20 Jul 2018 153328220AELG1KSWAnnexure-Pre-feasibilityReport (PFR) File

proposed project for expansion in existing products with deletion of some of the
existing products & addition of new products for manufacturing of synthetic organic
chemicals and Thermal power plant (Coal/Gas based) at Plot No.: A-21, Mahad
M/S PIDILITE INDUSTRIES LTD. MIDC, Raigad 402309, Maharashtra. Pre-Feasibility Report
PIDILITE INDUSTRIES LTD.

PFR for Environmental Clearance (EC) of proposed project for expansion in existing products with
deletion of some of the existing products & addition of new products for manufacturing of
synthetic organic chemicals and Thermal power plant (Coal/Gas based) at Plot No.: A-21, Mahad
MIDC, Raigad 402309, Maharashtra
© Goldfinch Environmental Engineering Systems Private Limited (‘Goldfinch’), July 2018
This report is released for the use of the M/s. Pidilite Industries Ltd. Regulators and relevant stakeholders
solely as part of the subject EC of Proposed expansion project of Manufacturing of synthetic organic
chemicals and Thermal power plant (Coal/Gas based) at Plot No.: A-21, Mahad MIDC, Raigad 402309,
Maharashtra. Information provided (unless attributed to referenced third parties) is otherwise
copyrighted and shall not be used for any other purpose without the written consent of
Goldfinch/Pidilite.
QUALITY CONTROL
Pidilite Industries Ltd. proposes expansion in existing products with deletion of
Name of some of the existing products & addition of new products for manufacturing
Publication of synthetic organic chemicals and Thermal power plant (Coal/Gas based) at
Plot No.: A-21, Mahad MIDC, Raigad 402309, Maharashtra .
Project Number 1900028503 Report No. 1 Version 2 Released July, 2018

DISCLAIMER
Goldfinch has taken all reasonable precautions in the preparation of this report as per its auditable
quality plan. Goldfinch also believes that the facts presented in the report are based on information
submitted by Pidilite and based on the technical expertise of Goldfinch as on the date it was written.
However, it is impossible to dismiss absolutely, the possibility of errors or omissions. Goldfinch therefore
specifically disclaims any liability of any form resulting from the use or application of the information
contained in this report. The information is not intended to serve as legal advice related to the individual
situation.
PFR for M/s. Pidilite industries Ltd. Plot A-21,MIDC, Mahad Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
Contents
1.0 INTRODUCTION OF THE PROJECT ....................................................................................... 7
1.1 Introduction of the Project ............................................................................................................ 7
1.2 Introduction of the Project Proponent........................................................................................... 8
1.3 Brief description of nature of the project....................................................................................... 8
1.4 Need for the project and its importance to the country and or region ......................................... 10
1.5 Demands-Supply Gap .................................................................................................................. 10
1.6 Imports vs. Indigenous Production .............................................................................................. 11
1.7 Domestic /Export Markets........................................................................................................... 11
1.8 Employment Generation due to the project ................................................................................ 11
2.0 PROJECT DESCRIPTION ..................................................................................................... 12
2.1 Type of Project ........................................................................................................................... 12
2.2 Project Location .......................................................................................................................... 12
2.3 Details of alternate sites considered and the basis of selecting the proposed site........................ 14
2.4 Size or Magnitude of Operation ................................................................................................ 14
2.5 PROCESS DESCRIPTION:............................................................................................................... 16
2.6 Raw material required along with estimated quantity, likely source, marketing area of final
Product/s, mode of transport of raw material and finished product ............................................ 29
2.7 Resource optimization/recycling and reuse envisaged in the project ........................................... 32
2.8 Availability of water its source, energy/power requirement and source ...................................... 32
2.8.1 Water Requirement and Source ................................................................................................ 32
2.8.2 Power Requirement..................................................................................................................... 32
2.8.3 Fuel Requirement ........................................................................................................................ 33
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management /
disposal ...................................................................................................................................... 33
2.9.1 Gaseous Emissions...................................................................................................................... 33
2.9.2 Effluent ....................................................................................................................................... 36
2.9.3 Details of Hazardous and Non Hazardous wastes ........................................................................ 41
2.10 Schematic representations of the feasibility drawing which give information of EIA purpose....... 43
3.0 SITE ANALYSIS.................................................................................................................. 44
3.1 Connectivity ................................................................................................................................ 44
3.2 Land Form, Land use and Land ownership ................................................................................ 44
3.3 Topography ................................................................................................................................. 44
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under
CRZ), shortest distances from the periphery of the project to periphery of the forests, national
park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. 45
3.5 Soil classification ........................................................................................................................ 45
3.6 Climatic data from secondary sources ....................................................................................... 46
3.7 Social Infrastructure Availability ................................................................................................ 46
4.0 Planning In Brief.............................................................................................................. 47
4.1 Planning Concept ....................................................................................................................... 47
4.2 Land Use Planning ....................................................................................................................... 47
4.3 Assessment of Infrastructure Demand (Physical & Social)............................................................ 49
4.4 Amenities/Facilities ..................................................................................................................... 49
4.5 Population Projection.................................................................................................................. 49
5.0 infrastructure................................................................................................................... 50
5.1 Industrial area............................................................................................................................ 50
5.2 Residential Area .......................................................................................................................... 50
5.3 Green Belt .................................................................................................................................. 50
5.4 Social Infrastructure ................................................................................................................... 50
5.5 Connectivity............................................................................................................................... 51
5.6 Drinking Water Management ..................................................................................................... 51
5.7 Sewage System ........................................................................................................................... 51
5.8 Industrial Water Management .................................................................................................... 51
5.9 Solid Waste Management .......................................................................................................... 51
5.10 Power Requirement & Supply / source .................................................................................... 51
6.0 Rehabilitation and Resettlement (R & R) Plan................................................................... 53
6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home.. 53
oustees, land oustees and landless. ............................................................................................. 53
7.0 PROJECT SCHEDULE & COST ESTIMATES ........................................................................... 54
7.1 Likely date of start of construction and likely date of completion ................................................ 54
7.2 Estimated project cost along with analysis in terms of economic viability of the project ............. 54
7.3 Economic Viability...................................................................................................................... 54
8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS).................................................... 55
EXECUTIVE SUMMARY
Since its inception in 1959, Pidilite Industries Limited has been a pioneer in specialty chemicals in India.
Pidilite is a consumer centric company committed to quality and innovation. For decades, it has been
pioneering products for small to large applications, at home and industry, which have forged strong
bonds with people from all walks of life.
Pidilite Industries Ltd (PIL) is a leading manufacturer of Adhesives, sealants, construction chemicals and
household consumer products. PIL has firmly established itself in the household consumer market with its
reputed brands such as Fevicol and Feviquick etc. PIL is also a pioneer in manufacture of Dyes, Pigments,
industrial resins, emulsions and industrial solvents. Almost all of Pidilite Products developed through In-
house Research & Technology.
Pidilite Industries Limited Proposed project for expansion in existing products with deletion of some
of the existing products & addition of new products for manufacturing of synthetic organic
chemicals and Thermal power plant (Coal/Gas based) at Plot No.: A-21, Mahad MIDC, Raigad
402309, Maharashtra. The proposed project falls under classification 5(f) & 1(d) of schedules listed in
EIA notification SO1533 dated 14/09/2006.As per notification S.O. 1598 (E) dated 25th June 2014,
environmental clearance is not applicable for the activity of 1(d) as the power generation is below 5 MW.
Project is appraisal category is B-1 and public hearing is exempted.
Project Synopsis:
Sr. No Parameters Description
Activity and Category as per EIA
1. 5 (f ) & 1 (d), B-1
Notification
2. Latitude 18° 6'35.02"N
3. Longitude 73°28'27.61"E
Existing Capacity:
Products : 92616 MT/A
Proposed Capacity For expansion:
4. Proposed Production Capacity Addition of Products: 125600 MT/A and 4.95 MW Thermal
power plant (Coal / Gas based)
Deletion of existing products – 62376 MT/A
Retention of existing products – 30240 MT/A
Proposed Byproducts: 16145 MT/A

