Jan 2022

PLC Specifications

Programmable Logic Controller

Vendor shall develop an application program(s) which performs the logic sequence
and functionality as indicated in either of the following supplied documents:
a) Binary logic diagram(s)
b) Written description of operational requirements
The PLC shall be self-checking, i.e., have automatic internal checking capability (so-
called 'self-diagnostics') to detect a failure. When a failure occurs, an alarm shall be
initiated.
1.1. Processor Unit
The Central Processing Unit (CPU) shall continuously scan the application
program stored in memory, along with the status of all inputs, and execute
specified commands to the appropriate outputs.
1.1.1 CPU Operating Modes
A key-lock mode-select switch on each CPU module shall prevent
memory modification from any outside source. The key-lock switch
shall allow optional operating modes, including PROGRAM, RUN,
LOCK/UNLOCK or other equivalent functions.
In the 'PROGRAM' or 'UNLOCK' mode it shall be possible to load
programs; create, modify, or delete programs and data files;
download to a memory module and save and restore programs. It
shall be possible, through the use of special commands, to disable
selected inputs and outputs.
In the 'RUN' or 'LOCK' mode, normal operation shall occur with the
inputs and outputs active; the CPU and the program running. It
shall not be possible to create or delete programs or data files,
program on-line, modify the size of a data file, or change
'processor' mode of operation through an external programming
device or communications interface while in this mode.
The selected CPU operating mode shall be visually indicated on
the front of the CPU module.
1.1.2 CPU Status Indicators
The CPU shall continuously monitor its own status and indicate
both normal operation and error conditions via LED status
indicators (or equal) on each CPU module faceplate. When PLC
failure occurs, the discrete outputs shall turn off.
Status indication shall be provided for the following conditions (or
their equivalents):
a. FORCE: (Any I/O which is forced on or off)
b. COMM ACTIVE/FAULT: (Communications status)
c. PROG RUN/FAULT: (Faulted condition within the CPU)
d. BATT: (Status of battery backing up RAM)
e. REMOTE I/O ACTIVE/FAULT: (Status of remote I/O,
required only with system using remote I/O)

1.1.3 PLC Module Failure Indication and Action

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1.1.3.1 A failure or fault indication on any I/O module shall

initiate a system status alarm.
1.1.3.2 Failed modules within the PLC system shall be
automatically detected, identified and alarmed via output
contact(s), diagnostic status words and LEDs (or equal)
without interruption of normal processing functions. On-
line removal/replacement of any PLC system module
shall be possible without having to reconfigure system
software, alter system wiring or cabling, or re-initialize
the PLC system.
1.2 Input / Output Modules
1.2.1 I/O module types, quantities, and respective signal levels shall be
as indicated by THE CLIENT.
1.2.2 I/O modules shall be capable of being inserted into or removed
from their rack without disturbing external wiring. Field I/O wiring
shall be connected to the I/O rack, via integral screw type
terminals.
1.2.3 All I/O circuits shall be designed so that accidental normal-mode
connection of 1000 VAC/DC to discrete I/O field terminals for an
unlimited time shall not destroy any devices in I/O circuits other
than the circuit to which the voltage was applied.
1.2.7 Discrete output circuits shall be provided with protection against
the switching of inductive loads (i.e., R-C circuits, solenoid valve
coils).
1.2.9 Discrete outputs that drive solid state inputs, i.e., annunciator
points, shall be provided with dry relay contacts. No triac outputs,
with minimum current load resistors, shall be used for this particular
type of service.
1.4 Power Supplies
Incoming power to the PLC rack will be 220 VAC. Field I/Os power supply will
be 24 VDC. Incoming power to UPS will be 220 VAC and output of UPS will
be fed to PLC rack as 110 VAC.
1.4.1 System Power Supplies
The PLC system shall be designed such that all rack power
supplies (e.g., main, expansion rack) are separate and distinct,
connected via cabling or internal bus structure. Each power supply
shall be sized to provide 100% of the ampacity requirements (at
rated voltage and maximum design temperature) for the specified
configuration of I/O cards, CPU, etc., including 25% spare
modules, with all modules and outputs energized and carrying their
maximum connected load.
1.4.2 Auxiliary Power Supplies
Auxiliary power supplies used to power I/O field points shall be
sized for 125% of the ampacity requirements (at rated voltage and
maximum design temperature). Power supply loads shall be
calculated with all points energized, and all outputs carrying their
maximum connected load.
1.4.3 Power Fluctuations
The PLC shall be capable of operating without malfunction when
continuously energized at between 47 and 53 Hertz and 90% to
110% of rated voltage.
1.4.4 Protection

