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CONTRACTOR
SUB CONTRACTOR
TABLE OF CONTENTS
1. PURPOSE
2. SCOPE
3. TECHNICAL SUBMITTAL
DOHA WEST OLD PLANT REFURBISHMENT WORKS Project Code: CP627
Doc No: GFE-DOC028-SUB-003
MATERIAL SUBMITTAL – GASKET SHEET Rev. 0
Page 3 / 43 Date: 18/11/2020
1. PURPOSE
The purpose of this material submittal is to obtain approval of Gasket sheets for application
as liners in primary pipe supports and other temporary applications. The supplier of gasket sheets
2. SCOPE
3. TECHNICAL SUBMITTAL
QATAR GERMAN GASKET FACTORY
An ISO 9001:2015 / API Q1 CERTIFIED COMPANY
MATERIAL SUBMITTAL
1. COMPANY PROFILE
2. PROJECT APPROVALS
5. ISO CERTIFICATES
6. COMPANY REGISTRATION
COMPANY PROFILE
sales@qger.com 1 15 1 sales@qger.com
www.qger.com www.qger.com
Profile
Address: P.O. Box 40806
New Industrial Area
Doha, Qatar
Established: 2007
Type of Company: Partnership – Limited Company
Qatar German Gasket Factory (Q-GER) can manufacture high quality of Metallic and Non-Metallic gaskets for industrial use
and also known for excellence in material as well as its outstanding customer service.
Our New Gasket Factory is equipped with latest technology which is capable of manufacturing all type of gaskets to meet
customer’s demand in the gulf region. Our SPIRAL WOUND GASKETS, METAL JACKETED, RING JOINTS and NON METALLIC
GASKETS are successfully used by major oil & petrochemical companies such as Qatar Petroleum, RASGAS, QAPCO, Oryx GTL,
QATARGAS, Dolphin Energy, Maersk Oil, QAFAC, Qatar Vinyl, Pearl GTL and Other industries like Kahramaa, Ashgal etc.
It is our main target to participate in this particular product line, which is the reason why we approach you since you require
this kind of gaskets.
Further, we would like to mention that we are the exclusive agent of Gasket Factory Branch of Al-Iman Co. Saudi Arabia for
their products in Qatar.
1, SPIRAL WOUND GASKETS Graphite/Teflon filled from ½” to 60” Nominal Pipe Size according to ASME B16.20,BSEN 12560,
EN 1514 and your specified dimensions with S304L,S316L,S321,S347,MONEL,INCOLOY 800/825,INCONNEL
600/625,DUPLEX,X750 And many other exotic material.
3, RING JOINT GASKETS in different types (i.e.; R-oval/octagonal, RX, BX series.) and sizes. All standard gaskets are
manufactured in accordance with ASME B16.20/ API 6A with soft Iron and S316 as standard materials. All other materials are
available upon request. We are also approved by API spec 6A and API Monogram (pls. see attached certificate for your
reference)
sales@qger.com 1 15 1 sales@qger.com
www.qger.com www.qger.com
4, NON METALLIC GASKETS made of Asbestos Free Materials, Graphite, Rubber and Teflon.
5, We use raw materials from Europe and USA like SGL-GERMANY, REINZ GERMANY, GARLOCK-USA AND THYSSEN STEELS.
Material Test Certificate according to EN 10204 3.1/2.2 can be supplied up on request with free of charge.
7, Our strict Quality Assurance guarantees that all gaskets are manufactured according to the required standards and our
quality management system is in accordance with the requirements of API Q1 Specs And ISO 9001:2015. Pls. see attached
certificate for your reference.
8. Our fully computerized administration system enables us to provide you excellent service and control of documents.
9, Our factory can produce gaskets in short delivery time and for emergency cases you can rest assured that gaskets can be
ready within days/Hours.
We would really very much appreciate if we could establish mutually beneficial business relationship with your esteemed firm
and looking forward to your positive reply.
