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Keywords: In this paper, the effect of different pollution and humidity variations on the reliability of aged Silicone Rubber
SiR insulators (SiR) insulators are investigated. Firstly, four different types of 20 kV SiR insulators have been selected to
Accelerated aging test evaluate the effect of different insulator profiles on Flashover Voltage (FOV). Then artificially accelerated aging
Pollution tests with 1000 h duration have been conducted for the aging of insulators. Numerous FOV tests have been
Reliability
carried out on the aged SiR insulators under different humidity and pollutions. Next, the risk of insulators
Risk estimation
Flashover probability
utilization under different ambient conditions have been calculated by using the experimental test's data. Finally,
the reliability of insulators under different conditions have been calculated and a new mathematical model for
the reliability in different humidity has been proposed. The effect of SiR insulator profiles on FOV has been
studied and the results have been shown that lower FOV is related to insulators with thicker profiles as well.
⁎
Corresponding author.
E-mail address: mirzaie@nit.ac.ir (M. Mirzaie).
https://doi.org/10.1016/j.ijepes.2019.105679
Received 24 March 2019; Received in revised form 10 July 2019; Accepted 3 November 2019
Available online 11 November 2019
0142-0615/ © 2019 Elsevier Ltd. All rights reserved.
M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
HTV and LSR silicone based rubber insulators (SiR) to evaluate long- setup.
term performance under different climatic conditions. Leakage current The aging chamber consists of a 2m × 2m × 2m frame, UV lamps to
waveforms were regularly monitored over the experimental duration of simulate UV-rays caused by the Sun, and the heaters to simulate am-
1000 h. FTIR spectroscopy is utilized to assess the surface hydroxylation bient conditions according to IEC 61109 Annex C [17,18].
phenomenon observed on aged SiR. An air conditioning system has been used to control the temperature
FOV is one of the most important indexes to evaluate the working in the chamber. Heaters, air conditioning, and UV systems are con-
conditions of an insulator. FOV depends on the insulator profile and nected to the main controller. This controller has been programmed to
ambient conditions including pollution and humidity. FOV performance keep the chamber temperature under 50 °C at all times to prevent de-
on post insulators has been studied under the pollution condition in formation of SiR insulators and to control the designed aging cycles.
[13]. Contamination has been applied to the specimens with solid layer After the aging test, FOV tests have been carried out in the pollution
method and it has been observed that the shed configuration and rod chamber. Pollution chamber has been covered through a transparent
diameter had a significant effect on FOV performance of composite plastic layer which humidity sensor and flashover phenomena can be
insulators. The effect of ambient conditions on three polluted insulator seen from outside of the chamber.
strings has been studied in [14]. Natural ambient conditions were ap- Two 5KVA HV transformer with the same ratio of 220 V/100 kV
plied to the specimens and flashover progress and its stages have been have been connected in the cascade mode to provide the required
studied by a high-definition camera. The results showed that there are voltage. Hence, the output voltage of HV transformer set can be ad-
some differences in the FOV stress between results of the field test and justed up to 200 kV. A protective resistor (R) has been placed on the HV
Baker et al. The effect of different pollutions methods on FOV have been transformer's output. A capacitor divider system with the ratio of 1000/
studied in [15]. Three polluting methods (quantitative brushing 1 which consist of two paralleled 25000 pF and two serried 100pF
method, dipping method, and spraying method) which are commonly capacitors connected to a two channel digital storage oscilloscope is
used was applied to the specimens and the results illustrated that FOV used to record the FOV results.
differences were negligible. In [16], a finite element method based There are three wetting methods which are frequently used for the
approach has been applied on the porcelain insulator to develop a si- polluted insulators flashover tests including cold fog, steam fog, and
mulation model, which is mainly based on arc Obenaus model and mixture fog. Steam fog is recommended in the IEC standard method but
Hapmton criteria. It has been found that arc constants are the most by using steam fog, the temperature in the pollution chamber will in-
important factors for different types of the insulator. crease during the test and make it difficult to control the humidity
In this paper, the effect of pollution and humidity on SiR insulators percentage [19]. For these tests, an Ultrasonic Fog Generator has been
in different aging times are evaluated by using results of experimental used in order to produce cold fog and provide the required humidity.