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Each power supply shall have its own internal fuse/circuit breaker
protection on the incoming line side. Fuses or circuit breakers shall
be capable of being replaced or reset, without removal of the
power supply or disconnecting any wiring termination's. Output
protection shall be provided by current-limiting circuitry.
1.4.5 Power Restoration
The PLC system shall be designed such that, no incorrect
commands are given to the output field devices when power as
applied or restored to the CPU or I/O modules.
1.5 Communications Interface
1.5.1 The controller shall support multiple RS-232, RS-422, or RS-485
ports for communicating with external devices such as operator
interface station, program development workstation, or printer.
1.5.2 All communications ports shall be manufacturer's standard
hardware, and shall permit connection and disconnection without
interrupting or jeopardizing system operation.
1.6 System Redundancy
The System shall employ the following redundancy:

1.6.1 Redundant cabinet mounted microprocessor based Central Processing

Units (CPU’s) with supporting electronics and auxiliaries.
1.6.2 Redundant Power Supply modules, sized at 100% and operating on
a load sharing basis. Redundant UPS is required. It is required to
connect UPS with PLC in on-line mode and not as stand-by power
supply i.e. PLC will be continuously powered thru UPS. UPS to be
installed in the same control cabinet.

1.6.3 Redundant communication link between CPU, Operator Workstation

and Engineers Workstation.

2. Component Selection
2.1. Printed Circuit Boards (PCB)
2.1.1. All PCB components shall be industrial grade type, designed to operate
continuously.
2.1.2. All edge connectors shall incorporate a keying system to prevent improper
board or module placement if such improper placement would cause a system
failure or damage to any component.
2.1.3. LED's or visual indicators which are installed on PCBs within modules must
be mechanically protected (i.e., by a transparent cover), and be labeled
externally.
2.2. Identification
Each type of PLC module shall be uniquely identified by a type number, serial
number, and a revision or some other production lot identification code. In
addition, each PLC Module shall clearly indicate the designed field signal
range, type, and service; e.g., 24 VDC Digital Output, etc.

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Jan 2022

3 Programming and Configuration

a) Program development software tools shall be provided by Vendor, enabling
the applications programmer and user to develop, edit or debug application
logic or programs. Software shall be menu driven and user friendly
incorporating on-screen help functions.
b) The program development workstation software shall be capable of
monitoring the real-time status of data/memory locations while the CPU is
scanning the applications program.
c) The software tools shall be either developed or third-party licensed, by the
PLC vendor, and shall be the latest revision available at the time of
placement of purchase order.
3.1 On-Line and Off-Line Programming Support
The program development software shall be capable of supporting both on-
line and off-line programming. Off-line program emulation capability shall be
provided.
3.3 Programming Functions
The following programming utilities/tools (or equivalent functions) shall be
provided by the Vendor:
a) Entry, display, and editing of program Industry standard Relay Ladder
Logic (RLL), functional blocks or others.
b) Generation, listing, and printout of application programs, memory
contents, configurations, and cross reference tables.
c) On-Line Data Display/Changes
d) Input/Output Forcing
e) System Diagnostics/Fault Status
3.4 Program Development Elements
The following ladder instructions or elements (or their equivalent functional
instructions) shall be provided by the PLC manufacturer:
a) Arithmetic Functions: Add, Subtract, Multiply, Divide, Square Root,
BCD to Integer, Integer to BCD,
b) Logic Functions: And, OR, exclusive OR, NOT.
c) Shift Register Functions: Bit Shift Left, Bit Shift Right,
d) Comparison Elements: Less Than, Greater Than, Less than or Equal,
Greater than or Equal, Equal, Not Equal.
e) Timer & Counter Elements: Count-up, Count-down, Time Up, Time
Down (with accumulator, preset and time-base sub-elements) Time
base .01 seconds and 1.0 seconds.
f) Relay Contact Elements: N.O., N.C., Transition.
g) Relay Coil Elements: Standard, Latch, Unlatch.

3.5 Application Program Development

The following guidelines shall be followed for application program
development:
a) The application program shall be designed in such a manner as to
promote user friendliness (for operations and maintenance personnel).
Ladder logic networks, functional blocks or sequential steps shall be
arranged in such a manner as to group all logic dealing with a specific

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Jan 2022

piece of equipment or function. Vendor’s standard library functions will

also be provided.
b) Control loop tuning will be performed by the vendor.

