MAINTENANCE MANUAL

CLV-190

ISSUE 1
2012/04
CLV-190

CONTENTS
Chapter 1: Introduction.......................................................................... 1-1
Chapter 2: Product Outline.................................................................... 2-1
1 Product Overview ............................................................................................................... 2-1
2 Features............................................................................................................................... 2-2
3 Restrictions ......................................................................................................................... 2-3
4 Specifications ..................................................................................................................... 2-4

Chapter 3: Specifications ...................................................................... 3-1

Chapter 4: Installation and Connection................................................ 4-1
Chapter 5: Care, Storage, and Disposal ............................................... 5-1
Chapter 6: Inspection............................................................................. 6-1
1 Inspection Check Sheet ..................................................................................................... 6-1

Chapter 7: Safety check......................................................................... 7-1

1 Check procedures .............................................................................................................. 7-1
2 Check Card.......................................................................................................................... 7-4

Chapter 8: Block Diagram ..................................................................... 8-1

Chapter 9: Troubleshooting .................................................................. 9-1
Chapter 10: Lamp Replacement.......................................................... 10-1

CONTENTS 1 ISSUE 1
 CLV-190

Chapter 1: Introduction
Introduction

Repair and maintenance of this product requires highly specialized knowledge and techniques. We
recommend that you contact an Olympus service center in your area if a problem develops with the
product.

If repairs or modifications are made by personnel not authorized by Olympus, the warranty is void, and
Olympus shall not be liable for damage that occurs to or as a result of use of the modified product.
The information contained in this manual is subject to change at any time without notice. Later editions of
this manual will contain revised and updated material.

Applicable Unit

EVIS EXERA III XENON LIGHT SOURCE CLV-190

Copyright
© 2012 Olympus Medical Systems Corp. All rights reserved.
Unauthorized reproduction or distribution in part or in whole is prohibited.

Trademarks
OLYMPUS is a registered trademark of Olympus Corporation.
The company names, product names, and proprietary technical terms in this document are the
trademarks or registered trademarks of their respective owners.

ISSUE 1 1-1 Introduction

 CLV-190

Chapter 2: Product Outline

1 Product Overview
(1) Intended use
The light source is intended to be used with Olympus endoscopes, video system centers, and
other ancillary equipment for endoscopic diagnosis, treatment and video observation. Do not
use the light source for any purpose other than its intended use.

(2) Approved combinations

This product can be combined with the EVIS series videoscope, 150 series videoscope,
fiberscope,light guide for rigid endoscope, flexible videoscope, VISERA flexible videoscope,
video converter (OVC-150), camera head (OTV-S7H series, CH-S190 series, OTV-S7Pro series,
OTV-S7H series, and OTV-SP1H series), CV-190, and OTV-S190.

