Professional Documents
Culture Documents
1
Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia
2
Department of Applied Physics and Electronics, Umea University, Sweden
KEYWORDS ABSTRACT
Energy efficiency Ceiling fans are commonly used in tropical climate for providing comfort in domestic
Ceiling fans buildings. Although fan energy consumption is relatively low in comparison to air
Airflow conditioning, it suffers from some degree of electricity loss which is mainly due to its
Airfoil mechanical inefficiency. This paper demonstrates an approach to improve the efficiency of
Aerodynamic design a ceiling fan by replacing its conventional blades with newly designed blades. This blade
adopts a thin airfoil shape which is an essential element to improve its performance. Series
of experiments have been conducted to test the blades on actual ceiling fan. The
performance of the fan was evaluated through experimental and computational techniques.
The results show that the ceiling fan with the newly designed blades is more efficient than
conventional design.
2. CONVENTIONAL CEILING FAN where the velocity of the air around the blades is relatively
low. Thus airfoils that have good performance in low
Conventional ceiling fan typically encompasses 3 to 5 fan
Reynolds number regime are highly suitable to be used for fan
blades mounted concentrically around a circular disc with full
blade design. In this study, a Gilbert Morris-15 airfoil (GM15)
scale diameter ranging between 68 and 150 cm [5]. The
airfoil has been selected as the profile for the fan blade. The
diameter of the fan blade is generally related to the room size
selection of this variant of airfoil is based on its thin profile
and cooling capacity. A number of factors including the size,
having exceptional climb, glide and endurance capabilities
shape, number of blades, and blade pitch contribute to airflow
which are the essential elements to achieve high performance
effectiveness. From energy consumption perspective,
operation in low Reynolds number. Further this type of airfoil
conventional ceiling fan constitutes a complex mechanism,
also produces high lift to drag ratio with maximum lift
with four basic components that contribute to the total energy coefficient of 1.32 at an angle of attack of 16 degrees [12].
consumption: motor, blades, control, and lighting. As there are
Fig. 1 shows the schematic of the GM15 airfoil.
in average of 1 to 2 ceiling fans in each room of every
household in the tropical and subtropical countries, and each
fan operates continuously over long periods of time, often
more than 8 hours per day, the operational expenditures
accumulate substantially over time [6]. The average energy
consumption of a conventional ceiling fan is about 346
kWh/year [7]. For estimating and evaluating the energy
consumption of ceiling fans, both experimental and theoretical
methods have been pursued. Although experimental method
provides more accurate and precise representation of the
actual fan-airflow interaction, in some cases they are mostly
time consuming and less economical. In conducting fan
related research via experimental route, there are five existing
test procedures that have been developed to measure the
coefficient of performance of a ceiling fan [8]. Other related Fig. 1. Gilbert Morris-15 (GM15) airfoil
references can be found in Refs. [9, 10]
Nowadays beside experimental methods, numerical 3.2. The airflow around the fan blade
computation provides a practical platform to simulate the
actual condition at much lower cost with acceptable agreement For analyzing the air flow around the fan blade, some
with experimental technique. Its emergence has played a characteristics of the air should be defined. For all calculation
crucial role in revolutionizing testing method. Computational therein, standard air viscosity will be taken as equal to 1.79E-
method profoundly helps designers to model their idea and 05 . As this problem is an external stream case, the
achieving high accuracy design. It also facilitates designers to Reynolds number for airflow should be larger than 500,000
reduce the manufacturing cost by conducting rigorous analysis for the flow to become turbulent [13]. The Reynolds number is
on the model with special software. In particular, using derived from following theorem [14]:
computational fluid dynamics (CFD) software for modeling (2)
and analysis paves a much more economical avenue for
designing a fan blade. The COP of a ceiling fan is formulated
by the following equation [11]. Where ρ is density of air, v is velocity of the air around the
blade, l is dimension of the blade and μ is dynamic viscosity
of the air.