Cabinet Specifications

General Requirements
4.1 Environmental Conditions
All control cabinet equipment and wiring shall be designed for continuous
operation at 50°C, and relative humidity 80% maximum (non-condensing)
and 20% minimum. It is important to note that the temperature of 50°C allows
for a 35°C room ambient plus a 15°C rise within the cabinet.

5 Cabinet Design
5.1 Style
The cabinets shall be rigid and self-supporting. The cabinets may be floor
mounted. Instruments and electronic accessories shall be wired in
accordance with this specification.
5.2 Drawings
5.2.1 The detailed drawings, shall as a minimum, contain the following
information:
a) Cabinet fabrication drawings showing dimensions for
exterior, openings, removable plates, doors and door swings,
internal cabinet segregation, internal frame supports/bracing,
ventilation louvers, lifting bolts, and shipping breaks.
b) Cabinet layout drawings showing the location of all electronic
equipment, terminal strips, fuses, plastic ducts, raceways,
pushbuttons, name plates, annunciators, rack-mounted
equipment, power supplies, convenience outlets, lighting and
grounding strips. Electronic equipment manufacturer and
model numbers shall be shown.
c) Wiring diagrams showing termination strips and all electronic
interconnections, with tag names and equipment/terminal
identification.
5.2.2 All instruction manuals and technical information supplied with
components received by the Cabinet Fabricator shall be placed in
a folder or binder and shipped with the cabinet.
5.2.3 All Vendor literature and drawings shall be of sufficient size and
quality to be clearly legible.
5.3 Construction
5.3.1 Cabinets requiring heat dissipation shall be convection-ventilated.
5.3.2 Convection-ventilated cabinets shall be provided with readily
accessible, removable filter screens inserted behind slotted louver
inlets. Louvers and filters installed within cabinet doors are
acceptable.
5.3.3 Louvers installed at the top of cabinets shall be protected by a
screen or shroud to prevent debris from falling into the cabinet.
Filters shall slide into preformed grooves or be fastened with
removable, corrosion resistant hardware.

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5.3.4 Fans may be used within Cabinets or Power supplies to assist in

heat removal and cabinet ventilation provided that they are
installed in a redundant configuration with fan failure or over-
temperature detection circuitry including alarm status indication
and contacts for external alarm annunciation.
5.3.5 Cabinet support bracing shall not restrict maintenance access to
chassis, modules or components.
5.3.6 Each cabinet shall be provided with removable lifting rings.
5.3.7 Cabinet doors shall be full-height. All doors shall be dust-tight and
reinforced against buckling. The maximum door width shall be 900
mm (36 inches) unless otherwise specified in the Purchase Order.
5.3.8 Cabinet shall have both front and rear access.
5.3.9 Deleted.

5.3.10 Assembly and Mounting

5.3.10.1 PLC system modules (or cards) shall be mounted so that they are
oriented in the vertical plane. Card/rack installation shall facilitate
quick replacement of failed components. Card mounting and
supports shall be designed in such a manner as to dampen the
effects of external vibration on installed modules and components.
Components which are not mounted on PCBs must be securely
fastened to a rack or bus assembly.
5.3.11.1 Cabinet should be Rittal make or equivalent.

5.4 Cabinet Finish

5.4.1 The exterior and interior cabinet finish shall be the Cabinet
Fabricator's standard finish. A minimum of primer, undercoat and
finishing coat of enamel or lacquer is required.
5.4.2 Interior cabinet color shall be white (preferred) or of a light color
such as light gray, off-white, etc.
5.5 Nameplates
5.5.1 Nameplates for cabinets and panels letter height and spacing
should be such that they are clearly legible.
5.5.2 Control panel pushbuttons, switches, indicating lights and other
through-mounted devices shall be identified with the service
description on the front. The rear of the above devices shall be
identified with the device tag number. The nameplates shall be
permanently attached. Adhesives are allowed for indoor panels.
5.5.3 Instruments and accessories mounted inside the cabinet shall be
identified with a nameplate showing the tag number. Individual
rack modules are not required to have permanent nameplates
attached.
5.5.4 Nameplates shall be made from laminated plastic, white-black-
white (information engraved into the black core) with white surface,
dull finish.

