5%
3 252116660 后车架线束 1 Z5GNV.11.3.1
10%
4 803688413 高音盆喇叭 1 DL125-100CG-H
10%
5 803688412 低音盆喇叭 1 DL125-100CG-L
5%
6 803608667 点火开关 1 JK428XG
5%
7 803645894 电源总开关 1 MZJ- 400A/006X
252116663 电气系统
5%
8 803682286 继电器 7 HFV4/024-1Z1GR
5%
9 803611282 继电器 2 HFV4/024-1Z6SG
5%
10 803504584 倒车报警器 1 PRECO-380
5%
11 802138058 雨刮器 1 XGYG-2230P-K
5%
12 802138059 雨刮器 1 XGYG-2231P-K
5%
13 803611142 接近开关 2 J7-D10B1/DF23
5%
14 803608668 起动继电器 2 JWL-DK242/24V
序 所属系统 易损件(4000~6000 小时) 每台
储备率 备注
号 数量
部件号 名称 部件号 零件名称
5%
1 803546207 洗涤器总成 1 XGQS66X
5%
2 803587848 动力插座 1 DY202
5%
3 803589273 CAN 组合仪表 1 A2C84438000-SH
CAN 组合表线 5%
4 803682373 1 ZHBXS-ZZJ(DELPHI)
束
5%
5 803688630 电瓶线 1 XGXD2100C-10/13
5%
6 803690696 电瓶线 1 XGXD3500C-8R/10
5%
7 803688632 电瓶线 1 XGXD2800-10RZ1/13R
5%
8 803614143 电瓶线 1 XGXD270-10RZ/10BZ
5%
9 803611388 电瓶线 1 XGXD400-10BZ/10
5%
10 803604539 电瓶线 1 XGXD1200-10
燃油传感器 5%
11 803547375 1 XG460-1
(德弛插件)
252116663 电气系统
VDO 温 度 传 感 5%
12 803547477 1 323801004002(R1/2)-1
器(德弛插件)
5%
13 803587871 气压传感器 1 360 081 032 014
5%
14 803604718 电瓶线 1 XGXD400C-10
5%
15 803502471 蓄电池(国产) 1 6-QW-120BS
蓄电池负极开 5%
16 803604579 1 34B0087
关
5% X208908(PS67-2MRZ-9BAR
17 803546617 压力开关 1
)
5% X207774
18 803678437 刹车灯开关 1
(Z1/8-0.7BARR-FLM18)
5%
19 803544526 电风扇 1 BFG05E
5%
20 803589283 翘板开关 1 JK939-Z5GNV(I)
5%
21 803678440 压力开关 1 X207811(R1/8-0.8BARR)
5%
22 803678439 压力开关 1 X207778(Z1/8-4BARR)
5%
23 803589284 翘板开关 1 JK939-Z5GNV
5%
24 803545383 收放机总成 1 SL130B
VDO 水 温 传 感 5% 323801004002-1(M14×1.
25 803547478 1
器(德弛插件) 5)
5%
26 803690782 集中控制盒 1 ECB0721—DP
5%
27 252116664 驾驶室线束 1 Z5GNV.11.2.2
5%
28 252116662 仪表盘线束 1 Z5GNV.11.2.1
LED 旋 转 报 警 5%
29 803589270 1 JS-90015
灯
空调系统
AIR CONDITIONER SYSTEM
目录
CATALOGUE
空调系统.............................................................................................................................................................. 3
AIR-CONDITIONER SYSTEM...................................................................................................................................3
压缩机及接头组件.............................................................................................................................................. 5
COMPRESSOR AND JOINT ASS’Y...........................................................................................................................5
冷凝器组件.......................................................................................................................................................... 7
CONDENSER ASS’Y................................................................................................................................................ 7
冷凝器总成.......................................................................................................................................................... 9
CONDENSER.......................................................................................................................................................... 9
蒸发器组件........................................................................................................................................................ 11
EVAPORATE ASS’Y............................................................................................................................................... 11
空调壳体............................................................................................................................................................ 13
AIR CONDITIONING SHELL.................................................................................................................................. 13
蒸发器总成........................................................................................................................................................ 15
EVAPORATE.......................................................................................................................................................... 15
页码 PAGE 空调系统 部件号 PART NO.
3 AIR-CONDITIONER SYSTEM 252116715
部件号 PART NO. 空调系统 页码 PAGE
252116715 AIR-CONDITIONER SYSTEM 4
件号 部件号 零件名称 数量 备注
ITEM PART NO. PART NAME Q'TY REMARKS
1 252116714 压缩机及接头组件 COMPRESSOR AND JOINT ASS’Y 1
6 250200223 接头 JOINT 1
1 252000103 垫块 BLOCK 4
5 252911846 压板 PLATEN 2