Thank you and assuring you of our best service and prompt attention at all times, we remain.
HEINZ HURTER
GENERAL MANAGER
sales@qger.com 1 15 1 sales@qger.com
www.qger.com www.qger.com
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PRODUCT CATALOGUE/TECHNICAL DATA SHEET
QATAR GERMAN GASKET FACTORY R
ISO 9001:2008
QMS
REGISTERED
Non-metallic Gaskets
Elastomeric gaskets with different chemical and mechanical properties are being supplied to oil
and petrochemical industries, sewerage & chilled water sector and exclusively for Potable water
applications.
There are varieties of elastomeric gaskets, gasket sheets/rolls with different sizes which are
produced against the international standards such as ASME B16.21, BS EN 1514-1, JIS etc.
1. Neoprene
2. Neoprene W/ Cotton Reinforcement
3. EPDM W/ Cotton Reinforcement
4. EPDM Ethylene Propelene Diene Monomer
3. EPDM (WRAS Approved) for Potable Water Applications W/ 2 Ply Cloth Reinforcement.
6. NBR (Nitrile Butadiene Rubber) / Buna-N
4. Butyl
5. Viton (FPM)
6. Silicon
7. SBR (Styrene Butadiene Rubber)
8. Kalrez (FFKM)
Page 1
New Industrial Area, Doha - Qatar Telephone: +974 4411 44 04 (5 lines) Fax: +974 4411 44 01
Email : sales@qger.com Website: www.qger.com
QATAR GERMAN GASKET FACTORY R
ISO 9001:2008
QMS
REGISTERED
Non-metallic Gaskets
Full Face Gaskets for Flat Face Flanges Flat Ring Gaskets for Raised Face Flanges
NEOPRENE A good general purpose polychloroprene sheet. . For Sealing oils, gasoline and petroelum solvents
EPDM Ethylene propylene polymer displaying excellent For Hot and cold water, steam
resistance to ozone,oxygen,and water.
VITON This fluoro-elastomer sheet displays unusual For oils, aliphatic hydrocarbons, air, chlorine to 107
resistance to oils and chemicals For sealing oils deg.c.,hot gases, dry steam to 149 deg.c,most acids,
, gasoline and petroleum solvents. ammonia and gasoline.
SBR Good abrasion resistance and good aging stability Styrene-butane rubber is used in gasketed
-plate heat exchangers. It is used at moderate
temperature up to 85 deg C.
EPDM WRAS APPROVED EPDM Rubber is a Gasket For Food / Drink, Weather / Ozone, This Product
(WRAS approved) Material suitable for use with potable water is REACH, RoHS, PAH and CE Compliant.
Applications with 2 ply cottton reinforcement. for Insulation of Dissimilar Flanges
Also available in Insulation Kits.
NBR This form of synthetic rubber is unusual in being It is used in the automotive and aeronautical
generally resistant to oil, fuel, and other industry, Nitrile rubber is generally resistant to
chemicals aliphatic hydrocarbons
The dimension table for manufacturing the rubber gaskets are shown on next pages.
Page 2
New Industrial Area, Doha - Qatar Telephone: +974 4411 44 04 (5 lines) Fax: +974 4411 44 01
Email : sales@qger.com Website: www.qger.com
QATAR GERMAN GASKET FACTORY R
ISO 9001:2008
QMS
REGISTERED
Non-metallic Gaskets
EPDM (WRAS approved) Rubber iInsulation Kit
Q-GER EPDM Rubber Insulation sets are used to limit corrosion in pipeline systems. Where dissimilar metals are
present, the sets remove the possibility of the system acting as a galvanic cell and reduce the risk of galvanic corrosion
of the pipework.
Each flange insulation set comprises with one Isolating gasket, one insulation sleeve per bolt and two insulating G10
and two zinc plated steel /SS washers per bolt. The sets are individually packed and clearly labelled with the flange
rating, size, type and material combination.