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6 Electrical
6.1.1 Power wiring for field instruments, all input and output points, two-
wire analog transmission loops, field switch contacts, etc., shall be
individually fused and provided with a means of disconnecting the
power without disturbing terminated wiring (e.g., knife-switch-type
terminal blocks).
6.2.1 Power supply outputs shall be individually fused or protected by a
circuit breaker.
6.2.2 Power Supply terminal block distribution wiring shall not be daisy-
chained using wires or crimp connectors. Jumper bars or
preformed jumper combs designed for the specific terminal blocks
being used are acceptable methods of distributing power supply
wiring.
6.3 Wire Installation
6.3.1 Splices are not permitted in wiring. When wiring must be
extended, connections shall be made via terminal blocks.
6.3.2 Twist-on wire nut connectors shall not be used for making any
electrical instrumentation terminations.
6.3.3. Separate plastic ducts are preferable for all Signal Categories that
require separation for organization and noise reduction. Signal
Categories with upper values of zero separation may be mixed in a
plastic duct. Signal Categories shall not be mixed within any single
multi-core cable.
6.4 Wire Specifications
6.4.1 General power wiring shall be minimum 14 AWG stranded, copper,
PVC-insulated or cross-linked polyethylene. Wire insulation shall
be rated for 600 volts, 75°C, minimum.
6.4.2 Electronic signal wire shall be stranded copper, minimum size 20
AWG, 300 V for single conductors or a minimum 22 AWG, 300 V
for multi-core cable. Wire insulation shall be cross-linked
polyethylene, PVC, or PTFE, with a minimum temperature rating of
75°C. Special electronic signal wires shall be as described in the
Purchase Order.
6.5 Wiring Methods
6.5.1 Cabinets containing electronic equipment with field inputs/outputs
(I/O) (e.g., field termination assemblies, I/O modules, etc.) shall
have the I/O device pre-wired to intermediate terminal strips within
the same cabinet.
6.5.2 When screw-type terminals are provided on instruments and other
electrical devices, solder-less crimp/compression connectors shall
be used for connecting stranded copper conductors. Insulated ring
lugs, locking-fork or flanged- fork connectors, specifically designed
to hold the connector on the terminal in the event of loosening of
the terminal screw, shall be used on all such connections.
6.8 Terminal Strips
6.8.1 The termination method shall be channel (rail)-mounted terminal
blocks.
6.8.2 Terminal strip spacing shall allow ample room for plastic wire ducts
and permit training and lacing of cables, and fanning of individual
wires to termination points. Each terminal strip shall be labeled
above or below with the terminal strip number, as shown on wiring
diagrams. Terminals for similar (AC or DC) current service shall be
grouped together and physically separated from terminals for

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different service by means of dividers, separate mounting rails or

separate enclosures.
6.8.3 Standoffs for terminal strips are preferred to bring the terminal
blocks forward to be flush with the top of the plastic wire duct. This
wiring method assures that all wires can be accessed without
interference from other wires as the wire duct is filled.
6.8.4 Wiring for a given instrument loop shall be terminated on adjacent
terminals on the terminal strip in order to organize and group all
loop wiring.
6.9 Terminal Blocks
6.9.1 No more than two bare wires shall be connected to each side of a
single terminal block.
6.9.2 Direct termination of the bare wire end is acceptable. The terminal
block must be suited for the wire size. The use of crimp-on ferrules
shall follow the manufacturer's guidelines and the following:
a) Only one conductor shall be terminated per ferrule. (The use
of ferrules to daisy chain is not acceptable).
b) Only one ferrule shall be connected to each side of a single
terminal block.

6.10 Wire Ducts and Looms

6.10.1 Plastic wire ducts with removable covers shall be installed in
cabinets as required to provide a means of routing and organizing
wiring. A minimum of 50 mm shall be maintained between the duct
and terminal strips. Wire markers shall be completely presented
without being obscured by the duct.
6.10.2 In addition to the above, the maximum plastic wire duct fill
(including spare capacity) shall not exceed 75% of its depth.
6.10.3 Plastic wire ducts shall be mounted using screws. Double-sided
tape is unacceptable.
6.10.4 Where space limitations preclude the use of plastic wire ducts,
wiring shall be neatly loomed and secured with plastic spiral
wrapping or tie-wraps and anchors. Wiring between movable parts
such as doors shall be installed in flexible hoses.
6.11/12/13/14/14/16 Deleted.
6.17 Circuit Breakers and Fuses
6.17.1 Tandem type (dual) circuit breakers in a single molded case shall
not be used, as the failure of one breaker requires complete
replacement of the assembly.
6.17.2 Fuses and circuit breakers shall be readily accessible for
maintenance with sufficient clearance from obstructions.
6.17.3 Individual circuit breakers shall be provided for each power supply
unit.
6.17.4 Circuit breakers for Pumps and Agitators to be provided in the
cabinet. There will be total Eight (8) Pumps and Seven (7)
Agitators - up to 2 kW max each. These pumps and agitators are to
be turned on/off thru the PLC.
6.18 Shielding
6.18.1 Cable shields must have a single, continuous path to ground.
Ground loops and floating shields shall be avoided. Shields shall

