You are on page 1of 168

You Demand. We Deliver.

Dear Customer,

We would like to thank you for choosing Natoli Engineering, the world’s premier
manufacturer and supplier of tablet compression tooling, parts, presses, support
products and services for your tablet compression needs. Our dedication to
excellence, combined with steadfast determination, innovative thinking and a
commitment to providing the best customer service has propelled us to the forefront
of the tablet compression industry.

This catalog has been created for our customers in the tablet compression industry.
It is filled with an assortment of quality products, sure to meet a variety of needs.
Orders of any size and type are welcome, including special requests and custom
requirements. In addition, all of our products listed in the catalog are available for
shipment worldwide.

Please be sure to visit www.natoli.com, where you can request a quote by utilizing
our online ‘Quick Quote’ forms. Advanced search capabilities allow any item to be
searched easily by name, part number or description. But most importantly, stay up-
to-date with Natoli specials, technical training schedules, articles and more.

We welcome the chance to discuss your specific needs, and would be more than
happy to draft a quote for any project your company may be interested in. We look
forward to the opportunity to help your business grow and succeed.

Thank you,

Natoli Engineering Company, Inc.


28 Research Park Circle
St. Charles, MO 63304
Phone: 636-926-8900
Fax: 636-926-8910
info@natoli.com
www.natoli.com

Established 1973
ALSO AVAILABLE ONLINE!
VISIT: WWW.NATOLI.COM/CATALOG.HTML
INTERACTIVE LINKS PRINT CATALOG PAGES
INFORMATIONAL VIDEOS SHARE WITH COLLEAGUES
BOOKMARK CATALOG PAGES DOWNLOAD TO COMPUTER
CREATE PRODUCT NOTES AND MORE!

Set-Up 8

Compression 24

Analysis 44

Cleaning 62

Inspection 76

Polishing 94

Lubrication 104

Storage 110

Furniture 128

Tablet Press Parts 138

Encapsulator Parts 142

Index 154

When you see the YouTubeTM logo, visit


www.youtube.com/natoliengineering for
informational videos

What's This?
This is a QR Code. When you see this
image, use the scan application (such
as Scan Life) on your smartphone to see
more product information and/or videos.
Introduction
History
Natoli Engineering Company, Inc. was founded 1973 by
current company president, Carmelo Natoli. A leader in
manufacturing, Natoli has over 35 years of experience in
delivering tablet compression products and services to
pharmaceutical, nutritional, confectionary, industrial and
veterinary industries around the globe. Our commitment to
innovation and excellence has earned us an International
reputation for high quality and reliability.

Mission and Values


At Natoli, our mission is simple – to deliver a quality tablet compression tool
at a fair price with exceptional customer service. Continuing to maintain a sharp
focus and steadfast dedication to this mission has made Natoli the company it
is today and propelled us to the forefront of the tablet compression industry.

Valuing exceptional customer service, technical support/troubleshooting


capabilities, and pricing structure is what makes our company truly unique. What
differentiates us from others is that our staff has the knowledge and expertise to
understand and meet our customers' exact requirements and requests. Maintaining
highly organized manufacturing facilities, enables us to offer competitive pricing.

Manufacturing
Natoli not only manufactures punches and dies of unparalleled quality, but we also
provide support equipment to help maintain tablet quality. We manufacture replacement
turrets for all makes and models of tablet presses, tablet replacement parts and software
management products, and we provide a comprehensive accessories catalog dedicated to
the tablet compression industry.

Our Commitment
We are committed to developing ground-breaking solutions through research and development in areas
such as steel types, punch coatings, and tooling. Like many of our customers, we believe that every
dollar invested in research and development is a dollar well spent. We welcome the chance to discuss
your specific needs and would be more than happy to draft a quote for any project your company may
be interested in. We look forward to the opportunity to help your business grow and succeed.

Natoli Headquarters

Distributors/Representatives
*See list in catalog index

World Headquarters & Tool Manufacturing Facility


Parts & Accessories Press Manufacturing &
Distribution Center Technical Training Center

Turret Manufacturing Facility Steel Preparation Factory

Natoli's 120,000-ft2 campus includes administrative, manufacturing, refurbishing, training and clean
room facilities specifically designated for product demonstration and testing. We also have two
facilities in Chesterfield, MO. One is dedicated to manufacturing replacement turrets for all makes and
models of tablet presses.
Cleanliness. Consistency. Chemistry.
At Natoli Engineering, no steel is cut until it is confirmed to meet our stringent steel quality specifications.
Our steel is quarantined and tested according to guidelines governed by the American Society for Testing &
Materials. We take pride in offering steel of the highest quality and consistency and we have the test results
to prove it.

We maintain a one-year supply of more than 15 different grades of quality tool steel at our facility for our
protection as well as yours. Inventorying the largest steel selection in the industry allows us to customize
your tooling to meet the exact requirements of your products and process.

Trust the world's leading tablet compression


tooling manufacturer. Trust Natoli.

You Demand. We Deliver.


Set-Up

Conversion Key
ADJUSTABLE TORQUE SCREWDRIVER WITH "CLICK" DESIGN
• 1 Ft.-lb. = 1.35581795 Nm A distinct “click” is felt and heard when proper torque is reached.
• 1 Nm = 0.737562149 Ft.-lb. • Recommended for torquing lower punch retainer screws
• 1 In-lb. = 0.112984829 Nm • Includes ¼" hex and bit
• 1 Nm = 8.85074579 In.-lb. • Meets ASME B 107.14M and ISO 6789 Specifications for:
• ± 6% present value accuracy from 20 – 100% of capacity
• ± 1.2% of capacity when set below 20% of capacity
• Specifications met in CW and CCW directions

Part No. Item Description Range


SU 0010 Adjustable Torque Screwdriver 7 – 36 in.-lb.

ERGONOMIC ADJUSTABLE TORQUE SCREWDRIVERS


• Recommended for torquing lower punch retainer screws
• Quick-release bit holder for insert and power bits
• ± 6% EN ISO 6789 accuracy
• ¼" bits DIN 3126-C 6, 3 and E 6, 3

Part No. Item Description Range


SU 0090 Adjustable Torque Screwdriver 2.5 – 11.5 in.-lb.
SU 0091 Adjustable Torque Screwdriver 11 – 29 in.-lb.

DIE LOCK HEX ADAPTERS


• ½" Drive for use with L-handle torque wrench
• ⅜" Drive for use with T-handle torque wrench
• ¼" Drive for use with torque screwdriver
• ¼" Drive for use with Manesty lower punch retainer screws

Part No. Drive Size Adapter Size Part No. Drive Size Adapter Size
SU 0008 ½" 5
⁄16" SU 0057 ⁄8"
3
7 mm
SU 0009 ½" 3
⁄8" SU 0059 ½" 7 mm
SU 0015 ⁄8"
3 5
⁄16" SU 0061 ¼" 2.5 mm
SU 0016 ⁄8"
3 3
⁄8"
SU 0052 ¼" ¼"

8 636-926-8900
Set-Up
PRESET TORQUE WRENCHES
Improperly torqued dies can crack, split or “pop-up” resulting in damage to the feed frame and tooling.
This can potentially create thousands of dollars worth of repair costs, unsafe working conditions,
unwanted downtime and a significant reduction in product output. Using preset torque wrenches will
ensure dies are torqued to the exact specifications listed in the tablet press manual.

L-Handle Torque Wrenches ½" Drive with "Click" Design


Click-type wrenches are a must to achieve specified torque.
A distinct “click” is felt and heard when proper torque is reached.
• Mandatory for tightening all types of die lock screws
• Re-calibrate in-house with Torque Analyzer (MA 5059)
• Color-coded handle

Part No. Ft.-lb. Nm. Handle Color


SU 0162 7.38 10 Light Green
SU 0001 10 13.56 Light Blue
SU 0158 11.06 15 Maroon
SU 0002 12 16.27 White
SU 0023 13 17.63 Dark Green
SU 0003 14 18.98 Orange
SU 0004 15 20.34 Red
SU 0005 20 27.11 Yellow
SU 0006 25 33.90 Black
SU 0007 30 40.67 Blue

T-Handle Torque Wrenches ⅜" Drive

Part No. Ft.-lb. Nm.


SU 0186 7.38 10
SU 0175 10 13.56
SU 0187 11.06 15
SU 0177 12 16.27
SU 0176 13 17.63
SU 0178 14 18.98
SU 0179 15 20.34
SU 0181 20 27.11

T-Handle Torque Wrenches ¼" Drive


• Critical for properly torquing upper punch key screws
and multiple-tip tooling assemblies

Part No. In.-lb. Nm. For Use With

SU 0200 8.9 1.0 Silver* M3 Punch Key Screws


SU 0201 16.5 1.86 Black** M3 Punch Key Screws or
Silver* M4 Punch Key Screws
SU 0202 37.4 4.22 Black** M4 Multi-Tip Cap Assembly
*Silver screws are made of stainless steel.
**Black screws are made of carbon steel.

www.natoli.com 9
Set-Up
ANALOG TORQUE WRENCH ANALYZERS WITH ADAPTERS
Torque wrenches in regular use need periodic verification to ensure
accuracy. Torque Analyzers accurately confirm torque settings.
Required adapters included.

• ± 2% indicated value accuracy from 20 – 100% of capacity


• Graduated dial displays CW or CCW torque value
• Compatible with ALL torque wrenches
• In-lb analyzer confirms torque settings up to 75 in.-lb.
• Ft.-lb analyzer confirms torque settings up to 50 ft.-lb.

Part No. Item Description


MA 5059 Ft.-lb Torque Analyzer (½" Drive)
MA 5159 In-lb Torque Analyzer (¼" Drive)

Adapters
Part No. Item Description
SU 0054 ½" to ½" Adapter
SU 0055 ½" to 3⁄8" Adapter
SU 0056 ¼" to ¼" Adapter

VERITORQ® DIGITAL TORQUE ANALYZERS


The VeriTorq Analyzer quickly verifies proper torque
settings for click-type and camover torque wrenches
and screwdrivers. Proper torque settings prevent
potential press and tooling damage and reduce
downtime.

• Meets or exceeds ASME B 107.24M and ISO 6789


• ± 1% indicated value accuracy from
• 10 – 100% of capacity
• CW and CCW testing capabilities
• Units of measurement: English and Metric
• NIST-traceable long-form certification
• Serial port for immediate or batch data transfer
• Storage case and 120 VAC power supply
• Integral “L” mounting bracket
• For horizontal or vertical surfaces

Part No. Item Description

MA 5161 VeriTorq Digital Torque Analyzer (50 in.-lb.)


MA 5160 VeriTorq Digital Torque Analyzer (80 in.-lb.)
MA 5162 VeriTorq Digital Torque Analyzer (100 in.-lb.)
MA 5163 VeriTorq Digital Torque Analyzer (150 in.-lb.)

10 636-926-8900
Set-Up
PUNCH REPLACEMENT KEYS
Periodically replace keys to ensure proper alignment of special shape punches.
• Worn keys can damage punches and turrets, causing expensive repairs and downtime

Fixed Parallel Keys (Feather Keys) Hi-Pro Screw-In Keys


• Specify thread size when ordering • Specify thread size when ordering

Part No. Width x Length Thread Size Part No. Width x Length Thread Size
MA 6151 ¼ x 1¼" #6-32 MA 6054 ¼ x 1" #6-32
MA 6047 ⁄16 x 1"
3
M3 x 0.5" MA 6155 ⁄16 x ¾"
3
M3 x 0.5"
MA 6048 ⁄16 x 1¼"
3
M3 x 0.5" MA 6156 ¼ x 1" M4 x 0.7"
MA 6049 ⁄16 x 1½"
3
M3 x 0.5" MA 6050 ⁄16 x ¾"
3
#4-40
MA 6152 ⁄16 x 1 ⁄8"
3 3
M3 x 0.5" MA 6052 ⁄16 x 1"
3
#4-40
MA 6153 ¼ x 1¼" M4 x 0.7"
MA 6064 ⁄16 x ¾"
3
#4-40
MA 6066 ⁄16 x 1"
3
#4-40
MA 6068 ⁄16 x 1¼"
3
#4-40
MA 6072 ⁄16 x 1½"
3
#4-40
MA 6070 ⁄16 x 1 ⁄8"
3 3
#4-40

Stainless Steel Key Screws Hi-Pro Press-In Keys


• Secure key in punch body • No threaded hole

Part No. Length Thread Size Part No. Width x Length


MA 6206 11⁄8" #6-32 MA 6056 ⁄16 x ¾"
3

MA 6207 12 mm M3 x 0.5" MA 6058 ⁄16 x 1"


3

MA 6208 16 mm M3 x 0.5" MA 6060 ¼ x 1"


MA 6209 20 mm M3 x 0.5" MA 6062 ⁄16 x 1"
5

MA 6210 25 mm M3 x 0.5"
MA 6211 25 mm M4 x 0.7"
MA 6212 30 mm M4 x 0.7"
MA 6213 16 mm M4 x 0.7"
MA 6201 ½" #4-40
MA 6202 ¾" #4-40
MA 6203 ⅝" #4-40
MA 6204 ⅞" #4-40
MA 6205 1" #4-40

www.natoli.com 11
Set-Up
DIE DRIVING RODS WITH
REPLACEABLE COMPOSITE TIPS
Prevent damage to dies and die pockets by using Natoli
Die Driving Rods with replaceable composite tips.
Throw away your brass and steel die driving rods.
They may cause press and/or product contamination.
• Mandatory for use with carbide and ceramic-lined dies
• Replacement tips can be purchased individually
• Custom sizes available upon request

Part No. Barrel Dia. Type Replacement Tips


SU 0011* 0.75" B SU 0017
SU 0012* 1.0" D SU 0018
SU 0013 1.125" 533/328-45 SU 0019
SU 0014 1.25" DS3 SU 0020
SU 0021 0.983" Special SU 0018
*Only available in stainless steel.

DIE LOCK T-HANDLE WRENCHES


• Use to install die locks prior to torquing
• Also use for die lock removal

Part No. Hex Size


SU 0070 5
⁄16"
SU 0071 ¼"
SU 0072 3
⁄8"

TIGHT PUNCH REMOVAL TOOLS


• The safest, most effective way to remove tight punches
• Eliminates punch and turret damage

Part No. Barrel Dia. Type


SU 0126 0.75" B
SU 0128 1.0" D
SU 0129 1.125" 328/533-45
SU 0130 1.25" 328/533-33 or DS3
SU 0132 1.50" DD2 or DDS2

STAINLESS STEEL SCOOPS


These 316 grade stainless steel scoops can be
used for all types of granulation.
• Perfect for abrasive/corrosive granules

Part No. Capacity Bowl Size


LE 3102 100 ml (3.4 oz.) 2" x 4"
LE 3103 500 ml (2 Cups) 3 ¾" x 5 ½"
LE 3104 1250 ml (5 Cups) 5" x 7 ⅔"

12 636-926-8900
Set-Up

DIE SEAT CLEANER TOOLS


• Cleans hard to reach die pocket corners
• Essential for properly seating dies
Part No. Dia. Depth Type
SU 0041 0.945" 0.875" BB
SU 0043 1.1875" 0.875" B
SU 0045 1.312" 1.50" 533/328-45
SU 0047 1.50" 0.937" D
SU 0049 1.50" 1.25" DD2-31
SU 0051 1.623" 1.50" 533/328-33
SU 0053 2.0" 1.125" DS3
SU 0036 2.124" 1.50" DD2 or DDS2

DIE INSERTION RINGS


• Decreases set-up time with faster die insertion
• Ensures vertical alignment of die to die pocket
• Reduces die pocket damage by eliminating shaving of die pocket wall due to improper insertion
Part No. Inside Dia. Height Type
SU 0025 0.945" 0.775" BB
SU 0027 1.1875" 0.775" B
SU 0029 1.312" 1.25" 533/328-45
SU 0030 1.3786" 0.892" Killian 25/32
SU 0031 1.50" 0.837" D
SU 0033 1.50" 1.25" DD2-31
SU 0035 1.62" 1.25" 533/328-33
SU 0037 2.0" 1.125" DS3
SU 0038 2.125" 1.375" DD2 or DDS2
SU 0039 0.8666" 0.775" EU-BBS

BLANK DIES
Use to block die pockets in unused stations.
• Required to run a partial set of tooling
Part No. Application Size
SU 7725 BD-1 "BB" 0.945 x 0.875"
SU 7726 BD-2 "B" 1.1875 x 0.875"
SU 7727 BD-3 "D" 1.50 x 0.9375"
SU 7728 BD-4 "DS3" 2.0 x 1.25"
SU 7729 BD-5 "533/328-45" 1.3125 x 1.50"
SU 7730 BD-6 "533/328-33" 1.6245 x 1.50"
SU 7731 BD-7 "DD2-23" 2.125 x 1.50"

www.natoli.com 13
Set-Up

PRECISION STRAIGHT EDGE


Properly set feed frame platforms to
ensure proper clearance.
• Constructed of tool steel
• Single beveled edge

Part No. Size


SU 0136 12 x 113⁄32 x 11⁄64"

PRECISION FEELER GAUGES


Reduce product loss by accurately setting
feeders with precision feeler gauges.
• Each leaf is marked with a decimal range of 0.0015 – 0.025"
• Each leaf is marked with a metric range of 0.038 – 0.610 mm
• Constructed of hardened and tempered steel

Part No. Size


SU 0170 6"
SU 0156 12"

TELESCOPING INSPECTION MIRRORS


The perfect tool for inspecting hard-to-see angles. The
telescoping handle reaches from a range of 16 – 34".
• The mirror is shatterproof
• A protective bag is included

Part No. Item Description Size


IN 7542 Oblong Telescoping Inspection Mirror 2 x 3¾"
IN 7543 Round Telescoping Inspection Mirror 3¾"

14 636-926-8900
Set-Up

RIGHT ANGLE PNEUMATIC DRILL


• Use with ultra-stiff nylon brushes to quickly and
effectively clean die bores, turrets and punch guides

Part No. Item Description Size


SU 0069 Right Angle Pneumatic Drill 3
⁄8" ID air hose

TURRET GUIDE CLEANING BRUSHES


Natoli's line of custom pharmaceutical-grade brushes feature high-density, ultra-stiff 612 nylon bristles
and are heat and abrasion resistant. These brushes are available exclusively through Natoli.

ULTRA-STIFF NYLON BRISTLE BRUSHES


Excellent for proper punch guide cleaning.
• 12" Spiral tube brush (with loop end)

Part No. Brush Dia. Type


SU 0058 ¾" B
SU 0060 1" D
SU 0062 1 ⁄8"
1
533/328-45
SU 0064 1¼" 533/328-33 or DS3
SU 0066 15⁄16" DD2-31

DIE POCKET SIDE-ACTION CLEANING BRUSHES


Use to clean die pockets to ensure accurate die seating.
• 12" Spiral tube brush (no loop)

Part No. Brush Dia. Type


SU 0100 0.945" BB
SU 0101 1.187" B
SU 0102 1.312" 533/328-45
SU 0103 1.500" D
SU 0104 1.625" 533/328-33
SU 0105 2.000" DS3
SU 0106 2.125" DD2 or DDS2

STEEL BRUSH HOLDER


• Use in pneumatic or electric drill chucks

Part No. Item Description Size


SU 0121 Reusable Brush Holder 33⁄8 x ¼"

Brushes not included.

www.natoli.com 15
Set-Up
PRESS SET-UP TOOLBOXES
Each toolbox includes all the necessary tools and accessories for proper press set-up.
• Toolbox constructed of durable, molded plastic
• All items in the toolbox are available for purchase individually
• Custom toolboxes are available for special or modified tablet presses
• Toolboxes are customized for order by machine type and number of stations

Toolboxes Include
• 6" precision straight edge
• 12" precision straight edge
• Two punch guide cleaning brushes
• Two die pocket side-action brushes
• Adjustable torque screwdriver*
• Preset torque wrench
• Die insertion ring
• Die seat cleaner tool
• Hex socket adapter
• Die lock T-Handle
• Feeler gauge
• Die driving rod with two replacement tips
• Tight punch removal tool
• Punch guide seal installation tool**
• Dial indicator with magnetic base for checking die table run-out
*Optional (Manesty Presses Only)
**Manesty Presses Only

Part No. Press Set-Up Toolbox for Part No. Press Set-Up Toolbox for
SU 0240 Cadmach "BB" SU 0258 Kikusui "BB"
SU 0241 Cadmach "D" SU 0259 Manesty "B" (without screwdriver)
SU 0242 Fette "B" SU 0260 Manesty "BB" (without screwdriver)
SU 0243 Fette "BB" SU 0261 Manesty "D" (without screwdriver)
SU 0244 Fette "D" SU 0262 Stokes 533/328-45
SU 0245 Kikusui "B" SU 0263 Stokes DS3-15 or Natoli NP-250-15
SU 0246 Korsch "B" SU 0264 Stokes "DD2"
SU 0247 Manesty "B" (with screwdriver) SU 0265 Stokes 533/328-33
SU 0248 Manesty "BB" (with screwdriver) SU 0266 Natoli NP-500-45
SU 0249 Manesty "D" (with screwdriver) SU 0267 Natoli NP-RD10 or Natoli NP-RD10A
SU 0250 Stokes "B" or Natoli NP-100-27 or Natoli NP-100-35 SU 0268 Stokes DD2-23 or DDS2-23
SU 0251 Stokes "BB" or Natoli NP-100-45 SU 0141 Special Order Press Set-up Toolbox
SU 0252 Stokes "D" or Natoli NP-250-16 or Natoli NP-250-20
SU 0253 Stokes "Premier"
SU 0254 Piccola "D"
SU 0255 Piccola "B" or Sejong "B"
SU 0256 Courtoy "D" or Piccola 8-Station
SU 0257 CPT Stealth 30-Station or Sejong "D"

16 636-926-8900
Set-Up

Typical Manesty "B" Kit Shown

www.natoli.com 17
Set-Up
ROTATING HEAD MAINTENANCE KIT
Use to accurately disassemble and reassemble rotating punch heads for lubrication and inspection.
• Kit includes protective storage case

Part No. Item Description


IN 8010 "B" Rotating Head Maintenance Kit
IN 8011 "D" Rotating Head Maintenance Kit
IN 8012 533/328 Rotating Head Maintenance Kit

Complete "B" Kit Includes


Part No. Item Description
IN 7565 5" V-Block with Head and Key Cutout and Clamp
IN 8000 Punch Body Securing Block
IN 8001 Pin Driver
IN 8002 Head Alignment Guide
IN 8003 "B" Die Countercheck
IN 8006 Bag of 100 - 5/32" x 3/8" Slotted Spring Pins
IN 8009 Video How To: Assemble and Disassemble a Rotating Head Punch

Complete "D" Kit Includes


Part No. Item Description
IN 7565 5" V-Block with Head and Key Cutout and Clamp
IN 8000 Punch Body Securing Block
IN 8001 Pin Driver
IN 8002 Head Alignment Guide
IN 8004 "D" Die Countercheck
IN 8007 Bag of 100 - 5/32" x 7/16" Slotted Spring Pins
IN 8009 Video How To: Assemble and Disassemble a Rotating Head Punch

Complete 533/328-45 Kit Includes


Part No. Item Description
IN 7565 5" V-Block with Head and Key Cutout and Clamp
IN 8000 Punch Body Securing Block
IN 8001 Pin Driver
IN 8002 Head Alignment Guide
IN 8005 533/328-45 Die Countercheck
IN 8008 Bag of 100 - 5/32" x 1/2" Slotted Spring Pins
IN 8009 Video How To: Assemble and Disassemble a Rotating Head Punch

Optional Accessories
Part No. Item Description
SU 2531 Natoli Moly Supreme NLGI #2 Grease (14 oz.)
MA 6018 Lint-Free Cleaning Cloths

18 636-926-8900
Set-Up

"B" Rotating Head Maintenance Kit Shown

www.natoli.com 19
Set-Up
NATOLI DUST CUPS AND BELLOWS
Natoli Dust Cups and Bellows are made with pharmaceutical-grade materials, which are selected
to meet specific requirements for stability, wear-resistance, cleaning and flexibility.
• Prevents lubricant contamination and black specks on tablets

Tip Mounted Dust Cups


Tip Mounted Dust Cups require cutting out a hole using the upper punch. After the hole is cut, the dust cup will
automatically secure to the upper punch tip.

Tip Mounted (Clear) Tip Mounted (Orange)


Part No. Type Part No. Type
SU 2501 BB SU 2496 BB
SU 2502 B SU 2497 B
SU 2503 D, 533/328-45 SU 2498 D, 533/328-45
SU 2504 533/328-33 SU 2499 533/328-33

Tip Mounted (Blue) Tip Mounted (Red)


Part No. Type Part No. Type
SU 2801 BB SU 2501AR BB
SU 2802 B SU 2502AR B
SU 2803 D, 533/328-45 SU 2805 D, 533/328-45
SU 2804 533/328-33 SU 2806 533/328-33

CENTER DUST PUNCH HOLE HOLDS TIGHT


CUP ON DIE INTO DUST CUP DUE TO TAPER

Natoli Silicone Bellows


• Eliminates dust on punch barrels, reducing
friction and enhancingPUNCH
CENTER DUST lubrication
HOLE performance.
HOLDS TIGHT
CUP ON DIE INTO DUST CUP DUE TO TAPER

Natoli Silicone Bellows


Part No. Type
SU 2511 B
SU 2513 D

20 636-926-8900
Set-Up

Barrel-Style Dust Cups


Barrel-Style Dust Cups come with pre-cut holes and fit directly on the punch barrel.
• They can be used with or without upper punch dust cup grooves.