ISSUE 1 2-1 Product Outline

CLV-190

2 Features
(1) Light source exclusively for CV-190/OTV-S190.
(2) Mechanical discriminant mechanism on the scope socket allows for automatic adjustment
of maximum allowable light intensity suitable for the scope connected. 3 types of connectors
may be discriminated: GI system endoscope connector, SP high intensity compatible LG
connector and SP high intensity incompatible LG connector.
(3) When a videoscope with air-feeding conduit and fiberscope are connected to the endoscope
connector, scope end injection light intensity equivalent to the EXERA II system with CLV-180
can be achieved.
(4) Electrical contacts on the endoscope connector allow for mechanical and electrical connection
with 190 endoscopes by just one action (one-touch connector).
(5) When halogen incompatible endoscope and light guide for RF connector (endoscope connector
and light guide connector without air-feeding conduit) are connected, the maximum allowable
illuminance (white light) equivalent to the injection light intensity of the CLV-180 can be achieved
on the LG incident end face.
(6) When high intensity compatible scope and light guide for RF connector are used, the high
intensity mode is available to realize lighter illuminating radiation. The maximum allowable
illuminance (white light) on the LG incident end face, which is equivalent to the CLV-180
normal mode or twice the injection light intensity in the normal mode, can be obtained.
In addition, the intensity equivalent to or twice as light as the normal mode can be selected
by the intensity mode switch for the high intensity mode.
(7) Optical filter available for NBI (Narrow Band Imaging) special observation is installed. When
an NBI compatible endoscope is connected, NBI special observation can be performed.
(8) Optical filter available for PDD special observation can be installed. In addition, optical filter
for other special observation (exclusive use with PDD) can be installed as necessary.
(9) Following examination lamp ignition modes can be selected:
a) The examination lamp ignites automatically when the power switch is turned ON
(auto ignition mode).
b) Pressing the lamp switch after turning ON the power switch will ignite the examination
lamp (manual ignition mode).
*The factory default setting is the manual ignition mode.
(10) The examination lamp can be turned ON/OFF by pressing and holding the "Lamp" button
(for about one second).
(11) Heat discharge direction is rear (rear heat discharge).
(12) When ignition fails despite pressing the lamp button, the light source automatically switches
to the emergency lamp. When ignition fails or the lamp goes out, brightness required for
endoscope withdrawal is obtained as an emergency response. Lighting of this emergency
lamp is indicated on the panel.
(13) 17-staged level adjustment is available for both automatic brightness adjustment and manual
brightness adjustment.
(14) Air-feeding can be stopped, or adjusted to three stages (high, medium and low).
(15) Self-check for emergency lamp breaking is performed and indicated on the panel, if any.
(16) Transillumination function is available from the transillumination button (only for endoscope
with air-feeding conduit on the endoscope connector).
(17) The panel setting is backed up and applied when the power is reactivated. However, the
filter button setting is not backed up and the normal filter (infrared cut + heat absorption)
is applied upon power reactivation.
(18) Ethanol for disinfection (70% ethyl or isopropyl alcohol) or neutral detergent can be used
for bed bath of exterior parts and the control panel.

Product Outline 2-2 ISSUE 1

 CLV-190

3 Restrictions
(1) Applicable video system center
CV-190, OTV-S190
(2) Use this product under the supervision of a physician within a medical facility.
(3) Direct use on the heart is prohibited (However, it is allowed to use for the heart in
combination with equipment with TYPE CF applied part).
(4) The exterior must be grounded for safety's sake.
(5) Use in flammable atmosphere is prohibited.
(6) Combined use of this device and following electrical devices is prohibited:
a) Devices that are intended for electrical treatment of patients and whose safety in
combined use is not confirmed
b) Other devices whose safety with regard to electrical leakage current is not confirmed
(7) Power
a) Voltage : AC 100 to 240 V
b) Input power : 600 VA
c) Frequency : 50/60 Hz
d) Voltage fluctuation : Within ±10%
e) Frequency fluctuation : Within ±1 Hz
(8) Environment
1) Operating environment
Ambient temperature 10~40°C
Relative humidity 30 to 85% (non condensation)
Atmospheric pressure 700 to 1060 hPa
2) Transportation and storage environment
Ambient temperature -25~+75°C
Relative humidity 10~90%
Atmospheric pressure 700 to 1060 hPa