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be consolidated and connected to the Shield Connection Ground

Bar.
6.18.2 Shield drain wires shall not be daisy-chained using bare wires or
crimp connectors to the ground connection.
6.18.3 Jumper bars or preformed jumper combs designed for the specific
terminal blocks being used are acceptable methods of
consolidating shield drain wires for connection to ground.
6.19 Grounding
6.19.1 Separate, electrically isolated grounding bars shall be provided, as
required. It will be in vendor’s scope to excavate and provide
separate earthing pit for this project.
6.19.2 All ground buses shall be made of a solid copper measuring the
following nominal dimensions 6mm x 35mm x (y length), suitably
drilled and tapped for screw terminals and wire lugs, or fitted with
screw-type compression lugs.
6.19.3 The preferred location of the ground bus bars is at the bottom of
the cabinet.
6.19.4 Each of the ground buses shall be insulated and isolated from the
other except for the "AC Safety Ground" bus, which is to be directly
bolted to the cabinet without the use of insulators. A No. 2 AWG
screw-type compression lug shall be provided on either end of
each ground bar for interconnection with other ground buses or to
the Instrument System Ground Node (ISGN).
6.19.5 The ground bus bars shall be labeled and wired as follows:
"AC SAFETY GROUND" for all exposed metal surfaces of
cabinets, racks, chassis GND connections, etc. Individual wiring
interconnections shall be minimum 14 AWG copper wire, green or
green with yellow tracer insulation.
"SHIELD CONNECTION" for connecting cable and wire shields.
Interconnections between shield consolidation points and the bus
bar shall be minimum 16 AWG copper wire, green or green with
yellow tracer insulation.
"DC REFERENCE GROUND" (i.e., for all DC analog/digital
commons). Interconnections between DC common consolidation
points and the bus bar shall be minimum 18 AWG copper wire,
green or green with yellow tracer insulation.
6.19.6 AC power receptacle outlets shall be grounded using ground wire
terminated on the receptacle grounding terminal. (e.g., A
receptacle utilizing the faceplate as a ground path is not permitted.)
6.20 Lighting, Convenience and Power Distribution Receptacle Outlets
6.20.1 Cabinet lights shall be installed where practical.
6.20.2 If specified, cabinet lights shall be 120 Volt, 60-watt incandescent
lamps, size IEC, type E27 or ES (Edison Medium Screw Base)
fitting or 20-watt minimum industrial grade, fluorescent lighting
fixture(s) oriented in such a manner that the majority of the interior
portions of the cabinet are illuminated.
6.20.3 Incandescent lamps shall have a guard to help protect the lamp
from accidental breakage. Fluorescent lamps shall have clear
plastic sleeve guards to help contain broken glass in case of an
accident.

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7 Documentation
Required Vendor's Documentation: 03 sets of hard copies and 02 sets of soft copies
of following documents:

Documentation
The vendor is required to furnish all drawings and documents. These documents shall include
the following.

11.1 With Bid

Conceptual system architecture drawing.

Bill of material showing the complete list of all hardware and software furnished with the
system.
General arrangement of cabinets and consoles with front and rear views .

11.2 After Order

Complete cabling, wiring and schematic drawings.

System Operating, Maintenance and Engineering manual.
Power and grounding plan.

11.3 After Kick-Off Meeting

Specifications for all interfaces and programs.

Fabrication drawings showing dimensional detail for cabinets and consoles.
Drawing showing equipment location, terminal panel location, power entry point, and breaker
location.

A system startup procedure describing the sequence of events for powering and
commissioning the system. Provide a boot up procedure for fast system recovery in case of
system lockup or loss of power.

