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MII 17351
INSTALLATION HEATED GRIPS
CRF1100A/D Issue Date
P/N 08T72-MKS-E00
INSTRUCTIONS February 2020
Honda Dealer: Please give a copy of these instructions to your customer.
PARTS LIST INSTALLATION
(1) CAUTION
(2) • To prevent burns, allow the engine, exhaust system,
radiator, etc., to cool before installing the accessory.
PROTECTOR
• Be sure to obser ve all safety messages and
precautions described in the Service Manual while
removing and installing the fuel tank.
NOTE:
• Remove the r i g ht gr ip as instr u c te d in the
(3) motorcycle’s Service Manual.
• For secure adhesion of the heated grips use the
RIGHT HEATED GRIP
recommended adhesive agent (Pro Honda Handgrip
(5)
Cement) or equivalent.
CLIP BAND (short) • Be sure to open and close the throttle to check for
(4)
smooth operation after installation of the right heated
grip.
• Disconnect the negative (-) cable from the battery
before installing this accessory.
CLIP BAND (long) • The memory of the clock will be erased when
you disconnect the battery. Reset the clock after
(6) reconnecting the battery.
• Reinstall the removed parts on the motorcycle and
make sure that the wires and harnesses are not
No. Description Qty
pinched.
(1) Right heated grip unit 1
• Cut the wire tie and clip band at 5 mm from the lock
(2) Left heated grip 1 part after attaching them to the wire harnesses. Do
(3) Installation Instruction URL 1 not allow the cut part of the wire tie to interfere with
(4) Harness clamp 1 another harness or brake hose.
(5) Stay 1 • After heated grip installation, check the lights (e.g.
(6) Wire tie 2 right / left turn signal lights and brake lights) for
proper operation.
• Although the illustration is of CRF1100A, use the
TOOLS AND SUPPLIES REQUIRED
same procedures for CRF1100D model.
Flat-tip screwdriver
Snips
Marker
Ruler
Electrical tape
Pro Honda Handgrip Cement
Thread lock
Grease
Isopropyl alcohol
Shop towel
Torque wrench
© 2020 American Honda Motor Co., Inc. - All Rights Reserved. 1 of 20 08T72-MKS-E00
1. Remove the rear seat as shown. 4. Remove the screw as shown.
• Repeat on the right side.
<Left side>
REAR SEAT
SCREW
CLIP
TOOL BOX
SCREW
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6. Remove the front tank cover as shown. 8. Remove the right middle cowl in the same manner
as the left side.
CLIP 9. Remove the right tank side cover as shown.
SCREW <Right side>
RIGHT TANK
SIDE COVER
SCREW
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11. Remove the left tank side cover and left side inner 14. Raise the fuel tank as shown.
cover in the same manner as the right side.
12. Remove the right and left seat under covers as
shown.
BOLT
FUEL TANK
SCREW
RIGHT SEAT
UNDER COVER
Remove the stay from the cushion, then put the stay on
the cushion.
LEFT SEAT
FUEL TANK
UNDER COVER
WASHER
STAY
CUSHION
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15. Loosely install the fuel tank as shown. 18. Remove the left grip as shown.
• Use the bolt and washer to loosely install. <Left side>
FUEL TANK
BOLT
(Reuse)
WASHER
(Reuse)
ISOPROPYL ALCOHOL
SCREW
LEFT HANDLEBAR
ISOPROPYL ALCOHOL
17. Remove the parts as shown. 20. Loosen the bolts and move the lever bracket as
• Repeat on the right side. shown.
<Left side>
LEVER BRACKET
HANDLE BAR
WEIGHT
RUBBER
WASHER
BOLT
Loosen.
BOLT
LEFT
HANDLEBAR
SCREW
22. Liberally apply Pro Honda Handgrip Cement to the ISOPROPYL ALCOHOL
inside of the left heated grip from the kit as shown.
PRO Honda
Handgrip Cement
LEFT HEATED GRIP
PRO Honda
Handgrip Cement
LEFT HANDLEBAR
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25. Slide the left heated grip onto the left handlebar and 27. Secure the left heated grip harness with the wire tie
route the left heated grip harness as shown. as shown.