ISSUE 1 2-3 Product Outline

CLV-190

4 Specifications
4-1 Scope of application
(1) Videoscope
EVIS 100, 130, 140, 150, 170 series
EVIS EXERA 145, 160 series
EVIS EXERA II 165, 180 series
EVIS EXERA III 190 series
VISERA videoscope series
(2) EUS videoscope
EUS 130, 140, 160, 180 series
(3) Fiberscope
OES 10, 20, 30, 40, 60 series
E, E2, E3 series
(4) High intensity compatible light guide
A3290, A3291, A3293, A3294, A3295, A3296, A3297, A3298
(5) Rigid endoscope
Products other than rigid endoscope that can be connected with high intensity compatible
light guide are not applicable.
(6) High intensity fiberscope
CHF-CB30L, CHF-CB30S, URF-P3/P5, LF-TP/DP/GP, CYF-5A, ENF-GP
(7) High intensity compatible videoscope
TF-V, LTF-V2, LTF-V3, LTF-VP, LTF-VP-S, LTF-VH, LTF-VP2, LTF-VH2, PEF-V2, ENF-NH,
LTF-VP2/VH2, PEF-V2, ENF-VH, ENF-V3, CYF-VH, URF-V2, A4804A, A4805A, A50000A,
A50001A, A50010A, A50011A, A50020A, A50021A, A50023A, WA50****series
(8) Water container
MH-884, MA-995, MD-431, MH-970, MAJ-901, MAJ-902

4-2 Lighting function

4-2-1 Examination optical path
(1) Emergency lamp automatically goes into the optical path in case of examination lamp
failure.

4-2-2 Examination lamp

(1) Type: Xenon short arc lamp (ozone-less type) with radiating endoscope
(2) Product code: MAJ-1817
(3) Average life: About 500 hours (continuous)
(4) The lamp is automatically turned ON when the "Lamp" button is pressed and held for one
second. Pressing and holding the "Lamp" button for one second again will turn the lamp OFF.
*The factory default setting is the manual ignition.

4-2-3 Emergency lamp

(1) Type: Halogen 12 V 35 W (with reflector)
(2) Average life: About 500 hours

4-2-4 Brightness adjustment method

(1) Only manual brightness adjustment is available for fiberscope and rigid endoscope
(except in case the video system center and camera head are used).
(2) Both automatic and manual brightness adjustment is available for the videoscope.
(3) When rigid endoscope and light source cable are used, automatic brightness adjustment
is made possible by combination of the video system center and camera head.

Product Outline 2-4 ISSUE 1

 CLV-190

4-2-5 NBI special observation mode

(1) The mode is switched to the NBI observation mode by the filter button, etc. when the NBI
compatible endoscope is connected to the light source and video system center.
(2) In the NBI special observation mode, the NBI special filter is inserted into the optical path.
Note: The video system center must be turned ON.

4-2-6 SP high intensity mode

(1) When high intensity compatible endoscope is inserted, the mode is switched to the high
intensity mode by the intensity mode button. The high intensity mode is not available with
other high intensity incompatible endoscope.
(2) When a high intensity compatible endoscope is inserted, the intensity mode button is
turned ON and the high intensity mode (LED on the top of the button is ON) and normal
mode (LED on the top of the button is OFF) can be switched.
(3) The intensity mode button condition is saved when the power is turned OFF. When an SP
high intensity mode compatible endoscope is inserted, the high intensity mode or normal
mode is activated in accordance with the saved intensity mode. The factory default setting
is the normal mode.
(4) The intensity is equivalent to that with the high intensity mode disabled (normal mode) for
CLV-180 when the high intensity mode is disabled (normal mode).
(5) In the SP high intensity mode, the intensity becomes twice as intense as that in the SP
normal observation mode.

4-2-7 Manual brightness adjustment

(1) By mechanical diaphragm (set on the front panel)
(2) 17 steps

4-2-8 Automatic brightness adjustment

(1) Constant illuminance control (image surface illuminance) by servo-diaphragm system
(2) 17 steps

4-2-9 Display method for front panel in the special observation mode
Observation mode How to display front panel
In NBI special observation mode Filter mode changeover button, observation mode
ON/STBY display ON and special light observation
changeover display NBI dot LED are ON
In OP. mode Filter mode changeover button, observation mode
ON/STBY display STBY and special OP. dot LED are ON

4-2-10 Device cooling

(1) Forced air cooling with fan (lateral air intake - rear heat discharge)

4-3 Air and water feeding function

4-3-1 Air feeding
Air feeding pump: Diaphragm system
Airflow pressure: Three-staged pressure adjustment (high, medium, low and stop)
Control: By airflow button setting

4-3-2 Water feeding

Water feeding system: Water can be fed from the endoscope end in combination with an
endoscope and water container.