tests including a 1000 h accelerated aging test with UV, heating, and
continuous electrical stress. Then FOV tests have been carried out in 2.2. Test specimens
three different pollution and humidity levels. In order to calculate the
risk of utilization of SiR insulator, some Probability Distribution To investigate the effect of weather conditions and aging on the FOV
Functions (PFDs) has been used. Also, to investigate the effect of SiR of different insulators, four different profiles of SiR insulators have been
insulators profile on FOV, four different types of SiR insulators with chosen for experimental tests. The number of four from each type of
various profiles have been selected in this research. In this paper, to insulators was provided and after each step of aging, one insulator of
calculate Pollution Existence PFD, a Log-Normal Distribution function each type was removed from the aging chamber. The studied insulators
has been used. Finally, the reliability of insulators utilization in dif- and their technical parameters are shown in Table 1. Notice that in-
ferent pollutions and humidity through the aging process has been sulators type A and B have thick profiles (more sheds in the less arcing
calculated and analysed. distance) whereas C and D type have wider profiles than others.
An experimental setup has been provided to perform the practical In order to study the effect of aging on the FOV of SiR insulators, a
tests on four types of SiR insulators under different humidity and pol- 1000 h aging test has been carried out. Every two weeks (equals to 1/3
lution severities. aging time), one specimen of the studies insulators is removed from the
Table 1
2.1. Accelerated aging and FOV tests setup
Pictures and technical parameters of the studied SiR insulators.
Number of sheds 7 7 6 6
Shed parameters* D = 100 mm D = 110 mm D = 105 mm D = 105 mm
d = 70 mm d = 90 mm d = 75 mm d = 80 mm
Creepage distance 660 mm 660 mm 635 mm 710 mm
Arcing distance 285 mm 245 mm 325 mm 328 mm
Fig. 1. Accelerated aging test setup. * D = bigger shed's diameter; d = smaller shed's diameter.
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M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
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M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
Fig. 6. Fitted curves for all types of the tested SiR insulators after aging time
under the humidity of 75%.
Fig. 3. FOV experimental data and fitted curves for insulator type B in 0, 2, 4,
and 6 weeks aging times.
Table 3
Calculated coefficients by curve fitting for the studied SiR insulators before the
process of aging.
Humidity coefficients
γ α γ α γ α γ α
Fig. 4. FOV experimental data and fitted curves for insulator type C in 0, 2, 4,
By considering Eq. (1) and the researches that have been done in
and 6 weeks aging times.
[25], the Flashover Occurrence PFD as a function of pollution severity
can be calculated. Three parameters Weibull distribution function have
been used for Flashover Occurrence statistical model and can be ex-
pressed as the following Eq. (7) [26]. Required equations to calculate
the parameters of this PFD have been given in Eqs. (8)–(12).
α k
− 1 × ⎜⎛ ⎛ ESDD ⎞ − 1⎟⎞
P (ESDD) = 1 − e β ⎝ ⎝ ESDD0 ⎠ ⎠ (7)
U0
ESDD0 = ESDDave × α
Uave (8)
γ
ESDDave = α
Uc (9)
Fig. 5. FOV experimental data and fitted curves for insulator type D in 0, 2, 4,
n. σ
and 6 weeks aging times. β=
U0 (Ln2)1/ k (10)
fitted curves for the other tested insulators. What is clear is that, the 1.38
k=
same as insulator A other types of insulators have the analogous trends
and for all of the tested insulators, the minimum FOVs are associated
Ln ( )
n
n−1 (11)
with aged conditions. U0 = Uave − n. σ (12)
In order to compare the FOV for different profile of insulators, they
shall be studied in the same conditions. Fig. 6 Shows Uf -ESDD curves where U0 is the voltage that the probability of Flashover Occurrence
for all types of the tested SiR insulators after 6 weeks aging in humidity will be zero; Uc the continuous operating voltage; ESDD0 the amount of
75%. Also, the coefficients of Eq. (5) for all types of the studied in- ESDD which the probability of flashover occurrence will be equal to
sulators before the process of aging have been summarized in Table 3. zero; k, α, and γ are constant; ESDDave the average pollution severity of
Different profiles have different Uf -ESDD curves but based on la- the insulator environment; σ logarithmic standard deviation and finally
boratory results, in general, we can conclude that insulators with n is a constant that is considered 2.1 according to [27].