(1)
Another component that describes the characteristic of the
air is the Mach number. The Mach number is defined as the
ratio of local flow speed to the local speed of sound [15]. Fluid
flow in which Mach number is less than 0.3 is treated as
where is average air delivery and is the average compressible while any value beyond this will be regarded as
needed power for running the fan incompressible [16]. The equation that represents Mach
number is given as:
(3)
3. PEMFC MODEL IMPLEMENTATION
3.1. Blade’s profile
Extensive researches have been conducted on different where, in this case, is the maximum blade speed that
kinds of airfoils such as semi-symmetrical airfoils, in which is the radius of the fan and denotes its angular
symmetrical airfoils, flat bottom airfoils and positive camber speed. The fan angular speed is defined as by which
airfoils. Some of these airfoils have good performance in high n is the revolution of the blade per minute (RPM). In Eq. (3)
flow velocity and high Reynolds number regime and are the speed of sound is given as √ in which is the
mostly suitable for supersonic applications. Nevertheless,
ratio of specific heats, ( , is unique constant for air
there are also some other airfoils that demonstrate high
performance in low flow velocity regime. Conventional and is the air temperature.
ceiling fans normally operate in low Reynolds number regime
T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 42
3.3. Modeling and analyzing the new blade compared to evaluate the effectiveness of the newly designed
fan blade.
The purpose of this part is to model and validate the
analytical model of a fan blade in a wind tunnel using
simulation software. The model of the newly designed ceiling
fan blade is presented in Fig. 2. The blade encompasses
straight outline along its axial direction and has a specific
profile with a width of 170 mm at the blade root, up to 90 mm
at the tip. The average between these two dimensions (root
and tip) is 130 mm which is equal to the width of the
conventional blade. The conventional blade that has been
selected for this study is Panasonic ceiling fan blade model F-
MY153 with the length of 600 mm and width of 130 mm. It is
made of steel sheet of one millimeter thickness with the
nominal tilt of 12.5 degrees. The length of the new blade is
equal to 680 mm which is 80 mm longer than the conventional
blade. The angle of blade is set by adjusting the bracket to
12.5 degrees which is identical to the angle of the
conventional blade.
Since the shapes of the newly designed and conventional exerted forces. Fig. 5 shows the fabricated blade with related
blades are different, the mass moment inertia of each blade dimensions.
should be calculated by Eq. (9) in which, is the radius of
gyration and , is the mass of the blade. The radius of
gyration is equal to √ by which , is moment of inertia
and is the area of the blade and. K is defined as the distance
at which the entire mass of the body should be concentrated if
its moment of inertia remains unchanged. In Eq. (10), is the
estimated time for the blade to reach the maximum angular
speed. The angular velocity can be calculated by the
following equation:
(11)
(12)
density of the air, is the air velocity around the blade, is the
width of the blade and is the dynamic viscosity:
√ √
Where:
The result confirms that the Mach number is less than 0.3
so the air flow is treated as incompressible. After defining all
of the input parameters for simulation, the computation was
Fig. 7. Newly designed ceiling fan in the laboratory performed for seven different input velocities: 1 m/s to 7 m/s.
This range of velocity has been selected due to the fact that the
revolution of the ceiling fans per minute is between 50 RPM
The air flow measurements are made underneath the and 250 RPM [18], and the mentioned velocity range is not
blades at vertical distances of 150 cm from the floor and 120 out of this fan revolution range. The summary of the
cm from the ceiling fan blades. Twelve air flow measurement maximum absolute output values for these seven input air
stations were established starting directly below the centerline velocities around the newly designed blade and conventional
of the fan and traversing out in radial direction at 15 cm blade are presented in Table 1 and Table 2, respectively. The
increments from the centerline. Air velocity was measured at air flow around the blade travels downward in negative y
each of the air flow stations with the fan on low, medium and direction. Fig. 8 shows the velocity contour for the new blade
high speed. The measured velocities between each with the input wind tunnel air velocity of 7 m/s.