4-4 Connection
4-4-1 Endoscope, light guide and electrical contacts
One-touch connection

ISSUE 1 2-5 Product Outline

CLV-190

4-4-2 Light source cable (MAJ-1941)

Connected to CV1 terminal on the rear panel.

4-4-3 Digital light source cable (MAJ-1933)

Connected to CV2 terminal on the rear panel.

4-4-4 Communication cable (MAJ-1942/1948)

Connected to LINK-OUT terminal on the rear panel.

4-4-5 Foot switch (MAJ-1391)

Connected to foot switch terminal on the rear panel.

4-4-6 CLV-UPD cable (MAJ-1898)

Connected to UPD terminal on the rear panel.

4-5 Failure indication

4-5-1 Emergency lamp
(1) Breaking of the emergency lamp and activation of the emergency lamp (when the main
lamp is not turned ON) are indicated.
ON : Emergency lamp ON (when the main lamp is not turned ON)
Blinking : When the breaking of the emergency lamp occurs or the emergency lamp
comes off, etc.

4-6 Panel
4-6-1 Saving the setting value
(1) The setting value before power shut down is saved in the event of power shut down.
Manual/automatic brightness adjustment setting
Intensity adjustment level
High intensity mode setting
Indication of absence/presence of the special observation system
Lamp life meter (Pressing and holding the counter reset switch when the power is turned
ON and the examination lamp is OFF will reset this meter)
Air feeding setting

4-7 Safety
4-7-1 Light shielding
(1) During endoscope withdrawal, light emitted from the endoscope connector is shielded by
the screen fitted to the endoscope socket.

4-7-2 Cleaning
(1) Ethanol for disinfection (70% ethyl or isopropyl alcohol), neutral detergent, or sterile water
can be used for bed bath of exterior parts.

4-7-3 Warning
(1) When the internal temperature exceeds the specified temperature, the temperature switch
is turned OFF to block power supply to the lamp for safety's sake. In this case, the device
detects that the temperature switch has gone OFF and generates warning beep.

4-7-4 Electric shock

(1) Class I (power 3P plug) equipment.

Product Outline 2-6 ISSUE 1

 CLV-190

4-8 Others
4-8-1 Usage restrictions
Ambient temperature 10~40°C
Humidity 30~84%
Atmospheric pressure 700 to 1060 hPa
Operating atmosphere Use in flammable atmosphere prohibited
Format of protection against
electric shock Class I, protection level: TYPE BF applied part
Rated voltage AC 100 V (national specifications)
AC 100 – AC 240 V (other areas)
Frequency 50/60 Hz
Power fluctuation ±10% or less
Frequency fluctuation ±1 Hz or less
Power consumption 600 VA

4-8-2 Expected replacement parts

User service Lamp (MAJ-1817)
Manufacturer service Replacement of emergency lamp and mounting
of special filter

4-8-3 Others
Weight About 18 kg
Profile Maximum profile: 390 (W) x 551 (D) x 162 (H) (mm)
Basic dimensions: 370 (W) x 476 (D) x 150 (H) (mm)
Power cord 3-pole cord with hospital grade plug (national, North America)
3P inlet, 3-pole cord plug not included (regions other than the above)

4-8-4 Applicable laws and regulations

Place of destination Laws and regulations
EU/EFTA MDD
Class: Class II a (rule: 11-1)
CE Marking: CE0197
Japan Pharmaceutical Affairs Law
US FDC Act
Canada Canada Medical Device Regulations
Class: Class I
Singapore Singapore Medical Product Law
Australia Australia Medical Device Regulations
Brazil Brazil Medical Device Law
Taiwan Taiwan Pharmaceutical Affairs Law
China China Medical Device Supervision
and Administration Regulations
Korea Korea Medical Device Law

