Machine Systems

SAA6D170E-5
Engine D375A-6
SAA6D170E-5

Komatsu America Corp.

Cartersville Georgia USA
Copyright © 2009 All rights reserved.

Copyright © 2009 Training Presentation CTT0005609E0

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Objectives

By completing this lesson, you will:

● Have a better
understanding of the engine
and its components
● Correct diagnostics and
troubleshooting procedures
● Correct engine test
methods

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Machine Specific Installations (Right Side)

1. Muffler
5
2. Coolant Pump 1
3. Starters
4. Turbo
5. Air Intake Box
6
6. EGR Valve
4
7. Heater Valves
8. Powertrain 3
cooler

7 8

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Machine Specific Installations (Left Side)

1. Alternator
2. A/C Compressor
3. Oil Filters
4. Main Fuel 4
Filter 1
5. Pre Filters
6. ECM
7. Fill Tube
8. Dip Stick 2

3
6

7 5
8

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HPCR Fuel System

1. High Pressure
Pump
2. ECM (engine 2
control
module)
3. Inlet to High 5
Pressure
Pump
4. Fuel Overflow
valve
5. Fuel Rail
3
6. Gear Pump
inlet line from
Pre-filter 7
7. Gear Pump 4
outlet to main
filter 6

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HPCR Fuel System

8. High pressure
outlet to fuel
rail
9. Injector X 6 9
10. Fuel Tank
11. Main Fuel
Filter
12. Pre Fuel Filter
X2 10
13. PCV Valve 8
14. Electric 14 11
Priming Pump
15. Manual
Priming Pump 13
16. Gear Pump

15 12
16

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Engine Fuel System Components

● High Pressure Pump

● Injector
● Fuel Rail
● Mechanical Priming Pump
● Electric Priming Pump
● Fuel Tank
● Main Filters
● Pre Filters

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High Pressure Supply Pump

1. High Pressure Pump 2

2. Priming Pump
3. PCV Valve 3
4. Air Bleed Valve
5. Feed Pump 5

4 1

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Injector and Cylinder Head

1. Cylinder Head 2
2. Fuel Injector
3. Fuel Connector Tube 1

3
2

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Fuel Rail
3
1. Fuel Rail
2. Spray Prevention Caps
3. Pressure Limiter
4. Pressure Sensor
4
5. Main Fuel Filter

1
2

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Mechanical Priming Pump

1
1. Priming Pump
2. High Pressure Pump

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Electrical Fuel Priming Pump

1. Electric Pump
2. Pump Mounted on Engine
1
3. ECM
4. Pre Filters

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Fuel Tank
1
1. Fuel Tank
2. Additional Sump
3. Fuel Shut Off
4. Sediment Drain

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Main Filter

1. Main Filter
2. Air Bleed Valve
3. Pre Filter
1 2

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Pre Filters

1. Pre Filters
1
2. Sediment Bowl
3. ECM

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Engine Electrical Sensors and Switches

● NE Sensor
● G Sensor (back up sensor)
● Coolant Temperature
● Fuel Temperature
● Oil Pressure
● Oil Temperature
● Ambient Pressure
● Boost Pressure
● Intake Temperature
● Boost Temperature
● Exhaust Temperature
● Blow by Pressure
● Engine Oil Level
● Air Cleaner Clogging
● EGR Position
● Coolant Level

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Sensor (NE Speed Sensor)

NE Engine
Speed

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Sensor (G Sensor)

G Engine
Speed

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Sensor (Coolant Temperature)

Coolant
Temp

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Sensor (Fuel Temperature)

Fuel
Temp

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Sensor (Oil Pressure and Temperature)

Oil
Pressure

Oil
Temperature

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Sensor (Atmospheric Pressure)

Atmospheric
Pressure

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Sensor (Boost Pressure)

Boost
Pressure

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Sensor (Intake Temperature)

Intake
Temp

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Sensor (Boost Temperature)

Boost
Temperature

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Sensor (Exhaust Temperature)

Exhaust
Temperature

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Sensor (Blow By Pressure)

Blow By
Sensor

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Sensor (Air Cleaner Clogging)

Air Cleaner
Clogging

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Sensor (EGR Position)

EGR
Position

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Sensor (Coolant Level)

Coolant
Level

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Testing Engine

● Engine Speed
● Boost Pressure
● Exhaust Temperature
● Blow By Pressure
● Engine Oil Pressure
● Fuel Supply Pressure
● Bleeding Air From Fuel System
● Measuring Engine Fan speed
● Measuring Fan Hydraulic Circuit Pressure

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Testing (Engine Speed)

1. Adjustment Code 0530 for

Stall speeds
2. Adjustment Code 0007 for
Maximum High Idle Decel
Cut Mode
1

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Testing (Boost Pressure)

1. Using Monitoring Mode for

Testing Boost Pressure 1
2. Using PM Clinic Mode For
Testing Boost Pressure

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Testing (Exhaust Temperature)

1
1. Using Warm Up Function
2. Using PM Clinic to Monitor
Exhaust Temperature
3. Using Monitoring Function
to Monitor Exhaust
Temperature
3
2

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Testing (Blow By Pressure)

1
1. Testing Blow By Pressure
Using the PM Clinic Mode
2. Testing Engine Blow By
Using the Monitoring Mode
Function
3. Test Blow By Pressure
using the Engine Test Kit
2

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Testing (Engine Oil Pressure)

1
1. Testing Engine Oil
Pressure Using Monitoring
Code Function
2. Remove Oil Pressure Test
Plug
3. Testing Engine Oil
Pressure Using manual
Gauge
3 2

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Testing (Fuel Pressure Supply)

1. Testing Fuel Supply 3

Pressure
2. Install Test Fitting in Fuel
Bleeder
3. Test Low Pressure Supply
1
Only

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Testing (Bleeding Air From Fuel Circuit)

1. Fuel Tank Valve 2

2. Air Bleeding Valve

3. Priming Pump On/Off
switch
4. Pump Operation Lamp

3
4

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Testing (Measuring Fan Speed)

1. Testing Fan Speed Using

Adjustment Mode 1

2. Testing Fan Speed Using

Electronic Photo Tach

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Testing (Fan Circuit Oil Pressure)

1. Testing Fan Circuit Oil

pressure Using Test 2

Gauge
2. Using 100% Fan Speed
Mode of the Adjustment
Mode

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Testing (Bleeding Air From Fan Pump)

1. Hydraulic Oil Level

2. Air Bleeder for HPV90
2 3
Pump
3. Air Bleeder for HPV30
Pump

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FIN

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