A double washer configuration is used for added protection against the possibility of shorting out the nuts and bolts. In
addition, double washer sets electrically isolates the nuts and bolts from both flanges.
Double washer set flange isolation kits include the following components in each bolt.: -
Steel Washer
1/8” thick plated steel. I.D & O.D designed to fit over insulating sleeves and within spot faces on the flange
The dimension table for manufacturing the rubber gaskets are shown on next pages.
Page 2
New Industrial Area, Doha - Qatar Telephone: +974 4411 44 04 (5 lines) Fax: +974 4411 44 01
Email : sales@qger.com Website: www.qger.com
QATAR GERMAN GASKET FACTORY R
ISO 9001:2008
QMS
REGISTERED
Non-metallic Gaskets
Flat Ring
Gasket
Used With
Raised Face
Flanges
I.D.
O.D.
Full Face
Gasket
Used With
Flat Face HOLE
DIA
Flanges
I.D.
BCD
O.D.
Page
New Industrial Area, Doha - Qatar Telephone: +974 4411 44 04 (5 lines) Fax: +974 4411 44 01
Email : sales@qger.com Website: www.qger.com
QATAR GERMAN GASKET FACTORY R
ISO 9001:2008
QMS
REGISTERED
Non-metallic Gaskets
Page 4
New Industrial Area, Doha - Qatar Telephone: +974 4411 44 04 (5 lines) Fax: +974 4411 44 01
Email : sales@qger.com Website: www.qger.com
TECHNICAL SPECIFICATIONS
EPDM RUBBER SHEETS
VALUES VALUES
TEST
PROPERTIES TEST METHOD
FPS UNITS METHOD METRIC UNITS
SPECIFIC GRAVITY ASTM D297 1.40 ± 0.05 DIN 53508 1.40 ± 0.05
HARDNESS ASTM D2240 65 ± 5 Sh A DIN 53505 65 ± 5 Sh A
TENSILE STRENGTH ( min ) ASTM D412 925 PSI DIN 53504 65 kg/cm2
ELONGATION AT BREAK ( min ) ASTM D412 350% DIN 53504 250%
COMPRESSION SET (70ºC/24 hrs/25%
Compression) (max) ASTM D395 METHOD B 40% DIN 53517 40%
TEAR RESISTANCE ( Angular ) min ASTM D624 101 Lbs/Inch DIN 53515 18 Kg/cm
CHANGE IN PROPERTIES AFTER
HEAT AGEING FOR ( 72 hrs. AT 70ºC ) ASTM D573
--- HARDNESS (Pts) + 5 (Max) + 5 (Max)
--- TENSILE STRENGTH (%) ± 20%(Max) ± 20%(Max)
--- ELONGATION AT BREAK (%) ± 30%(Max) ± 30%(Max)
VOLUME SWELL : AT 70º C FOR 72 HRS ASTM D 471
IN ASTM OIL NO.1 NOT RECOMMENDED NOT RECOMMENDED
IN ASTM OIL NO.2 NOT RECOMMENDED NOT RECOMMENDED
IN ASTM OIL NO.3 NOT RECOMMENDED NOT RECOMMENDED
CHEMICAL RESISTANCE
--- OZONE ASTM D 1149 GOOD GOOD
--- DILUTE ACIDS AND BASES GOOD GOOD
--- CONCENTRATED ACIDS AND BASES FAIR FAIR
--- OILS NOT RECOMMENDED NOT RECOMMENDED
--- SOLVENTS NOT RECOMMENDED NOT RECOMMENDED
TEMPERATURE RANGE -30 º� to + 110º C -30 º� to + 110º C
COLOUR BLACK BLACK
.
SAMPLE TEST CERTIFICATES
qc@qger.com AN ISO 9001:2015/ API Q1 / API 6A qc@qger.com
www.qger.com CERTIFIED COMPANY www.qger.com
MATERIAL TEST CERTIFICATE CERTIFICATE No.