ISSUE 1 2-7 Product Outline

CLV-190

4-8-5 Applicable outside standards

Place of destination Outside standard
Common IEC 60601-1 (Safety of Medical Electrical Equipment):
1988 + A1 + A2, 2005
IEC 60601-1-1 (Medical Electric System): 2000
IEC 60601-1-2 (EMC): 2001 + A1, 2007
IEC 60601-2-18 (Safety of Endoscope Equipment):
1996 + A1, 2009
ISO 14971 (Risk Management): 2007
ISO 7000 (Graphic Symbol): 2004
IEC 60417-1: 2002, -2: 1998 (Graphic Symbol) + A1, A2
IEC 60601-1-6 (Usability): 2004, 2006
IEC 62366 (Usability): 2007
IEC 62304 (Software, Program Device): 2006
IEC 60601-1-9 (Environment-Friendly Design): 2007
EU/EFTA EN 980 (Graphic Symbol): 2008
EN 1041 (Information on Medical Equipment): 1998
EN 60601-1 (Safety of Medical Electrical Equipment):
1990 + A1, A2
EN 60601-1-1 (Medical Electric System): 2001
EN 60601-1-2 (EMC): 2007
EN 60601-2-18 (Safety of Endoscope Equipment): 1996 + A1
EN 60601-1-6 (Usability): 2004, 2007
EN 62366 (Usability): 2008
EN 62304 (Software, Programmable Device): 2006
Japan JIS T1553 (Medical Endoscope): 2005
JIS T0601-1 (Medical Electrical Equipment = Part 1:
General Requirements for Safety): 1999
JIS T0601-1-1 (Medical Electric System): 2005
JIS T0601-1-2 (EMC): 2005
US UL 60601-1: 2003 + REV 2003/6/30 + REV 2006/4/26
Canada CAN/CSA-C22.2 No. 601.1-M90: 1990

Product Outline 2-8 ISSUE 1

 CLV-190

Chapter 3: Specifications
Refer to the “Specifications” of Instruction Manual.

ISSUE 1 3-1 Specifications

 CLV-190

Chapter 4: Installation and Connection

Refer to the “Installation and Connection” of Instruction Manual.

ISSUE 1 4-1 Installation and Connection

 CLV-190

Chapter 5: Care, Storage, and Disposal

Refer to the “Care, Storage, and Disposal” of Instruction Manual.

ISSUE 1 5-1 Care, Storage, and Disposal

 CLV-190

Chapter 6: Inspection
Refer to the “Inspection” of Instruction Manual.

1 Inspection Check Sheet

Please copy and use check sheet on next page.

A check item may change with the destination and specifications.

There may be a check item which is on this list and is not in the instruction manual.
Please refer to the instruction manual (Chapter of Inspection or Inspection Before Use)
for an actual check item and the check procedure.
There may be a blank column in a Check Sheet. Please utilize this blank column, if
needed.

ISSUE 1 6-1 Inspection

 CLV-190 INSPECTION CHECK SHEET
CLV-190

Inspection
Serial nomber: Month & Year /

Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Checking the lamp ignition mode

Inspection of the power supply

Checking the lamp usage indicator

Inspection of the examination light

Inspection of the brightness mode
selection function
Inspection of brightness adjustment

Inspection of the NBI observatuion function

Inspection of the transillumination function

Inspection of the high intensity mode

Inspection of air and water feeding

Inspector

6-2
Day 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Checking the lamp ignition mode

Inspection of the power supply

Checking the lamp usage indicator

Inspection of the examination light

Inspection of the brightness mode
selection function
Inspection of brightness adjustment

Inspection of the NBI observatuion function

Inspection of the transillumination function

Inspection of the high intensity mode

Inspection of air and water feeding

Inspector

ISSUE 1
 CLV-190

Chapter 7: Safety check

1 Check procedures
1-1 Electrical safety test
1-1-1 Standard
Conduct the following leakage current inspections. Each value should not exceed the listed values.
Leakage current Under normal Under single failure
conditions (NC) conditions (SFC)
Patient leakage DC 10 50
current AC 100 500
Enclosure leakage
100 300/500*
current
Earth leakage current 500 1000
300: UL region, 500: other than UL region (μA)

