Be sure to watch all the tutorial videos for detailed installation instructions.

3. Stave
4 & 5. Floor

6. Strap

2400
2400

70
305
900

305

70
Math for Determining Number of Staves / Stave Miter Angle
The outside diameter of the tub is 2400mm.
The circumference of a 2400mm circle (2 π r) = 7539.82mm
Divide 7539.82mm by 130mm (the width of staves) = 57.9986 (number of staves)
Divide 360 (the number of degrees in a circle) by 57.9986 = 6.207
Divide 6.207 by 2 (both edges of each stave is beveled) = 3.1 degrees.  

Hot Tub (2400mm METRIC) Overview 1

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 NOTE: The dimensions listed below are finished dimensions and extra length and thickness should be added when calculating the material needed.

MATERIALS
QTY Dimensions Length Notes Page
58 38 x 130 900 Stave 3

21 38 x 130 2400 Floor Board 4,5

3 50mm 7500 Stainless Steel Strap 6

**Every effort was made to provide accurate dimensions. I am not responsible for any errors or omissions. Verify all dimensions before cutting.**

Hot Tub (2400mm METRIC) Materials 3

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 130 38 38

3.1°
900

900

130
19 dado

19mm deep dado

38

38

3.1°
75

75

19 dado

Front Side Top (full size)

Note: The last stave will need to be ripped smaller to fit tightly. Assemble all staves to floor and cut last stave to fit.

Hot Tub (2400mm METRIC) Stave (qty. 58) 3

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 14mm deep dado
2400

12
38

14
12
Side
14
130

102
14

Top
130
12

12
38

14

14

102
12

12

14 14
End

Hot Tub (2400mm METRIC) Floor Board (qty. 21) 4

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 Diameter of Floor Board Assembly
1179 Radius Due to flat stave boards creating the round diameter of
the tub, the dados within the staves are flat as well. The
round floor assembly diameter has been made slightly
smaller to fit within the stave dados. This may differ
2358 Diameter from the Samurai instructional videos.

Top

Hot Tub (2400mm METRIC) Floor Layout 5

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 56
25
19
40

21

7500 (approximately 40mm shorter than circumference of tub)

14

3mm Strapping
End

56

40
50

60
Side
60

Notes:
Unless you are set up to weld stainless, have a local fabricator weld up the straps.
If need be, buy shorter lengths of 3mm x 50mm flat bar and have them welded
Top together. Commercially available straps/buckles are also available online.

Hot Tub (2400mm METRIC) Strap (qty. 3) 6

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Plans by Brian Forden www.dirtfarm.net Version 1-0