Barrel-Style (Clear) Barrel-Style (Orange)


Part No. Type Part No. Type
SU 2506 B SU 2493 B
SU 2507 D SU 2494 D

Barrel-Style (Blue) Barrel-Style (Red)


Part No. Type Part No. Type
SU 2807 B SU 2506AR B
SU 2808 D SU 2809 D

WITH GROOVE WITHOUT GROOVE

www.natoli.com 21
Set-Up
OVERLOAD AND STRAIN GAUGE CALIBRATION KIT
Use to accurately calibrate overload and strain gauge systems to prevent tool and press damage.
• NIST certified (Certificate of Calibration available upon request)
• Complete kit does not include calibration punches (they must be ordered separately)
• Load cell verifies tonnage gauge values are accurate
• Periodically confirming gauge values will reduce potential press and tool damage
• Kit includes protective storage case

Part No. Item Description


IN 7759 Overload and Strain Gauge Calibration Kit

Overload Calibration Punches Replacement Items


Part No. Item Description Part No. Item Description
IN 7762 "B" Lower IN 7760 Load Cell Indicator – NIST certified
IN 7763 "B" Upper IN 7761 Load Cell (0 – 10 tons) – NIST certified
IN 7764 "D" Lower SU 0146 Replacement Storage Case with foam insert
IN 7765 "D" Upper
IN 7768 EU "B" Lower
IN 7769 EU "B" Upper
IN 7775 EU "D" Lower
IN 7774 EU "D" Upper
IN 7780 Special Order

22 636-926-8900
Set-Up

CAM ALIGNMENT PUNCHES


Use to ensure proper cam alignment.
• Eliminate tablet press and tooling
damage caused by misaligned cams

Part No. Type


SU 0210 B
SU 0211 D
SU 0212 533/328-45
SU 0213 533/328-33
SU 0209 DD2-23

LOWER CALIBRATION PUNCHES


Used to check punch tips at tablet take off.
• Low ejection can damage tablets
• High ejection can damage tools, tablet
take off, feeder pans, etc.

Part No. Type


SU 0234 B
SU 0235 D
SU 0236 B2
SU 0237 533/328-45
SU 0238 Special Order

PUNCH GUIDE PLUGS


Use to block auto lubrication ports when
blank dies are required.

Part No. Item Description Type


SU 0150 Keyed Punch Guide Plug "B"
SU 0151 Keyed Punch Guide Plug "D"

www.natoli.com 23
Compression

24 636-926-8900
Compression

SAFELINE TABLEX METAL DETECTOR


The Safeline Tablex Metal Detector is a superior quality-assurance tool that meets GMP standards as
well as FDA requirements for production validation. It is designed for ultimate sensitivity and maximum
protection of pharmaceutical tablets and capsules. A robust, intuitive menu-driven membrane key panel
allows for quick set-up and maximum inspection, capable of detecting difficult to identify non-magnetic
stainless steel contaminants.

Maximum Throughput = 10,000 TPM

Features
• 21CFR part 11 compliant
• Triple Axis detection head
• Auto Balance Control
• Automatic Performance Monitoring
• Touch panel key pad
• Product memory
• Mechanically failsafe
• LED bar graph indicator
• Reject confirmation as standard
• Straight-line product flow
• No tools for dismantling
• Adjustable timers
• Mirrored stainless steel

Requirements
• 110/115/120 (1 Phase)
• 60 Hz

Part No. Item Description Aperature Dia.


LE 0337 SAFELINE Tablex Metal Detector 76 mm x 22 mm

Available Options
Part No. Item Description
LE 0338 Ethernet Adapter
LE 0339 Performance Validation Routine
LE 0340 Printer Port
LE 0341 Reject Confirmation
LE 0342 Local Printer Unit
LE 0343 IPAC-Start Up & Training Package
LE 0344 OPC DA Server Software (One Required Per Facility)

www.natoli.com 25
Compression

26 636-926-8900
Compression

MET 30+ UNIVERSAL PHARMACEUTICAL METAL DETECTOR


The MET 30+ Universal Pharmaceutical Metal Detector is a superior quality-assurance tool that meets
FDA requirements for production validation. It offers the highest standards of sensitivity, making it one of
the most advanced quality-control systems available. Designed exclusively for the pharmaceutical and
nutraceutical industries, this system offers the option of full validation at an economical price. The GMP-
compliant design eliminates exposed cables and pneumatic pipes.

Maximum Throughput = 30,000 TPM

Features
• 21CFR part 11 compliant
• 3-levels selectable security
• 100-product memory
• Fail-safe reject
• User friendly interface
• Gravity-fed
• Quick-adjust height and angle
• Stainless steel construction
• Product data in real time
• Graphical display

Requirements
• 240 V, 5 A resistive
• 95-264 VAC
• 47 – 63 Hz

Part No. Item Description Max. TPM


LE 0329 Met 30+ Universal Pharmaceutical Metal Detector 30,000

Available Options
Part No. Item Description
LE 0330 Touchscreen Display
LE 0331 Wash-In-Place
LE 0332 Full Validation Documentation

Replacement Parts
Part No. Item Description
LE 0333 Bottle Attachment

www.natoli.com 27
Compression

28 636-926-8900
Compression

INSIGHT PH METAL DETECTOR


The INSIGHT PH Metal Detector was made for the pharmaceutical and healthcare industries. Innovative
features provide superior quality-assurance while meeting GMP standards as well as FDA requirements.
Such innovative features include the Integrated Digital Search Head, and sophisticated Optix Detector
Management Software, which enable the INSIGHT PH to filter out even the most complex product signals.

Maximum Throughput = 30,000 TPM

Features
• 21CFR part 11 compliant
• 21CFR, parts 210 and 211 compliant
• Highly resistant to vibration
• Adjustable frame
• DDS vector diagram
• Fail-safe reject
• Stainless steel construction
• External USB port
• Four security levels

Requirements
• 240 V, 3 A resistive
• 88-264 VAC
• 47 – 63 Hz

Part No. Item Description Max. TPM


LE 0323 INSIGHT PH Metal Detector 30,000

Available Options
Part No. Item Description
LE 0324 Full Validation Documentation
LE 0325 Wash-In-Place

www.natoli.com 29
Compression

30 636-926-8900
Compression

APEX™ PHARMACEUTICAL METAL DETECTOR


Designed exclusively for the pharmaceutical industry, the APEX™ Rx Pharmaceutical Metal Detector is
a superior quality-assurance tool that meets GMP standards as well as FDA requirements for production
validation. An innovative, touch-sensitive graphical user interface enables multiple operators quick system
set-up and configuration, reducing production downtown. Designed for failsafe operation, the metal detector
has been fully tested to meet the highest industry requirements. CE and cCSAus approved components.

Maximum Throughput = 500,000 TPH

Features
• 21CFR part 210 and 211 compliant
• AuditCheck™ validation
• Lockable rejector bin
• Reject verification sensor
• Straight through flow design
• Multi-coil design
• Lockable wheels
• Adjustable height/angle
• Stainless steel construction
• Multi-level password system
• Washdown suitable

Exterior Dimensions (L x W x H)
18 x 25 x 48.65” (457.2 x 635 x 1235.8 mm)

Requirements
• 85 – 260 VAC (single-phase + ground)
• 47 – 70 Hz (100 watts max)
• Air supply: 5.5 bar (80 PSI), 4 bar (60 PSI) min.

Optional Certifications
IQ/OQ/PQ validation documentation

Part No. Item Description Aperture Size Product Chute Height Max. TPH
LE 0268 APEX Rx Pharmaceutical Metal Detector 100 x 25 mm 22 mm 500,000
LE 0269 APEX Rx Pharmaceutical Metal Detector 100 x 35 mm 32 mm 500,000
LE 0270 APEX Rx Pharmaceutical Metal Detector 100 x 50 mm 47 mm 500,000

Available Options
Part No. Item Description
LE 0271 Rejector with 2" (50.8 mm) OD for Hose Attachment (Good Product Flow)
LE 0272 Rejector with 2" (50.8 mm) OD for Hose Attachment (Reject Product Flow)
LE 0273 IQ/OQ/PQ Validation Documentation
LE 0274 Spare Fuse Kit
LE 0275 Additional Manuals

www.natoli.com 31
Compression

DRUM-STYLE TABLET DEDUSTERS

Maximum Throughput = 800,000 TPH

Features
• Durable 300-series stainless steel frame
• Adjustable machine height (fits any tablet press)
• Control panel contains speed regulation
of frequency converter
• Tablets turn upside-down automatically
when moved to lower filter discs
• Tablet diameter range: 0.20 – 0.72” (5.1 x 18.3 mm)

Exterior Dimensions (W x H)
SU 2700: 14 x 36 – 45” (356 x 914 – 1143 mm)
SU 2710: 14 x 36 – 45” (356 x 914 – 1143 mm)
SU 2701: 20 x 36 – 45” (508 x 914 – 1143 mm)

Part No. Item Description Max TPH


SU 2700 110 V Tablet Deduster 550,000 (0.20” tablets)
SU 2710 220 V Tablet Deduster 555,000 (0.20" tablets)
SU 2701 110 V Tablet Deduster 800,000 (0.20” tablets)

SU 2700
SU 2710

32 636-926-8900
Compression

DRUM-STYLE TABLET DEDUSTERS

Maximum Throughput = 3,500,000 TPH

Features
• Acrylic glass housing (PMMA), stainless steel drive
• Dedusting and deburring capabilities
• Continusously adjustable vibration
• Electronic controls
• Tool-less assembly/disassembly
• Low maintenance
• GMP Compliant

Dimensions
• Required Floor Area: Ø 12.4" (315 mm)
• Overall Height (without stand): 17" (440 mm)
• Inlet Height (without stand): 16" (400 mm)

SU 2790 Specifications
• Downward Conveying Range: 12" (300 mm)
• Conveying of Tablets/Capsules: 0.20-1" (5-25 mm) dia.
• Power Supply: 100-240 V, 50/60 Hz

SU 2791 Specifications
• Downward Conveying Range: 9.5" (240 mm)
• Conveying of Tablets/Capsules: 0.20-1" (5-25 mm) dia.
• Power Supply: 100-120 V, 60 Hz

Part No. Item Description


SU 2790 Standard Drum-Style Deduster
TPH = 3,000,000 (5 x 2 mm tablets)
SU 2791 Economical Drum-Style Deduster
TPH = 560,000 (12.1 x 3.7 mm tablets)

SU 2790

www.natoli.com 33
Compression

UPHILL TABLET DEDUSTER


This Uphill Tablet Deduster performs both elevating and dedusting processes simultaneously. Performing
at an ultra high speed, it is extremely well suited for pharmaceutical, nutraceutical, chemical, foodstuff
and other related applications.

Maximum Throughput = 1,000,000 TPH

Features
• High quality Stainless Steel construction
• Variable speed control
• Long dedusting path
• Automatic polishing of all sides/angles

Specifications
• Deduster Distance: 20.3' (6.2 m)
• Maximum Tablet Diameter: 1" (25 mm)
• Feeding Height: 33 - 39" (835 - 985 mm)
• Adjustable Chute: 42 - 48" (1070 - 1220 mm)

Requirements
• 220 V, 60 Hz
• Air Consumption: 35 CFM - 15 PSI

Exterior Dimensions (L x W x H)
20 x 22 x 53" (500 x 550 x 1350 mm)

Part No. Item Description Max. TPH


SU 2694 Uphill Tablet Deduster 1,000,000 (8 mm tablets)

34 636-926-8900
Compression

TELESCOPIC TABLET DEDUSTER


This telescopic tablet deduster has improved dedusting and deburring capabilities thanks to an optimized
combination of vibration, dust agitation, and air/vacuum suction. It is also equipped with an acceleration
sensor that assures constant vibration, independent of the load or the amount of tablets in the deduster.

Maximum Throughput = 3,500,000 TPH

Features
• Dedusting and deburring capabilities
• Tool-less assembly and disassembly
• Dust agitation system
• Acceleration sensor
• Vibration-free housing
• GMP Compliant

Specifications
• Outlet Height: 39 x 49" (990-1235 mm)
• Inlet Height: 28 - 38" (715-960 mm)
• Upward Conveying Range of 10-20" (250-500 mm)
• Conveying of Tablets/Capsules of 0.12-1" (3-25 mm) dia.

Requirements
• 100-240 V, 50/60 Hz

Exterior Dimensions (L x W x H)
22 x 22 x 56" (563 x 563 x 1425 mm) - Adjustable Height

Part No. Item Description Max. TPH


SU 2794 Telescopic Tablet Deduster 3,500,000 (4.8 x 2.3 mm tablets)

Dust agitation system

Controller featuring an acceleration sensor

www.natoli.com 35
Compression

STAINLESS STEEL TABLET DEDUSTER/CAPSULE POLISHER


Natoli offers a combination tablet deduster/capsule polisher with several features and options to allow a
variance in dedusting or polishing performance.
cGMP compliant and CE approved components.

Maximum Throughput = 180,000 TPH

Features Requirements
• 300-series, electro-polished stainless steel • 115 or 220 VAC
• Variable speed drive and adjustable machine angle • 50/60 Hz, single-phase
• Adjustable height range: 43 – 45” (1092 – 1143 mm) • 3 PSI & 24 CFM (clean, dry air only)
• Cleaning brush easily removed and replaced • Vacuum port
• Secondary moisture trap
• Base with locking casters
• Spiral Brush Style

Part No. Item Description Voltage Max. TPH


SU 0148 Tablet Deduster/Capsule Polisher 110/115 180,000
SU 0149 Tablet Deduster/Capsule Polisher 220/230 180,000

Optional Accessories
Part No. Item Description
SU 0133 Clear Lexan® Cover
(For viewing dedusting process)
SU 0134 Spare Brush (Polishes capsules)
SU 0145 7” Hand Feed Hopper
SU 0152 Dual-Brush Driver
(Brushes for heavy cleaning)
SU 0154 Capsule Eliminator
(Broken/empty capsules canister)

Replacement Items
Part No. Item Description
SU 2420 Air Flow Shaft (Main shaft for brush)
SU 2421 Coil Flite (Feeds capsules)
SU 2422 Discharge End Battle
(Stops capsules from exiting tube)
SU 2423 Infeed Baffle
(Keeps capsules in baffle)
SU 2424 Brush Lock Rotary Baffle
(Includes nylon wear baffle)
SU 2425 Brush Lock Rotary Nylon Wear Baffle

36 636-926-8900
Compression

STAINLESS STEEL TABLET DEDUSTER


Easily remove dust and flashing from tablets with our quiet, adjustable tablet dedusters.
cGMP compliant and CE approved.

Macimum Throughput = 400,000 TPH Part No. Item Description Voltage Max. TPH

Features SU 0140 Standard Electric 110/115 180,000


• 300-series, electro-polished stainless steel SU 0144 Standard Pneumatic N/A 180,000
• Variable speed drive and adjustable machine angle SU 0137 High Volume Pneumatic N/A 400,000
• Adjustable height range: 36 – 48” (914 – 1219 mm) SU 0138 High Volume Electric 110/115 400,000
• Adjustable slope cleaning screen with clear Lexan® cover SU 0139 Standard Electric 220/230 180,000
• Step-style screen ensures correct tablet tumble SU 0147 High Volume Electric 220/230 400,000
• Regulated and filtered air manifold
• Secondary moisture trap
• Base with locking casters Optional Accessories
Part No. Item Description
Requirements SU 0122 High Volume Perforated Screen
• 110 or 220 VAC
• 50/60 Hz, single-phase
Replacement Items for SU 0140*
• 3 PSI & 24 CFM (clean, dry air only)
• Vacuum port Part No. Item Description
SU 2631 Machine Housing
SU 2632 Dust Pan
SU 2633 Screen
SU 2634 Lexan Air Manifold and Cover
SU 2635 Infeed Chute Support
SU 2636 Vacuum Funnel and Chute
SU 2637 Column Bracket
SU 2638 Infeed Tube Bracket
SU 2639 Infeed Tube Strap
SU 2640 Infeed Tube
SU 2641 Infeed Chute
SU 2642 Drive Motor (110 VAC)
SU 2643 Drive Motor Controller (110 VAC)
SU 2644 Air Regulator and Filter
SU 2645 Column Locking Lever
SU 2646 Column Assembly
SU 2647 5-Leg Base
SU 2648 Locking Caster
SU 2649 ¼” Turn Fasteners (x6)
SU 2650 Air Pressure Gauge
SU 2651 Drive Motor (240 VAC)
SU 2652 Drive Motor Controller (240 VAC)

*Contact us for a list of replacement items for alternate models.

www.natoli.com 37
Compression

COMBINED UNIT (Tablet Deduster + Metal Detector)


Combining a tablet deduster with a metal detector saves valuable production time by combining two
steps into one. These machines may be used on either side of a tablet press or capsule filling facility.

Maximum Throughput = 3,500,000 TPH

Metal Detector Features Tablet Deduster Features


• 21CFR part 11 compliant • cGMP compliant
• Failsafe operation mode • Upward vibratory conveying
• Waterproof and dust tight • Conveying range of 250-500 mm
• Functions with gravity • Integrated acceleration sensor
• Four safety levels • Large viewing window
• Battery driven permanent storage • No tools required
• 100-product memory

Dimensions (L x W x H)
32.7 x 22.6 x 56" (830 x 575 x 1425 mm)

Part No. Deduster Metal Detector Aperture Diameter


SU 2693 Kramer KD6015 Safeline Tablex 2 95 x 38 mm

Dust agitation system

Controller featuring an acceleration sensor

38 636-926-8900
Compression

INFRARED LASER THERMOMETERS: One of the most critical tools for a compression room
A non-contact infrared laser thermometer is critical for quickly obtaining the temperature of punches and
tablets. Use it to determine the temperature zone where tablets may start to film and/or stick to the punch
face. This type of thermometer is highly recommended for troubleshooting and discovering the heat limits of
sensitive products. It also accurately monitors tablet press cam and roller temperatures.

Handheld, non-contact laser thermometers are compact, rugged and easy to use. Simply aim, pull the
trigger, and in less than one second temperature is displayed in ˚F or ˚C. Recorded data can be stored in a
log for future reference. 2 AAA batteries included.

SU 0369 Features SU 0370 Features


• Backlit display • Backlit display
• Adjustable emissivity • Adjustable emissivity
• Bright laser pointer • Dual laser for accurate target sighting
• Point and shoot • Hi/Low alarms
• Max temp and hold features • Min/Max temp and hold features
• Easily Switch from °C to °F • Low battery indicator
• NIST certified • NIST certified

Part No. Item Description Temp Range Accuracy


SU 0369 Infrared Laser Thermometer -76 – 1022°F (-60 - 550°C) ±2.7°F (±1.5°C)
SU 0370 Infrared Laser Thermometer -76 – 1832°F (-60 - 1000°C) ±1.8°F (±1.0°C)

SU 0369 SU 0370

An infrared thermometer in use

www.natoli.com 39
Compression

THICKNESS GAUGES provide a quick and accurate check of overall tablet thickness.
• Units come with a Certificate of Conformance
• Units may be purchased with a Certificate of Calibration for an extra fee

HANDHELD DIGITAL THICKNESS GAUGE


• Zero/ABS
• Inch/mm conversion
• SPC port

Part No. Measuring Range Accuracy Throat


IN 7522 0 – 0.47” ± 0.001” 1.18”
0 – 11.93 mm ± 0.015 mm 29.97 mm

DIGITAL QUICK MINI GAUGE


• Inch/mm conversion
• Low battery alarm
• Zero/ABS

Part No. Measuring Range Accuracy Throat


IN 7502 0 – 0.5” ± 0.001” 0.91”
0 – 12 mm ± 0.02 mm 23.11 mm

40 636-926-8900
Compression

STAINLESS STEEL HANDHELD TABLET HARDNESS TESTER


The Stokes tablet hardness tester is a tool used by the press operator to perform spot checks of tablet
density during initial setup and production runs. This device is accurate enough to perform the function for
which it was intended, but is not to be used for quality control judgements. When new, the Stokes tablet
hardness tester has an accuracy of ± 10%. The key issue is that it is a tool and not a test instrument, and
is not bound by the stringent requirements of the latter.

The Stokes tablet hardness tester provides a relative indication of density that can be used to maintain
press adjustment during production runs. Using the data from this device assures the press operator that
the bulk of the tablet produced will be acceptable and yield loss will be kept to a minimum.

The Stokes tablet hardness tester is rugged and will provide good results for a long time. To get
maximum life and best results, never leave the spring of the hardness tester under compression, clean
the crushing surface between each test, and lubricate the threads and end of the screw spindle regularly.

Tablet Testing Range Max Diameter Max Thickness


Standard Hardness Tester ¾” ¼”
Large Tablet Conversion Kit 13⁄16" ¼”

Part No. Item Description


SU 2495 Standard Hardness Tester
SU 2491 Large Tablet Conversion Kit

Replacement Parts
Part No. Item Description Letter
SU 2489 Anvil A
4.0"
SU 2483 Barrel B
E D G F A
SU 2484 Plunger C
SU 2486 Cap D
SU 2488 Loader E
SU 2485 Nameplate F
SU 2490 Gland G
SU 2481 Indicator H
SU 2482 Standard Spring K H K B C
SU 2480 Large Spring Not Shown 3.125"

www.natoli.com 41
Compression
NP-RD10 LAB PRESS
This heavy-duty tablet press is ideal for pharmaceutical laboratory research and development when only
small samples are available for testing. The NP-RD10 and NP-RD10A have multi-layering capabilities and
permits independent control of both tablet hardness and weight to meet tablet production requirements and
specifications.

Ideal for R & D environments, Natoli's NP-RD10 and NP-RD10A fit on benchtop areas and are constructed
with unique features not available with other laboratory tablet presses. Using this tablet press in lab research
significantly helps to maintain tablet uniformity, reduce trial and error, decrease formulation waste, and
increase production speed.

Please contact a Natoli representative for more information.

Features:
• 10 U.S./10 metric ton capacity
• ½" thick Lexan® guards serve as safety shields
• Tablet ejector lever easily ejects tablet, eliminating the need for disassembly
• Micro-adjustable depth of fill provides extremely accurate layer weight control
• Electro-less nickel coated frame reflects rugged construction
• Utilizes standard "TSM" or "EU" "B", "D" and "F" tool configurations
• Digital depth of fill gauge optimizes tablet weight consistency
• Eliminates the handling of multiple tool parts to compress a single tablet
• CE Certified

Part No. Description


NP-RD10 Manual Lab Press
NP-RD10A Automatic Lab Press

42 636-926-8900
Compression
NP-500 Tablet Press
Designed to compress tablets requiring extra fill and extended dwell time, the NP-500 is a heavy-duty machine
with unsurpassed technical support and replacement part availability. With a 135% larger head flat diameter
than standard "B" tooling, and a 70% larger head flat diameter than standard "D" tooling, compression dwell
time is dramatically increased. The increased die height provides 100% more fill than the standard "B" die and
69% more fill than the standard "D" die.

Features:
• Extend compression dwell time
• Increase tablet size and weight
• Manufacture precise, consistent and accurate tablets
• Enhanced hopper design improves granulation control
• Monitoring and alarms detect, show and verify press status
• Receive unsurpassed worldwide technical support
• Lower maintenance servicing cost
• Automatic operator interface
• Optional internal cooling system

Please contact a Natoli representative for more information.

Part No. Description


NP-500 Tablet Press

www.natoli.com 43
Analysis
PRECISION BALANCE
A large 4.9 x 5.7 inch weighing pan, brilliant oversized display, and intuitive operation make this digital
balance easy to use and highly durable. With a capacity of 150 g. and a readability of only 0.001 g.,
coupled with its multiple units of measure, this balance is your ideal choice for balance-related needs.

Features Applications
• 18+ Weighing units • Weighing
• Simple user-friendly operation • Net / Total
• Multilingual display • Check weighing
• Large backlit LCD display • Percentage weighing
• Large stainless steel pan • Weight accumulation
• Low-profile design • Parts counting
• Solid metal housing • Density determination
• Non-slip adjustable levelling feet • Below balance weighing
• Splashproof to protect from accidental spills
• Removable draft shield supplied on 0.001 g. readabilities
• RS-232 bi-directional interface
• Internal calibration

Dimensions (W x D x H)
9.9 x 14.1 x 4.1" (251 x 358 x 104 mm)

Part No. Item Description Optional Accessories


LE 0590 Precision Balance Part No. Item Description

LE 0592 Thermal Printer


LE 0593 5-Pack of 112 mm Printer Paper
LE 0594 Data Collection Software

Tablets on Weighing Pan,


without Draft Shield

LE 0592 Shown

44 636-926-8900
Analysis
ANALYTICAL BALANCE
This analytical balance features motorized internal calibration with the option to calibrate with external
calibration weight and a draft shield for accurate readings. In addition to its 120 grams maximum
weighing capacity and 0.0001 readability, this analytical balance features a glass-weighing chamber and
a 3.5 inch weighing pan.

Features Applications
• 16+ Weighing units • Weighing
• Simple user-friendly operation • Net / Total
• Multilingual display • Check weighing
• Large backlit LCD display • Percentage weighing
• Large stainless steel pan • Weight accumulation
• Solid metal housing • Parts counting
• Non-slip adjustable levelling feet • Density determination
• Splashproof to protect from accidental spills • Below balance weighing
• RS-232 bi-directional interface
• Internal and external calibration

Dimensions (W x D x H)
10.1 x 20.6 x 10.8" (256 x 524 x 275 mm)

Part No. Item Description


LE 0591 Analytical Balance

Optional Accessories
Part No. Item Description

LE 0592 Thermal Printer


LE 0593 5-Pack of 112 mm Printer Paper
LE 0594 Data Collection Software

Data Collection Software (LE 0594) Shown

www.natoli.com 45
Analysis
PHG PILOT PLANT SYSTEM WITH UNIVERSAL MOTOR DRIVE (UAM) AND
UNIVERSAL REDUCTION GEAR (UGD)
The PHG Pilot Plant System is specifically designed for new product development, scaling up from test to
small batch quantities. The Pilot Plant System is also suitable for pharmacy teaching departments and for
the manufacture of low volume, specialty products.

The Universal Motor Drive (UAM) employs an industry-standardized flange system to connect various
interchangeable attachments for a variety of applications. Attachments include mixers, stirrers,
granulators and product enhancing tools such as tablet coaters. The UAM is compatible with attachments
from other manufacturers such as Erweka and Copley Scientific.