CUSTOMER: 181906/2020
GULFEAST GLOBAL
DOHA, STATE OF QATAR EN 10204/2.2
Date Issued: 18-Nov-2020
E
Color Black
L
Specific Gravity ASTM D297 gm/cm³ 1.40 +/- 0.05
P
Hardness ASTM D2240 Shore-A 65 +/- 5
M
Elongation at Break ASTM 412 % 250
A
Compression Set
(70 °C/22 Hrs/25% compression) % 40
S
Permanent Deformation DIN 53517 % 40
ADDITIONAL INFORMATION
WE HEREBY CERTIFY THAT THE GOODS DELIVERED ARE IN COMPLIANCE WITH THE RELEVANT SPECIFICATIONS
AND STANDARD LISTED ABOVE ARE IN COMPLIANCE WTH THE SPECIFICATIONS OF CUSTOMER'S ORDER.
11/18/2020
QUALITY CONTROL THIRD PARTY INSPECTOR
qc@qger.com AN ISO 9001:2015/ API Q1 / API 6A qc@qger.com
www.qger.com CERTIFIED COMPANY www.qger.com
MATERIAL TEST CERTIFICATE CERTIFICATE No.
CUSTOMER: 181916/2020
GULFEAST GLOBAL
DOHA, STATE OF QATAR EN 10204/2.2
Date Issued: 18-Nov-2020
L E
NEOPRENE
P
Colour Black
M
Spesific gravity 1.40grs/cm3
A
Tensile strength DIN 53504 45Kg/cm2
S
Elongation Break DIN 53504 500%
ADDITIONAL INFORMATION
WE HEREBY CERTIFY THAT THE GOODS DELIVERED ARE IN COMPLIANCE WITH THE RELEVANT SPECIFICATIONS
AND STANDARD LISTED ABOVE ARE IN COMPLIANCE WTH THE SPECIFICATIONS OF CUSTOMER'S ORDER.
11/18/2020
QUALITY CONTROL THIRD PARTY INSPECTOR
ISO CERTIFICATES
6A-1161
API-6A
6A-1161
ISO 9001:2015
STAGE 1 (Add to
Subcontractor N/A Lump Sum ~ Local ~ N/A
App'd List)
Provisional STAGE 2 (App'd
Supplier ~ N/A International N/A ~
Sum for duties)
Qatar German Gasket Factory for Supply of Gaskets for MEP
Scope
Works
Dear Sir,
This is approval under Sub-Clause 4. 7.3 of the Contractor entering into a subcontract
with Qatar German Gasket Factory as submitted by the Contractor via Supplier
Approval Request (SAR) letter dated 30 January 2017, ref: M006-GDB-COM-SAR-
01146 Revl.
Yours faithfully,
Sa el Adair McChesney
Engineer 's Assistant - Qatar Rail Metro Gold Line Underground
Cc.
Jocelyn Lay Park - Qatar Rail Contract Administration Manager 7Ji
Enclosed:
Qatar Rail Document Review Sheet (I page)
M006-COM-t:RS-00747
ALYSJ JV NO./OATE:
M006·GDB·COM..SAR·01146
Contract Engineer
Lusail Expressway Site Office
Al Daayen
Comment/Response Sheet Doha, Qatar
Tel. : +974 4448 9589
Fax : +974 4448 9594
EPDM Gasket for Drainage System of Roads & Micro Tunnel M/s.