measurement station are multiplied by the corresponding area
and then multiplied by 60 to yield the volumetric flow Table 1. Maximum CFD absolute values for the new blade
An efficiency index was calculated by dividing
Input wind tunnel air velocity (m/s)
the airflow with the measured motor power and this signifies Output Velocity
Node
the coefficient of the performance of the ceiling fan or COP. (m/s)
1 2 3 4 5 6 7
4. SIMULATION RESULTS Y Component 6240 -0.43 -0.86 -1.30 -1.73 -2.17 -2.60 -3.040
4.1. Theoretical results Z Component 6264 0.400 0.801 1.201 1.602 2.002 2.403 2.803
The outputs of theoretical results of this study consist of SUM 6383 1.653 3.307 4.960 6.613 8.267 9.920 11.573
Table 2. Maximum CFD absolute values for the conventional Table 4. Y component velocity, Air delivery and CFM for
blade conventional blade
Newly designed
Blade physical quantity Conventional blade
blade
By comparing the mass of these two blades, it is evident Moment of inertia (m4) 0.00936 0.0115219
that the power needed for the fan motor to rotate the newly 2
Area (m ) 0.078 0.0884
designed fan blade is less than the conventional fan blade. In
Radius of gyration (m) 0.3464 0.3611
order to verify this finding, the power for rotating the newly
designed and conventional blades from stagnation state to 250 Mass moment of inertia (kg.m) 0.22 0.1682
RPM was calculated by using Eq. (8) to Eq. (11). -1
Angular speed (rads ) 26 26
Parameters required for determining the power of the newly -2
Angular acceleration (rads ) 3.25 3.25
designed fan blade are given as follows
Moment (N.m) 0.7163 0.5466
Power (W) 18.62 14.21
Moment of inertia:
( )
( )
Radius of gyration:
1 0.18 1.00 1.90 22.81 126.74 240.81 Fig. 10. Volumetric airflow of the new fan at three speeds
2 0.25 1.15 2.00 31.69 145.76 253.49
3 0.23 1.25 2.08 29.15 158.43 263.63
Table 7. Average COP of the new fan
4 0.26 0.60 1.50 32.95 76.05 190.12
5 0.10 0.40 0.68 12.67 50.70 86.19 Description Low Medium High
6 0.08 0.20 0.26 10.14 25.35 32.95
speed speed speed
7 0.04 0.08 0.18 5.07 10.14 22.81 Volumetric flow 32.95 158.43 263.63
8 - 0.04 0.10 - 5.07 12.67 power 20 45 79
9 - - 0.04 - - 5.07 COP 1.648 3.521 3.337
10 - - - - - - Average COP 2.850
11 - - - - - -
12 - - - - - -
4.2.2. Result for the conventional fan
The experimental results of the conventional ceiling fan
for three different speeds (low, medium and high speeds) are
tabulated in Table 8. Figs. 11-12 show the plot of air velocity
and volumetric airflow for each of the twelve stations at low,
medium and high speeds.
Table 8. Experimental results for the conventional fan at three
speeds
5. CONCLUSIONS
This paper focused on developing a new blade
configuration of a ceiling fan that is capable of reducing the
power consumption of the conventional blade leading to
higher efficiency fan. The newly designed blades mounted on
the ceiling fan have been tested using the same setup as for the
conventional fan. At low speed, the new fan produces 32.9
airflow and consumes 20 watts of power. The airflow
produced and power consumption for running the
conventional fan are 36.1 and 21 watts respectively
under similar condition. The power consumption for both fans
at medium speed is 45 watts but the airflow delivery of the
newly designed fan is 158.4 which is higher than the
Fig. 11. Airflow performance of the conventional fan at three conventional fan which deliver 148.6 of air. This
speeds indicates that the COP of the newly designed fan at medium
speed is higher than the conventional fan. At high speed, the
air delivery of the fan incorporating the new blade is 263.6
with power consumption of 79 watts whereas the
airflow delivery and input power for the conventional fan are
243.5 and 76 watts respectively. It is evident that the
newly designed blade for the ceiling fan also results in higher
COP than the conventional fan at this particular speed. The
higher amount of airflow of this new blade configuration is
substantially attributed to its size, weight and aerodynamic
feature. By averaging the measurements of COP for both fans,
it was observed that the COP of the newly designed ceiling fan
is 2.85 while the COP of the conventional fan
is 2.74 . Thus this study has shown that the new
ceiling fan demonstrates better performance in comparison
with the conventional ceiling fans. One of the advantages of
this new ceiling fan is associated to the low level of
complexity in fabricating the blade. Further, the new blade
Fig. 12. Volumetric airflow of the conventional fan at three possesses higher size to weight ratio in comparison to the
speeds conventional fan blade. This feature profoundly enhances the
volumetric airflow delivery of the fan.
F Exerted force on the body The place change rate in z direction in a fixed
Scalar x component of the force point
Scalar y component of force The time change rate in a fixed point
Scalar z component of force
The gradient symbol
I Moment inertia
The time rate of change of ( ) in a moving fluid
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