11.4 Engineering Phase

Items a, b, c and d shall be generated by the program development workstation
software tools, and shall be transmitted to buyer in hard (printout) and soft (diskette)
format.
a) Annotated printout of all programs or program files in the ladder logic (or
equivalent) format including all embedded address tag names, address
descriptors, rung comments, and network comments.
b) An index of the system's data base including tag name(s), descriptors, and
initial values.
c) A complete narrative describing the operation and sequence of each network.
d) Cabinet/Rack interconnecting wiring diagrams, I/O module layout showing all
equipment with each I/O point labeled showing its associated 'instrument tag
number' or labeled as a 'spare' point, cabinet fabrication drawings;
e) Manufacturer's standard Programming, Installation,
Maintenance/Troubleshooting Manuals, and Processor, Power Supply,
Communications, I/O module specification sheets;
f) Factory Acceptance Test (FAT) & Site Acceptance Test (SAT) procedures for
the Functional Tests.

11.5 As Built

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A complete set of as-built drawings will be provided by the vendor within two weeks of
completion but before signing of final hand over certificate.
Complete Database.

8 Testing
8.1 Functional Test
8.1.1 THE CLIENT will approve FAT and SAT. The Vendor is
responsible for providing all test equipment required to perform the
tests described in this section. In addition, he shall perform full
functional tests and confirm that any problems have been resolved
prior to inviting Buyer's representative for the Buyer-witnessed
functional test.
8.1.2 The complete system including all modules and interconnecting
wiring shall be subject to both hardware and software functional
tests. These tests shall demonstrate the functionality of each
individual component module within the integrated system,
including individual I/O point tests. Wire tagging and terminations
shall be checked and "Tug" tested. (A tug test involves physically
stressing a wire termination to determine whether it has been
crimped and terminated properly. The intent is not to break wiring
or stress insulation but to test the integrity of the termination).
8.1.3 All software logic/application programs shall be checked against
binary logic diagrams and dynamically tested and verified for
proper sequence and functionality. The dynamic test will involve
physically simulating all inputs and outputs in their proper
operational sequence, unexpected operational sequence, and on
power up to verify that the application program logic is executed
properly.
8.1.4 Vendor shall submit their own testing, installation, commissioning
and acceptance procedure which shall include: purpose of test, test
definition, result expected and acceptance criteria.
8.1.5 Functional testing shall include the simulation of each input and
output to verify proper system response. The testing shall include:
- Visual Inspection and mechanical testing
Testing for correct operation of the shutdown sequence, in
accordance with the logic diagrams, when varying input
status
- Testing shutdown time from the moment of input status
change

Factory Acceptance Test

 Vendor shall test and demonstrate the functional integrity on system Hardware and
Software. No material or equipment shall be transported until all required tests are
successfully completed.
 Vendor will send a list of his standard and optional tests. THE CLIENT reserves the
right to involve for its satisfaction at each and every stage of inspection. The cost of
performing all tests shall be borne by the vendor.
 Vendor will modify and replace any hardware and software if the specified functions
are not achieved satisfactorily during factory acceptance test.
 The schedule and a detailed list of component for the factory testing shall be included
in the proposal by the vendor.

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Field Testing

All the equipment shall be thoroughly checked after its receipt at the site. The tests, as
minimum shall include:

- Visual inspection and mechanical testing

- Overall I/O module testing
- System configuration test
- Action of redundant power supply on failure of main power supply
- Simulation of power failure and restart
- Testing of operator interface panel and HMI software

Site Activities

- The supplier will nominate an engineer to supervise the project during pre-commissioning,
commissioning and startup period.

Warranty

- Vendor shall be fully responsible for the manufacture in respect of proper design, quality
workmanship and operation of all the equipment, accessories etc. supplied for a period of
24 months from the date of plant start-up.
- Vendor will replace free of cost any hardware that malfunction during warranty period.
- Vendor will replace or modify any software free of cost if it malfunction during warranty
period.
- All the expenses for vendor’s specialist/man-hours/travel/boarding etc. will be borne by
the vendor during warranty period.
- A preliminary project schedule showing action and completion dates for major project
milestones shall be submitted together with the vendor’s bid.
- Within one month, following the order, the vender shall submit a detailed project schedule,
already agreed with THE CLIENT showing the scheduled milestones.
 A monthly progress review meeting will be conducted and fortnightly progress report
shall be submitted by the vendor to THE CLIENT throughout the duration of the
project

Input Output Count

1. PLC INPUTS & OUTPUTS

I/O’s Total
Analog inputs (4-20 mA) Control 6
Analog outputs (4-20 mA) Control 4
Contact Inputs D-IN 50
Contact Outputs D-OUT 30
Contact Outputs (Lamps) D-OUT 10
Sub Total 100

Contactor to confirm all the I/O’s during detail engineering.

Note: PLC make should be preferably Siemens; equivalent can be considered
and to be quoted as optional.

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