thicker profiles (more sheds in shorter rods) have lower FOV than in- In this paper, two methods have been used to calculate the flashover
sulators with wider profiles (less shed in longer rods). insulator type B, occurrence PFD. The first method has been used to show the variation
for instance, in Fig. 6 has the lowest FOV between other types of the of flashover probability with humidity or aging duration. So the
tested SiR insulators. It should be expressed, other profile features will average data from each flashover test has been used. Fig. 7 shows the
effect on the FOV results such as the angle between sheds and rod which flashover occurrence PFD for insulator type A before the process of
for the insulator type A is about 90°. aging under different humidity.
Fig. 8 illustrates the flashover occurrence PFD for insulator type A
after aging (A6) in different humidity. As it shows, with an increase of
humidity, flashover occurrence probability in the same ESDD has been
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M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
Fig. 7. Flashover occurrence probability as a function of pollution severity for Fig. 10. Flashover occurrence probability as a function of pollution severity for
insulator A0 under different humidity. the tested SiR insulators under humidity 95%.
2 ⎝ σ ⎟
⎠
insulators. A comparison between Fig. 9 and Fig. 10 shows that during σ. 2π (13)
the SiR insulators aging time, sensitivity against humidity will increase.
where ESDDave is defined as the average pollution severity of the in-
In other words, as the SiR insulator ages, the ratio of increase of FOV
sulator’s environment and σ is the standard deviation of Ln(ESDD) [28].
with the rise of humidity will go higher. This fact can be explained by
These parameters can be calculated using the ESDD of collected pol-
the effect of aging on SiR insulators which is a decrease of
lution from the surface of studied insulators.
Two methods are frequently used to calculate the pollution ex-
istence PFD from laboratory data. In the first method, different pollu-
tion severity will not be separated from each other and all ESDD data
from the laboratory tests will be applied in relation (13) to calculate
pollution existence PFD for each type of tested insulators. This method
simulates an area which has average pollution severity near the created
medium pollution severity with very high deviation due to using high
and low pollution severities. In other words, this simulated area has
seasons with high pollution severity and some seasons with low ones.
Fig. 11 shows the pollution existence probability as a function of ESDD
for all types of tested insulators by using this method.
As expected there is not much difference between pollution ex-
istence PFDs for all types of the studied insulators. The reason for this
trend can be the dependence of pollution existence PFD to the surface
ESDD of insulators in the laboratory or the ambient pollution severity in
the studied area, and the type of insulator has an ignorable effect on the
Fig. 9. Flashover occurrence probability as a function of pollution severity for probability of pollution existence. In fact, this little difference can be
the tested SiR insulators under humidity 75%. caused by the pollution method which is a spray method. Insulators
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M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
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M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
Table 4
Calculated risk percentage for the studied SiR insulators.
Humidity Risk (%)
A0 A2 A4 A6 B0 B2 B4 B6 C0 C2 C4 C6 D0 D2 D4 D6
75% 0.937 1.115 1.677 2.329 1.665 2.051 2.575 3.479 0.455 0.54 0.675 0.837 0.558 0.627 0.766 1.029
85% 1.061 1.253 2.107 3.015 1.818 2.29 2.756 3.650 0.461 0.576 0.718 0.962 0.567 0.649 0.818 1.282
95% 1.259 1.717 2.83 3.977 1.980 2.634 3.059 3.956 0.547 0.655 0.862 1.294 0.643 0.757 1.02 1.830
R = A − B. e (polynomial (H )) (15)
R = 1 − e (polynomial (H )) (16)
For more accuracy, B can be added to variables but results show that
(16) with a first-degree polynomial has acceptable accuracy. Fig. 19
demonstrates estimated reliability function for insulator type A with
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M. reza Ahmadi-veshki, et al. Electrical Power and Energy Systems 117 (2020) 105679
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