• Use an assistant to steady the motorcycle <Left side>
while installing the grips.
• Wipe up excess adhesive at once.
NOTICE
• Do not tap on the grip end with a hammer and do
not twist the grip to install the heated grip onto the
handlebar, as it can damage the element.
FRONT
26. Insert until there is contact with the turn signal switch
front housing, then align the indicated position.
CRF1100A only.
WIRE TIE
Secure the marked
point of the left heated
grip harness to the
motorcycle’s harnesses.
TURN SIGNAL
FRONT HOUSING
Align.
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28. Install the turn signal switch rear housing and lever 31. Secure the left heated grip harness with the harness
bracket in the reverse order of removal. clamp as shown.
• Confirm that any wire harness is not caught or
too tight.
29. Remove the dummy connector as shown.
<Left side>
2-PIN WATERPROOF
DUMMY CONNECTOR LEFT HEATED GRIP HARNESS
(Black) (Save) 2-PIN WATERPROOF
CONNECTOR (Black)
FRONT
HARNESS CLAMP
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32. Secure the left heated grip harness with the clamps 34. Remove the front case as shown.
as shown. <Right side>
<Left side>
130 mm
30 mm
SCREW
FRONT
CLAMP (Reuse)
Secure the left heated
grip harness, cable
and motorcycle’s
harness.
RIGHT FRONT
HOUSING
33. Loosen the bolts and move the brake master cylinder 36. Remove the right grip as shown.
as shown.
<Right side> NOTE
Remove the right grip as instructed in the motorcycle’s
BRAKE MASTER CYLINDER
Service Manual.
BOLT
Loosen.
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37. Mark the right heated grip harness in the position 39. Apply grease to the gray part as shown.
shown.
RIGHT HEATED
GRIP HARNESS
GREASE
590 mm
365 mm
CLIP
MARKER
GREASE
5 mm
GREASE 3 mm
3 mm
5 mm
3 mm
3 mm
5 mm
5 mm
5 mm
3 mm
5 mm
3 mm
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40. Install the right heated grip as shown. 44. Install the stay as shown.
STAY
41. Install the front and rear right housing and brake
master cylinder in the reverse order of removal. 45. Secure the right heated grip harness as shown.
42. Twist the throttle grip as shown. • Open and close the throttle and confirm
• Check for smooth opening of the throttle and that there is no tightness of the heated grip
that it automatically snaps closed from any harness.
opening, in all steering positions. STAY
SCREW
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46. Secure the right heated grip harness with the wire tie 48. Route the right heated grip harness as shown.
as shown. <Right side>
FRONT STOP
SWITCH
RIGHT HEATED
GRIP HARNESS
FRONT
2-PIN WATERPROOF
CONNECTOR (Black)
CLIP (Save)
HARNESS
BOOTS
RIGHT HEATED
GRIP HARNESS
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50. Remove the dummy connector as shown. 52. Mark the harnesses in the position shown.
<Right side>
CLIP
MARKER
2-PIN WATERPROOF
CONNECTOR (Black)
MOTORCYCLE’S
HARNESS
CLIP (Discard)
CLIP
STAY Remove.
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54. Install the clip band as shown. 56. Remove the bolt as shown.
RIGHT HEATED
GRIP HARNESS
CLIP BAND (long)
MOTORCYCLE’S
HARNESS BOLT
RIGHT HEATED
GRIP HARNESS
CLIP BAND (long)
Secure the marked point of
the right heated grip harness
and motorcycle’s harnesses.
57. Mark the harnesses in the position shown.
CLIP BAND
(long)
RIGHT HEATED
GRIP HARNESS
MOTORCYCLE’S
HARNESS
MOTORCYCLE’S
HARNESS
CLIP
MARKER
CLIP
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58. Remove the clip as shown. 61. Wind the electrical tape as shown.