1-1-2 Enclosure leakage current inspection

(1) Connect CLV-190 to the automatic leakage current measuring equipment with the power cord.
(2) Connect the clip from the automatic leakage current measuring equipment to the enclosure
screw.
(3) Set the airflow indicator to "ON" and the airflow regulator indicator to "H".
(4) Measure a leakage current using the automatic leakage current measuring equipment.
For the measuring method, see the procedure manual of the automatic leakage current
measuring equipment.

Connect to automatic leakage

current measuring equipment

CLV-190

clip connection

ISSUE 1 7-1 Safety check

CLV-190

1-1-3 Patient leakage current inspection

(1) Connect CLV-190 to the automatic leakage current measuring equipment with the power cord.
(2) Install the leakage current measuring jig and connect the clip from the automatic leakage
current measuring equipment.
(3) Lamp “ON”, Set the airflow indicator to "ON" and the airflow regulator indicator to "H".
(4) Measure a leakage current using the automatic leakage current measuring equipment.
For the measuring method, see the procedure manual of the automatic leakage current
measuring equipment.

CV patient connection chart

Leakage current measuring jig setting
UPD pinNo. SW: all OFF

Connect to clip (yellow) No connection

UPD patient connection chart

Leakage current measuring jig setting
UPD pinNo. SW: all ON

Connect to clip (red) No connection

Safety check 7-2 ISSUE 1

 CLV-190

1-1-4 Earth leakage current inspection

(1) Measure the leakage current of the inlet earth terminal.
(2) Measure the leakage current using the automatic leakage current measuring equipment.
For the measuring method, see the procedure manual of the automatic leakage current
measuring equipment.

1-1-5 Earth resistance inspection

(1) As shown below, connect one clip to the ground terminal of the product inlet and the other
clip to the external screw of the cover (as far from the inlet location as possible).
(2) Measure an earth resistance using the automatic earth resistance measuring equipment.
It should be 0.1 Ω or lower at 25 A.
For the measuring method, see the procedure manual of the automatic earth resistance
measuring equipment.

Enclosure screw

Inlet earth

ISSUE1 7-3 Inspection

CLV-190

2 Check card
Date of inspection
Product
SN
Inspected by
Checked by

Inspection item Standard Measurement Value Result

Equipment No.
Exterior leakage current NC 100μA or less μA
test SFC 300μA or less (UL region) μA
500μA or less (Other region)
Patient leakage NC 10μA or less μA
DC
current test SFC 50μA or less μA
(CV) NC 100μA or less μA
AC
SFC 500μA or less μA
NC 10μA or less μA
Patient leakage DC
SFC 50μA or less μA
current test
NC 100μA or less μA
(UPD) AC
SFC 500μA or less μA
Ground leakage current NC 500μA or less μA
test SFC 1000μA or less μA
Ground resistance test 25A, 0.1ohoms or less

Safety check 7-4 ISSUE 1

 CLV-190

Chapter 8 : Block Diagram

ISSUE 1 8-1 Block Diagram

 CLV-190

Chapter 9 : Troubleshooting
Refer to the “Troubleshooting” of Instruction Manual.

ISSUE 1 9-1 Troubleshooting

 CLV-190

Chapter 10 : Lamp Replacement

Refer to the “Lamp Replacement” of Instruction Manual.

ISSUE 1 10-1 Lamp Replacement

OLYMPUS MEDICAL SYSTEMS CORP.
2951 Ishikawa-cho, Hachioji-shi, Tokyo Japan

Engineering 2
Service Engineering Department
Service Division

PRINTED IN JAPAN FIRST EDITION : 3.2012 W203B