Total after expansion:
Products : 155840 MT/A and 4.95 MW Thermal power plant
(Coal / Gas based)
Byproducts: 16145 MT/A
5. Total Plot Area 169166.00 Sq.m.
6. Green Belt Area 55839 Sq.m
7. Fresh Water Requirement Existing 525 CMD + Proposed 1742 CMD

Total: 2267 CMD
Trade Effluent: Existing – 100 CMD + Proposed 445.7 CMD
Effluent Quantity Total: 545.7CMD
8.
(Trade + Domestic) Domestic: Existing 17 CMD + Proposed 6.5 CMD
Total: 23.5 CMD
Industrial effluent 545.7 CMD including cooling tower & Boiler
blow downs will be treated in primary treatment. Primary
treated waste water will be pumped to Pressure Sand Filter
(PSF) followed by Activated Carbon Filter (ACF). Then tertiary
9. Trade Effluent Treatment treated water will pumped to RO. RO permeate will be
reused/recycled to utilities. RO reject will be evaporated in
Multi effect evaporator to achieve zero liquid discharge. Salts
from MEE will be disposed to CHWTSDF while condensate will
be recycled to utilities.
10. Domestic Waste water Treatment Domestic wastewater treatment in proposed STP of capacity
30 CMD
Existing Additional Total
Quantity Proposed quantity
Equipment
MT/A Quantity MT/A
MT/A
Existing Boiler
10220 7300 17520
10 TPH * 1 No.
(28 TPD) (20 TPD) (48 TPD)
Fuel-Coal
Existing Boiler
FO -2372 FO -3650
6 TPH * 2No. (1
11. Fuel requirement at full load 1278 (6.5 TPD) / (10 TPD) /
stand-by & 1
(3.5 TPD) Propane-2920 Propane-2920
operational)
(8 TPD) (8 TPD)
Fuel- FO/Propane
Proposed Boiler Coal -87600
Coal -87600
50 TPH * 2nos. (240 TPD) /
(240 TPD) /
(1 stand-by & 1 - Propane-
Propane-12341
working ) 12341
(71 TPD)
Fuel- Coal/Propane (71 TPD)
Existing Thermopac 1460 365 1825

8 lakh kcal/hr (4 TPD) (1 TPD) (5 TPD)
Fuel-Coal
Proposed Thermopac
1825 1825
8 lakh kcal/hr -
(5 TPD) (5 TPD)
Fuel- Coal
Existing D G 3 no
146 (KL/A) 219 (KL/A) 365 (KL/A)
750 KVA each
(0.4 KLD) (9.6 KLD) (10 KLD)
Fuel- HSD
LPG
cylinder
LPG cylinder
for
Existing Flare ignition
for ignition
Fuel- LPG/propane /propane - /propane
purge gas purge gas- purge gas-193
193 (0.528 TPD)
(0.528
TPD)
LPG cylinder LPG cylinder
Proposed Flare for ignition) / for ignition) /
Fuel- LPG/propane --
propane purge propane
purge gas gas-386 (1.056 purge gas-386
TPD) (1.056 TPD)
Diesel engine driven HSD – 20 HSD – 20
fire water pump (KL/A) (KL/A)
(2 Nos.) (1KL/D) (1KL/D)
Existing power (Connected load): 4977 KW
Existing power (Demand): 1200 KW
Additional power required (connected): 10398 KW
12. Power Requirement Additional power required (Demand): 5962 KW
4.95 MW power from Thermal power plant and 1.2 MW from
solar panel will be used & remaining requirement of electricity
will be mate from MSEDL.
Existing 3 Nos. of DG set 750 KVA each
13. Dispersion of emission DG Sets,
Stack 3.5 m each, above roof of the building
14. Work Force Existing 206 Nos. + Additional 93 Nos.

Total: 299 Nos.
Existing facility cost 118.38 Cr + Additional 379.88 Cr
15. Total Capital Cost the project
Total - 498.26 Cr.
1.0 INTRODUCTION OF THE PROJECT
1.1 Introduction of the Project

Pidilite Industries Ltd. (Hereafter being referred as PIL for brevity in this text) proposed project for
expansion in existing products with deletion of some of the existing products & addition of new
products for manufacturing of synthetic organic chemicals and Thermal power plant (Coal/Gas
based) at Plot No.: A-21, Mahad MIDC, Raigad 402309, Maharashtra.
Pidilite Industries Ltd (PIL) is a leading manufacturer of Adhesives, sealants, construction chemicals and
household consumer products. PIL has firmly established itself in the household consumer market with its
reputed brands such as Fevicol and Feviquick etc. PIL is also a pioneer in manufacture of Dyes, Pigments,
industrial resins, emulsions and industrial solvents. Almost all of Pidilite Products are developed through
Inhouse Research & Technology. In the year 2012, PIL developed inhouse process Technology for
production of Isopropyl acetate (IPAc), directly from Propylene and acetic acid and commercialized this
process by converting Vinyl Acetate Monomer (VAM) plant for Production of IPAc. This process received,”
Process Innovator of the year Award “from M/s FICCI in 2013 and Green Chemistry award from Green
Chemistry Foundation in the year 2015. PIL has now established itself as the only manufacturer of IPAc in
India and also an Exporter of IPAc. The company now proposes to diversify into other products based on
propylene namely Isopropyl Alcohol, Diisopropyl Ether, Propylene Trimer, Propylene Tetramer, Nonyl
Phenol and Dodecyl phenol etc.
Pidilite has already developed key Process Technology required for Production of Isopropyl Alcohol and
Diisopropyl ether and have set up IPA/DIPE plant of 5000 TPA capacity at Plot A21 ,MIDC Mahad. PIL
now, intends to expand this capacity in order to meet the Domestic demand.
As per the EIA Notification S.O. 1533 dated 14th September 2006 proposed activity is covered under
Synthetic Organic Chemical Industry 5 (f) which needs prior environmental clearance for expansion. The
project is also proposing generation of 4.95 MW Thermal power generations (Coal/Gas based), which is,
cover under the activity of Thermal Power Plants (1d). However, as per notification S.O. 1598 (E) dated
25th June 2014, environmental clearance is not applicable for the said activity as the power generation is
less than 5 MW. The proposed industry covered under category B 1 and public hearing exempted, as it is
located in MIDC area.
1.2 Introduction of the Project Proponent
List of directors along with their designation is given in Table 1-1
Table 1-1: List of Directors and their designations
Name of Director Designation
Shri M B Parekh Executive Chairman
Shri N K Parekh Non-Executive Vice Chairman
Shri Bharat Puri Managing Director
Shri Bansi S Mehta Independent Director
Shri A B Parekh Whole time director
Shri A N Parekh Whole time director
Shri Sanjeev Aga Independent Director
Shri Uday chander Khanna Independent Director
Smt Meera Shankar Independent Director
Shri Sabyasachi Patnaik Whole time director
Shri Vinod Kumar Dasari Independent Director
Shri Piyush Pandey Independent Director
1.3 Brief description of nature of the project
1 Isopropyl alcohol (IPA) Project:
The Expansion project is proposed at existing site at Plot A21 MIDC Mahad. This site has Existing
Plants for Production of VAM (Vinyl Acetate Monomer) OR Allyl alcohol and Oxygen/Nitrogen plant.
It is Proposed to discontinue production of VAM, Allyl alcohol, Oxygen and Nitrogen as the same is
not economical. VAM/Allyl alcohol plant will be modified and converted to IPAC/IPA plant. VAM
Plant Equipments not required for IPAc/IPA production will be dismantled. Oxygen/Nitrogen plant
and Ethylene Sphere will be dismantled and disposed to make space for expansion project.
PIL has developed IPA process Technology by following two different process routes.
IPA by Direct Hydration Process:
In this process Propylene is directly reacted with water at pressure of around 100 barg to produce
IPA in a single step. In this process about 5 to 10 % DIPE is produced as by product. This process uses
Solid acid catalysts in fixed bed reactor.
IPA by IPAc hydrolysis Process:
This is a two-step process. In the first step, Propylene is reacted with acetic acid to produce
Isopropyl acetate, which is reacted with water in the second step to produce IPA and Acetic acid.
The advantage of this process is that the selectivity’s to IPA is > 99 % and there is no byproduct DIPE
formation. Also both the reaction steps occur at pressure of around 10 barg only.
PIL plans to commercialize both the above processes to give total capacity of around 100,000 TPA of
IPA.
2. Di-isopropyl ether (DIPE) Project:
DIPE is produced as byproduct of IPA process. In addition PIL has developed single step process for
Production of Only DIPE from Propylene and water.
3. Propylene Trimer/Tetramer and alkyl phenols project:
Propylene trimmers and Tetramers are made from Propylene by single step Oligomerisation process.
Propylene is passed over fixed bed solid acid catalyst at around 50 barg Pressure. Reaction products
are fractionated to get desired product cuts.
In the second step Propylene Trimer or tetramer is reacted with Phenol over solid acid catalyst in
the alkylation process and reaction products are purified by distillation.
4. Infrastructure:
It is proposed to set up coal based cogen plant for production of steam and power and also
supplement power generation through solar generation. Other facilities such as ETP, cooling towers,
DM water plants etc. will be augmented to meet requirements of expansion project.
Pidilite proposes to install the new plants /facilities in its existing site at Plot A21, MIDC Mahad.
The proposed expansion will be carried out on Plot No. A-21 at Mahad MIDC, Raigad, with land
admeasuring 169166.00 Sq. m to manufacture of polymers having existing capacity of products
92616 TPA and after expansion having capacity of 155840 TPA & by-product capacity 16145 TPA &
the capacity of Thermal power plant (coal/Gas based) will be 4.95 MW.
1.4 Need for the project and its importance to the country and or region
The Proposed project is for Manufacturer of Isopropyl alcohol, Diisopropyl Ether; Propylene Trimer
/Tetramer and their derivatives such as Nonyl Phenol and Dodecyl Phenol.
Pidilite Industries established and commercialized plant for Production of Isopropyl alcohol and
Diisopropyl ether of 5000 TPA capacity each in the year 2015. Their being substantial imports of IPA
(around 60000 TPA) and steady growth of over 10 % per year, there is an immediate need for IPA
project. Also IPA being a very versatile product, the demand will continue to rise with the growing
Economy.
PIL is the only manufacture of Di-isopropyl Ether in India and produces DIPE based on its own
developed process Technology. The Technology has been further improved and made more
competitive.
There is no production of propylene Trimer and Tetramer in India, whereas there is only one
manufacturer of Nonyl and Dodecyl phenol namely SI group and the gap in Demand and production
is met through imports. PIL Plans to set up plant for production of Nonyl and Dodecyl phenol based
on its own propylene trimer and tetramer.
1.5 Demands-Supply Gap
IPA: In India DFPCL is the only manufacturer of IPA with installed capacity of 70000 TPA, whereas
current market is around 130000 TPA. With average annual growth rate of around 10 %, the
Domestic market is expected to touch 225000 TPA in just 5 years and 300000 TPA in about 7 years.
Global capacity for IPA is around 25 lakh TPA, with typical plant size of about 70,000 to 150,000 TPA.
Propylene Trimer /Tetramer: Domestic imports of Propylene trimer and tetramer are around 15000
TPA and whereas that of Nonyl and Dodecyl phenols is around 10000 TPA. SI group is the only
manufacturer of Alkyl phenols with capacity of around 25000 TPA based on imported
trimer/tetramer. PIL wished to meet the current gap with plant capacity of around 20000 TPA of
Trimer/tetramer and alkyl phenols.
1.6 Imports vs. Indigenous Production
In India, Deepak Fertilizers is the only manufacturer of IPA with manufacturing capacity of 70000
TPA. Domestic Consumption is around 130,000 TPA; hence there are imports of around 60000 TPA
of IPA. IPA is used in variety of applications namely API synthesis, coatings, cosmetics, chemicals etc.
and is growing at around 10 % per annum. Without additional domestic production, the Imports will
continue to rise and there will be foreign currency outgo. Demand supply gap is expected to widen
to almost 150000 TPA in next 5 years. Hence in order to reduce dependence on Imports, there is
pressing need for Indigeneous Production of IPA. Since the Technology for IPA is closely held and is
not easily available for licensing, PIL has made Pioneering efforts in development of Indigeneous
Technology for IPA production and commercializing the same.
1.7 Domestic /Export Markets
PIL is already exporting IPAc and DIPE and plans to consolidate in export market of IPAc and DIPE.
Export Possibility of IPA, Trimer /tetramer and Alkyl phenols will be considered in select regions
where there is import of these products.
Domestic Market for IPA is well established with applications in wide variety of segments such as
pharmaceuticals, paints, coatings, inks, industrial chemicals, personnel care, cosmetics etc. Market
is expected to see robust growth and double in about 7 to 8 yrs. time.
Domestic market for IPAc is mainly for solvent in API synthesis. New application such as Acrylic acid
purification is expected to add volume of around 1000 MT/year to domestic market.
Domestic market for DIPE is mainly as solvent for API synthesis and phenol recovery in coal
gasification plants. Domestic market for Propylene trimer and tetramer is for Production of
antioxidants such as Nonylated diphenyl amine and alkylated diphenyl oxide and production of
alkylated phenols.
1.8 Employment Generation due to the project
Existing manpower is 206 & for proposed expansion 93 additional persons would be required.
2.0 PROJECT DESCRIPTION
2.1 Type of Project
Proposed project is an expansion project to manufacture of synthetic organic chemicals falling in

category B, under the activities of 5(f) & 1(d) of EIA notification 2006. The existing capacity of
products 92616 TPA and after expansion & addition of new products capacity will be 155840 TPA
with by product capacity 16145 TPA & the capacity of thermal power plant (Coal/gas based) will be
4.95 MW.
2.2 Project Location
Pidilite has a manufacturing unit at Plot A-21, Mahad MIDC, Raigad which is at the end of the MIDC
area. Major factories adjacent to the manufacturing unit are Ashok Alochem, Laxmi Organics on
south, Pidilite A-22/1 unit on west side & open land on North & East Side. The proposed site is well
connected by road to Mumbai- Goa National Highway (NH 66) at distance of 1.5 Km. Nearest railway
station is at Veer which is 17 km away from site. The nearest airport is Mumbai at 180 km.
Corner Latitude Longitude

A 18° 6'19.95"N 73°28'27.45"E
B 18° 6'29.47"N 73°28'31.16"E
C 18° 6'33.31"N 73°28'20.73"E
D 18° 6'36.35"N 73°28'21.66"E
E 18° 6'37.10"N 73°28'25.69"E
F 18° 6'39.25"N 73°28'20.54"E
G 18° 6'48.90"N 73°28'21.32"E
I 18° 6'43.91"N 73°28'29.55"E
J 18° 6'41.03"N 73°28'36.15"E
center 18° 6'19.66"N 73°28'28.05"E
Figure 2-1 : Satelite Image of the Site
chemicals and Thermal power plant (Coal/Gas based) at Plot No.: A -21, Mahad
Figure 2-2 : Mahad MIDC Map
The project site is situated in Mahad MIDC. It is a notified industrial area where the land is owned by
Maharashtra Industrial Development Corporation (MIDC) and leased to the Company. The land is
meant for industrial activity.
Land Ownership: Land is owned by Maharashtra Industrial Development Corporation (MIDC) and
leased to the Company for 99 years.
2.3 Details of alternate sites considered and the basis of selecting the proposed site.
The proposal is for expansion in existing products with deletion of some of the existing products &
addition of new products at same location only hence consideration of alternate site is not done.
2.4 Size or Magnitude of Operation
The products manufactured and their capacities proposed are shown in below Table2-1.
Table 2-1: Existing and Proposed Production Capacity
Existing
Sr. Deletion Retention Addition Total Capacity,
Name of Product Capacity,
No. MT/Annum MT/Annum MT/Annum MT/Annum
MT/Annum
1 a) Vinyl acetate monomer* 32436 32436 -- -- 0
OR
b) Allyl alcohol* 10800 10800 -- -- 0
OR
c1) Isopropyl acetate (IPAc)* 10800 - 10800 -- 10800
c2) n-propyl acetate (nPAc) 10800 10800 -- -- 0
c3) Di-isopropyl ether(DIPE) 5400 0 5400 -- 5400
c4) Isopropyl alcohol (IPA) 5400 0 5400 94600 100000
2 Oxygen 7116 7116 0 -- 0
3 Nitrogen 1224 1224 0 -- 0
Soft PVC film by mixing
4 8640 0 8640 -- 8640
process
New products
Oligomers (Propylene trimer,
1 0 -- -- 11000 11000
Tetramer, Pentamer)
Alkyl phenols ( Nonyl Phenol,
2 Dodecyl Phenol, Dinonyl 0 -- -- 20000 20000
phenol)
Total 92616 62376 30240 125600 155840
Thermal power generation
1 0 - - 4.95 MW 4.95 MW
(Coal/Gas based)
*One product at a time (a or b or c)
Existing and Proposed By-Production Capacity

Proposed
Sr. Existing Capacity, Capacity, Total Capacity,
No. Name of By Product MT/Annum MT/Annum MT/Annum
1 Propane 0 15840 15840
2 Nonene (Propylene trimer) 0 110 110
3 Hydrocarbon mix - light 0 140 140
4 Hydrocarbon mix - Medium 0 55 55
Total 0 16145 16145
2.5 PROCESS DESCRIPTION:
1. Isopropanol (IPA) via direct hydration.
Isopropanol is manufactured by direct hydration of Propylene in presence of solid acid catalyst.

Reaction takes place in accordance with the following reaction equation:
C3 H6 + H2O CH3CHOHCH3
Propylene Water Isopropanol
Co-product Di-isopropyl ether also gets generated during the reaction as per following reaction
equation:
C3 H6 + CH3CHOHCH3 (CH3)2CHOCH (CH3)2
Propylene Isopropanol Di-isopropyl ether
OR
2 CH3CHOHCH3 (CH3)2CHOCH (CH3)2 + H2O
Isopropanol Di-isopropyl ether Water
The reaction product mix is cooled and flashed in two steps. Flash gases, mainly unreacted
propylene are compressed and recycled back to reactor.
As the feed propylene contains some propane, purge stream is removed from the compressor
discharge and send to IPAc plant for further recovery of propylene . The liquid phase consisting of
water, Isopropanol and some light ends like di-isopropyl ether is fed to purification section. In first
distillation column, water is separated from column bottom and recycled back to Reactor. Top
distillate is azeotrope of Isopropanol and water along with co-product Di-isopropyl ether, is pumped
to next column where Isopropanol is dehydrated by using DIPE as entrainer. Decanted water is
recycled back to Reactor and DIPE stream is purged to DIPE purification section. Bottom product is
dehydrated Isopropanol, is pumped to storage via polishing column.In DIPE purification section,
Purge stream which mainly contains di-isopropyl ether, water and IPA is fed to extraction column
where IPA is extracted in water phase. Raffinate collected from extraction column top which is free
of IPA is fed to dehydration column, where water is removed from top and recycled back to reactor.
Dehydration column bottom which is pure DIPE is fed to product column (Polishing column) where
it is distilled and pumped to storage.
Isopropanol (IPA) via IPAc hydrolysis
In the first step propylene is reacted with recycle acetic acid to produce isopropyl acetate (IPAc) in
presence of solid acid catalyst . The reactor outlet goes to gas liquid separator from where
unreacted propylene is recovered and recycled back to first reactor. Propane coming with the
feedstock Propylene is purged out from recycle gases , is recovered by condensation and is
pumped to Propane storage for sale or captive use as fuel . The liquid phase is pumped to
distillation column where excess acetic acid is recovered from bottom and recycled back to first
reactor. Column top containing mainly Isopropyl acetate is pumped to second reactor where it
reacts with recycled water to produce Isopropanol and acetic acid in presence of solid acid catalyst.
The crude mixture from second reactor is pumped to purification section.
In the purification section first acetic acid is separated in a distillation column which is recycled back
to first reactor to produce IPAc. In subsequent columns, unreacted IPAc is also recovered and
recycled back to second reactor to produce Isopropanol. IPA containing some water is dehydrated in
dehydration column using entrainer and the dehydrated isopropanol is pumped to final product
column from where it is taken out as distillate product and pumped to storage.
Chemical Reaction:
First Reaction :
C3 H6 + CH3COOH CH3COOCH(CH3)2
Propylene Acetic acid Isopropyl acetate
Second Reaction :
CH3COOCH(CH3)2 + H2O CH3COOH + CH3CHOHCH3
Isopropyl Acetate Water Acetic acid Isopropanol
Net Reaction :
2. Isopropyl acetate (IPAc)
Isopropyl acetate is produced by reacting propylene with acetic acid over solid acid catalyst in a
fixed bed reactor .
C3H6 + CH3COOH CH3COOCH (CH3)2
Propylene Acetic Acid Isopropyl Acetate
The reaction product is flashed in a gas–liquid separator where unreacted propylene is separated
and recycled back to reactor with the help of recycle gas compressor. The liquid phase from the
separator is fed to purification section where in first column acetic acid is separated from bottom
and recycled back to reactor. Isopropyl acetate with some light ends collected from top of the
column is fed to second distillation column where water and light ends are separated from top.
Water is decanted and send to IPA plant. Light ends stream is recycled back to Reactor which finally
get converted to IPAc. Dehydrated Isopropyl acetate from column bottom is pumped to third
distillation column (Polishing column) from where the product IPAc is collected from top and send
to storage.
Propane coming in with the propylene feedstock is purged out from recycle gases .
The purge gas normally contains Inerts like propane,ethane,& some propylene which recovered
further in propylene recovery section. The exit gas rich in propane is liquefied and pumped to
storage for sale or captive use as fuel.
3. DI-ISOPROPYL ETHER (DIPE)

Di-isopropyl ether is manufactured by reaction of Isopropanol with Propylene in presence of acidic
ion exchange resin as a catalyst. In our process, required Isopropanol is produced in situ in the same
reactor by reaction of Propylene and water .
Reaction takes place at a temperature of 130 0C to 150 0C and at a pressure of 50 - 100 bar in
accordance with the following reaction equation:
C3 H6 + CH3CHOHCH3 (CH3)2CHOCH(CH3)2
Propylene Isopropanol Di-isopropyl ether
The net Reaction is :
2C3 H6 + H2O (CH3)2CHOCH(CH3)2
Propylene Water Di-isopropyl ether
The reaction product mix is cooled and flashed in two steps. Flash gases, mainly unreacted
propylene is compressed, condensed and recycled back to reactor.
The liquid phase consisting of Isopropanol, Di-isopropyl ether and some water is fed to purification
section. In first distillation column, Isopropanol –water is separated from column bottom and
recycled back to reactor. The top product mainly consisting of di-isopropyl ether, water and IPA is
fed to extraction column where IPA is extracted in water phase. Raffinate collected from extraction
column top which is free of IPA is fed to dehydration column, where water is removed from top and
recycled back to reactor. Dehydration column bottom which is pure DIPE is fed to product column
(Polishing column) where it is distilled and pumped to storage.
Process flow diagram
4. Oligomers
The process for manufacturing of propylene Trimer (Nonene) and Tetramer (Dodecene) consists of
Reaction section and purification section.
In Reaction section, Reactor is a fixed bed catalytic reactor which consists of solid acid catalyst bed.
Reactor is provided with multiple temperature indicators and pressure indicators as the reaction is
exothermic and is carried out at elevated temperature and pressure.
The feed stream, mainly Propylene along with recycle stream from purification section is preheated
to reaction temperature and fed to the reactor. Reactor outlet stream is flashed in a flasher where
unreacted propylene gas is separated from the liquid phase. The gas phase is condensed and
pumped back to Reactor. Inerts (mainly propane) level in the reaction loop is maintained by purging
propane gas from the recycle loop.
Liquid stream from flasher is pumped to first distillation column where light polymer stream ( less
than C7 ) is collected from column top and recycled back to Reactor for further polymerization and
to improve yield. Column bottom stream, mainly Nonene, Dodecene along with some heavy
hydrocarbons is pumped to next column. In second column Nonene is collected from top and
pumped to storage. Bottoms from second column is pumped to third column where tetramer is
collected from top which is pumped to product storage. Bottoms stream containing heavy
hydrocarbons is collected as residue and pumped to storage for disposal / further treatment.
Chemical Reaction:
3 (C3H6) C9H18
Propylene Trimer
4 (C3H6) C12H24
Propylene Tetramer
5 (C3H6) C15H30
Propylene Pentamer
5. Alkyl Phenols (Nonyl Phenol & Dodecyl Phenol)

The process for manufacturing of Alkyl phenols (Nonyl Phenol and Dodecyl Phenol) consists of
Reaction section and purification section.
In Reaction section, Reactor is a fixed bed catalytic reactor which consists of solid acid catalyst bed.
The feed stream, mainly Oligomer (Nonene OR Dodecene) and Phenol along with recycle stream
from purification section is preheated to reaction temperature in a preheater and fed to the reactor.
Alkylation reaction takes place over the catalyst bed to get respective alkyl phenol. Small quantity of
dinonyl phenol also gets generated during alkylation reaction of Nonene and Phenol.
Reactor outlet stream is pumped to first distillation column where unreacted oligomer and phenol is
collected from column top and recycled back to Reactor for further reaction to improve yield.
Column bottom stream, mainly Alkyl phenol along with heavy components is pumped to next
column. In second column Alkyl phenol is collected from top and pumped to storage. Bottoms
stream from second column is pumped back to Reactor and partially removed as heavy
hydrocarbons (residue) and pumped to storage for disposal / further treatment. Small side stream
of Dinonyl phenol is removed from second column and pumped to storage tank.
Reaction Mechanism :
For Nonyl phenol
C6H5OH + C9H18 C15H24O
Phenol Nonene Nonyl Phenol
For Dinonyl phenol
C6H5OH + 2C9H18 C24H42O
Phenol Nonene Dinonyl Phenol
For Dodecy phenol
C6H5OH + C12H24 C18H30O
Phenol Dodecene Dodecyl Phenol
6. Soft PVC film by mixing process
2.6 Raw material required along with estimated quantity, likely source, marketing area of final
Product/s, mode of transport of raw material and finished product
Raw Materials:
The detailed raw material list for proposed products as per selected capacity is detailed below for all
reactants, solvents and support chemicals.
Source for Raw Material Procurement:
Raw Materials are easily available in the local market.
Mode of Transport of Raw Materials: Raw Material and finished goods will be transported through
Trucks/ Tankers.
Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage
yard is demarcated in Layout Plan.
Table 2-3: Details of Raw material Quantity

Storage Maximum
No. of No. of capacity storage at
Sr. Means of Consumption
Chemical / Item State tanks / days of Tanks / point of
No. storage in MT/M
vessels Storage vessels time
(MT) (MT)
Liquefied
1 Propylene Bullet 3 3 300 900 9835
gas
2 Acetic acid Liquid Tank 2 25 250 500 575
3 Phenol Liquid Tank 1 10 250 250 750
4 Propylene Trimer Liquid Tank 1 6 200 200 795
5 Propylene Tetramer Liquid Tank 1 25 200 200 295
Note: - All raw materials are Hazardous & will transport by road.
Table 2-3: Details of Product & By-product material Quantity
Storage Maximum
capacity storage at
Sr. Means of No. of tanks / No. of days of
Chemical / Item State Tanks / point of
No. storage vessels Storage
vessels time
(MT) (MT)
Liquified
Propane 1 3 150
1 gas Tank 150
Isopropyl alcohol Liquid Tank 2 3 400 + 575

2 975
Isopropyl acetate Liquid Tank 1 14 400
3 400
Di-isopropyl
Liquid Tank 1 7 125
4 ether 125
Propylene
Liquid Tank 1 12 20
5 Pentamer 20
Nonyl Phenol Liquid Tank 1 8 500

6 500
Dodecyl Phenol Liquid Tank 1 7 400
7 400
Dinonyl phenol Liquid Tank 1 30 10
8 10
Hydrocarbon mix
Liquid Tank 1 25 10
9 - Light 10
Hydrocarbon mix
Liquid Tank 1 60 10
10 - Medium 10
2.7 Resource optimization/recycling and reuse envisaged in the project
Most energy efficient technology is selected. In proposed expansion project, domestic wastewater
will treat in proposed STP of capacity 30 CMD and this treated water will be recycle and reuse for
gardening.
2.8 Availability of water its source, energy/power requirement and source
2.8.1 Water Requirement and Source
Total fresh water requirement after expansion of the project for domestic and industrial activity
during operation phase will be 2267 CMD. The water supply is from MIDC.
2.8.2 Power Requirement
Power requirement for project made available through State Electricity Board.
Additional power required (Demand): 5962 KW
4.95 MW power from Thermal power plant and 1.2 MW from solar panel will be used & remaining
requirement of electricity will be mate from MSEDL.
As a part of proposed expansion, Pidilite is planning to install a back pressure steam turbine to fulfill
energy requirement for plant operation after expansion. The Generation will be 6.6/11 KV and same
will be step up to 22 KV and further will be step down to 0.433 KV. Turbine will run in inland mode
not being sync. with main grid. Outlet steam will be utilized for process as a heating media.
The specification is as given below.
Capacity: 4.95 MW Inlet steam pressure: 60 kg/cm2 Outlet steam pressure: 6 kg/cm2 Fuel: Coal
Pidilite already installed 1.202 MWP ground mounted solar PV, in two groups one group consists
capacity 702 kwP and other group consists capacity 500 kwP. Ground mounted solar PV is covering
around 10791 M2 areas. The generated power is utilized for plant operation along with MSEDCL
power. The total cost is 5.48 Crore.
2.8.2.1 Emergency power
Existing 3 no. of D.G set of capacity 750 KVA each will be only used during the power failure.
2.8.3 Fuel Requirement
Existing Additional Proposed Total

Equipment Fuel Quantity Quantity Quantity
MT/A MT/A MT/A
Existing Boiler 10220 7300 17520
Coal
10 TPH * 1 No. (28 TPD) (20 TPD) (48 TPD)
FO -2372 (6.5 TPD) / FO -3650
Existing Boiler 1278
FO/Propane Propane-2920 (10 TPD) /
6 TPH * 2No. (3.5 TPD)
(8 TPD) Propane-2920 (8 TPD)
Proposed Boiler Coal -87600 (240 TPD) / Coal -87600 (240 TPD) /
50 TPH * 2nos. Coal/Propane -- Propane-12341 Propane-12341
(1 stand-by & 1 working ) (71 TPD) (71 TPD)
Existing Theromopac 1460 365 1825
Coal
8 lakh kcal/hr (4 TPD) (1 TPD) (5 TPD)
Proposed Theromopac 1825 1825
Coal --
8 lakh kcal/hr (5 TPD) (5 TPD)
Existing D G 3 no. 146 219 365
HSD
750 KVA each (0.4 KLD) (9.6 KLD) (10 KLD)
LPG cylinder for LPG cylinder for
LPG/propane ignition /propane ignition /propane purge
Existing Flare --
purge gas purge gas-193 gas-193
(0.528 TPD) (0.528 TPD)
LPG cylinder for LPG cylinder for
LPG/propane ignition / ignition /
Proposed Flare --
purge gas propane purge gas-386 propane purge gas-386
(1.056 TPD) (1.056 TPD)
Diesel engine driven fire HSD – 20 KL/A HSD – 20 KL/A
HSD --
water pump (2 Nos.) (1KL/D) (1KL/D)
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal
2.9.1 Gaseous Emissions
Details of gaseous emissions from Process and Flue gas are given in Table 2-5
Table 2-5 Details of emissions from process and emission rate
S. No. Pollutant Source of Emission Emission rate
1. SPM Boiler & Thermopac < 150 mg/Nm3

2. SO2 Thermopack 1800 Kg/D
Table 2-5: Details stacks along with their mitigation methods
Boiler (TPH) Boiler (TPH) Thermopac (KCal/hr.)

(Existing) (Existing) (Proposed) (Proposed) (Existing) (Proposed)
6 TPH x 2 no. (1
10 TPH x 1 no
Capacity stand-by & 1 50 TPH 50 TPH 8 lakh cal/hr 8 lakh cal/hr
operational)
Fuel type Coal FO/Propane Coal/ Propane Coal Coal Coal
FO- 3650 MT/A
Coal- 87600
Fuel quantity 17520 MT/A (10 TPD) / Propane- Coal – 1825
(240 TPD)/ Propane-12341 Coal - 1825 (5 TPD)
(MT/A) (48 TPD) 2920 MT/A MT/A (5 TPD)
(71 TPD)
(8 TPD)
Attached to 10 TPH Will be attached to

MOC (Stack) CS CS RCC RCC
CFB stack RCC stack
Shape Circular Circular Circular Circular Circular Circular
Attached to 10 TPH Attached to RCC
Diameter (M) 1 0.9 2 2
CFB stack stack
34.5 M 30 M
34.5 M 30 M
(combine for (combine for
Height m (above 32.5 M 30 M (Combine for 10 (combine for
existing proposed 8
ground level) