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Reconditioning kit
Breaker box
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
Reconditioning kit HB 10000 DP
5
Fig. 1
Note: Before welding the wear protection you must dismantle the perussion unit.
You must use a qualified professional welding company to weld the wear protection onto the breaker
box.
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
HB 10000 DP Reconditioning kit
Stand breaker box with percussion unit vertically Remove plate (Fig. 3/E).
and secure against falling over. Dismantel grease line (Fig. 3/A) and oil line
Remove Allen screws (Fig. 2/D) using Allen key (Fig. 3/B) between ContiLube® II and percussion
size 27 and the pairs of lock washers (Fig. 2/C) unit.
and remove adapter from breaker box using a
hoist/crane.
A
B
K
F
G
H
J I E
DC
Fig. 3
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
Reconditioning kit HB 10000 DP
Screw two load rings (Fig. 4/A) M 48x68 Remove plastic parts and plugs from the breaker
(Part-Id.-No. 3363 0944 00) into the two box.
threaded bores on the upper face of the cylinder
cover as far as they will go.
Using a hoist/crane, lift the percussion unit of
the hydraulic breaker out of the breaker box.
Fig. 4
Fig. 5
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
HB 10000 DP Reconditioning kit
NOTICE! Damage to the breaker box Run a non-destructive surface crack test (but
at least a visual weld seam check) of all weld
As the worn parts burn away, the breaker box may
seams.
buckle as high levels of heat are produced and the
steel’s properties may change. Tack welds and root beads are the points which are
► Once a wear part has burnt away, leave the most susceptible to the formation of cold cracks.
breaker box to cool before removing the next If you find cold cracks in a welded joint, you
part. have to grind them out or gouge them out with a
carbon arc (grind joint edges) and then perform
Remove worn parts one at a time using a flame
a repair weld.
cutter or the weld seams removed using a cut-
ting wheel.
Grind flame-cut areas on the breaker box flat.
A-A
B a6
2
a6 B-B
a8 a6
a8
(295)
a6
10
1 B
700 720
3
weldment construction
a8
5 general tolerances EN 13920
lengths ; angle ..... B .....
from ; position ..... E .....
a8
manufacturing quality DIN EN ISO 5817
300
A A
pre-heat: temperature 150°C - 200°C
optional welding processes
a6 5
- DIN EN ISO 4063 - arc-welding
- DIN EN ISO 14610 - gas-shielded-welding Fig. 6
3
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
Reconditioning kit HB 10000 DP
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
HB 10000 DP Reconditioning kit
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7421 01 | 2010-07-05
© 2010 Atlas Copco Construction Tools GmbH, Essen, Germany | No. 3390 7421 01 | 2010-07-05
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