RIGHT HEATED
GRIP HARNESS
MOTORCYCLE’S
HARNESS
MOTORCYCLE’S
HARNESS
CLIP (Discard)
MOTORCYCLE’S
HARNESS
ELECTRICAL TAPE
TAPE
RIGHT HEATED
GRIP HARNESS ELECTRICAL TAPE
1 roll.
MOTORCYCLE’S
HARNESS
RIGHT HEATED
GRIP HARNESS
MOTORCYCLE’S
HARNESS
MOTORCYCLE’S
HARNESS
PROTECTOR
ELECTRICAL
TAPE
RIGHT HEATED
GRIP HARNESS
PROTECTOR
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63. Secure the protector with electrical tape as shown. 65. Route the right heated grip harness as shown.
• Confirm that the secured protector is not off
to side.
ELECTRICAL TAPE
PROTECTOR
RIGHT HEATED
GRIP HARNESS
MOTORCYCLE’S PROTECTOR
HARNESS
MARK MARK
RIGHT HEATED
GRIP HARNESS
ELECTRICAL TAPE
3 rolls.
Secure with the hook part of the clip band toward the
opposite side of right heated grip harness as shown.
RIGHT HEATED
GRIP HARNESS
CLIP BAND (short)
Secure the protector.
RIGHT HEATED
GRIP HARNESS
2-PIN WATERPROOF
CONNECTOR (Black)
HOOK
RIGHT HEATED
GRIP HARNESS
CLIP BAND
(short)
RIGHT HEATED
GRIP HARNESS
2-PIN WATERPROOF
CONNECTOR (Black)
PROTECTOR
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67. Secure the right heated grip harness as shown. 70. Secure the right heated grip harness with the clamps
CLIP as shown.
CLAMP (Reuse)
Secure the right heated grip
harness, brake hose and
BRAKE HOSE motorcycle’s harnesses.
FRONT
RIGHT HEATED
GRIP HARNESS
2-PIN WATERPROOF
CONNECTOR (Black) RIGHT HEATED
Secure to the clip. GRIP HARNESS
RIGHT HEATED
GRIP HARNESS
BOLT
(Reuse)
BRAKE HOSE
CLIP BAND (short)
MOTORCYCLE’S
HARNESS
RIGHT HEATED
GRIP HARNESS
CLAMP (Reuse)
Secure the right heated
grip harness, brake
hose and motorcycle’s RIGHT HEATED
harnesses. GRIP HARNESS
CLIP BAND
STAY (long)
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71. Check each harness for sufficient play. SETTING
• Move the handlebar right and left and check 1. Connect the SCS short connector (070MZ-001A3Z0)
that the harnesses are not pinched by to the DLC.
neighboring components and that they are 2. Turn the ignition switch ON and engine stop switch
not pulled taut. “ ”.
72. Reinstall the parts as shown. • Do not start the engine.
• Clean up with isopropyl alcohol before 3. Pull backward and hold the PAGE switch or touch
applying thread lock. the clock area of the multi-information display.
• Be sure to apply thread lock to the threads of PAGE switch
the bolt.
• Repeat on the right side.
<Left side>
HANDLE BAR
WEIGHT (Reuse)
RUBBER
WASHER (Reuse)
BOLT 4. Select the “Settings”, and then press the ENT option.
(Reuse)
BOLT
(Reuse)
LEFT HAND
GUARD (Reuse)
THREAD LOCK
BOLT
3 mm (Reuse)
THREAD LOCK
5 mm
AREA
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7. Select the “Grip Heater”, and then press the ENT
option to the “ON” function.
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SYSTEM DIAGRAM
BODY
IGNITION SWITCH CONTROL UNIT
R
30A
39P
BATTERY
HEATED GRIP FUSE 10A
R/L
G Y B
Identify wire colors :
B : Black METER
L : Blue 2P 2P
G : Green
R : Red
Y : Yellow
LEFT HEATED RIGHT HEATED
GRIP GRIP
DEALER TROUBLESHOOTING
• Stop the engine and turn the main switch OFF when you check the parts and circuits other than those of the grip
heaters.
Symptom Check
Grip heater status icon blinks. Refer to the service manual for the motorcycle.
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