The UGD gear drive is attached to the UAM Motor in order to reduce the drive speed by a ratio of 10:1
and to offer different operating angles (0 – 80˚) for the attachments driven by the system.

Features
• Speed range: 40 – 400 rpm • 700 W motor • Gear ration: 1:3.42

Part No. Item Description


LE 0149 UAM – 115 V Universal Motor Drive
LE 0150 UAM – 240 V Universal Motor Drive
LE 0151 UGD – Universal Reduction Gear

Universal Attachments
Part No. Item Description ~Volume (L.)
LE 0152 Cube Mixer 3.5
LE 0153 Cube Mixer 7.5
LE 0154 Y-Cone Mixer 8.0
LE 0155 Double Cone Mixer 3.0 – 4.5
LE 0156 Drum Hoop Blender solids (2.0 – 2.5) LE 0151
liquids (3.0 – 4.0)
LE 0157 Share Mixer 7.0
LE 0158 Coating Pan 15.0
LE 0159 Pelletiser 3.0
LE 0160 Wet Granulator N/A

Sieving Instruments (For Wet Granulator)


Part No. Mesh Width Mesh
LE 0161 2.0 10
LE 0162 1.0 14
LE 0163 1.25 16
LE 0164 0.80 20
LE 0165 0.70 24
LE 0166 0.63 30 LE 0149
LE 0168 0.25 60
LE 0169 0.18 80
LE 0170 0.15 100
*Mesh size determines throughput for Wet Granulator.

46 636-926-8900
Analysis
LE 0152

LE 0157

LE 0154

LE 0158

LE 0155

LE 0159

LE 0156 LE 0160

www.natoli.com 47
Analysis
LAB BLENDER
The Maxi-Blend Lab Blender is a self-contained tumble blender intended for the blending of powders
in V-Shells, Bins, and Cones. During the blending process, the Maxi-Blend rotates the desired
attachment until the ingredients are thoroughly mixed. Once the blender has stopped, the attachment
is automatically in the discharge position.

Features
• Electronic PLC controls permit precise control of the blending process
• Intensifier bars are available to help achieve homogeneous mixing
• A safety-interlock guard system protects the operator from the rotation of the attachment(s)

Specifications:
Blender Shell Speed: 3-25 rpm (variable)
25 rpm (nominal)
Intensifier Bar Speed: 3,450 rpm
Shell Drive Motor: 0.3 HP, 1 Phase
Intensifier Drive Motor: 0.75 HP, 1 Phase
Electrical: 115 V/230 V, 1 Phase, 50/60 Hz
Dimensions (L x W x H): 41” x 19.5” x 21.5” (1,041.4 x 495.3 x 546.1 mm)

48 636-926-8900
Analysis
Part No. Item Description Pin Intesifier Bars
LE 0171 Maxi-Blend without Intensifier Bar Drive Arrangement Part No. Item Description
LE 0172 Maxi-Blend with Intensifier Bar Drive Arrangement LE 0207 16 qt. Intensifier Bar
LE 0173 Optional Variable Speed for Shell Drive LE 0208 8 qt. Intensifier Bar
LE 0174 Optional Variable Speed for Intensifier Bar Drive LE 0209 4 qt. Intensifier Bar
LE 0172 or LE 0174 is required to accommodate Intensifier Bars
316 Stainless Steel V-Shell Attachments
Part No. Item Description SIFT-N-BLEND
LE 0175 16 qt. V-Shell A new patent pending SIFT-N-BLEND™ attachment, which screens the
materials inside the blender itself while blending, is also available.
LE 0176 8 qt. V-Shell
LE 0177 4 qt. V-Shell Part No. Item Description

LE 0178 2 qt. V-Shell LE 0191 16 qt. Sift-N-Blend Attachment


LE 0179 1 qt. V-Shell LE 0192 8 qt. Sift-N-Blend Attachment
LE 0180 0.5 qt. V-Shell LE 0193 4 qt. Sift-N-Blend Attachment
LE 0181 Extension for 2,1 and 0.5 Quart Shells Includes: screen mounting plate, pair of screen mounting rods, mounting
rod support bracket, FDA approved Delrin paddle, set of three flat-head
screws, and screen (see below)
316 Stainless Steel Bin Attachments
Part No. Item Description SIFT-N-BLEND Options
LE 0182 16 qt. Bin Part No. Item Description
LE 0183 8 qt. Bin LE 0194 SIFT-N-BLEND Variable Frequency Drive
LE 0184 4 qt. Bin
LE 0185 2 qt. Bin 316 Stainless Steel Screens
LE 0186 1 qt. Bin
Part No. Item Description Mesh
LE 0187 Extension for 2 and 1 Quart Bins
LE 0195 16 qt. Screen 20
LE 0196 16 qt. Screen 30
316 Stainless Steel Cone Attachments
LE 0197 16 qt. Screen 40
Part No. Item Description
LE 0198 16 qt. Screen 60
LE 0188 16 qt. Double Cone Shell LE 0199 8 qt. Screen 20
LE 0189 8 qt. Double Cone Shell LE 0200 8 qt. Screen 30
LE 0190 4 qt. Double Cone Shell LE 0201 8 qt. Screen 40
LE 0202 8 qt. Screen 60
Bottle Attachments LE 0203 4 qt. Screen 20
The angle of these bottle attachments is the same as a LE 0204 4 qt. Screen 30
V-shell, and rotation of the bottle at this angle gives the
LE 0205 4 qt. Screen 40
same mixing action as in a V-shell.
Three batches can be made simultaneously. LE 0206 4 qt. Screen 60

Part No. Item Description


Optional Accessories
LE 0213* Small Bottle Blending Attachment
LE 0214 Large Bottle Blending Attachment Part No. Item Description

* LE 0213 requires extension LE 0181 LE 0215 Stainless Steel Cart


304 Stainless Steel, with a rectangular opening for easy discharge of the blend

www.natoli.com 49
Analysis
MANUAL Powder FLOW TESTER
When the expense of an automated powder tester or shear cell is not justified, a manual powder flow tester
can provide the information on the characteristics of a powder formulation. This testing apparatus provides
the funnel, orifices and sample pedestal required to develop test methods for powder flow characteristics
as outlined in the European Pharmacopoeia. Multiple orifices are provided for the funnel so that a range of
powder samples with different particle size distributions can be tested.

This manual powder flow tester provides the required funnel, orifices and sample pedestal to develop
methods to measure powder flow properties. Coupling these components with your lab balance and
stopwatch test methods can be developed to measure powder angle of repose and flow through an orifice.

Features
• European Pharmacopoeia compliant
• Provides repeatable flowability index of powders and granules
• Easy calculation of angle of repose
• Outflow openings: 10 mm, 15 mm and 25 mm

Part No. Item Description


LE 0725 Manual Powder Flow Tester

Optional Accessories
Part No. Item Description
LE 0726 IQ/OQ Documentation

50 636-926-8900
Analysis
SIEVE SHAKER
Particle size is one of the most important properties of any powder formulation. This sieve shaker utilizes
tridimensional movement; a combination of vertical displacement and material rotation on the sieve
surface. This agitation makes this instrument suitable for the analysis of both wet and dry sample analysis.
High density products are readily analyzed by this unique sieving dynamic allowing for rapid and accurate
analysis.

Features
• 316 Stainless Steel Sieves
• LCD display
• Electromagnetic drive
• 2 modes of operation
• Anti-vibration mountings

Specifications:
Shake Time: 1 to 99 mins. (programmable)
Sieve sizes: 28 µm to 4 mm

Dimensions (L x W x H):
(339 x 312 x 270 mm)

Part No. Item Description


LE 0765 Sieve Shaker

Optional Accessories
Part No. Item Description
LE 0770 IQ/OQ Documentation

www.natoli.com 51
Analysis

STAINLESS STEEL TABLET Hardness aND THICKNESS Tester


This Breaking Force Tester is an economical, simple-to-use machine that accuratley calculates the
hardness and thickness of solid dosage forms.

Features
• Touch screen display
• Up to 100 samples per test
• Electronic load-cell
• Adjustable break between the samples
• Constant force and constant speed measuring principles available as standard
• Programmable calibration and verification modes
• Auto/Manual mode with programmable delay time
• Printing (serial/ethernet) for data and graph selectable

Specifications
Range: 1-500 N
Accuracy: ± 1N
Thickness: up to 12 mm
Length: up to 40 mm
Units: N, Kp, Sc, user defined

Part No. Item Description


LE 0775 Tabletop Tablet Hardness Tester

52 636-926-8900
Analysis

PORTABLE HARDNESS Tester


The Portable Hardness Tester is a small instrument which can measure the fracturing/breaking point
of tablets ranging from a minimum size of 2 mm to a maximum size of 28 mm.
How it works ─ The tablet is placed on the platform between two precision ground platen jaws, one
of which is attached to the load cell and the other to a manual mechanical drive. During the testing,
the manual jaw is driven forward by turning the knob which gives a gently movement and presses
the tablet against the fixed jaw. The process continues until the tablet is fractured and the breaking
point is registered by the instrument.

Features
• Battery operated
• Automatic "0" reading on start up
• Sliding guard and collection tray

Specifications
Hardness Range: up to 500 Newton
Measuring Units: N, kN, kg, lbs. and oz.
Tablet Size: 2 mm to 28 mm (Length/Diameter)
Power: 4 AA batteries or 6 VDC Adaptor

Dimensions (L x W x H)
10 x 3 x 4" (250 x 76 x 100 mm)

Part No. Item Description Part No. Item Description


LE 0740 Portable Hardness Tester LE 0741 Validation Kit
LE 0774 Portable Hardness Tester with Printer Port LE 0742 IQ/OQ Documentation
LE 0773 Thermal Printer

www.natoli.com 53
Analysis

GRANULE FRIABILITY TESTER


Sometimes it is difficult to determine the friability of spheroids, granules and pellets that are destined
to become components of a larger dosage form. A granule friability tester was specifically designed
to determine the friability of these components prior to further processing. This granule friability
tester operates by oscillating the sample container at a defined frequency causing the sample
contents to collide with each other and the inside surface of the container.

Features
• Complies to Ph. Eur. 2.9.41
• Quantifiable friability of hard tablets, granules and pellets
• Bi-directional horizontal shaking action
• Clear acrylic lid with magnetic interlock for safe operation

Specifications:
Shaking Angle: 42°
Shaking Rate: 0 to 400 oscillations/min. (programmable)
Time: 0 to 9999 sec.

Part No. Item Description


LE 0761 Granule Friability Tester

Optional Accessories
Part No. Item Description
LE 0762 Additional 105 mL Container
LE 0763 Angle Validation Protractor
(for online validation of angle oscillations)
LE 0764 IQ/OQ Documentation

54 636-926-8900
Analysis

AUTOMATED FRIABILATOR
The unique design of this friability tester allows simultaneous loading of two drums without having to
remove the drum(s) from its axis. At the end of the test, samples are automatically discharged into
individual trays. After discharge, the drum automatically positions itself for loading of new samples.
The test can be performed in two modes ─ Time and Revolution Count. The time duration and the
revolution count are programmable. Once the values are programmed, they are retained in the
memory of the instrument.

Features
• Programmable counter/timer
• RPM and count validation
• Automated discharge
• 10° tilt capability
• Power failure detection

Specifications
Speed: 25 RPM
Accuracy: ±1 RPM
Number of Drums: 2 front loading
Power: 220/230 VAC, 50 Hz, 20 W

Dimensions (W x D x H)
13.8 x 12.2 x 16.9" (350 x 310 x 430 mm)

Part No. Item Description


LE 0730 Dual Drum Friability Tester

Optional Accessories
Part No. Item Description
LE 0731 Abrasion Drum
LE 0732 IQ/OQ Documentation

www.natoli.com 55
Analysis
TAP DENSITY Tester
This instrument offers a simple and standard means of measuring the tapped density of powders,
granules, pellets, flakes and other bulk substances. Tests can be preformed in two different modes:
USP Mode ─ the test runs in a selected method with a set number of taps. At the end of the test,
results like Tapped Density, Compressibility Index and Hausner Ratio are calculated and displayed.
User Mode ─ the number of drops can be programmed from 1 to 9,999. The test can be preformed
in either of the methods (USP I or USP II). During the test the user is guided through a series of
prompts on the LCD display. The on-line menus and status indicator make the operation of the
instrument user friendly. The drops/minute is calculated on-line and displayed by the instrument.
A validation report can be printed at the end of the test as per GMP/GLP requirements which
includes the test parameters, test results and actual time and date on which the test was preformed.
It also includes instrument model number and serial number with the entry fields for user name,
product name, product number, batch number, and other comments.

Features Specifications
• Friction-free bearings Test Methods: USP I and USP II
• Independent motors No. of Stations: 2 (100 ml and 250 ml)
• Power failure detection Drops/Min.: 300 (USP I), 250 (USP II)
Tap Count Range: 1-9,999
Power Supply: 220/230 VAC, 50/60 Hz
Dimensions (L x W x H)
14.2 x 12.6 x 7.9" (360 x 320 x 200 mm)

Part No. Item Description


LE 0745 Tap Density Tester

Optional Accessories
Part No. Item Description
LE 0746 Acoustic Cabinet
LE 0747 250 ml Measuring Cylinder
LE 0748 100 ml Measuring Cylinder
LE 0749 50 ml Measuring Cylinder
LE 0750 10 ml Measuring Cylinder
LE 0751 Membrane Adapter for 10 ml Cylinder
LE 0752 Membrane Adapter for 50 ml Cylinder
LE 0753 Printer
LE 0754 IQ/OQ Documents

56 636-926-8900
Analysis

DUAL STATION DISINTEGRATION Tester


This cost effective instrument is used for testing the disintegration time of tablets, capsules and other
solid dosage forms. There are two modes of operation for A and B baskets:
Timer Mode ─ Individual test time can be programmed for each basket. After the set test time, the
basket parks out of the media for better observation of the disintegrating tablet.
Registration Mode ─ Each sample is observed and recorded individually, by color coded keys.
Once the tablet has disintegration, the respective color coded key can be pressed to register the
test time. The time is then displayed on the instrument panel, and can later be printed out. Upon
completion of all test samples, the basket will park out of the beaker.

Features
• USP/EP/IP Compliant
• Dual station with individual drive and timer
• Illuminated bath for better visibility
• Mobile temperature probes
• PC Keyboard

Specifications
Stroke Rate: 30 ±1 stroke/minute
Stroke Height: 2" ±0.08" (55 mm ±2 mm)
Temperature: 86°F to 104°F, ±0.3°F
(30°C to 40°C, ±0.2°C)
Power: 230 VAC, 50/60 Hz

Dimensions (H x W x D)
22.4 x 14.6 x 14.2" (570 x 372 x 360 mm)

Part No. Item Description


LE 0735 2 Station Disintegration Tester

Optional Accessories
Part No. Item Description
LE 0733 3-Tube Bolus Basket
LE 0734 1-Tube Bolus Basket
LE 0736 Magnetic Guided Disc
LE 0737 Printer
LE 0738 Deconex 12 BASIC (100 ml)
LE 0739 IQ/OQ Documents

www.natoli.com 57
Analysis

AQUALAB SERIES 4TE WATER ACTIVITY METER


This water activity meter features an open sensor block that forms a vapor seal around samples to
ensure accurate results.

Features
• Dual sensor block
• Internal data storage
• 21CFR part 11 compliant
• 3-year parts and labor warranty

Exterior Dimensions
10.5 x 10.9 x 5" (267 x 278 x 127 mm)

Part No. Item Description


SU 0290 AquaLab Series 4 TE

Optional Accessories
Part No. Item Description
SU 0291 Sample Cups (500 qty.)

58 636-926-8900
Analysis

HALOGEN MOISTURE ANALYZER


For full regulatory compliance, in the pharmaceutical industry, this moisture analyzer is ideal. With a
readability of 0.001% moisture content, and a resolution of 10 ppm moisture content, this moisture analyzer
provides supreme measurement performance. "Auto Met" is just one unique feature that makes this
moisture analyzer so exceptional. The function is capable of determining the optimum test criteria for each
new substance, reducing development time by 50%.

Features
• Halogen drying technology
• Three level password protection
• Temperature calibration at point-of-use
• 81 g. capacity

Part No. Item Description Optional Accessories


SU 0280 Halogen Moisture Analyzer Part No. Item Description
SU 0281 Halogen Moisture Analyzer with Printer SU 0282 Calibration Kit
SU 0283 Transportation Case
SU 0284 Printer
SU 0285 Reusable Pans (Set of 3)
SU 0286 Foil Sample Pans (50-pack)
SU 0287 Stainless Steel Sample Pans
SU 0288 Fiber Pads (Set of 100)
SU 0289 Replacement Dryer Unit (100 VAC)

www.natoli.com 59
Analysis

HYGROLAB 3 SET WATER ACTIVITY METER


The HygroLab 3 Set water activity meter is a critical troubleshooting tool for determining the proper
moisture of a formulation in order to prevent filming, picking, sticking and binding.

Set Includes
• HygroLab 3 indicator
• AW-DIO® probe
• Sample holders and sample cups
• Calibration standards
• HW3 software on CD
• AC adapter (115 VAC/9VDC)
• RS232 cable: HygroLab to PC (2 m - 6 ft.)

Exterior Dimensions (W x H x D)
12 x 9 x 24" (300 x 2325 x 575 mm)

Part No. Item Description


SU 0292 HygroLab 3 and Measuring Station

Optional Accessories
Part No. Item Description

SU 0294 Dual 14 mm/40 mm Sample Cup Holder


SU 0295 Package of 100 Sample Cups, 14 mm Deep
SU 0296 Package of 100 Sample Cups, 40 mm Deep
SU 0297 Water Activity Measuring Probe
SU 0293 Probe Set
SU 0298 220 VAC Adapter

60 636-926-8900
Training Beyond Text Books!

Whether you want to improve your skills, production processes or keep up with industry trends,
Natoli's courses help you achieve your goals. Our courses feature hands-on training, theories,
processes, and real-world scenarios—in just a matter of days; you'll embrace new technology
standards and be more productive.

Natoli's technical training center is the first non-commercial training center solely dedicated to
educating the tablet compression industry. Developed with over 35 years of industry experience,
Natoli's training center is the most influential and useful tablet compression training center in the
United States. Industry professionals and Natoli's own highly experienced staff deliver training
that cannot be found in textbooks.

To learn more, e-mail our training coordinator at training@natoli.com or visit our website to view
our Technical Training Course Schedule.
Cleaning

ALL-IN-ONE CLEANING MACHINE


Cleaning is an essential process in pharmaceutical research and production. This is typically shown
by high-level sanitization and validation requirements, ensuring repeatability at anytime. Product
contamination must be removed from all components by adhering to an extremely stringent validated
procedure, including all machinery parts that may come into contact with the components.

This all-in-one cleaning machine ensures self-cleaning of the machine chamber and pipework at each
stage, thus avoiding the risk of cross contamination. In addition, the wash chamber is crevice-free
with rounded corners (no gaps and no dead legs). This prevents soil deposits in the machine from re-
circulating, allowing for contamination-free cleaning.

Well-engineered process controls combined with detailed batch documentation provide complete
monitoring of the cleaning process, which can be reproduced at any time.

Features
• Touchscreen control panel ensures easy and clear operation
• 6 pre-programmed cleaning parameters
• Vertical sliding full-glass door with door lock
• 50-minute clean time, per batch
• Fresh water circulation system
• Emergency shut-off
• Wash, Rinse, Dry stages
• Cleaning agent pre-measured before the each cleaning cycle

Specifications
• External Dimensions (W x D x H) - 59 x 40 x 82" (1,500 x 1,020 x 2,080 mm)
• Washing Area Dimensions (W x D x H) - 24 x 29.5 x 26" (610 x 750 x 670 mm)
• Frame and panels are manufactured from 304 stainless steel
• Wetted components are manufactured from 316 stainless steel
• Manufactured to cGMP, GAMP, FDA, and EU standards
• CE Certified

Part No. Item Description


MA 7530 All-In-One Cleaning Machine

Optional Accessories
Part No. Item Description
MA 7531 316L Stainless Steel Punch Basket
holds 72 Punches
MA 7532 316L Stainless Steel Die Basket
holds 55 Dies

Turret being cleaned in wash chamber

62 636-926-8900
Cleaning

www.natoli.com 63
Cleaning

UNDER COUNTER CLEANING MACHINE


Natoli offers an economical cleaning system, designed for areas with limited space.

Features
• Complete cleaning process takes 55 minutes
• LCD system control panel
• Possibility of up to 40 storable programs
• Audible and visual alarms provide quality control
• Water level sensors control chamber water level
• Peristaltic pumps for two liquid chemicals
• 3-Stage filtration system
• Steam condenser removes steam vapors
• Printer connection for monitoring and validating washing phases

Specifications
• External Dimensions (H x W x D) - 33.46 x 23.62 x 24.8" (850 x 600 x 630 mm)
• Wash Chamber Dimensions (H x W x D) - 26.38 x 21.85 19.68" (670 x 555 x 500 mm)
• Wash Chamber Volume - 45.17 Gal. (171 L.)
• Wash Chamber & Door Material - 316L stainless steel
• Frame Material - 304 stainless steel
• UL Listed Components

Part No. Item Description Optional Accessories


MA 7570 Under Counter Cleaning Machine Part No. Item Description
MA 7574 Basket for "D" Dies (capacity: 36 dies)
Available Options MA 7575 Basket for "D" Punches (capacity: 36 punches)
Part No. Item Description MA 7576 Basket for "B" Dies (capacity: 55 dies)
MA 7571 External Printer MA 7577 Basket for "B" Punches (capacity: 55 punches)
MA 7572 Stainless Steel Detergent Storage Compartment MA 7578 Basket for "BB" Dies (capacity: 72 dies)
Stores up to four 1.32 G (5 L.) chemical containers MA 7579 Deconex CIP Power-X Cleaning Agent
MA 7573 Glass Window (for inspection of wash cycle) MA 7580 Deconex HT1191 Corrosion Inhibitor

MA 7570 Shown Installed

64 636-926-8900
Cleaning

MA 7570 Shown
with no options

MA 7570 shown with optional


Stainless Steel Detergent Storage
Compartment (MA 7572) and optional
Glass Viewing Window (MA 7573)

www.natoli.com 65
Cleaning
STAINLESS STEEL ULTRASONIC CLEANING SET
An effective routine cleaning program is crucial to maximizing the longevity of your tablet compression
tooling. Natoli's custom 3-piece stainless steel ultrasonic cleaning set provides a user-friendly, cost-
effective, and safe cleaning solution. The convenient side-by-side design makes transfers quick and
easy, reducing the risk of tool damage during handling.

Features
• Bi-fold tank cover
• Easy access front controls
• Adjustable thermostats with digital display
• Dryer automatically turns off after set time
• Illuminating cycle switch indicates cycle runtime
• All stainless steel construction with 4 adjustable legs
• Meets all FCC regulations

Part No. Item Description Power Requirements


MA 7640 3-Piece Ultrasonic Cleaning Set 240 V

Replacement Items
Part No. Item Description Dimensions Power Requirements

Overall - 32 X 30 X 34.75" (812.8 x 762 x 882.65 mm)


MA 7643 Ultrasonic Cleaning Unit 240 V/60 Hz/1 Phase/15 Amps
Tank - 24 x 16 x 14" (609.6 x 406.4 x 355.6 mm)
Overall - 32 X 30 X 34.75" (812.8 x 762 x 882.65 mm)
MA 7641 Ultrasonic Rinse Unit 240 V/60 Hz/1 Phase/10 Amps
Tank - 24 x 16 x 14" (609.6 x 406.4 x 355.6 mm)
Overall - 32 X 30 X 34.75" (812.8 x 762 x 882.65 mm)
MA 7642 Ultrasonic Drying Unit 240 V/60 Hz/1 Phase/18 Amps
Tank - 24 x 16 x 14" (609.6 x 406.4 x 355.6 mm)

Available Options for Cleaning and Rinsing Units


Part No. Item Description
MA 7646 Filtration

Filtration can be added to both the Cleaning Unit (MA 7643) and/or the Rinse Unit (MA 7641)

Optional Accessories
Part No. Item Description
MA 5082 Stainless Steel Punch Tray for “B” Tooling
MA 5084 Stainless Steel Punch Tray for “D” Tooling
MA 5115 General Purpose Basket with Cover

Optional Chem-Crest® Chemicals


Part No. Item Description
MA 6023 Chem-Crest 25 General Purpose Cleaning Additive (1 Gallon / 3.8 L.)
MA 6036 Chem-Crest 77G Rinse Additive and Corrosion Inhibitor (1 Gallon / 3.8 L.)
MA 6035 Chem-Crest 14 Stainless Steel Exterior Cleaner (1 Gallon / 3.8 L.)

