REP-REP-RAE9211N54-1161362 Replacing right charge air duct (N54,N54T)

VIN: P175318 Vehicle: 3'/E92/COUPE/335i/N54/AUTO/EUR/RL/2008/03

System Version: 3.50.10.14280 Data Version: R3.50.10.14280

11 61 362 Replacing right charge air duct

(N54,N54T)

Special tools required:

11 8 670

Necessary preliminary tasks:

Remove coolant expansion tank
Remove underbody protection

Important!
Coat sealing rings of snap fasteners with lubricant.
Pressure pipes cannot be fitted without lubricant.

Mark vacuum hoses (1) and detach.

Unfasten bolts and nuts.
Tightening torque, screw 11 65 6AZ.
Raise holder (2) slightly.
Mark vacuum hoses on underside and detach.
Remove holder (2).

Release nuts and remove heat shield.

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 Release the clamp and detach the charge air duct (1).

Release the clamp and detach the charge air duct (1).
Tightening torque 13 71 9AZ.

Installation note:
Check O-rings and replace if necessary.
Prior to fitting, coat O-ring with suitable antiseize agent.

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 Unlock and detach coolant hose (1).
Unlock snap fastener.
Detach charge-air duct (2) from charge air cooler (3) and
remove.

Important!
Risk of damage! to sealing rings!
Special tool 11 8 670 is mandatory.

Attach charge air duct (1) with special tool 11 8 670 to charge
air cooler.
Installation note:
Coat sealing rings of snap fasteners with lubricant.
Pressure pipes must audibly snap into place

Assemble engine.
Check DME (turbocharger) for correct operation.

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AZD-AZD-AZDMUC1165-N54 Turbocharger and Control

VIN: P175318 Vehicle: 3'/E92/COUPE/335i/N54/AUTO/EUR/RL/2008/03

System Version: 3.50.10.14280 Data Version: R3.50.10.14280

11 65 Turbocharger and Control

Type Thread Tightening Dimension
specifications

1AZ Flange nut (with internal serrations) N54 / M7 Replace flange nut. 20 Nm
N54T
Exhaust turbocharger to cylinder head
2AZ ASA screw N54 / M6 x 16 8 Nm
N54T
Heat shield/retaining plate to crankcase
upper part
3AZ ASA screw N54 / M6 x 20 9 Nm
N54T
Holder EPPC to cylinder head
4AZ Bracket, air duct, compressor 2, to N54 / M6 x 15 9 Nm
N54T
cylinder head
5AZ Vacuum reservoir to bracket for vacuum N54 / M8 20 Nm
reservoir N54T

6AZ Bracket, vacuum reservoir, to body N54 / M6 x 14 5 Nm

N54T
7AZ Bracket to engine longitudinal member N54 / M6 5 Nm
N54T
8AZ EPPC to bracket, EPPC, with heat N54 / M6 5 Nm
shield N54T

9AZ Hexagon nut N54 / M6 8 Nm

N54T
Vacuum unit (wastegate valve) to
bracket
10AZ Lock nut to vacuum unit (wastegate N54 / M6 7 Nm
valve) linkage N54T

11AZ Hexagon screw N54 / M8 20 Nm

N54T
Bracket, vacuum unit (wastegate
valve), to turbocharger
12AZ Band clamp N54 / M6 Replace band clamp. 3.5 Nm
N54T
Charge-air duct to turbocharger.

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AZD-AZD-AZDMUC1371-N54 Intake silencer

VIN: P175318 Vehicle: 3'/E92/COUPE/335i/N54/AUTO/EUR/RL/2008/03

System Version: 3.50.10.14280 Data Version: R3.50.10.14280

13 71 Intake silencer
Type Thread Tightening Dimension
specifications

1AZ Air duct for compressor 1 to intake N54 / Hose clamp 3 Nm

silencer N54T

2AZ Air duct for compressor 2 to intake N54 / Hose clamp 3 Nm

N54T
silencer
3AZ Air duct for compressor 1&2 to N54 / M6 x 25 9 Nm
N54T
crankcase / cylinder head
4AZ Charge air guide to holder N54 / M6 x 20 9 Nm
N54T
5AZ Intake port to front panel N54 / Self-tapping 2 Nm
N54T screw
6AZ Charge air cooler guide for charge air N54 / Screwed hose 4.5 Nm
N54T clamp with
cooler before throttle body to charge
air cooler line of charge air cooler to tension spring
throttle body
7AZ Raw air snorkel / pressure sensor to N54 / Oval-head screw 2 Nm
N54T for plastic
charge air cooler line
8AZ Bracket, air duct, compressor 2, to N54 / M6 x 15 9 Nm
N54T
cylinder head
9AZ Charge-air duct to compressor outlet N54 / V‐band clamp 3.5 Nm
N54T
10AZ Charge air duct of charge air cooler N54 / M6x20 9 Nm
to throttle body N54T

11AZ Air duct of compressor 1&2 to engine N54 / M6x25 9 Nm

N54T
block
12AZ Clean air Y-pipe to intake muffler N54 / L89-96 Clamp 3 Nm
N54T
13AZ Clean air duct to clean air Y-pipe N54 / L53-60 Clamp 3 Nm
N54T
14AZ Clean air duct to EPPC bracket N54 / K50x30 3.5 Nm
N54T
15AZ Charge-air duct, cold (body-fixed to N54 / L65-72 Clamp 3 Nm
N54T
engine-fixed)
16AZ Rubber mount to electric fan shroud N54 / K60x45 5 Nm
N54T
17AZ Raw air diversion to lock support N54 / K50x20 6 Nm
N54T
18AZ Pure air duct to compressor 2 N54 / M6 8 Nm
N54T
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