Review Document Description: Qatar German Gasket Factory Date: 12/Jun/13
A: Consented to, authorized to proceed
B
B: Consented to, subject to comments
Consent Classification: C: Consented to, authorized for construction OVERALL SUBMITTAL STATUS:
W: Rejected, not consented to, reasons noted
Category: Cat 4: major comment Cat 3: technical comment Cat 2: non‐technical comment Cat 1: important for future submissions Cat 0: Observation/Note
Category
No Reference Comment by Status
QCS 2010 Section 8, part 3, clause 3.8.2 (2)
1 Closed
QCS 2010 Section 8, part 5, clause 5.15 (1) Supplier Valid trade license to be shown attached. 2 Supplier valid trade license is attached (see section 3.1)
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Manufacturer Material specification compliance sheet should be Complied Manufacturer material specification compliance sheet
2 QCS 2010 Section 8, part 5, clause 5.15 (1) duly signed. 3 is already duly signed ( refer to section 3.4 attachement) Closed
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Provide approved vendor list showing the manufacturer is listed. Complied Manufacturer material is approved and included in
3 QCS 2010 Section 8, part 5, clause 5.15 (1) 2 the vendors list of Qatar Petroleum with material SAP vendors Closed
Registration No ( see attachement in section 3.12)
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Material safety data sheet to be provided. Provided ( see attachement in section 3.10)
4 3 Closed
QCS 2010 Section 8, part 5, clause 5.15 (1)
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Provide the sample for varification. Provided ( see enclosed material sample in the submittal)
5 2 Closed
QCS 2010 Section 8, part 5, clause 5.15 (1)
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Specific method statement to be provided. complied method of installation is provided ( Refer to section
6 3 Closed
QCS 2010 Section 8, part 5, clause 5.15 (1) 3.11)
1 of 2 EXW‐P003‐000‐MQ‐HYI‐MS‐11840‐001.xlsx
A: Consented to, authorized to proceed
B
B: Consented to, subject to comments
Consent Classification: C: Consented to, authorized for construction OVERALL SUBMITTAL STATUS:
W: Rejected, not consented to, reasons noted
Category: Cat 4: major comment Cat 3: technical comment Cat 2: non‐technical comment Cat 1: important for future submissions Cat 0: Observation/Note
Category
No Reference Comment by Status
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Please provide any previous approval. From section 3.5 P.O copy of AJC is attached as the material has
QCS 2010 Section 8, part 5, clause 5.15 (1) been approved by ASHGHAL for North Utility Tunnels‐C012
Keppel Seghers also issued P.O ( copy attached ) for Ashghal
project of its Doha North Sewerage water system .Included as
attachement ae well is the copy of the manufacturer five (5)
year call‐off supply Agreement with RASGAS company Ltd for
7 2 supply of EPDM & Neoprene gaskets The material is common closed
commodity and the manufacturer is approved by QP as attached
vendors list in section 3.12. The material is also widely used by
some prestigious industrial companies and authorities in Qatar
like RASGAS, QCHEM, QATERGAS,RLOC,ASHGAL,etc for their
piping works.
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Source is approved subject to works to be carried out as per open
8 QCS 2010 Section 8, part 5, clause 5.15 (1) approved shop drawing ( thickness and type) and method
statements.
QCS 2010 Section 8, part 3, clause 3.8.2 (2) Random Quality test to be carried out as specified. open
9
QCS 2010 Section 8, part 5, clause 5.15 (1)
2 of 2 EXW‐P003‐000‐MQ‐HYI‐MS‐11840‐001.xlsx
Qatar Shell GTL Limited
CR No. 28051
AI Mirqab Tower, 1st Floor
PO. Box 3747
Doha, State of Qatar
Tel +97444957777
Fax +9744495 7778
Internet http://wwwshell.com/qatar
With reference to the above agreement with your organization, we herewith inform you that we
are very pleased with the support provided by you and your staff during the last few months.
A big "THANK YOU" for supplying the gaskets on time with correct specification, especially for
going that extra mile after office hours and weekends to support our plant Start Up operations.
This is the kind of support and professionalism that will support a long term alliance between
our companies and establishes a level of performance that you as a local company can be proud
of.
Kindly extend this message to your team, without their commitment we could not have
achieved this.
~ ...~-=----_.-
Martijn Dalessi
Qatar Shell GTL Asset CP Manager