66 636-926-8900
Cleaning

MA 7643 MA 7641 MA 7642


Ultrasonic Cleaning Unit Ultrasonic Rinsing Unit Hot-Air Drying Unit

www.natoli.com 67
Cleaning
THE OPTIMUM CONSOLE
The Optimum Console is a versatile, cost-effective ultrasonic cleaning system specifically designed
for cleaning tablet compression tooling or industrial components. Each console is available in either a
three or four-station design. The Optimum Console is user-friendly and manually operated. An optional
Automated Rigibot Transport System is also available.
Electrical requirements (Console only): 240 V, 60 Hz, 3-Phase

Features
• Tanks constructed of 316-series stainless steel
• High-intensity heated ultrasonic wash
• Heated ultrasonic rinse
• 2-stage reverse-flow cascade rinse with spray-over immersion
• Sliding dryer cover
• Easy-access power box and operator controls
• Highly efficient recirculation with overflow to remove oils and contaminants

Part No. Item Description (specify electrical requirements)


MA 6067 3-Station Optimum Console (Wash, Rinse, and Dry)
MA 6065 4-Station Optimum Console (Wash, Rinse, and Dry)

Available Options Accessories (Page 73)


Part No. Item Description Part No. Item Description
MA 6163 Auto-Fill Wash MA 5082 Stainless Steel Punch Tray for “B” Tooling
MA 6162 Auto-Rust Inhibitor for rinse tank MA 5084 Stainless Steel Punch Tray for “D” Tooling
MA 6161 Stainless Steel Sanitary Plumbing MA 5115 General Purpose Basket with cover
MA 6160 HEPA Filter for dryer system
MA 6158 Ultrasonic Console Generator

68 636-926-8900
Cleaning
AUTOMATED RIGIBOT TRANSPORT SYSTEM
The optional Automated Rigibot Transport System is controlled by an intuitive color touch screen, which
directs all the parameters and functions of the Optimum Console for customized cleaning.
Electrical requirements for Optimum Console with Rigibot: 480 V, 60 Hz, 3-Phase

Features
• Reduces need for operator handling • Eliminates tool damage
• Cleans tools consistently • Tracks multiple process programs
• Validation package available
• Provides process data for off-line analysis
• Customize to fit new or existing console • Optional Automation Interface

Part No. Item Description (specify electrical requirements)


MA 6167 3-Station Optimum Console with Automated Rigibot Transport System
MA 6165 4-Station Optimum Console with Automated Rigibot Transport System

Accessories (Page 73)


Part No. Item Description
MA 5082 Stainless Steel Pucnh Tray for "B" Tooling
MA 5084 Stainless Steel Pucnh Tray for "B" Tooling
MA 7003 Adapters for “B” Tooling Tray
MA 7004 Adapters for “D” Tooling Tray
MA 7005 Quick Release Pin

Upclose view of basket transportation

www.natoli.com 69
Cleaning
TABLETOP ULTRASONIC CLEANING
Tabletop Ultrasonic Units provide an effective and efficient method for cleaning compression tooling
and parts. The ultrasonic source delivers alternating phases of low and high pressure to ensure uniform
cleaning consistency. Tabletop units are available with either a digital or analog timer, and come in both
115 volt and 230 volt configurations. Units are CE approved.
• A cleaning basket is included with each unit

Features
• 7 gallon (26.1 L.) tank capacity
• All models are ETL/CSA approved
• All models include a cover and basket
• Analog models with timer and adjustable thermostatically controlled heater
• Digital models precisely control time, heat, power, and degas
• Exterior Dimensions - 21 x 12.75 x 14.5" (533 x 324 x 368 mm)
• Tank Dimensions - 19.5 x 11.75 x 8" (495 x 299 x 203 mm)

Digital Units
Part No. Item Description Voltage
MA 6100 Digital Ultrasonic Tabletop Unit 115
MA 6101 Digital Ultrasonic Tabletop Unit 230

Analog Units
Part No. Item Description Voltage
MA 6102 Analog Ultrasonic Tabletop Unit 115
MA 6103 Analog Ultrasonic Tabletop Unit 230

DIGITAL IMMERSION THERMOMETER


A must to prevent damage and discoloration of punches
and dies. Natoli advises testing the water temperature
in your ultrasonic cleaning units before every use. For
optimum cleaning conditions, use a water temperature
of 115 – 125˚F. Never exceed 150˚F.

Features
• -40 to 302˚F (-40 to 150˚C)
• Accuracy of ± 1.8˚F (± 1˚C)
• 6-second response
• Rubberized switch panel
• Protective sleeve

Part No. Item Description


MA 5112 Digital Immersion Thermometer

70 636-926-8900
Cleaning
STAINLESS STEEL TOOLING TRAY
Save time, reduce handling and prevent tool damage with the Natoli Stainless Steel Tooling Tray. The tray
is designed with folding handles and rubber-tipped legs for use in all cleaning units. The tray provides
secure handling of punches and dies from the tablet press to the cleaning system to the storage shelf.
For maximum efficiency, the Natoli Stainless Steel Tray is designed to replace the plastic insert tray in the
Remcon Plastic Storage Box (Page 112).
• Perfect for use with Natoli's 3-piece cleaning set

Exterior Dimensions (L x W x H)
17 x 10 x 5” (432 x 254 x 127 mm)

Part No. Item Description


MA 5082 Tray for "B" Tooling
72 "B" (¾") Punches + 38 "B" (1.187") Dies or
72 "B" (¾")Punches + 48 "BB" (0.945") Dies
MA 5084 Tray for "D" Tooling
48 "D" (1") Punches + 24 "D" (1.500") Dies

Replacement Items
Part No. Item Description
MA 5100 Replacement Tips for Punch Tray

00
51

MA

STAINLESS STEEL GENERAL PURPOSE BASKET


• Use to clean parts in ultrasonic cleaners
• Perforated cover secures buoyant items
• Folding handles and plastic feet

Basket Dimensions (L x W x H)
16 x 10 x 4.125” (406 x 253 x 106 mm)

Part No. Item Description


MA 5115 General Purpose Basket with cover
MA 5116 General Purpose Basket (no cover)
MA 5117 Cover for General Purpose Basket

QUICK-RELEASE HANDLE ADAPTERS


Required to stabilize tray handles to accommodate the Stainless Steel
Tooling Tray in the Optimum Console equipped with the Rigibot™
Transport System.

Part No. Item Description


MA 7003 Adapters for “B” Tooling Tray
MA 7004 Adapters for “D” Tooling Tray
MA 7005 Quick Release Pin

www.natoli.com 71
Cleaning

CHEM-CREST® 25
An aqueous general purpose, heavy-duty, biodegradable, non-ammoniated
alkaline cleaner.
• Use in ultrasonic cleaning systems to rapidly and effectively remove
light oils, greases, fingerprints, particulates and more
• Safe on aluminum, magnesium, stainless steel, glass, plastics,
ceramics, copper and brass

Part No. Item Description


MA 6023 1 Gallon (3.8 L.) Concentrate

CHEM-CREST® 211
A multi-purpose, heavy-duty, biodegradable, phosphate-free,
concentrated alkaline cleaner.
• Use in ultrasonic cleaning systems to rapidly and effectively
remove airborne contaminants, heavy oils, greases,
fingerprints, lubricants, ceramic dust, light buffing and
lapping compounds, light silicone oils and ink
• Safe on cast-iron, steel, brass, aluminum, copper, beryllium,
stainless steel, glass, plastics and ceramics

Part No. Item Description


MA 6024 1 Gallon (3.8 L.) Concentrate

CHEM-CREST® 77G
This rinse additive provides protection from rust and corrosion
during rinsing and air drying applications.
• Ideal for cleaning tooling prior to long-term storage
• Do not use on aluminum or zinc

Part No. Item Description


MA 6036 1 Gallon (3.8 L.) Concentrate

72 636-926-8900
Cleaning

STERIS DA-7645®
For use as a general purpose cleaner or as a detergent additive.
• USDA Category A1
• Ideal for cleaning tablet presses and tooling
• Easily removes a broad variety of contaminants
• Highly effective in low-energy, agitated immersion systems
and in manual cleaning applications

Part No. Item Description


MA 6055 5 Gallon (18.9 L.) Concentrate

BRANSON GP
This biodegradable, alkaline cleaner easily
removes general soils, fingerprints, dust, packaging
particulates, light oils and greases from components
in general manufacturing areas, instrument shops,
telecommunications applications and other light industrial
manufacturing and fabricating facilities.

Part No. Item Description


MA 6031 ¼ Gallon (1 L.) Concentrate

ORANGE TKO®
Orange TKO is a safe, non-toxic cleaner capable of
removing stubborn stains on all metal surfaces.
• Non-corrosive
• Residue-free
• 100% natural ingredients

Part No. Item Description


MA 6134 16 oz. (454 g.) Concentrate
MA 6234 ½ Gallon (1.8 L.) Concentrate
MA 6034 1 Gallon (3.8 L.) Concentrate
Inquire about samples

CITROL DEGREASER
Orange-scented Citrol is a multi-purpose, concentrated
citrus degreaser, which is capable of removing the most
stubborn stains and spills.
• Recommended for ALL applications below the
compression zone
• USDA approved for nonfood contact surfaces
• Biodegradable and environmentally safe
• Great alternative to petroleum solvents

Part No. Item Description


SU 2535 16 oz. (454 g.) aerosol can
Inquire about samples

www.natoli.com 73
Cleaning

AEROSOL STAINLESS STEEL CLEANER


Specially formulated to clean, polish and protect stainless steel.
• Repels dirt, grease and fingerprints
• Recommended for use on nonfood contact surfaces
• Contains no hazardous chlorinated solvents

Part No. Item Description


MA 6037 16 oz. (454 g.) aerosol can

STAINLESS STEEL DRY-CLEANER


Formulated to clean, restore, and preserve stainless steel.
• Retards tarnishing, corrosion, bacteria and water marks
• Prevents discoloration, dirt accretion, streaks and finger prints
• Contains no acids, alkali or abrasives
• NSF K1 listed for use in food industry

Part No. Item Description


MA 6137 16.9 oz. (479 g.) aerosol can

LINT-FREE CLEANING CLOTHS


Solvent-resistant, multi-purpose, heavy-duty cleaning
cloths work well in a variety of cleaning situations.
• Quickly absorbs liquids, oils and greases
• Stays strong, even when wet
• Size of each cloth is 16.5 x 15”

Part No. Item Description


MA 6018 Pack of 140 cloths

CLEANING CLOTH DISPENSER


The ideal way to store cleaning cloths.
• Keeps cloths contaminant free
• One sheet dispensing reduces waste
• 16.25 x 7.75 x 8.75” (413 x 197 x 222 mm)

Part No. Item Description


MA 6053 Pack of 140 cloths

74 636-926-8900
More than 35 years of experience, innovation, and excellence have established Natoli
Engineering as the premiere worldwide manufacturer and supplier of tablet compression tooling
for the pharmaceutical, nutritional, and confectionary industries. From simple to complex designs,
Natoli custom manufactures a variety of tablet compression tooling including: single-station,
multiple-tip, carbide-tip, micro-tab, IMA-Comprima, rotating-tips/heads and 3D exotics.

Every Natoli punch and die is manufactured from steel that is confirmed for chemistry and
cleanliness by an independent testing laboratory. Plus, Natoli's automated vacuum
internal quench heat-treating system guarantees batch-to-batch consistency.

Worldwide delivery of the most reliable tablet compression


tooling available is Natoli's promise.

You demand. We deliver.


Inspection
TABLETING SPECIFICATION MANUAL (CURRENT EDITION)
The Tableting Specification Manual (TSM) is the most valuable source of tooling information available.

Summary of Topics and Guidelines


• Tooling terminology and specifications
• Tablet design
• Tool steel, compression forces
• Procurement, inspection and maintenance
• Troubleshooting tablet production

Part No. Item Description


IN 7548 English
IN 7571 Spanish

CERTIFICATE OF RE-CALIBRATION
A Certificate of Re-Calibration is available
for select instruments listed in this section.
• Calibration recommended annually
• Natoli offers calibration services

Part No. Item Description


IN 7400 Certificate of Re-Calibration

DIGITAL CALIPERS WITH ABSOLUTE ENCODER


These calipers are designed for outside or inside measurements. They feature an Absolute Encoder with
special functions that allow it to remember its measuring position after being switched off.

Absolute Encoder Features


• Origin: Allows setting of an origin point to be used for reference in subsequent measurements. Once
set, the Absolute Encoder caliper will switch on showing its true position from the origin point rather
than from 0.0000 as with standard models.
• Zero/ABS: Allows the display to be set to zero at any point along the slider for incremental comparison
measurements. This switch will also allow return to the absolute mode and display the true position
from the origin point.
Part No. Measuring Range Accuracy
Features
• SPC port IN 7519 0 – 6” (0 – 152 mm) ± 0.001” (± 0.025 mm)
• Inch/mm conversion IN 7520 0 – 12” (0 – 300 mm) ± 0.0015” (± 0.038 mm)
• Storage case included

USED TO MEASURE
• Overall Punch Length

MITUTOYO® CERTIFICATE OF INSPECTION


A Certificate of Inspection is included with each Mitutoyo instrument listed in this section.

76 636-926-8900
Inspection
How to Select the Proper Micrometer Measuring Range
A measuring range of 0 – 1” is for “B” and “D” punch barrels, tips and 0.945” dies.
A measuring range of 1 – 2” is for punch barrels and tips larger than 1” and die diameters of 13⁄16” and 11⁄2”.

OUTSIDE DIAL MICROMETERS


• Carbide-tipped measuring face
• Storage case included
USED TO MEASURE
• All punch diameters and tip dimensions
• Tablet thickness

Part No. Measuring Range Accuracy Standard


IN 7512 0 – 1” ± 0.0001” N/A
0 – 25.4 mm ± 0.00254 mm N/A
IN 7514 1 – 2” ± 0.0001” 1”
25.4 – 50.8 mm ± 0.00254 mm 25.4 mm

Recommended Calibration Standards


Part No. Item Description
IN 7680 0.375” Standard
IN 7681 1.0” Standard

OUTSIDE DIGITAL MICROMETERS WITH ABSOLUTE ENCODER


• SPC port
• Carbide-tipped measuring face
• Inch/mm conversion
• Storage case included
USED TO MEASURE
• All punch diameters and tip dimensions
• Tablet thickness

Part No. Measuring Range Accuracy Standard


IN 7425 0 – 1” ± 0.00005” N/A
0 – 25.4 mm ± 0.00127 mm N/A
IN 7426 1 – 2” ± 0.00005” 1”
25.4 – 50.8 mm ± 0.00127 mm 25.4 mm

Recommended Calibration Standards


Part No. Item Description
IN 7680 0.375” Standard
IN 7681 1.0” Standard
MICROMETER STANDS
• Easily mounts to benchtops
• 6.5 x 4.5 x 3.5” (165 x 114 x 89 mm)

Part No. Item Description


IN 7498 Fixed-Angle Micrometer Stand
Micrometer
Sold Separately
IN 7499 Swivel-Angle Micrometer Stand

www.natoli.com 77
Inspection

PUNCH INSPECTION
Natoli provides all the necessary items to properly check punch working length, overall length and cup
depth for optimal tablet uniformity. Indicators can also be used for checking die table run out and proper
setting of feed frames, which reduces granulation loss and press damage.

Part No. Item Description


IN 7501 Indicator Magnetic Base
IN 7503 Granite Gauge Stand (6 x 6 x 2”)*
IN 7575 Punch Holder “B” Type
IN 7509 Flat Steel Plate (6 x 9”)
IN 7504 Dial Indicator (Inch)
IN 7474 Dial Indicator (Metric)
IN 7508 Digital Indicator with Absolute Encoder
IN 7588 Indicator Lifting Lever
*IN 7503 comes with extension pole

IN 7508 IN 7504

IN 7588

IN 7575
IN 7501

IN 7503 IN 7509

78 636-926-8900
Inspection

Dial Indicator Replacement Points


Nylon Indicator Replacement Tip
Part No. Item Description Eliminates scratching of punch cups
IN 7507 Nylon Indicator Replacement Tip
IN 7513 Long Indicator Tip
IN 7506 22-Piece Set IN 7507
(9 Flat, 5 ball, 4 Tapered, 3 Regular, 1 Bent-Regular)
Long Indicator Replacement Tip

IN 7513

DIGITAL INDICATOR WITH ABSOLUTE ENCODER


Use the Digital Indicator to check the overall length,
working length and cup depth of a punch to ensure proper
tablet hardness, thickness and weight consistency. The
indicator can also be used to check die table run out for
proper feeder installation.

Features
• Inch/mm conversion
• SPC port
• Always displays "Absolute Position" from
origin at power-on
• Initial zero-setting repeated over battery life

Part No. Measuring Range Accuracy


IN 7508 0 – 0.5” (0 – 12.7 mm) ± 0.0008” (± 0.02 mm) IN 7734
IN 7734 0 - 0.5" (0 - 12.7 mm) ± 0.00012"

• Upper & Lower tolerance limit setting


• Go/±No Go judgement
IN 7508

www.natoli.com 79
Inspection

V-BLOCK VISE WITH VACUUM BASE


Custom manufactured with a clearance for the Designed to secure a variety of work pieces.
punch head and key. Includes Clamp • 360° rotation, 360° swivel, 90° pivot
• Use to check punch and die concentricity. • Adjustable jaws (0 – 2.5”)

Part No. Item Description Part No. Item Description


IN 7565 5” V-Block with Head and Key Cutout IN 7562 Vise with Vacuum Base

PUNCH HOLDING STRIP


• Reduces tooling damage
• Safer handling and storage
• Prevents punches from rolling off work area
• Interlocking ends for expandable capacity
• Suitable for "B" and "D" tooling PUNCH HOLDERS

Part No. Measuring Range Part No. Tooling Size

MA 6025 Punch Holding Strip IN 7575 “B” Tooling


IN 7577 “D” Tooling
IN 7574 533/328-33 Station Turret
IN 7576 533/328-45 Station Turret

80 636-926-8900
Inspection
MINI-PROCESSOR
The Mini-Processor is equipped with a built-in thermal line printer. Transfer data directly to a printer with
an optional SPC cable or transmit data directly to a computer for storage or sharing.

Features
• Records measurement data
• Tolerance judgment
• Statistical analysis and history
• Records calculation results

Part No. Item Description


IN 7546 Digimatic Mini-Processor
IN 7550 10-Pack Thermo Paper Rolls*
IN 7572 220 V Adapter
* Store in a cool, dry place

SPC CONNECTING CABLES


Please consult specification sheet for input cable requirement.
• •For use with all calipers without absolute encoder
• •For use with all calipers with absolute encoder

Part No. Plug Type Length Reference No.

IN 7462 IN 7466 • IN 7460 Straight 40” 905338


• IN 7461 Straight 80” 905409
• IN 7462 Back 40” 905689
• IN 7463 Back 80” 905690
• IN 7464 Right 40” 905691
• IN 7465 Right 80” 905692

IN 7471 IN 7460
• IN 7466 Left 40” 905693
• IN 7467 Left 80” 905694
• IN 7470 Straight 40” 959149
• IN 7471 Straight 80” 959150

IN 7464

www.natoli.com 81
Inspection

HEIGHT STANDARD GAUGES FOR PUNCHES


Confirm analog or digital indicator accuracy with Natoli calibration standards.
Custom manufactured height standards are available upon request.
• A Certificate of Inspection is included with each standard.

Single-Step Height Standard Gauge 3-Step Validation Height Standard Gauge


Part No. Item Description Part No. Item Description
IN 7589 5.25” (133.35 mm) IN 7597 5.25” 3-Step (± 0.01)
IN 7648 5.26” (133.6 mm) IN 7649 5.26” 3-Step (± 0.01)
IN 7000 6.062” (154 mm)
IN 7001 6.250” (159 mm)

"C"
±.001
Ø "B"
±.0002
"A"
PUNCH KEY GAUGES
Natoli Punch Key Gauges will help ensure the proper fit between the
punch key and turret guide keyway.

Part No. Type “A” “B” “C”


IN 7521 “B” 0.1875 – 0.1880” 0.7500” 0.834”
IN 7523 “D” 0.1875 – 0.1880” 1.0000” 1.084”
IN 7647 533/328-33 0.2500 – 0.2505” 1.2500” 1.3580”
IN 7646 533/328-45 0.1875 – 0.1880” 1.1250” 1.2040”

HEAD GAUGE GO/NO-GO


Accurately checks and confirms punch head and profile. Custom head gauges are available upon request

Part No. Type Part No. Type


IN 7526 TSM B IN 7551 European (EU-19) - B
IN 7528 TSM D IN 7552 European (EU-1) - D
IN 7527 533/328 45-Station Turret IN 7525 DS3
IN 7672 533/328 33-Station Turret IN 7553 Kilian European – B
IN 7529 Domed – B IN 7555 Korsch European – B
IN 7530 Domed – D IN 7556 Korsch European – D
IN 7534 Domed – DS3 IN 7557 Manesty European – B
IN 7535 Domed – 533/328 45-Station Turret IN 7558 Manesty European – D
IN 7673 Domed – 533/328 33-Station Turret IN 7559 Special Order

82 636-926-8900
Inspection

DIE POCKET GAUGE


Accurately checks and confirms if turret die pocket is oversized or worn.
Custom die pocket gauges are available upon request

Part No. Dia. Part No. Dia.


SU 0157 0.9455" SU 0163 1.5005"
SU 0159 1.1880" SU 0153 1.5010"
SU 0161 1.313" SU 0165 1.6255"

TURRET KEYWAY INSPECTION GAUGES Part No. Type Part No. Type
• Inspect for alignment and wear
IN 7612 "B" Tooling IN 7632 Fette "D"
• Extends tool life by reducing tool damage
IN 7613 "D" Tooling IN 7637 533/328-45
IN 7642 Fette "B" IN 7858 Stokes DS3

CERTIFIED TURRET INSPECTION KITS Part No. Type


• Helps increase tool life
IN 7658 "D" Inspection Kit
• Easy-to-use instructions included
IN 7659 "B" Inspection Kit
• Order by press type and number of stations
• Helps avoid tablet capping and lamination by ensuring proper IN 7664 533/328-45 Inspection Kit
punch tip to die bore alignment IN 7668 533/328-33 Inspection Kit
IN 7660 Fette "B" 19 mm Inspection Kit
IN 7661 Fette "D" 25.35 mm Inspection Kit
IN 7662 DD2 Inspection Kit
IN 7663 DS3 Inspection Kit
IN 7864 Kikusui "B" Inspection Kit - New Style
IN 7863 Kikusui "D" Inspection Kit - New Style
IN 7861 Kikusui "B" Inspection Kit - Old Style
IN 7860 Kikusui "D" Inspection Kit - Old Style
IN 7674 Special Order Inspection Kit
Each kit includes punch guide go/no-go gauge,
alignment rods and corresponding die(s)

www.natoli.com 83
Inspection
TOOL MANAGEMENT 2 (TM-II) SYSTEM
The TM-II application software is a complete tool control and inspection database. TM-II helps tablet
manufacturers improve product quality and consistency, eliminate waste and ensure compliance with
cGMP record-keeping requirements. TM-II assists users in effectively managing their tooling in many ways
including: tool matching, tool storage, tool inspection, tolerance reporting, monitoring tool usage, identifying
tool location, maintaining tool drawing files, printing reports, efficiently creating purchase orders for
additional or replacement tool sets and more. TM-II places comprehensive tool management and inspection
information at your fingertips, resulting in better tablet quality and reduced press downtime. Management
and purchasing will also benefit from access to the TM-II database information.

II
Part No. Item Description
IN 7578 TM-II Software (Single-User)

TM Tool Management System 2

Software Options Tool Measurement Options


Part No. Item Description Part No. Item Description
IN 7599 TM-II Multi-Tip Module (Software add-on) IN 7443 LVS Automatic Laser Punch Inspection System*
IN 7560 TM-II Software Validation Package IN 7583 Working Length, Cup Depth, and OL Kit**
IN 7579 TM-II Multi-User Network Upgrade (5-user) IN 7715 Tip and Barrel Kit for “B” and “D” Tooling**
IN 7716 Tip and Barrel Kit for 533/328 Tooling**
IN 7717 Tip Concentricity Kit**
IN 7718 Die ID, OD, and OL Kit**
IN 7488 Special Order Punch Holder
*See next page
** See page 86

84 636-926-8900
Inspection
AUTOMATIC NON-CONTACT LASER PUNCH INSPECTION SYSTEM
The Laser Vision System (LVS) automatically measures the critical dimensions of a punch: working length, cup
depth and overall length. Plus, it is fully integrated with the TM-II application software. The LVS camera can be
used to capture digital images of the punch and store them with the punch measurements in the TM-II database.

Features
• Multi-tip tooling capability Available Options
• Efficient one step measurements Part No. Item Description
• Non-contact tool measuring
IN 7448 "D" Tooling Nest
• Sate of the art laser technology
IN 7444 "D" Tooling Reference Point Length Standard
• Automatic real-time measurements
• All electrical, few moving parts IN 7447 "D" Tooling Reference Standards
• Multi-purpose camera with zoom lens IN 7449 "B" Tooling Nest
• Image capture function IN 7445 "B" Tooling Reference Point Length Standard
• IMA Comprima tooling compatible IN 7446 "B" Tooling Reference Standards
• Capsule filler tamping pins compatible IN 7451 Tamping Pin Tool Nest
• Standard “B” and “D” tooling IN 7452 Tamping Pin Reference Standards
IN 7453 IMA Tool Nest
Part No. Item Description IN 7454 IMA Reference Standards
IN 7443 LVS Automatic Laser Punch Inspection System IN 7488 Special Order Punch Holder

Optional Accessories
Part No. Item Description
LE 7051 LVS Equipment Cover

www.natoli.com 85
Inspection
TOOL MANAGEMENT 2 (TM-II) COMPATIBLE KITS

Part No. Item Description Part No. Item Description


IN 7583 Working Length, Cup Depth, and OL Kit IN 7717 Tip Concentricity Kit

Kit Includes Kit Includes


Part No. Item Description Part No. Item Description
IN 7508 Digital Indicator IN 7734 Digital Indicator
IN 7675 Data Input Tool for USB Port IN 7675 Data Input Tool for USB Port
IN 7461 Connecting Cable #905-409 IN 7461 Connecting Cable #905-409
IN 7503 Granite Gauge Stand (6 x 6 x 2”) IN 7503 Granite Gauge Stand (6 x 6 x 2”)
IN 7588 Indicator Lifting Lever IN 7588 Indicator Lifting Lever
IN 7513 Indicator Tip – Long IN 7513 Indicator Tip – Long
IN 7589 5.25” Height Standard Gauge IN 7565 5” V-Block with Head & Key Cutout & Clamp
IN 7575 Punch Holder for “B” Tooling IN 7676 Foot Controller
IN 7577 Punch Holder for “D” Tooling
IN 7676 Foot Controller

Part No. Item Description Part No. Item Description


IN 7716 Tip and Barrel Kit for 533/328 Tooling IN 7715 Tip and Barrel Kit for “B” and “D” Tooling

Kit Includes Kit Includes


Part No. Item Description Part No. Item Description
IN 7426 1 –2” Outside Digital Micrometer IN 7425 0 –1” Outside Digital Micrometer
IN 7675 Data Input Tool for USB Port IN 7675 Data Input Tool for USB Port
IN 7458 Connecting Cable #905-409 IN 7458 Connecting Cable #905-409
IN 7676 Foot Controller IN 7676 Foot Controller

Part No. Item Description


IN 7718 Die ID, OD, and OL Kit

Kit Includes*
Part No. Item Description
IN 7425 0-1" (0-25.4 mm) Digital Micrometer
IN 7426 1 –2” Outside Digital Micrometer
IN 7519 6" Digital Caliper
IN 7675 Data Input Tool for USB Port
IN 7458 Connecting Cable #905-409
IN 7676 Foot Controller

*See page 89 for Die Bore Gauge Options

Laser Vision System (LVS) Laser Focused on a Multi-Tip Punch

86 636-926-8900
Inspection
DIE BORE GAUGE TEST STAND
The Die Bore Gauge Test Stand measures the wear ring inside a die, which causes premature tool wear,
punch binding and tablet capping and lamination. Each Die Bore Gauge Test Stand Set includes a digital
indicator, stand and one split ball bore gauge set.
Checking die wear is detrimental to checking die quality. It is not advisable to operate a tablet press with
new tooling and worn dies. Worn dies may reduce punch life by 80%.
Die Bore Gauge Test Stand Set
With Setting Rings
Part No. Range
IN 7785 0.037 – 0.061”
IN 7786 0.060 – 0.157”
IN 7787 0.145 – 0.290”
IN 7790 0.95 – 1.55 mm
Die Wear Ring IN 7791 1.5 – 4.0 mm
IN 7792 3.7 – 7.3 mm

Die Bore Gauge Test Stand Set


Without Setting Rings
Part No. Range

Split Bore Gauge IN 7788 0.3 – 0.4”


IN 7789 0.4 – 0.7”
IN 7793 7 – 10 mm
IN 7794 10 – 18 mm

Replacment Split Ball Bore Gauge


with Setting Rings
Part No. Range
IN 7740 0.037 – 0.061”
Split Bore Gauge Before Insertion Into Die
IN 7741 0.060 – 0.157”
IN 7722 0.145 – 0.290”
IN 7744 0.95 – 1.55 mm
IN 7745 1.5 – 4.0 mm
IN 7746 3.7 – 7.3 mm

Replacment Split Ball Bore Gauge


without Setting Rings
Part No. Range

Split Bore Gauge in Die IN 7742 0.3 – 0.4”


IN 7743 0.4 – 0.7”
IN 7747 7 – 10 mm
IN 7748 10 – 18 mm

Other Replacement Items


Part No. Item Description
IN 7721 Die Bore Gauge Stand
Split Bore Gauge in Die
IN 7734 Digital Indicator

www.natoli.com 87
Inspection
HORIZONTAL OPTICAL COMPARATOR
The Horizontal Optical Comparator provides a bright, crisp image for error-free inspection of compression
tooling and tablets. The comparator comes equipped with factory-mounted linear glass scales for the
display counter. The comparator is perfect for inspecting punch tip wear, punch head profiles, surface
details of punch tips, embossed logos, bisects and more.

Features
• Generous X, Y work stage travel (8” x 4”)
• Handles workloads up to 100 lb. (45 kg)
• 10x projection lens
• Fiber illuminator included
• 120 VAC, 50/60 Hz

Exterior Dimensions (L x W x H)
53.3 x 25.5 x 43.3” (1355 x 648 x 1100 mm)

Part No. Item Description


IN 7800 Horizontal Optical Comparator
IN 7801 Machine Stand
IN 7802 Display Counter

Confirm Head Flat for Consistency

88 636-926-8900
Inspection

NATOLI KEYCHAIN LIGHT


Great for inspecting punch guides and
the condition of key slots.

Part No. Item Description

IN 9000 Natoli Keychain Light


Key NOT included

MINI MAGLITE® AND


FIBER-OPTIC WAND ADAPTER
IN 7569 Use to illuminate punch cups in the press,
turret guides, key slots and other dark areas.

Part No. Item Description


IN 7540 Mini MagLite (AA batteries included)
IN 7540 IN 7569 7” Flexible Fiber-Optic Wand Adapter

IN 7569 in use

IN 7541 HANDHELD MAGNIFIERS

Part No. Item Description Focal Length


IN 7541 4x Illuminated Magnifier 4”
(Batteries and bulb included)
IN 7544 4x Single Lens Eye Loupe 2.5”

IN 7544

www.natoli.com 89
Inspection

CIRCLINE MAGNIFIERS
Circline magnifiers feature a 22-watt compact
fluorescent that provides even, shadow-free
light and a 5-diopter lens that provides 125%
magnification for easy inspection.

Features
• 5" round (dia.), crown-optical glass
• Polycarbonate shield

Part No. Base Reach Color Volt


IN 7709 Desk 28-inch Black 110 V
IN 7710 Desk 28-inch Black 220 V
IN 7711 Desk 28-inch Almond 110 V
IN 7536 Desk 28-inch Almond 220 V
IN 7712 Clamp 42-inch Black 110 V
IN 7713 Clamp 42-inch Black 220 V
IN 7714 Clamp 42-inch Almond 110 V
IN 7538 Clamp 42-inch Almond 220 V

LED HANDHELD MAGNIFIER


This small handheld magnifier has high power LEDs,
powered by 3 "AA" batteries. The 2" diameter lens
is made of optical grade, distortion free glass with a
magnification power of 2.5x.

Features
• Instant-on
• Flicker-free bulb
• Life of 50,000 Hours
• Includes carrying case

Part No. Item Description


IN 7585 Mini Handheld Magnifier/12 White LEDs
IN 7586 Mini Handheld Magnifier/24 White LEDs

90 636-926-8900
Inspection

LED MAGNIFIERS
Equipped with next generation, surface mount LEDs, these innovative designs create the new standard for
illuminated magnifiers.

Features
• Made in the U.S.A.
• 7" x 5.25" rectangular lens
• 4-Diopter (2x) lens
• 43" arm reach
• Multi-angle LEDs for shadowless lighting
• Full dimming and quadrant contrast control
• Precision ground, crown white optical grade glass
• 4x the lumen output of a standard magnifier
• Each unit uses 8 watts maximum
• IEC Plug Design allows for worldwide use (100-240 V)
• Reduced glare, heat and energy consumption

Part No. Base Color


IN 7701 Clamp Carbon Black
IN 7702 Clamp Blaze Red
IN 7703 Weighted Carbon Black
IN 7704 Weighted Blaze Red

Lighting Phases
www.natoli.com 91
Inspection
ECONOMY DIGITAL HANDHELD MICROSCOPE
The Economy Digital Microscope provides natural viewing in a small handheld package. CE Certified

Features
• 10X ~ 50X, 230X Variable Magnification
• 0.3 Mega Pixels
• 640 x 480 Resolution (VGA)
• 3 White Built-In LEDs (On/Off)
• Micro Touch Trigger for Quick Photos/Videos
• USB Powered

IN 7961 Dimensions (H x D)
4 x 1.26" (102 mm x 32 mm)

IN 7965

IN 7960

Punch Tip Damage Punch Tip Damage


IN 7967 IN 7968 IN 7962 Photo Taken with IN 7950 Photo Taken with IN 7950

Part No. Item Description Optional Accessories


IN 7950 Economy Digital Handheld Microscope Part No. Item Description
IN 7961 Pole Extension for IN 7960
Recommended Accessories IN 7965 Flexible Arm for IN 7960
Part No. Item Description IN 7964 XY Rotating Base
IN 7960 Table Top Stand IN 7962 Multi-Purpose Adapter (Large Light Diffuser)
IN 7963 Dual USB Foot Pedal Trigger IN 7968 Removable Diffuser Kit for IN 7950
IN 7967 Polarized LED Light (USB Powered) IN 7575 "B" Punch Holder
IN 7577 "D" Punch Holder

92 636-926-8900
Inspection
DELUXE DIGITAL HANDHELD MICROSCOPE
The Deluxe Digital Microscope provides spectacular detail in a small handheld package. CE Certified

Features
• 10X ~ 50X, 240X Variable Magnification
• 5 Mega-Pixels
• 2584 x 1936 Resolution
• Built-in Polarizer for Glare Reduction
• 8 White Built-In LEDs (On/Off)
• Built-In Measurement Feature with Calibration
• Micro Touch Trigger for Quick Photos/Videos
• Metal Aluminum Alloy Encasement
• USB Powered

Dimensions (H x D)
4 x 1.26" (102 mm x 32 mm)

IN 7966

IN 7575

IN 7964

Punch Tip Damage Punch Tip Damage


IN 7963 Photo Taken with IN 7951 Photo Taken with IN 7951

Part No. Item Description Optional Accessories


IN 7951 Deluxe Digital Handheld Microscope Part No. Item Description
IN 7961 Pole Extension for IN 7960
Recommended Accessories IN 7965 Flexible Arm for IN 7960
Part No. Item Description IN 7964 XY Rotating Base
IN 7960 Table Top Stand IN 7962 Multi-Purpose Adapter (Large Light Diffuser)
IN 7963 Dual USB Foot Pedal Trigger IN 7967 Polarized LED Light (USB Powered)
IN 7966 Removable Diffuser Kit for IN 7951 IN 7575 "B" Punch Holder
IN 7577 "D" Punch Holder

www.natoli.com 93
Polishing

STAINLESS STEEL POLISHING STATION


The Natoli Polishing Station includes all the necessary supplies and features to quickly and accurately
rework and polish a variety of tooling. The Polishing Station provides the only polishing method to
remove sharp punch tips and restore land.

Features
• Polished 18-gauge brushed stainless steel
• Dust hood with light and top shelf
• Main access door with safety switch
• Easy access to filters for simple replacement
• Dual downdraft vacuum system

Exterior Dimensions
Base footprint: 34.25 x 16" (870 x 406 mm)
Floor to top of cabinet: 37" (940 mm)
Across front: 46 x 20" (1168 x 508 mm)
Floor to top of shelf: 52.5" (1334 mm)

Part No. Item Description


MA 5500 Complete Polishing Station, 115 V
MA 5600 Complete Polishing Station, 220 V

Complete Polishing Station Includes


Part No. Item Description
MA 5093 6 Filters (10 x 10 x 2")
MA 5076 2 Unsewn 10" Buffing Wheels
MA 5044 8" Deburring Wheel
MA 5048 2 Deburring Wheel Hubs
MA 5302 White Fine Rouge Bar
MA 5010 Abrasive Dressing Stick

FLOOR MAT
Help prevent fatigue and protect the punch against accidental drops.
• ⅜" thick black rubber
• Beveled edges

Part No. Dimensions (L x W)


MA 5095 36 x 24" (914.4 x 609.6 mm)

94 636-926-8900
Polishing

Replacement Items for Polishing Station


Part No. Item Description Letter C
MA 4042 115 V Dual-Shaft Buffer Motor A
MA 4047 220 V Dual-Shaft Buffer Motor A G
L
MA 5041 Buffer Motor Safety Switch B O E
MA 5040 Black Mat for shelf (33.25 x 7") C
MA 6020 Lint Bin (13.75 x 5.75") D P
B
MA 6022 12" Fluorescent Light E
MA 6021 On/Off Power Switch F
L
MA 5091 Buffer Motor Hood G A
MA 6015 Main Access Door H N
MA 5096 Door Safety Switch I
J
MA 6016 Door Seal J
F
MA 6013 Door Latch K
M
MA 6014 Wheel Guard L
MA 6019 Vacuum Assembly with Motor M
MA 6017 Foil Vacuum Hose N K
I
MA 5076 Unsewn 10" Buffing Wheel O
MA 5044 8" Deburring Wheel P
MA 5048 Deburring Wheel Hub --- D
MA 5093 6 Filters (10 x 10 x 2") ---
H

PUNCH POLISHING MOTORS


• CE Certified
• cCSAus approved
• 60 Hz, single-phase
• ¾ hp (3450 rpm)
• ⅝" dia. shaft
• Wheels not included

Part No. Item Description


MA 4042 115 V Dual-Shaft Buffer Motor
MA 4047 220 V Dual-Shaft Buffer Motor

BENCH-MOUNTED HOODS FOR POLISHING MOTOR


Protective hood with exhaust ports mounts to worktables.
• 36 x 16 x 16" (914 x 406 x 406 mm)

Part No. Item Description


MA 5057 18-Gauge Galvanized Steel Hood
MA 5058 18-Gauge 300-Series Stainless Steel Hood

www.natoli.com 95
Polishing

HAND POLISHING KIT


The Natoli Hand Polishing Kit is excellent for polishing machine parts requiring a polished surface, or
punch cups with moderate to severe abrasion.
• Back mounted on/off switch for safety

Complete Kit Includes


• 22,000 rpm, 115 V with ¼" Collet
• ⅛" Precision Collet Insert
• 2 Special Narrow Wrenches
• 3 x ¾ x ½" Dressing Stone
• 5 g Tube of Fine Diamond Compound
• Cotton Bobs:
• 1 of each of the following sizes: 1 x 1" and ¾ x ¾"
• 6 of each of the following sizes: ½ x ½", 3⁄8 x 3⁄8" and ¼ x 3⁄8"

Part No. Item Description Replacement Items


MA 5045 Complete Hand Polishing Kit with molded case Part No. Item Description
MA 5050 1
⁄8" Precision Collet Insert
MA 5052 2 Special Narrow Wrenches
MA 5056 3 x ¾ x ½" Dressing Stone

96 636-926-8900
Polishing
POLISHING KITS Complete Polishing Kit Includes
The Natoli Polishing Kit includes all the necessary
Part No. Item Description
accessories for polishing punch faces.
• Foot speed control MA 5002 110 V Hand Polishing Motor with foot speed control
• cCSAus approved MA 5043 220 V Hand Polishing Motor with foot speed control
MA 5004 12 Fine Dental Brushes*
Accessories can also be purchased individually MA 5006 6 Cotton Bobs* ¾ x ¾"
MA 5007 6 Cotton Bobs* 3⁄8 x 3⁄8"
Part No. Item Description
MA 5008 6 Cotton Bobs* ½ x ½"
MA 5001 110/115 V Complete Polishing Kit MA 5009 6 Cotton Bobs* ¼ x 3⁄8"
MA 5000 220/230 V Complete Polishing Kit MA 5010 Abrasive Dressing Stick
MA 5011 Yellow #42 Medium Diamond Compound* (5 g. tube)
MA 5012 Green #45 Fine Diamond Compound* (5 g. tube)
MA 5302 White Fine Rouge Bar
MA 5017 180 Grit Deburring Stone
MA 5114 240 Grit Deburring Stone
MA 5019 320 Grit Deburring Stone
MA 5016 400 Grit Deburring Stone
MA 5020 Stoning Oil (4 oz. container)
MA 5022 Clamp-on Hand Piece Stand
MA 5024 Hand Piece
MA 5026 Flexible Shaft with Sheath
MA 5027 6 Nylon Brushes* with 1" dia
MA 5028 6 Nylon Brushes* with ¾" dia
MA 5301 2 Green Chrome Gloss Bars
MA 7515 6 Linen Phenolic Embossing Picks
*Recommended Replacement Items

www.natoli.com 97
Polishing
POLISHING ACCESSORIES
Natoli offers a variety of polishing compounds and accessories to ensure proper punch maintenance.
• MSDS (Material Safety Data Sheets) included where applicable

Polishing Compound Grade Recommendations


• •Fine – Use to achieve a mirror finish
• •Medium – Use for fine finishing
• •Abrasive – Use to remove heavy scratches

MA 5302 MA 5049 MA 5301

MA 5012

MA 5304 MA 5011 MA 5085

Part No. Item Description Size


• MA 5302 White Fine Rouge Bar 9½ x 2 x 2"
• MA 5049 Gray Coarse Rouge Bar 8 x 1½ x 1½"
• MA 5301 Green Chrome Gloss Bar* 6½ x 1½ x 1½"
• MA 5304 Polishing Paste 4 oz.
• MA 5305 Polishing Paste 8 oz.
• MA 5011 Yellow #42 Medium Diamond Compound 5 g. tube
• MA 5012 Green #45 Fine Diamond Compound 5 g. tube
MA 5085 Diamond Compound Lubricant 1 Quart
(Enhances diamond compound effectiveness)
*Specially formulated for sticky products. Green chrome gloss will not produce a mirror finish as bright as white fine rouge.
Note: MA 5302 and 5301 are for use with cotton bobs and unsewn buffing wheels
Note: MA 5304, 5305, 5011, and 5012 are for use with cotton bobs and fine dental brushes

DEBURRING STONES
Removes burrs and "J" hooks on punch tips.
Removes burrs on die ODs. Restores land on punches.

Part No. Grit Size


MA 5017 180 6 x ½ x ½"
MA 5114 240 6 x ½ x ½"
MA 5019 320 6 x ½ x ½"
MA 5016 400 6 x ½ x ½"

98 636-926-8900
Polishing
STONING OIL
Use to lubricate deburring stones for better cutting action.
• Produces a finer finish when reworking tools

Part No. Item Description


MA 5020 Stoning Oil (4 oz. / 29.6 ml)

FINE DENTAL BRUSHES


Ideal for light to medium punch cup
polishing on plain or embossed tools.

Part No. Item Description Shank


MA 5004 12 Fine Dental Brushes .09"

NYLON BRUSHES
Use with handheld or auto punch polisher to
polish punch cups.

Part No. Item Description Size Shank


MA 5027 12 Nylon Brushes 1" .09"
MA 5028 12 Nylon Brushes ¾" .09"

COTTON BOBS
Ideal for medium to heavy punch cup polishing
on plain tools.
• Use abrasive dressing stick (MA 5010) to
form to punch cup configuration

Part No. Item Description Size Shank


MA 5106 12 Cotton Bobs 1 x 1" 1
⁄8"
MA 5006 12 Cotton Bobs ¾ x ¾" 1
⁄8"
MA 5008 12 Cotton Bobs ½ x ½" 1
⁄8"
MA 5007 12 Cotton Bobs ⁄8 x ⁄8"
3 3 1
⁄8"
MA 5009 12 Cotton Bobs ¼ x ⁄8"
3 1
⁄8"
Mandatory when cleaning Polishing Station

www.natoli.com 99
Polishing
40-PLY UNSEWN BUFFING WHEELS
• Recommended for polishing punch cups

Part No. Item Description Size


MA 5063 6" Unsewn Buffing Wheel ½" ID
MA 5073 8" Unsewn Buffing Wheel ½" ID
MA 5076 10" Unsewn Buffing Wheel 5
⁄8" ID
MA 5176 10" Unsewn Buffing Wheel ¾" ID
MA 5078 12" Unsewn Buffing Wheel 1¼" ID

40-PLY SEWN BUFFING WHEELS


• Recommended for polishing punch heads only
• Do not use on punch cups

Part No. Item Description Size


MA 5074 8" Sewn Buffing Wheel ½" ID
MA 5075 10" Sewn Buffing Wheel 5
⁄8" ID
MA 5175 10" Sewn Buffing Wheel ¾" ID
MA 5077 12" Sewn Buffing Wheel 1¼" ID

DEBURRING WHEEL
• For removing discoloration, rust, and foreign materials from
punch barrels, heads, die ODs and die faces

Part No. Item Description Size


MA 5044 Deburring Wheel* 8 x 2 x 3"
(Use to refurbish punch barrel and head angles**)
*Use abrasive dressing stick (MA 5010) to keep polishing wheel clean and flat.
**Do not use on head flat. It may alter critical punch working length. Use on head angles and head OD only.

DEBURRING WHEEL HUBS


• Must be used with deburring wheel
• Set of 2

Part No. Item Description Motor Shaft Dia


MA 5046 Deburring Wheel Hub ¾"
MA 5048 Deburring Wheel Hub 5
⁄8"

100 636-926-8900
Polishing
POLISHING ACCESSORIES

Part No. Item Description/Usage Size


MA 7515 6 Linen Phenolic Embossing Picks 6" Length
(Safely removes product from punch face)
MA 5010 Abrasive Dressing Stick* 6 x 1 x 1"
(For dressing cotton bob and deburring wheel)
MA 5025 20 Gray Ultra-Fine Scotch-Brite Pads 6 x 9"
MA 5030 20 Green Fine Scotch-Brite Pads 6 x 9"
(Use to remove surface discoloration)
SU 0107 Die Bore Cleaning Brush ¼"
(Use to clean die bore to prevent lower punch tips from binding in the die)
SU 0108 Die Bore Cleaning Brush 3
⁄8"
SU 0109 Die Bore Cleaning Brush ½"
SU 0110 Die Bore Cleaning Brush 5
⁄8"
SU 0111 Die Bore Cleaning Brush ¾"
SU 0112 Die Bore Cleaning Brush 7
⁄8"
SU 0113 Die Bore Cleaning Brush 1"
*Use for conditioning deburring wheel and to achieve proper cup profile for cotton bobs.

MA 7515
MA 5010

MA 5030 SU 0107

POLISHING DVD
Learn how to properly polish tablet compression tooling with
Natoli's new Experts Guide to Tool Polishing DVD.

Part No. Item Description


SU 9000 Experts Guide to Tool Polishing DVD

www.natoli.com 101
Polishing

MFD SERIES DRAG FINISHERS


MFD Series Drag Finishers significantly reduce the amount of time and effort needed to polish punches.
Simply place tooling into the punch holder and allow the machine to rotate through a compound of
granule. When finished, tooling will be deburred and edges will be rounded, and uniformly polished.
All MFD Drag Finishers come equipped with a stainless steel media container. Optional stainless steel
panel and guards are also available. Punch holders must be purchased separately.

Benefits
• Perfect internal and external polishing
• Extremely short process times
• No jamming, scratching or breaking
• Accurate edge rounding on tools

Part No. Item Description Part No. Item Description


MA 5200 MFD 50 Tabletop Drag Finisher MA 5202 MFD 200 Freestanding Drag Finisher
MA 5201 MFD 100 Tabletop Drag Finisher MA 5203 MFD 300 Freestanding Drag Finisher

Tabletop Unit Accessories Freestanding Unit Accessories


Part No. Item Description Part No. Item Description
MA 5206 MFD 50 Punch Holder MA 5220 MFD 200 Punch Holder
MA 5207 MFD 50 Electrical Lift System MA 5221 MFD 200 Stainless Steel Guards
MA 5208 MFD 50 Stainless Steel Guards MA 5222 MFD 200 Stainless Steel Panel
MA 5209 MFD 50 Stainless Steel Panel MA 5223 MFD 200 Stainless Steel Media Container
MA 5210 MFD 50 Stainless Steel Media Container MA 5224 MFD 200 Touch Panel
MA 5211 MFD 50 Touch Panel MA 5225 MFD 200 Media Cooling System
MA 5212 MFD 100 Punch Holder MA 5226 MFD 200 Top Cover Plate with Fan
MA 5213 MFD 100 Electrical Lift System MA 5227 MFD 200 Quick Fix System
MA 5214 MFD 100 Stainless Steel Guards MA 5228 MFD 200 Rapid Head
MA 5215 MFD 100 Stainless Steel Panel MA 5229 MFD 300 Punch Holder
MA 5216 MFD 100 Stainless Steel Media Container MA 5230 MFD 300 Stainless Steel Guards
MA 5217 MFD 100 Touch Panel MA 5231 MFD 300 Stainless Steel Panel
MA 5218 MFD 100 Dust Extraction System MA 5232 MFD 300 Stainless Steel Media Container
MA 5219 MFD 100 Mounting Frame MA 5233 MFD 300 Media Cooling System
MA 5234 MFD 300 Top Cover Plate with Fan
Optional Accessories MA 5235 MFD 300 Quick Fix System
MA 5236 MFD 300 Rapid Head
Part No. Item Description
MA 5237 Polishing Compound
MA 5238 Walnut Polishing Media

102 636-926-8900
Polishing

Freestanding Unit Features


• Fully guarded (front guard opens)
• Main drive motor with gearbox
• CW/CCW running directions
• Electro-mechanical vertical lift system
• Speed control via frequency converter
• Front guard electrical interlock switch
• Touch panel display
• Digital timer

Tabletop Unit Features


• Fully guarded (front guard opens)
• Main drive motor with gearbox
• CW/CCW running directions
• Main isolation switch
• Variable speed control
• Front guard electrical interlock switch
• Digital timer

www.natoli.com 103
Lubrication

Natoli Tablet Press &


Synthetic Food
Grade Grease H-1

Punch Lubricant Guide


Barrel Lube

Do not lubricate this area

Punch Barrels
H-1 Barrel Lube (page 105)
H-1 Barrel Lube AL (page 106)
H-1 White Mineral Oil (page 106)
H-1 Barrel Lube ALHD (page 107)

Upper Pressure Rolls


H-1 NLGI Grade #2 Grease (page 107)
H-1 General Purpose Synthetic
Machine Gear Oil (page 106)

Cam Tracks and Punch Heads


H-1 NLGI Grade #2 Grease (page 107)

Lower Pressure Rolls


H-1 NLGI Grade #2 Grease (page 107)
H-1 General Purpose Synthetic
Machine Gear Oil (page 106)
NLGI Grade #2 Moly Supreme
Heavy Duty Grease (page 108)

Gear Box
H-1 General Purpose Synthetic
Machine Gear Oil (page 106)

Non-Food Grade Lubricants


NLGI Grade #2 Moly Supreme
Heavy Duty Grease (page 108)
Industrial EP Spindle & Gear Oil (page 108)

Hydraulic Systems
H-1 Pharma-Blend Food Grade
Hydraulic Oil (page 108)

104 636-926-8900
Lubrication

Regulation Compliance Key


The following part numbers meet requirements in accordance with:
• SU 2508 – H-1 NLGI Grade #2 Grease – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2512 – H-1 NLGI Grade #2 Grease – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2515 – Industrial EP Spindle & Gear Oil – 29 CFR 1910.1200
• SU 2516 – H-1 NLGI Grade #2 Grease – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2518 – H-1 NLGI Grade #2 Grease – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2521 – H-1 Barrel Lube with PTFE – 21 CFR 172.878, 178.3620(a), finished product with 21 CFR 178.3570 for incidental food contact
• SU 2525 – H-1 Barrel Lube with PTFE – FDA 21 CFR 178.3570 for incidental food contact
• SU 2527 – H-1 White Mineral Oil – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2530 – H-1 Barrel Lube AL – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2531 – NLGI Grade 32 Moly Supreme Heavy-Duty Grease – Exceeds US Steel 352 spec., Cat MPGM spec., MIL-G-234C spec.,
Case-1H251H spec., John Deere spec., Ford-MUSDA, GM spec., Chrysler spec.
• SU 2533 – H-1 General Purpose Synthetic Machine Gear Oil – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2537 – H-1 Pharma-Blend Hydraulic Oil – USDA, FDA H-1, 21 CFR 178.3620(b)(1)
• SU 2545 – H-1 Tooling Storage Protectant – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• SU 2555 – H-1 Barrel Lube ALHD – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680
• U 2556 – H-1 Barrel Lube ALHD – USDA, FDA H-1, 21 CFR 178.3570, 178.3620(b), 573.680

All Natoli FOOD GRADE LUBRICANTS are premium quality and


meet or exceed USDA H-1 Requirements and FDA Regulations.
• Apply as directed to inhibit oxidation, rust, and wear on machinery and tooling
• Use with all processing equipment requiring H-1 lubrication, such as tablet presses,
packaging equipment, mixing and blending equipment, etc.
• MSDS provided with each product

H-1 BARREL LUBE WITH PTFE


• SAE 10
• Manual application required
• Not for auto-lube systems
• Use on punch barrels
• 65 lb. TLR

Part No. Item Description


SU 2521 16 oz. (453 g.) aerosol can
SU 2525 16 oz. (473 ml) pump

Needs to be shaken.

www.natoli.com 105
Lubrication

H-1 BARREL LUBE AL


• SAE 10, ISO 32
• Specially formulated for punch
barrel auto-lube systems

Part No. Item Description


SU 2530 1 gal. (3.8 L.)

H-1 WHITE MINERAL OIL


• For use on punch barrels
• Inhibits rust, oxidation, and wear

Part No. Item Description


SU 2527 1 gal. (3.8 L.)

H-1 GENERAL PURPOSE SYNTHETIC MACHINE GEAR OIL


• SAE 90, ISO 220
• For use in gear boxes
• Compatible with all types of seals and coatings
• Reduces deposit formation
• 50 lb. TLR

Part No. Item Description


SU 2533 5 gal. (18.9 L.) drum with pull-out spout

106 636-926-8900
Lubrication

H-1 TOOLING STORAGE PROTECTANT


• SAE 30, ISO 100
• Ideal for long-term tooling storage
• Prevents corrosion and discoloration of tools
• Easy to remove

Part No. Item Description


SU 2545 1 gal. (3.8 L.)

H-1 BARREL LUBE ALHD


Specially formulated heavy-duty punch barrel
auto-lube system oil.
• Use where UH 1 150 oil is specified
• SAE 40, ISO 150
• Antimicrobial
• Inhibits rust, corrosion, and wear
• Compatible with all types of seals

Part No. Item Description


SU 2555 1 gal. (3.8 L.)
SU 2556 5 gal. (18.9 L.) drum with pull-out spout

H-1 NLGI GRADE #2 GREASE


• For use on punch heads, pressure rolls,
cam tracks or any process requiring a food
grade grease
• High melting point, anti-wear PTFE base
• Fortified with Microshield®
• 50 lb. TLR

Part No. Item Description


SU 2508 14 oz. (414 ml) can
SU 2512 7 lb. (3.17 kg) can
SU 2516 40 lb. (18.14 kg) drum
SU 2518 14 oz. (414 ml) cartridge

www.natoli.com 107
Lubrication

H-1 PHARMA-BLEND HYDRAULIC OIL


• ISO 46
• All natural and non-toxic
• Stable from 0 – 470° F

Part No. Item Description


SU 2537 1 gal. (3.8 L.)

All premium quality Natoli NONFOOD GRADE LUBRICANTS will reduce machinery and
tooling wear, even under the most extreme pressures.
• For use in areas NOT requiring food grade lubrication

NLGI GRADE #2 MOLY SUPREME HEAVY-DUTY GREASE


• Use on variable speed pulleys, drive shafts, worm gears, weight cam
gear boxes or any area below the tablet compression zone
• Blended from 100% pure paraffin base oils and the finest quality
synthetic stocks
• 65 lb. TLR

Part No. Item Description


SU 2531 14 oz. (414 ml) cartridge

INDUSTRIAL EP SPINDLE & GEAR OIL


• SAE 90
• Non-foaming
• Anti-wear

Part No. Item Description


SU 2515 ½ gal. (1.9 L.)

108 636-926-8900
Lubrication
HEAVY-DUTY GREASE GUN
The heavy-duty, lever action grease gun features
a rugged cast iron head with versatile three-way
loading and is capable of delivering up to 10,000
PSI. A flexible 12” hose and coupler are included
to allow easy access to hard-to-reach areas.

Part No. Item Description


SU 2547 Zinc-Plated Grease Gun
SU 2548 12” Hose and Coupler only

HEAVY-DUTY OIL ZERK GUN


To properly maintain and lubricate Manesty
Presses, an oil zerk gun is a must. This gun
is capable of exerting 1800 PSI and fits a DIN
71412 zerk nipple. A flexible 12” hose and coupler
are included to allow easy access to hard-to-
reach areas.

Part No. Item Description


SU 2552 Oil Zerk Gun – 26 oz. (769 ml)
SU 2553 12” Hose and Coupler only

www.natoli.com 109
Storage
TOOLING STORAGE BOXES
Tooling Storage Boxes safely store and protect punches and dies. They are constructed of easy-to-
clean, FDA-approved materials. Each box contains an easy lift-out tray and nested lid for stacking.

Tray Features
• Removable tray allows interchanging of "B", "D", 533/328-45, and 533/328-33 tooling
• Trays have drainage holes for water and excess oil to escape
• Punches and dies can be stored together in sets
• Molded keyways and guides prevent tool damage
• Head support for easy tool removal

Box Features
• Recessed handles ensure secure handling
• Lid design allows for stacking of multiple boxes

NEW Features
• Removable trays now include a handle kit, for ease of use in multiple applications
• An optional wash rack permits use of removable trays in the Ultrasonic 3-Piece Cleaning Units

Exterior Dimensions (L x W x H)
18 x 11 x 7" (457 x 279 x 178 mm)

Part No. Type (Barrel Dia) Range Replacement Items


MA 5178 "B" (¾") 72 Punches + 38 1.187" Dies or Part No. Item Description
72 Punches + 48 0.945" Dies
MA 5182 Box
MA 5179 "B" (¾") 72 Punches + 38 1.187" Dies or
72 Punches + 48 0.945" Dies MA 5183 Lid
MA 5180 "D" (1") 48 Punches + 24 1.500" Dies MA 5184 "B" Tray
MA 5181 "D" (1") 48 Punches + 24 1.500" Dies MA 5185 "B" Handle Kit
MA 5083 533/328-45 (11⁄8") 45 Punches + 24 1.312" Dies MA 5186 "D" Tray
MA 5086 533/328-33 (1¼") 33 Punches + 24 1.500" Dies MA 5187 "D" Handle Kit
MA 6030 533/328-45 Tray
MA 5179 and MA 5181 include box, lid, tray, and handle kit
MA 6029 533/328-33 Tray

Handle and Leg Kit Shown


on Removable Tray

110 636-926-8900
Storage
STAINLESS STEEL TOOLING TRAY
Save time, reduce handling, and prevent tool damage with the Natoli Stainless Steel Tooling Tray. The
tray is designed with folding handles and rubber-tipped legs for use in the Optimum Console™ and
Tabletop Ultrasonic Units. The tray provides secure handling of punches and dies from the tablet press
to the cleaning system to the storage shelf. For maximum efficiency, the Natoli Stainless Steel Tray is
designed to replace the plastic insert tray in the Remcon Plastic Storage Box.

Exterior Dimensions (L x W x H)
17 x 10 x 5" (432 x 254 x 127 mm)

Part No. Item Description


MA 5082 Tray for "B" Tooling
72 "B" (¾") Punches + 38 "B" (1.187") Dies or
72 "B" (¾")Punches + 48 "BB" (0.945") Dies
MA 5084 48 "D" (1") Punches + 24 "D" (1.500") Dies
MA 5100 Replacement Tips for Punch Tray

MA 5100

TABLET TOTES Part No. Item Description Size (L x W x H)


Tablet totes are molded of rugged FDA compliant MA 6110 Tablet Tote 20" x 13" x 6"
polyethylene for exceptional durability.
MA 6111 Tablet Tote Lid 20" x 13" x 6"
MA 6112 Tablet Tote 19" x 13" x 12"
Features
• Resistant to rust and corrosion MA 6113 Tablet Tote Lid 19" x 13" x 12"
• No sharp edges, burrs or splinters MA 6114 Tablet Tote 21" x 17" x 12"
• Maximum load capacity of 70 lbs. per tote MA 6115 Tablet Tote Lid 21" x 17" x 12"
• Stack-N-Nest design for maximum space utilization MA 6116 Tablet Tote 24" x 20" x 13"
MA 6117 Tablet Tote Lid 24" x 20" x 13"
CUSTOMIZE YOUR TOTE
• Custom text for better organization of tablets Optional Accessories
• Custom color (red, blue, gray) for easy reference
Part No. Item Description
• Even use your own logo
MA 6118 Security Ties (set of 4)
Call a Natoli representative to learn more!
MA 6119 Clear Card Holder (for greater organization)

www.natoli.com 111
Storage

PLASTIC TABLET STORAGE BOX


Inspect tablets without physical contact.
• Membrane suspends tablet for easy 360° viewing

Part No. Description


MA 7006 1.25" Plastic Tablet Storage Box (Pack of 12)

REUSABLE PLASTIC DIE STORAGE TUBES


• The ideal way to safely store and ship dies

Part No. Diameter Capacity


MA 7020 1.25" 15 "B" Dies
MA 7021 1.50" 15 "D" Dies

CARDBOARD PUNCH SHIPPING TUBES


• The ideal way to safely ship punches

Part No. Punch Type Tube Length


MA 5066 "B" 5¼"
MA 5068 "D" 5¼"
MA 5072 DS3 5¼"
MA 5070 533/328 7¼"

REUSABLE PLASTIC PUNCH STORAGE TUBES


• The ideal way to safely store and protect punches
• Constructed of transparent, moisture-resistant plastic
• Telescoping length adjustment (4.75 – 7.875")
• Square shape prevents rolling

Part No. Punch Type Barrel Dia Style


MA 7001 "B" ¾" Yellow printed
MA 7002 "D" 1" Yellow printed
MA 7000 533/328 11⁄8 – 1¼" Yellow printed
MA 6997 "B" ¾" Clear no print
MA 6998 "D" 1" Clear no print
MA 6999 533/328 11⁄8 – 1¼" Clear no print

112 636-926-8900
Storage

PUNCH HOLDING STRIP


• Reduces tooling damage
• Safer handling and storage
• Prevents punches from rolling off work area
• Interlocking ends for expandable capacity
• Suitable for "B" and "D" tooling

Part No. Measuring Range


MA 6025 Punch Holding Strip

EQUIPMENT COVERS
Natoli offers a wide selection of custom FDA-approved equipment covers at economical costs.
*Both covers shown on NP-500

Features Features
• Anti-static polyethylene • 3-Ply vinyl laminate
• Transparent pink color • Solid white color
• Elastic band • Zipper

Part No. Measuring Range Part No. Item Description


LE 7055 60 x 48 x 76” (1524 x 1219 x 1930 mm) LE 7050 Custom Equipment Cover
LE 7056 64 x 60 x 82” (1626 x 1524 x 2083 mm) LE 7051 LVS Equipment Cover
LE 7053 20 – 24” (508 – 610 mm)
LE 7054 10 – 14” (254 – 356 mm) Call today to receive a custom quote!

www.natoli.com 113
Storage

INTERLOCKING TOOLING STORAGE SYSTEM


The Interlocking Tooling Storage System can be customized to fit your “B” tooling, saving valuable space.
Begin with the starter system and use add-on sets to meet the specific requirements for each set of tooling.

Exterior Dimensions (L x W)
12 x 5.625" (305 x 143 mm)

Features
• Constructed of easy-to-clean, FDA-approved materials
• Customize systems to match any “B” tooling set size
• Eliminates tool damage by nesting each tool separately
• Open construction for use with ultrasonic cleaners
• Angled die trays for accelerated drying
• System can easily be dismantled for inspection
• Customize system to limit weight
• End clips for securing multiple trays

"B" Starter System


Part No. Item Description Capacity
MA 7110 Complete Set 36 dies and 10 punches

Add-On "B" Punch Set Add-On "B" Die Set


Part No. Item Description Capacity Part No. Item Description Capacity
MA 7116 Punch Tray Set 10 punches MA 7117 Die Tray Set 36 Dies

Replacement Items
Part No. Item Description
MA 7111 "B" Die Tray
MA 7112 "B" Punch Tray
MA 7113 Cover (x2)
MA 7114 End Clip (x4)
MA 7115 Handle Clip (x2)

114 636-926-8900
Storage

MA 7111 ("B" Die Tray)

MA 7112 ("B" Punch Tray)

MA 7113 (Cover)

MA 7112 ("B" Punch Tray)

MA 7111 ("B" Die Tray)

MA 7114 (End Clip)


MA 7115 (Handle Clip)

www.natoli.com 115
Storage
STAINLESS STEEL PUNCH AND DIE STORAGE CABINETS
The ultimate in tablet compression tooling storage.
• 32-tray cabinet stores up to 768 "B" or "D" punches or 2,560 dies
• 64-tray cabinet stores up to 1,536 "B" or "D" punches or 5,120 dies
• Stationary unit with no sharp edges and key-locking front doors
• Storage trays, channel modules and separators sold separately

Exterior Dimensions (L x W x H)
LE 2000: 32.68 x 23.62 x 61.42" (830 x 600 x 1560 mm)
LE 2001: 46.46 x 32.68 x 64.17" (1180 x 830 x 1630 mm)

Part No. Item Description Capacity


LE 2000 Punch and Die Storage Cabinet 32-Tray
LE 2001 Punch and Die Storage Cabinet 64-Tray

116 636-926-8900
Storage

STAINLESS STEEL PUNCH AND DIE STORAGE TRAYS


Unlike traditional tooling storage boxes, the lightweight, stainless
steel storage tray holds the ideal amount of tooling, allowing for
safe and convenient transport.
• Each tray stores up to 24 “B” or “D” punches or 80 dies
• Clear, poly-carbon cover allows inner visibility
• Channel modules and separators sold separately

Part No. Item Description Exterior Dimensions (L x W x H)


LE 2002 Punch and Die Storage Tray 12.48 x 19.96 x 1.97" (317 x 507 x 50 mm)
LE 2003 Channel Module (4 channels) 5.91 x 5.91" (150 x 150 mm)
LE 2004 Channel Module Separators (x20) 1.3" (33 mm)

STAINLESS STEEL MOBILE PUNCH


AND DIE STORAGE CABINETS
Allows for safe, easy and efficient transport
of tooling without the risk of damage.

Features
• Locking drawers
• Non-marring casters with brakes
• LE 2005 includes:
• 7 drawers with
• 20 channel modules and
• 80 separators per drawer
• LE 2006 includes:
• 7 drawers with
• 15 channel modules and
• 60 separators per drawer

Capacity
• LE 2005 holds
• 240 dies and 80 punches per drawer
• LE 2006 holds
• 180 dies and 60 punches per drawer

Part No. Item Description Exterior Dimensions (L x W x H)


LE 2005 Punch and Die Storage Cabinet 37.83 x 30.71 x 37" (960 x 780 x 940 mm)
LE 2006 Punch and Die Storage Cabinet 37.83 x 22.83 x 37" (960 x 580 x 940 mm)

www.natoli.com 117
Storage
PUNCH & DIE STORAGE SYSTEM
Natoli Engineering's all new punch and die storage system makes storage, transportation, and inspection of
tools easier than ever. This system meets FDA guidelines.

1 TOOL HOLDERS
Punch Only Holders
Part No. Type (Barrel Dia) Capacity
LE 3000 "B" (¾") 48 Punches
Standard "B" Punch Holder
LE 3001 "D" (1") 36 Punches

Die Only Holder


Part No. Capacity
LE 3022 48 "B" (1.1875") Dies
Standard "B" Die Holder
LE 3013 48 "BB" (0.945") Dies
LE 3014 35 "D" (1.500") Dies

Punch and Die Combination Holders


Part No. Capacity
LE 3023 32 "B" (¾") Punches & 16 "B" (1.1875") Dies
Standard "B" Combination Holder
LE 3011 32 "B" (¾") Punches & 16 "BB" (0.945") Dies
LE 3012 24 "D" (1") Punches & 12 "D" (1.500") Dies

2 TOOLING STORAGE CABINET Part No. Item Description


LE 3010 Tooling Cabinet
Capacity: (includes 4 drawers and 16 pairs of brackets)
• Each cabinet includes 4 drawers, with a
maximum capacity of 6 drawers Replacement Items
• Each drawer has a maximum capacity of
4 Tool Holders (See Step 1) Part No. Item Description
LE 3024 Extra Drawer and Brackets for LE 3010
Dimensions (W x D x H):
28.25 x 29.5 x 59.5" (718 x 749 x 1511 mm)
3 TOOLING TRANSPORTER UNIT
Part No. Item Description

Capacity: LE 3004 Tooling Transporter


4 Tool Holders (See Step 1) (includes four pairs of 20˚ brackets)

Replacement Items
Dimensions (W x D x H):
39 x 20 x 36.5" (991 x 508 x 927 mm) Part No. Item Description
LE 3005 Pair of Extra Brackets (Straight)
LE 3006 Pair of Extra Brackets (20˚ Angle)

4 TOOLING INSPECTION STAND Part No. Dimensions

Capacity: LE 3008 Tooling Inspection Stand (Frame Only)


3 Tool Holders (See Step 1)

Dimensions (W x D x H):
23.6 x 19.8 x 12.4" (600 x 503 x 316 mm)

118 636-926-8900
Storage

1
The punch holder features handles
which make it easy to transfer multiple
punches and dies from a storage
cabinet to a transporter unit, and into
the manufacturing or inspection rooms.
There are no tools required, and
multiple layouts to choose from.

www.natoli.com 119
Storage

DIE SEGMENT STORAGE SYSTEM


Natoli Engineering's new heavy-duty die segment storage system makes the storage, transportation, and
set-up of die segments easier than ever! This system meets FDA guidelines.

Storage
Safely store die segments in these cabinets, with features like:
• 4 never-go-flat casters, 2 of which are lockable
• Size adjustable drawers, capable of holding 8 die segments per drawer (see photo on right)
• An innovative drawer suspension that will never require lubrication
• Labelling system on each drawer for greater organization

Transportation
Not only are these cabinets made to safely store die segments, they have also been designed to safely
transport them onto the manufacturing floor with features like:
• Four 900 lb. capacity casters
• A tubular steel handle for effortless pushing
• Lockable cabinet drawers, which prevent loose drawers during transportation

Workstation
After transporting the die segments into the compression room, the cabinet becomes a mobile
workstation, with features such as:
• A top drawer equipped with a non-slip liner, allowing for convenient storage of set-up tools
• A Black-Diamond Mat top, for easy access of tools during installation and disassembly
• For greater organization, optional drawer dividers are available

Dimensions (W x D x H)
LE 3015 - 22 x 28.5 x 34" (564 x 725.5 x 857 mm)
LE 3016 - 44 x 28.5 x 33.5" (1,127 x 725.5 x 851 mm)
LE 3026 - 22.2 x 28.5 x 34.9" (564 x 725.5 x 886.5 mm)

Part No. Description Capacity


LE 3015 Single Mobile Cabinet 16 Segments
LE 3016 Double Mobile Cabinet 32 Segments
LE 3026 Stationary Cabinet 24 Segments

Replacement Items
Part No. Description
LE 3017 Black Diamond Mat Top for LE 3015
LE 3018 Black Diamond Mat Top for LE 3016

Top Drawer Replacement Items


Part No. Description
LE 3021 Tool Drawer Dividers

120 636-926-8900
Storage

CUSTOMIZABLE DRAWERS
Each drawer is adjustable to hold
any size die segment. This means
no special ordering for segments of
a particular size is necessary. With
removable dividers (pictured to the
left) easy drawer customization is
capable without the need for tools.

www.natoli.com 121
Storage
CHROME WIRE SHELVING
Chrome Wire Shelving Units are the ideal solution for general storage. The shelving can be used
individually or connected together to increase storage capacity while saving valuable space. Optional
locking casters can be purchased to create a mobile unit.

Features
• Shelves adjust on 1" increments Starter Unit Add-on Unit
• Posts are constructed of 1" round 16-gauge tubing
• Promotes air circulation
• Does not block lighting

Add-on Unit
Shelf Length Shelf Capacity
48" or less 1000 lb. Add-on Unit
60" 800 lb.

Starter Unit
72" 600 lb.

Starter Units
• Includes 4 posts and 5 shelves Starter Unit Add-on Unit

Part No. Exterior Dimensions


MA 6042 36 x 24 x 72" (914 x 610 x 1829 mm)
MA 6043 42 x 24 x 72" (1067 x 610 x 1829 mm)
MA 6073 48 x 24 x 72" (1219 x 610 x 1829 mm)
MA 6074 60 x 24 x 72" (1524 x 610 x 1829 mm)
MA 6075 72 x 24 x 72" (1829 x 610 x 1829 mm)

Add-On Units
• Includes 2 posts, 5 shelves and 10 "S" hooks
• Starter Unit required to use Add-On Unit(s)

Part No. Exterior Dimensions


MA 6095 36 x 24 x 72" (914 x 610 x 1829 mm)
MA 6096 42 x 24 x 72" (1067 x 610 x 1829 mm)
MA 6097 48 x 24 x 72" (1219 x 610 x 1829 mm)
MA 6098 60 x 24 x 72" (1524 x 610 x 1829 mm)
MA 6099 72 x 24 x 72" (1829 x 610 x 1829 mm)

Individul Shelves
Part No. Exterior Dimensions
MA 7010 36 x 24" (914 x 610 mm)
MA 7011 42 x 24" (1067 x 610 mm)
MA 7012 48 x 24" (1219 x 610 mm)
MA 7013 60 x 24" (1524 x 610 mm)
MA 7014 72 x 24" (1829 x 610 mm)

122 636-926-8900
Storage
SECURITY STORAGE SHELVING
Nickel-Plated Chrome Wire Security Storage Shelving provides an economical way to store valuable
items. An open wire, 4-shelf unit (3 shelves are adjustable) features a 2 x 2" “window” to allow visibility
of the items being stored. The front door handle can be locked for security (lock not provided). Optional
locking casters can be purchased to create a mobile unit. Custom sizes are available; please inquire.

Part No. Exterior Dimensions Weight Capacity


MA 6093 48 x 24 x 60" (1219 x 610 x 1524 mm) 1000 lb. per shelf

Optional Locking Casters


Non-marking, stem swivel casters create shock-free mobility for all
shelving units and will support up to 1000 lb. Casters are 5 x 1.25".

Part No. Item Description


MA 6071 Set of 4 Locking Casters

www.natoli.com 123
Storage

VERTICAL LIFT MODULES


Vertical Lift Modules (VLMs) provide functionality in compact automated storage and retrieval systems while
saving floor space and increasing productivity. The dual inverters and advanced extractor mechanism, which
operate in the vertical plane, allow for quick cycle times. The computer-controlled platform transfers storage
trays from the access port to an appropriate storage location. The variable tray speeds permit sensitive and
non-sensitive inventory to be stored in the same module. While the trays remain in the module, they are
protected from the outside environment. Multiple weight capacity trays can be used in the same module to
store a wide range of items, optimizing costs and density. The OSHA friendly ergonomic design gives operators
the ability to set their personal tray according to their specific height preference.
Trays and Tray Supports must be purchased separately.

Features
• 1" incremental storage
• Cable drive provides accurate, fast, silent operation
• Security locking roll-down front access door
• Durable powder coat paint finish
• Four-point tray suspension with central guiding system for reliable load balancing
• Bi-parting rear doors
• Clean operation due to no-lubrication drive system
• Up to 5 access ports can be installed pre or post installation
• Adjustable access port location(s) to meet user needs
• Modules can be used individually or integrated to increase operating efficiencies
• Light curtain protection in access port
• Automatic tray overload protection
• Emergency override for height and safety sensors

Verticle Lift Modules (VLMs)


Part No. Tray Capacity Exterior Dimensions
MA 7200 1506 lb. 55.51 x 90.39 x 144" (1410 x 2296 x 3658 mm)
MA 7203 1351 lb. 87.63 x 114.49 x 144" (2226 x 2908 x 3658 mm)
MA 7206 1063 lb. 143.8 x 126.54 x 144" (3653 x 3214 x 3658 mm)

VLM Trays
Part No. Item Description
MA 7202 Tray for MA 7200
MA 7205 Tray for MA 7203
MA 7208 Tray for MA 7206

VLM Tray Supports


Part No. Item Description
MA 7201 Tray Support for MA 7200
MA 7204 Tray Support for MA 7203
MA 7207 Tray Support for MA 7206

124 636-926-8900
Storage

www.natoli.com 125
Storage
STAINLESS STEEL CABINET
These cabinets are constructed of 304-type stainless steel, which resist acid, corrosion, and rust. They
are perfect for controlled environment applications.

Features Dimensions (H x W x D)
• Lockable doors LE 2025 - 75 x 24 x 28" (1900 x 800 x 700 mm)
• 143 lbs. (65 Kg.) capacity per shelf LE 2026 - 75 x 47 x 28" (1900 x 1200 x 700 mm)
• 6 telescopic stainless steel legs

Part No. Description


LE 2025 Stainless Steel Cabinet (1 Door & 5 Shelves)
LE 2026 Stainless Steel Cabinet (2 Doors & 10 Shelves)

126 636-926-8900
12

0
CM
1

LE 2012
11

2
3
4
5
6

Natoli now offers custom room layout services for inspection rooms,
polishing rooms, tool storage rooms, and more. From design to
installation, Natoli can provide you with a cost efficient solution.
For more information, please contact our Room Design Sepcialist at roomdesign@natoli.com.
Furniture

STAINLESS STEEL INSPECTION DESKS


Each multi-purpose inspection desk features contemporary styling and is available in a variety
of custom configurations. The center of the desk is an island, which moves independently of the
rest of the unit, enabling easy access to the workspace, even in constricted areas. Two locking
top cabinets, a convenient recessed shelf and several storage drawers on the base of the unit
enhance the cosmetics and functionality of this desk. Perfect for a variety of settings, this desk is
sure to become one of our most popular items. Please call us with any questions or requests.

Exterior Dimensions (L x W x H)
Desk with Hutch: 72 x 32 x 70" (1800 x 800 x 1750 mm)
Desk without Hutch: 72 x 32 x 36" (1800 x 800 x 900 mm)

Part No. Item Description


LE 2038 Desk Frame with 4" Backsplash and Mobile Table with Granite Surface Plate
LE 2040 Desk Frame with 4" Backsplash and Mobile Table with Stainless Steel Top
LE 2039 Desk Frame with Hutch and Mobile Table with Granite Surface Plate
LE 2041 Desk Frame with Hutch and Mobile Table with Stainless Steel Top

Individual Items
Part No. Item Description
LE 2030 Desk Frame
LE 2032 Mobile Table with Granite Surface Plate
LE 2033 Mobile Table with Stainless Steel Top
LE 2035 Hutch
MA 7552 Granite Surface Plate

LE 2040

128 636-926-8900
Furniture

LE 2041

www.natoli.com 129
Furniture

HEAVY-DUTY STAINLESS STEEL WORKTABLES


Ideal for stationary or mobile storage of tooling, press set-up equipment and cleaning supplies.
• Units ship with stationary feet (non-marring casters with brakes are included)
• Available with optional locking doors and/or drawers (where applicable)

Worktables with Sliding Doors


Part No. Exterior Dimensions (L x W x H)
LE 2010 49.21 x 27.56 x 35.43" (1250 x 700 x 900 mm)
LE 2011 59.06 x 27.56 x 35.43" (1500 x 700 x 900 mm)

Worktables with Sliding Doors and 4" Backsplash


Part No. Exterior Dimensions (L x W x H)
LE 2013 49.21 x 23.62 x 35.43" (1250 x 600 x 900 mm)
LE 2014 59.06 x 27.56 x 35.43" (1500 x 700 x 900 mm)

130 636-926-8900
Furniture

Worktable with Sliding Doors, 2 Drawers, and 4" Backsplash


Part No. Exterior Dimensions (L x W x H)
LE 2012 49.21 x 23.62 x 35.43" (1250 x 600 x 900 mm)

Worktable with Sliding Doors, 3 Drawers, and 4" Backsplash


Part No. Exterior Dimensions (L x W x H)
LE 2015 68.89 x 27.56 x 35.43" (1750 x 700 x 900 mm)

www.natoli.com 131
Furniture

Worktable with Swinging Doors, 2 Drawers, and 4" Backsplash


Part No. Exterior Dimensions (L x W x H)
LE 2017 39.37 x 23.62 x 35.43" (1000 x 600 x 900 mm)

Worktable with 3 Drawers, and 4" Backsplash


Part No. Exterior Dimensions (L x W x H)
LE 2016 19.69 x 23.62 x 35.43" (500 x 600 x 900 mm)

Worktable with Bottom Shelf


Part No. Exterior Dimensions (L x W x H)
LE 2020 29.53 x 27.56 x 35.43" (750 x 700 x 900 mm)
LE 2021 29.53 x 35.43 x 35.43" (750 x 900 x 900 mm)
LE 2050 29.53 x 27.56 x 35.43" (750 x 700 x 900 mm)
LE 2051 29.53 x 35.43 x 35.43" (750 x 900 x 900 mm)
LE 2050 and LE 2051 come with casters

132 636-926-8900
Furniture

WALL-MOUNTED CABINETS WITH SLIDING DOORS


• Ideal for off-the-ground storage
• Save space by mounting above worktables

Part No. Exterior Dimensions (L x W x H)


LE 2018 49.21 x 15.75 x 27.56" (1250 x 400 x 700 mm)
LE 2019 59.06 x 15.75 x 27.56" (1500 x 400 x 700 mm)

HEAVY-DUTY STAINLESS STEEL BENCHES

Part No. Exterior Dimensions (L x W x H)


LE 2022 39.37 x 17.72 x 19.69" (1000 x 450 x 500 mm)
LE 2023 47.24 x 17.72 x 19.69" (1000 x 450 x 500 mm)
LE 2024 59.06 x 17.72 x 19.69" (1500 x 450 x 500 mm)

www.natoli.com 133
Furniture

ERGONOMIC CLASS 1000 ADJUSTABLE UPHOLSTERED CHAIRS


• Clean Room Approved
• Backrest: 14.5 x 9.5" (368 x 241 mm) with lumbar support
• Foam Seat: 18.5 x 17 x 3" (470 x 432 x 76 mm)
• Paddle-activated, soft-touch pneumatic mechanism
• Base: 5-legged tubular with 23" (584 mm) leg spread
• Footring: 20" (508 mm) dia.
• 5 Polyurethane casters
• Nickel-plated glides

Part No. Item Description Adjustable Height Color


LE 0450 Adjustable Upholstered Chair 17-22" (432-559 mm) Black
LE 0451 Adjustable Upholstered Chair 17-22" (432-559 mm) Green
LE 0452 Adjustable Upholstered Chair 17-22" (432-559 mm) Blue
LE 0456 Adjustable Upholstered Chair 23-28" (584-711 mm) Black

Blue Green Black

Optional Accessories
Part No. Item Description
LE 0449 Polyurethane Casters (set of 5)

CLASS 10 STOOL
• Clean Room Approved
• Seat: 13" (330 mm) dia, 18-gauge steel
• Base: 4-legged, 18" (457 mm) fixed height
• Footring: 16" (406 mm) dia.
• Nickel-plated glides

Part No. Item Description


LE 0454 Class 10 Stool

134 636-926-8900
Furniture

ADJUSTABLE UPHOLSTERED STATIC-CONTROL STOOL


• Clean Room Approved
• Foam Seat: 15" (381 mm) dia, 2.5" (64 mm) thick
• Adjustable seat height: 17 – 22" (432 – 559 mm)
• Paddle-activated, soft-touch pneumatic mechanism
• Base: 5-legged tubular with 23" (584 mm) leg spread
• Footring: 20" (508 mm) dia.
• 5 Polyurethane casters
• Nickel-plated glides

Part No. Item Description


LE 0455 Adjustable Upholstered Stool

Optional Accessories
Part No. Item Description
LE 0449 Polyurethane Casters (set of 5)

ADJUSTABLE CLASS 10 STOOL


• Clean Room Approved
• Seat: 13" (330 mm) dia, 18-gauge steel
• Adjustable seat height: 14 – 19" (356 – 483 mm)
• Paddle-activated, soft-touch pneumatic mechanism
• Base: 5-legged tubular with 23" (58 4 mm) leg spread
• Footring: 20" (508 mm) dia.
• 5 Polyurethane casters
• Nickel-plated glides

Part No. Item Description


LE 0453 Adjustable Class 10 Stool

Optional Accessories
Part No. Item Description
LE 0449 Polyurethane Casters (set of 5)

www.natoli.com 135
Furniture

UTILITY CARTS
Utility Carts make transporting punches, parts, and other supplies safe and simple.

Chrome Wire Utility Carts


• 2 or 3-shelf models available
• 3" donut bumpers
• Includes 4" locking casters
• Convenient push handles

Part No. Shelf Dimensions (L x W)


MA 6040 2 shelves – 36 x 18" (914 x 457 mm)
MA 6041 3 shelves – 36 x 18" (914 x 457 mm)

Stainless Steel Utility Carts


• Stainless steel construction
• 2 swivel and 2 locked casters
• 1,200 lb. capacity

Part No. Shelf Dimensions (W x L x H)


MA 2000 18 x 36 x 35" (457 x 914 x 889 mm)
MA 2001 24 x 36 x 35" (610 x 914 x 889 mm)

Utility Carts
Utility Carts clean easily, making them
ideal for a variety of uses.
• Includes 5" swivel casters

Part No. Shelf Dimensions (L x W X H)


MA 6000 40 x 18 x 33" (1016 x 457 x 838 mm)
MA 6001 Replacement Shelf – 30 x 16" (762 x 406 mm)
MA 6002 45 x 25 x 33" (1143 x 635 x 838 mm)
MA 6003 Replacement Shelf – 36 x 24" (914 x 610 mm)

136 636-926-8900
Furniture

HANDS-FREE TRASH CANS


Hands-Free Trash Cans (no buttons or pedals to push) ensure advanced odor and hygiene control.
• Infrared motion sensor lid closes automatically after three seconds
• Models use 4 D-sized batteries (not included)

Exterior Dimensions (L x W x H)
10 x 23 x 22.25" (254 x 584 x 565 mm)

Part No. Item Description Color


LE 0519 14 Gallon (52 L.) Trash Can Stainless Steel
LE 0520 14 Gallon (52 L.) Trash Can Black Steel
LE 0521 14 Gallon (52 L.) Trash Can White Steel

Black Steel White Steel Stainless Steel

DOUBLE BIN HANDS-FREE TRASH CAN


• Infrared motion sensor lids
• Two separate bins, for enhanced hygiene control

Exterior Dimensions (L x W x H)
10 x 23 x 22.25" (254 x 584 x 565 mm)

Part No. Item Description


LE 0522 16 Gallon (60 L.) Trash Can

www.natoli.com 137
Tablet Press Parts
NATOLI ENGINEERING OFFERS Tablet Press PArts
For 25-plus years, Natoli Engineering has consistently supplied the tablet compression industry with an
extensive variety of top-quality tablet press replacement parts for nearly every make and model of press.
Natoli maintains over 300,000 replacement parts in stock and ready for immediate delivery worldwide.
Natoli stocks many parts from die locks, cam tracks and pressure rolls to turrets, feeder assemblies
and more. From general needs to custom requests, Natoli quickly processes orders of all sizes and
specifications. Please contact customer service for a complete list of parts available for your press.

DIE LOCKS
• Used to secure the die in place

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

Lower Punch Retainers


• Provides better weight control
• Helps prevent double embossing

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

Punch Seals
• Helps retain oil in punch guides
• Keeps granulation out of punch guides

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

138 636-926-8900
Tablet Press Parts
Feed Frame Assemblies
• Help reduce product loss

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

Pressure Rollers
• New pressure rollers provide a superior
roller surface for punch heads

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

Worm Gears
• Reduce drive train backlash

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

www.natoli.com 139
Tablet Press Parts
Forced Feeders
• Help reduce product loss
• Help improve thru put

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

CAM TRACKS
• New cam tracks reduce punch head wear

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

Turrets
• New turrets restore punch to die alignment

Available for Tablet Presses Manufactured By:


Natoli (various models)
Fette (various models)
Kilian (various models)
Kikusui (various models)
Korsch (various models)
Manesty (various models)
Stokes (various models)

140 636-926-8900
There are a number of manufacturers offering die table segments, but none
can offer the level of quality and experience Natoli delivers. When you order
segments from Natoli, you can expect the highest quality product with
unparalleled support from experts with decades of experience. Natoli
segments are manufactured to OEM specifications with remarkable
quality, guaranteed. So why take chances gambling on other
manufacturers when you can get superior parts from a
company you can count on? Visit our website anytime,
anywhere, and request a free quote in minutes!

You Demand. We Deliver.

Natoli Engineering Company, Inc.


28 Research Park Circle • St. Charles, MO 63304
p: 636.926.8900 • f: 636.926.8910 • info@natoli.com • www.natoli.com
Encapsulator Parts

NATOLI ENGINEERING NOW OFFERS ENCAPSULATOR PARTS


In addition to offering tablet press replacement parts, Natoli Engineering Company, Inc. has
partnered with Jennison Quality Components, Inc. to provide you with quality replacement
parts for Zanasi 40 and 70 Encapsulator machines. For more information, please visit Jennison
Quality Components on the web at www.JennisonQC.com

Lower Bushings
• For Zanasi 40 & 70 Encapsulator Machines
• Made of 316 Stainless Steel

Part No. Description Size


JQCZAN4096229600 Lower Bushing 0
JQCZAN4096229700 Lower Bushing 00
JQCZAN4096229100 Lower Bushing 1
JQCZAN4096229200 Lower Bushing 2
JQCZAN4096229300 Lower Bushing 3
JQCZAN4096229400 Lower Bushing 4

UPPER Bushings
• For Zanasi 40 & 70 Encapsulator Machines
• Made of 316 Stainless Steel

Part No. Description Size


JQCZAN4098817026 Upper Bushing 0
JQCZAN4098817027 Upper Bushing 00
JQCZAN4098817021 Upper Bushing 1
JQCZAN4098817022 Upper Bushing 2
JQCZAN4098817023 Upper Bushing 3
JQCZAN4098817024 Upper Bushing 4

142 636-926-8900
Encapsulator Parts

UPPERBAY CARRIER
• For Zanasi 70 Encapsulator Machines

Part No. Description


JQCZAN4087305012 Upperbay Carrier

UPPERBAY CARRIER
• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4088704047 Upperbay Carrier

LOWERBAY SHAFT
• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4018704068-NS Lowerbay Shaft (New Style)

www.natoli.com 143
Encapsulator Parts

REAR OIL TRAY


• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4184400016-SST Rear Oil Tray

FRONT OIL TRAY


• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4184400015-SST Front Oil Tray

LOWERBAY SHAFT SEAL


• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4634301500 Lowerbay Shaft Seal

144 636-926-8900
Encapsulator Parts

PISTON PIN
• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN5361304000 Piston Pin

PISTON PIN
• For Zanasi 70 Encapsulator Machines

Part No. Description


JQCZAN5361301400 Piston Pin

BUSHING REMOVAL TOOL


• For Zanasi 40 Encapsulator Machines
• Removes upper and lower bushings without damage

Part No. Description


JQCZANBUSHTOOL Bushing Removal Tool

www.natoli.com 145
Encapsulator Parts

UPPERBAY
• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4414404008-SSE Upperbay (SSE)

LOWERBAY
• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4414404006-SSE Lowerbay (SSE)

HOPPER SCREEN
• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN402066 Hopper Screen

146 636-926-8900
Encapsulator Parts

LOWERBAY COVER
• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4414404007-SST Lowerbay Cover (SST)

UPPERBAY COVER
• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4414404009-SST Upperbay Cover (SST)

DOSATOR HOLDER
• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4414419005-SST Dosator Holder (SST)

www.natoli.com 147
Encapsulator Parts

REJECT BOX BASE PLATE


• For Zanasi 40 Encapsulator Machines
• Made of Stainless Steel

Part No. Description


JQCZAN4108709061-SST Reject Box Base Plate

EJECTOR PIN ARM


• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4108709065 Ejector Pin Arm

CLOSING SHAFT ASSEMBLY


• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4018709054 Closing Shaft Assembly

148 636-926-8900
Encapsulator Parts

1st PISTON TUBE - LEFT HAND


• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description


JQCZAN4127319013 1st Piston Tube, Left hand

2ND PISTON TUBE - RIGHT HAND


• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description


JQCZAN4127319014 2nd Piston Tube, Right Hand

HUB CENTER SHAFT


• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4044404029 Hub Center Shaft

www.natoli.com 149
Encapsulator Parts

EJECTION PIN
• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description


JQCZAN4538813008 Ejection Pin

REJECT PIN
• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description


JQCZAN4538812004 Reject Pin

CLEARING PIN
• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description


JQCZAN4538816002 Clearing Pin

150 636-926-8900
Encapsulator Parts

CLOSING PIN
• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description Size


JQCZAN4534416006 Closing Pin 0
JQCZAN4534416007 Closing Pin 00
JQCZAN4534416001 Closing Pin 1
JQCZAN4534416002 Closing Pin 2
JQCZAN4534416003 Closing Pin 3
JQCZAN4534416004 Closing Pin 4

DOSATOR PISTON
• For Zanasi 40 & 70 Encapsulator Machines
• Made of 316 Stainless Steel

Part No. Description Size


JQCZAN4438831006 Dosator Piston 0
JQCZAN4000035891 Dosator Piston 0X
JQCZAN4438831007 Dosator Piston 00
JQCZAN4438831007-MOD Dosator Piston 00X
JQCZAN4438831001 Dosator Piston 1
JQCZAN4438831002 Dosator Piston 2
JQCZAN4438831003 Dosator Piston 3
JQCZAN4438831004 Dosator Piston 4
JQCZAN4438831005 Dosator Piston 5

SQUARE DRIVER
• For Zanasi 40 & 70 Encapsulator Machines

Part No. Description


JQCZANSQUAREDRIVER Square Driver

www.natoli.com 151
Encapsulator Parts

DOSATOR TUBE
• For Zanasi 40 & 70 Encapsulator Machines
• Made of 316 Stainless Steel

Part No. Description Size


JQCZAN4998718006 Dosator Tube 0
JQCZAN4000035890 Dosator Tube 0X
JQCZAN4998718007 Dosator Tube 00
JQCZAN4998718007-MOD Dosator Tube 00X
JQCZAN4998718001 Dosator Tube 1
JQCZAN4998718002 Dosator Tube 2
JQCZAN4998718003 Dosator Tube 3
JQCZAN4998718004 Dosator Tube 4
JQCZAN4998718005 Dosator Tube 5

UPPERBAY CARRIER PIN


• For Zanasi 40 Encapsulator Machines

Part No. Description


JQCZAN4398704048 Upperbay Carrier Pin

STEP PIN
• 1996 Model to Present Zanasi 40
Encapsulator Machines

Part No. Description


JQCZANSTEPPIN-NS Step Pin (New Style)

Visit www.JennisonQC.com for additional part listings.

152 636-926-8900
For 25-plus years, Natoli Engineering has consistently supplied the tablet compression industry
with an extensive variety of top-quality tablet press replacement parts for nearly every make and model
of press. Natoli maintains over 300,000 replacement parts in stock and ready for immediate delivery
worldwide. Plus, Natoli offers a free parts catalog to make ordering quick and easy.

Natoli stocks everything from die locks, cam tracks and pressure rolls to turrets,
feeder assemblies and more. From general needs to custom requests,
Natoli quickly processes orders of all sizes and specifications.

You demand. We deliver.


Index
Distributors
ARGENTINA CHILE EGYPT HONDURAS
Bioquim USA Concolor S.A. ElMehy Engineering Company N.R.K. S.A. de C.V.
Roberto Ordonez V. Hans Luck Karim ElMehy Carlos Norvik
P: +54.11.45902350 P: +56.2.949.2658 P: +202.2.2632775 P: +503.2263.4467
F: +54.11.45902201 F: +56.2.949.2703 F: +202.2.2600191 F: +503.2263.4315
ro@maqfa.net hansluckt@gmail.com karim_elmehy@mehy.com.eg norvik@nrksa.com

AUSTRALIA CHINA EL SALVADOR HUNGARY


Niche Eng. Mechanical Svcs. Carinate International Corporation Materiales De Empaque S.A. DE C.V. Ferry Contact Kft.
Paul Floyd Victor Chou Martina Anton Attila Jardan
P: +61.3.9588.2547 P: +86.21.6280.6591 P: +503.2211.9537 P: +36.1.348.6000
F: +61.3.9588.2549 F: +86.21.6280.6584 F: +503.2211.9538 F: +36.1.348.6001
sales@nicheeng.com.au sales@carinate-china.com manton@recasa.net jardan@ferry.co.hu

AUSTRIA COLOMBIA N.R.K. S.A. de C.V. ICELAND


Tepha R. Fullemann Bioquim Carlos Norvik Natoli Europe
Roland Fullemann Thomas Schonlau P: +503.2263.4467 Peter Caswell
P: +41.44.7619700 P: +57.1.370.1300 F: +503.2263.4315 P: +44.1782.332511
F: +41.44.7619630 F: +57.1.566.4585 norvik@nrksa.com F: +44.1782.501501
info@tepha.ch ts@tso4.com info@casburt.com
FIJI
BANGLADESH COSTA RICA Conveyor & Machinery Supplies LTD. INDIA
FC Exim (BD) Ltd. Bioquim USA Ernie Heafield Chamunda Pharma Machinery
Ridwanur Choudhury Roberto Ordonez V. P: +64.9.633.0229 Gaurav Soni
P: 88.02.9611817 P: +54.11.45902350 F: +64.9.274.807123 P: +91.98242.76200
F: 88.02.9611816 F: +54.11.45902201 ernie@heafield.com F: +91.79.2584.1007
fcchem@gmail.com ro@maqfa.net gaurav@cm1981.com
FINLAND
BELGIUM CROATIA Natoli Scandinavia INDONESIA
Natoli Europe Ferry doo. Jens Aage Kristiansen PT Zeta Utama Satya
Peter Caswell Dajana Cipcic P: +45.5819.0941 Zuhal Zaini
P: +44.1782.332511 P: +385.1.381.7007 F: +45.5819.0741 P: +62.21.536.77328
F: +44.1782.501501 F: +385.1.381.7188 jens@natoli.dk F: +62.21.532.9559
info@casburt.com dajana.cipcic@ferry.hr glob_biz@pacific.net.id
FRANCE
BOLIVIA CYPRUS ACM IRELAND
Concolor S.A. Natoli Europe Stephane Delarue Natoli Europe
Hans Luck Peter Caswell P: +33.34.462.1111 Peter Caswell
P: +56.2.949.2658 P: +44.1782.332511 F: +33.34.457.2208 P: +44.1782.332511
F: +56.2.949.2703 F: +44.1782.501501 stephane.delarue@acm-outil.com F: +44.1782.501501
hansluckt@gmail.com info@casburt.com info@casburt.com
GERMANY
BRAZIL CZECH REPUBLIC BM Bomaq Pharmatechnik GMBH ISRAEL
Bonampak, LTD. Natoli Engineering Company, Inc. Sebastian Boos BSC Distributors LTD.
Fernando Valdesorio Dale Natoli P: +49.421.3308.703 Gadi Ben-Meir
P: +55.11.5016.4455 P: 636.926.8900 F: +49.421.3308.704 P: +972.9.956.9725
F: +55.11.5016.4455 F: 636.926.8910 sboos@bomaq.de F: +972.9.956.9724
fvaldesoiro@bonampak.com.br sales@natoli.com gadi@bscpharma.com
GREECE
BOSNIA DENMARK Natoli Europe ITALY
Ferry doo. Natoli Scandinavia Peter Caswell Tecnofarma R.F. S.R.L.
Dajana Cipcic Jens Aage Kristiansen P: +44.1782.332511 Giovanni Ferrante
P: +385.1.381.7007 P: +45.5819.0941 F: +44.1782.501501 P: +39.0775.201364
F: +385.1.381.7188 F: +45.5819.0741 info@casburt.com F: +39.0775.201614
dajana.cipcic@ferry.hr jens@natoli.dk info@tecnofarma-srl.com
GUATEMALA
BULGARIA DOMINICAN REPUBLIC N.R.K. S.A. JAPAN
Natoli Europe DM International Trading Karla Simons Kikusui Seisakusho LTD.
Peter Caswell David Brito P: +502.2369.5578 Hitoshi Kusunoki
P: +44.1782.332511 P: +1.809.548.7447 F: +502.2369.7613 P: +81.75.841.6326
F: +44.1782.501501 F: +1.809.227.4313 karla@nrksa.com F: +81.75.803.2077
info@casburt.com davidbrito@codetel.net.do kusunoki@kikusui.com
Represent De Centroamerica, S.A.
CANADA ECUADOR Michael Bostelmann JORDAN
Natoli Canada Ecuatablet P: +502.2381.3030 Jordan Technology Access
Fazal Mohideen Francisco Campoverde F: +502.2360.5854 Kathem Kharoub
P: 416.271.6220 P: +593.72.455550 main@recasa.net P: +962.79.593.5010
F: 905.837.7824 F: +593.72.455550 F: +962.65.342.804
fmohideen@natoli.com info@ecuatablet.com kharoub@joaccess.com

154 636-926-8900
Index
Distributors
KENYA PAKISTAN SINGAPORE UNITED STATES
Natoli Europe Business Links Int'l (PVT) LTD. BluePharma (S) Pte. Ltd. Natoli Engineering Company, Inc.
Peter Caswell Muhammad Ali Siddiqui Nicola Minelli Dale Natoli
P: +44.1782.332511 P: +92.21.241.7280 • +92.21.241.9227 P: +65.6382.1289 P: 636.926.8900
F: +44.1782.501501 F: + 92.21.241.9476 F: +65.6382.1289 F: 636.926.8910
info@casburt.com blikar@businesslinks-pk.com Nicola.minelli@bluepharma.com.sg sales@natoli.com

KOREA PARAGUAY SLOVAKIA URUGUAY


Natoli Engineering Company, Inc. Commercial Hans Luck Ferry Contact Kft. Concolor S.A.
Dale Natoli Hans Luck Attila Jardan Hans Luck
P: 636.926.8900 P: +56.2.949.2658 P: +36.1.348.6000 P: +56.2.949.2658
F: 636.926.8910 F: +56.2.949.2703 F: +36.1.348.6001 F: +56.2.949.2703
sales@natoli.com hansluckt@gmail.com jardan@ferry.co.hu hansluckt@gmail.com

MACEDONIA PERU SLOVENIA VENEZUELA


Origo doo. Bioquim USA Ferry doo. Bioquim
Eduard Korenj Roberto Ordonez V. Dajana Cipcic Thomas Schonlau
P: +381.631.079.666 P: +511.628.50.03 P: +385.1.381.7007 P: +57.1.370.1300
F: +381.25811.991 F: +511.628.50.63 F: +385.1.381.7188 F: +57.1.566.4585
ekorenj@origo.co.rs ro@maqfa.net dajana.cipcic@ferry.hr ts@tso4.com

MALAYSIA POLAND SOUTH AFRICA


BluePharma (S) Pte. Ltd. Natoli Engineering Company, Inc. Natoli Africa
Nicola Minelli Dale Natoli Dr. Glenn Ferguson
P: +65.6382.1289 P: 636.926.8900 P: +27.11.682.1691
F: +65.6382.1289 F: 636.926.8910 F: +27.11.682.2817
Nicola.minelli@bluepharma.com.sg sales@natoli.com info@natoli.co.za

MALTA PRINCIPALITY OF LIECHTENSTEIN SPAIN


Natoli Europe Tepha R. Fullemann Maqfa
Peter Caswell Roland Fullemann Jan-Michael Schonlau
P: +44.1782.332511 P: +41.44.7619700 P: +34.93.212.4034
F: +44.1782.501501 F: +41.44.7619630 F: +34.93.212.4594
info@casburt.com info@tepha.ch jms@maqfa.com

MEXICO PUERTO RICO SWEDEN


Sistemas Industriales de Mexico, Pharm ND Natoli Scandinavia
S.A. de C.V. Noel Davila Jens Aage Kristiansen
Ruben Torres P: +1.787.725.0834 P: +45.5819.0941
P: +52.55.5286.1067 F: +1.787.701.1207 F: +45.5819.0741
F: +552.55.5211.3443 noeldavila@aol.com jens@natoli.dk
rtorres@simex-sa.com.mx
ROMANIA SWITZERLAND
MONTENEGRO Ferry Trading srl. Tepha R. Fullemann
Origo doo. Adriana Petruta Roland Fullemann
Eduard Korenj P: +40.267.315.131 P: +41.44.7619700
P: +381.631.079.666 F: +40.267.315.206 F: +41.44.7619630
F: +381.25811.991 adriana@ferrytrading.ro info@tepha.ch
ekorenj@origo.co.rs
RUSSIA TAIWAN
NETHERLANDS Natoli Europe Carninate International Corporation
Natoli Europe Peter Caswell Skipper Jou
Peter Caswell P: +44.1782.332511 P: +886.2.2708.8287
P: +44.1782.332511 F: +44.1782.501501 F: + 886.2.2703.9371
F: +44.1782.501501 info@casburt.com carinate@ms4.hinet.net
info@casburt.com
SAUDI ARABIA TURKEY
NEW ZEALAND Jordan Technology Access BSC Distributors LTD.
Conveyor & Machinery Supplies LTD. Mahmoud Ayed Gadi Ben-Meir
Ernie Heafield P: +966.56.388.7736 P: +972.9.956.9725
P: +64.9.633.0229 F: +962.65.342.804 F: +972.9.956.9724
F: +64.9.274.807123 mayed@joaccess.com gadi@bscpharma.com
ernie@heafield.com
SERBIA UNITED KINGDOM
NORWAY Origo doo. Natoli Europe
Natoli Scandinavia Eduard Korenj Peter Caswell
Jens Aage Kristiansen P: +381.631.079.666 P: +44.1782.332511
P: +45.5819.0941 F: +381.25811.991 F: +44.1782.501501
F: +45.5819.0741 ekorenj@origo.co.rs info@casburt.com
jens@natoli.dk Headquarters

www.natoli.com 155
Index
Alphabetical Index
-A- Cart.......................................................118, 136
Abbreviations................................................161 Certificate........................................................76
Abrasive Dressing Stick...............................101 Chair..............................................................134
Adapter...........................................8, 10, 71, 89 Chem-Crest.....................................................72
Adjustable Stool...........................................135 Chrome Gloss Bar..........................................98
Adjustable Torque Screwdriver.........................8 Chrome Wire Cart.........................................136
Adjustable Upholstered Chair ......................134 Chrome Wire Shelving..................................122
Adjustable Upholstered Stool.......................135 Circline Magnifier.............................................90
Aerosol Cleaner..............................................74 Citrol................................................................73
Alkaline Cleaner.............................................72 Cleaner...............................................72, 73, 74
Analog Torque Wrench Analyzer....................10 Cleaning Brush.......................................15, 101
Analog Ultrasonic...........................................70 Cleaning Cloth................................................74
Analytical Balance..........................................45 Cleaning Machine.....................................62, 64
Analyzer..........................................................59 Cleaning Solution.....................................72, 73
Automated Friabilator.....................................55 Clearing Pin..........................................150, 151
Automated Rigibot..........................................69 Closing Shaft Assembly................................148
Automated Storage......................................124 Cloth Dispenser..............................................74
Automatic Punch Inspection...........................85 Coating Pan....................................................46
Alignment Punch............................................23 Combination Unit............................................38
Comparator.....................................................88
-B- Composite Tip.................................................12
Balance....................................................44, 45 Compression Cycle.......................................162
Barrel Lube..................................105, 106, 107 Concentrate..............................................72, 73
Barrel-Style Dust Cup....................................21 Cone Mixer......................................................46
Basket..............................62, 64, 66, 68, 69, 71 Cone Shel.......................................................49
Bellow.............................................................20 Connecting Cables..........................................81
Bench...........................................................133 Conversions..................................................161
Bin..................................................................49 Cotton Bob......................................................99
Blank Die........................................................13 Cover.............................................................113
Blender.....................................................46, 48 Cube Mixer......................................................46
Bore Gauge....................................................87 -D-
Bristle Brush...................................................15
Brush................................................15, 99, 101 Deburring Stone..............................................98
Brush Holder...................................................15 Deburring Wheel...........................................100
Buffing Wheel...............................................100 Deduster...........................32, 33, 34, 35, 36, 37
Bushing........................................................142 Degreaser.......................................................73
Bushing Removal.........................................145 Density Tester..................................................56
Dental Brush...................................................99
-C- Desk.............................................................128
Cabinet.................116, 117, 118, 120, 126, 133 Detergent........................................................73
Calibration..........................................22, 23, 76 Dial Indicator...................................................79
Caliper ...........................................................76 Dial Micrometer...............................................77
Cam Alignment Punch....................................23 Diamond Compound.......................................98
Cam Track....................................................140 Die Bore Cleaning Brush..............................101
Capsule Polisher............................................36 Die Bore Gauge......................................87, 101
Cardboard Punch Tube................................112 Die Driving Rod...............................................12

156 636-926-8900
Alphabetical Index

Die Insertion Ring..........................................13 Floor Mat.......................................................94


Die Lock...................................................8, 138 Food Grade Lubricants................................105
Die Lock Hex Adapter......................................8 Forced Feeder.............................................140
Die Lock T-Handle Wrench............................12 Freestanding Drag Finisher.........................102
Die Pocket Brush...........................................15 Friabilator.......................................................55
Die Pocket Gauge..........................................83 Friability Tester........................................54, 55
Die Pocket Side-Action Cleaning Brush.........15
Die Seat Cleaner Tool ....................................13 -G-
Die Segment.................................................141 Galvanized Steel Hood.................................95
Die Segment Storage...................................120 Gauge.............................14, 22, 40, 82, 83, 87
Die Storage...................................116, 117, 118 Gear Oil..............................................106, 108
Die Storage Tube.........................................112 General Purpose Basket...............................71
Die Terminology............................................163 General Purpose Oil....................................106
Digital Caliper.................................................76 Gloss Bar.......................................................98
Digital Immersion Thermometer.....................70 Go/No-Go......................................................82
Digital Indicator...............................................79 Granulator......................................................46
Digital Micrometer...........................................77 Granule Friability Tester.................................54
Digital Microscope....................................92, 93 Gray Coarse Rouge Bar................................98
Digital Quick Mini Gauge...............................40 Grease................................................107, 108
Digital Torque Analyzer..................................10 Grease Gun.................................................109
Digital Ultrasonic............................................70 Green Chrome Gloss Bar..............................98
Disintegration Tester.......................................57 Green Diamond Compound..........................98
Distributors...........................................158, 159
Dosator Holder.............................................147 -H-
Dosator Piston..............................................151 Halogen Moisture Analyzer............................59
Dosator Tube...............................................152 Hand Polishing Kit.........................................96
Drag Finisher................................................102 Handheld Magnifier.................................89, 90
Dressing Stick..............................................101 Handheld Microscope .............................92, 93
Drill.................................................................15 Handheld Tablet Hardness Tester...........41, 53
Driving Rods..................................................12 Handle Adapter..............................................71
Drum-Style Tablet Deduster...........................33 Hands-Free Trash Can................................137
Dust Cup..................................................20, 21 Hardness Tester................................41, 52, 53
-E- Head Gauge..................................................82
Heavy-Duty Bench......................................133
Ejector Pin............................................148, 150 Heavy-Duty Grease.....................................108
Embossing Picks..........................................101 Heavy-Duty Grease Gun.............................109
Encapsulator................................................142 Heavy-Duty Oil zerk Gun............................109
Equipment Cover........................................113 Heavy-Duty Worktable................................130
Ergonomic Adjustable Torque Screwdriver......8 Height Gauge................................................82
Ergonomic Stool...........................................134 Hex..................................................................8
Hex Adapter.....................................................8
-F- Hi-Pro Key.....................................................11
Feed Frame..................................................139 Holder............................................................80
Feeler Gauge.................................................14 Holding Strip..........................................80, 113
Fine Dental Brush...........................................99 Hopper Screen.............................................146
Fixed Parallel Key..........................................11 Horizontal Optical Comparator......................88

www.natoli.com 157
Index
Alphabetical Index

Magnifier............................................89, 90, 91
Hub Center Shaft..........................................149
Maintenance Kit............................................18
Hydraulic Oil.................................................108
Manual Powder Flow Tester..........................50
-I- Mat................................................................94
Metal Detector ......................25, 27, 29, 31, 38
Immersion Thermometer................................70
Micrometer....................................................77
Indicator.........................................................79
Micrometer Stand..........................................77
Indicator Tip..................................................79
Microscope..............................................92, 93
Industrial Oil.................................................108
Mineral Oil...................................................106
Infrared...........................................................39
Mini Gauge...................................................40
Infrared Laser Thermometer..........................39
Mini-MagLite.................................................89
Inspection Certificate.....................................76
Mini-Processor...............................................81
Inspection Desk...........................................128
Mirror..............................................................14
Inspection Gauge...........................................83
Mixer..............................................................46
Inspection Mirror.............................................14
Mobile Cabinet.............................................117
Inspection Stand...........................................118
Moisture Analyzer..........................................59
Inspection System..........................................85
Moly Supreme Grease.................................108
Interlocking Tooling Storage System............114
Motor Hood...................................................95
-K-
-N-
Key Gauge.....................................................82
Non-Contact Punch Inspection......................85
Key Screw......................................................11
Non-Contact Thermometer............................39
Keychain Light................................................89
Non-Food Grade Lubricants........................108
Keys...............................................................11
NP-500...........................................................43
Keyway Inspection.........................................83
NP-RD10.......................................................42
Kit.....................................18, 22, 83, 86, 96, 97
Nylon Brush.............................................15, 99
-L- Nylon Indicator Replacement Tip..................79
Lab Blender....................................................48 -O-
Lab Press.......................................................42
Oil................................................................108
Laser Punch Inspection..................................84
Oil Tray........................................................144
Laser Thermometer........................................39
Oil Zerk Gun................................................109
Led Magnifier...........................................90, 91
Optical Comparator........................................88
L-Handle Torque Wrench................................9
Optimum Console.............................68, 69, 71
Light..............................................................89
Outside Micrometer.......................................77
Linen Phenolic Picks...................................101
Overload Calibration Kit................................22
Load Cell Indicator.........................................22
Lower Calibration Punch................................23 -P-
Lower Punch Retainer..................................138
Parallel Key....................................................11
Lowerbay......................................143, 146, 147
Pelletizer........................................................46
Lubricant Applicator......................................108
Pharma-Blend Oil........................................108
Lubricant Guide............................................104
Pharmaceutical Metal Detector...............27, 31
-M- Phenolic Pick...............................................101
Pilot Plant......................................................46
Machine Gear Oil.........................................106
Piston Pin....................................................145
MagLite...........................................................89
Piston Tube.................................................149

158 636-926-8900
Alphabetical Index

Plastic Die Storage Tube..............................112


Replacement Parts......................................153
Plastic Punch Storage Tube.........................112
Replacement Tip...........................................79
Plastic Tablet Storage Box...........................112
Retainer.......................................................138
Pneumatic Drill..............................................15
Right Angle Pneumatic Drill...........................15
Polishing Accessories ............................98, 101
Rigibot...........................................................69
Polishing DVD .............................................101
Room Layout Services................................127
Polishing Kit.............................................96, 97
Rotating Head Maintenance Kit....................18
Polishing Motor...............................................95
Rouge Bar.....................................................98
Polishing Paste...............................................98
Polishing Station.............................................94 -S-
Portable Tablet Hardness Tester..............41, 53
Scoop............................................................12
Powder Flow..................................................50
Scotch-Brite Pads.......................................101
Precision Balance..........................................44
Screwdriver.....................................................8
Precision Feeler Gauge.................................14
Screw-In Key.................................................11
Precision Straight Edge.................................14
Screw.............................................................11
Preset Torque Wrench.....................................9
Security Storage..........................................123
Press........................................................42, 43
Segment Storage.........................................120
Press Cycle..................................................162
Set-Up Toolbox..............................................16
Press Lubrication..........................................104
Sewn Buffing Wheel....................................100
Press Set-Up Toolbox....................................16
Shaft Seal....................................................144
Press-In Key...................................................11
Shelving..............................................122, 123
Pressure Roller............................................139
Shipping Tube .............................................112
Processor.......................................................81
Sieve.......................................................46, 51
Punch Guide Plug..........................................23
Sieve Shaker.................................................51
Punch Holder..................................................80
Sift-N-Blend...................................................49
Punch Holding Strip......................................113
Silicone Bellow..............................................20
Punch Inspection.....................................78, 85
SPC Connecting Cables................................81
Punch Key......................................................11
Specification Manual.....................................76
Punch Replacement Key................................11
Spindle Oil...................................................108
Punch Retainer.............................................138
Square Driver...............................................151
Punch Seal...................................................138
Stainless Steel Key Screw.............................11
Punch Shipping Tube...................................112
Stainless Steel Scoop ...................................12
Punch Storage......................112, 116, 117, 118
Steel................................................................6
Punch Terminology.......................................163
Steel Bench.................................................133
Punch Tube..................................................112
Steel Brush Holder.........................................15
-Q- Steel Hood....................................................95
Step Pin.......................................................152
Quick-Release Handle Adapter......................71
Steris..............................................................73
-R- Stoning Oil.....................................................99
Stool....................................................134, 135
Re-Calibration Certificate...............................76
Storage Box.................................................110
Reject Box...................................................148
Sstorage Cabinet.........116, 117, 118, 120, 126
Reject Pin.....................................................150
Storage Protectant.......................................107
Removal Tool...............................................145
Storage Shelving.........................................123
Replacement Key...........................................11

www.natoli.com 159
Index
Alphabetical Index

Storage Tray.................................................117 TSM...............................................................76


Straight Edge.................................................14 Turret...........................................................140
Strain Gauge Calibration Kit..........................22 Turret Guide Cleaning Brush.........................15
Synthetic Machine Gear Oil.........................106 Turret Inspection............................................83
Turret Keyway Gauge....................................83
-T-
-U-
Tablet Deduster..........32, 33, 34, 35, 36, 37, 38
Tablet Hardness Tester...................................41 Ultra-Fine Scotch-Brite Pads.......................101
Tablet Press.............................................42, 43 Ultrasonic..........................................66, 68, 70
Tablet Press...................................................43 Ultra-Sstiff Nylon Bristle Brush......................15
Tablet Press Cycle.......................................162 Under Counter...............................................64
Tablet Press Lubrication...............................104 Universal Motor Drive....................................46
Tablet Thickness Gauge................................40 Universal Reduction Gear.............................46
Tablet Tote....................................................111 Unswen Buffing Wheel................................100
Tabletop Drag Finisher.................................102 Uphill Tablet Deduster ...................................34
Tabletop Ultrasonic Unit.................................70 Upholstered Chair........................................134
Tabletting Specification..................................76 Upholstered Stool........................................135
Tap Density Tester..........................................56 Upperbay.............................143, 146, 147, 152
Telescopic Inspection Mirror...........................14 Utility Cart....................................................136
Telescopic Tablet Deduster............................35
-V-
T-Handle Torque Wrench.................................9
Thermometer...........................................39, 70 V-Block...........................................................80
Thickness Gauge...........................................40 Vertical Lift Module......................................124
Thickness Tester............................................52 Vise...............................................................80
Tight Punch Removal Tool.............................12 V-Shell ..........................................................49
Tip Mounted Dust Cup...................................20
-W-
TM-II.........................................................84, 86
Tool Holder....................................................118 Wall-Mounted Cabinet.................................133
Tool Inspection Stand...................................118 Water Activity Meter.................................58, 60
Tool Management....................................84, 86 Wet Granulator...............................................46
Toolbox..........................................................16 Wheel..........................................................100
Tooling Cabinet.....................114, 116, 117, 118 Wheel Hubs.................................................100
Tooling Storage Box.....................................110 White Mineral Oil.........................................106
Tooling Storage Protectant...........................107 White Rouge Bar...........................................98
Tooling Terminology.....................163, 164, 165 Wire Cart.....................................................136
Tooling Transporter......................................118 Wire Shelving......................................122, 123
Tooling Tray............................................71, 111 Worktable....................................130, 131, 132
Torque Analyzer.............................................10 Worm Gear..................................................139
Torque Screwdriver..........................................8 Wrench......................................................9, 12
Torque Wrench.................................................9
-Y-
Torque Wrench Analyzer................................10
Tote...............................................................111 Yellow Diamond Compound..........................98
Training...........................................................61
-Z-
Trash Can....................................................137
Tray..............................................66, 68, 69, 71 Zerk Gun.....................................................109

160 636-926-8900
Index
Abbreviations and Conversions
ABBREVIATION EXPLANATION ABBREVIATION EXPLANATION

°C/°F Degrees Celsius/Fahrenheit PTFE Polytetrafluoroethylene (Teflon)


API Active Pharmaceutical Ingredient QC Quality Control
AFS Automatic Feed System rpm Revolutions Per Minute
cCSAus Canada & United States Approved SAE Society of Automotive Engineers
CCW Counterclockwise SC Strong Cobb
CE Certified for European Standards SPC Standard Process Control
CFM Cubic Feet per Minute TLR Timken Load Rating
CFR Code of Federal Regulations (Indicates wear-protection)
cGMP Current Good Manufacturing Practices TPM Tablets Per Minute
CSA Canadian Standards Association TPH Tablets Per Hour
CW Clockwise µm Micrometer
dia Diameter UHMW Ultra High Molecular Weight
DSP Digital Signal Processing UL Underwriters Laboratories
EP European Pharmacopeia USB Universal Serial Bus
FDA Food and Drug Administration USDA United States Department of
ft Foot Agriculture
g Gram USP United States Pharmacopeia
H-1 Food Grade Lubricant V Volt
Hz Hertz VAC Volts Alternating Current
ID Inside Diameter VDC Volts Direct Current
IEC International Electrotechnical Commission W Watt
in Inch WEP Wires Equivalent Privacy
ISO International Organization for Standardization WLAN Wireless Local Area Network
kg Kilogram
Kp Kilopond
kW Kilowatt
L Liter
lb Pound CONVERSIONS
LCD Liquid Crystal Display
LED Light-Emitting Diode Dimensions
LIF Light Induced Fluorescence 1 Micrometer = 0.001 Millimeters
LVS Laser Vision System 1 Centimeter = 10 Millimeters
MIL Military 1 Centimeter = 0.3937 Inches
ml Milliliter 1 Inch = 2.54 Centimeters
mm Millimeter 1 Inch = 25.4 Millimeters
MPGM Multi-Purpose Grease with Moly 1 Foot = 12 Inches
ms Millisecond 1 Foot = 0.3048 Meters
MSDS Material Safety Data Sheets
N Newton Liquid Measurements
NIST National Institute of Standards and Technology 1 Gram = 0.0352739619 Ounce
NLGI National Lubricating Grease Institute 1 Ounce = 0.125 Cup
OD Outside Diameter 1 Ounce = 29.5735296 Milliliter
OL Overall Length 1 Ounce = 0.0295735296 Liter
OPC OLE for Process Control (Data Communication) 1 Milliliter = 0.0338140227 Ounce
oz Ounce 1 Milliliter = 0.00422675284 Cup
PCB Printed Circuit Board 1 Milliliter = 0.001 Liter
PMT Photomultiplier Tube
POE Power Over Ethernet Temperature Conversion Formulas
ppm Parts per Million °C x 9/5 + 32 = °F
PSI Pounds per Square Inch (°F - 32) x 5/9 = °C

www.natoli.com 161
Upper Punches Upper Main Compression Roll
Upper Pre-Compression Roll
Upper Lifting Cam
Upper Lowering Cam
Feeder Scraper Take-Off Blade
Dies Granulation
Rotary Tablet Press Cycle

Fill Cam Weight Cam Ejection Cam


Lower Pre-Compression Roll
Lower Punches

636-926-8900
Lower Main Compression Roll
Index

162
Index
Punch & Die Terminology

www.natoli.com 163
Index
Tooling Terminology

Anneal: A heat-treating process used on fragile punch tips to decrease the hardness of the punch cups,
reducing punch tip fracturing

Bakelite Tip Relief: An undercut groove between the lower punch tip straight and the relief; it assures a
sharp corner to assist in scraping product adhering to the die wall; normally a purchased option for lower
punches

Barrel or Shank: The vertical bearing surface of a punch which makes contact with the punch guides in the
machine turret for vertical guidance

Barrel Chamfer: Chamfers at the ends of the punch barrel; eliminates outside corners

Barrel Flutes: Vertical slots machined into the punch barrel to reduce the bearing surface and assist in
removing product in the punch guides; a purchased option for upper and lower punches

Barrel-to-Stem Radius: The radius that blends the punch barrel to the stem

Die: A component used in conjunction with the upper and lower punches; it accepts the product for
compaction and is responsible for the tablet’s perimeter size and configuration

Die Bore: The cavity of a die that accepts the product for compaction and determines the tablets size and
shape configuration

Die Chamfer: The angled area between the top of the die and the die bore; it assists in guiding the upper
punch into the die bore

Die Groove: The radial groove around the die O.D. which accepts the die lock to secure the die in position
in the die table

Die Height or Overall Length: The entire height or overall length of a die

Die Lock: The mechanism used to lock a die in position after it is installed in the die table

Die Outside Diameter: The largest diameter of a die, commonly referred to as the die O.D.

Die Taper: A gradual increase in dimension, starting from a given depth in the die bore and increasing to the
die chamfer; used normally to release air from the die cavity during the compression cycle

Head: The largest diameter of a common punch; it contacts the machines cams and accepts pressure from
the pressure rollers

Head Back Angle: Sometimes referred to as the inside head angle, located underneath the top head angle
or the top head radius; it contacts the machine camming for vertical movement of the punch within the punch
guides

Head Flat: The flat portion of the head, which makes contact with the pressure rollers and determines the
maximum dwell time for compression

164 636-926-8900
Index
Tooling Terminology
Key: A projection, normally of mild steel, which protrudes above the surface of the punch barrel; it maintains
alignment of the upper punch for reentry into the die; mandatory on upper punches with multiple tips and all
tablet shapes other than round; commonly used with embossed round tablet shapes when rotation of punch
causes a condition known as a double impression

Key Position: The radial and height position of a key on the punch barrel; not found in all presses

Land: The area between the edge of the punch cup and the outside diameter of the punch tip; this ads
strength to the tip to reduce punch tip fracturing

Neck: Located below the head; it provides clearance as the punch cycles through the machine cams

Punch Overall Length: The total length of a punch, other than flat-face tablet configurations, that is normally
a reference dimension which consists of a combination of the working length and the cup depth dimensions

Stem: The area from the barrel to the edge of the punch tip

Tip Face or Cup: The portion of the punch tip that determines the contour of the tablet face; it includes the
tablet embossing

Tip Length: The straight portion of the punch stem

Tip Relief: The portion of the punch stem which is undercut or made smaller than the punch tip straight; most
common for lower punches to aid in reducing friction from the punch tip and die wall as the punch travels
through the compression cycle; the area where the punch tip and relief meet must be sharp to scrape product
from the die wall as the lower punch travels down for the fill cycle

Tip Straight: The section of the tip that extends from the tip relief to the end of the punch tip; it maintains the
punch tip size tolerance

Tooling Set: A complete set of punches and dies which accommodates all stations in a tablet press

Tooling Station: The upper punch, lower punch, and die, which accommodate one station in a tablet press

Top Head Angle: Angle from the outside head diameter to the top head radius; it allows for sufficient head
thickness and smoother camming

Top Head Radius: The radius on the top of the head, which blends the top head angle to the head flat. Some
head configurations may consist of only the head radius without the head angle. This radius makes the initial
contact with the pressure roll and allows a smoother transition into the compression cycle

Working Length: The dimension from the head flat to the lowest measurable point of the tip face, responsible
for the consistency of the tablet overall thickness

www.natoli.com 165
Notes
Index

166 636-926-8900
Index
Thank You To Our Partners

PERFECT BALANCE

www.natoli.com 167
TABLET COMPRESSION ACCESSORIES CATALOG
4TH EDITION

NATOLI ENGINEERING COMPANY INC.


28 RESEARCH PARK CIRCLE ST. CHARLES, MO 63304
PHONE: 636-926-8900 FAX: 636-926-8910
EMAIL: INFO@NATOLI.COM WEBSITE: WWW.NATOLI.COM

You might also like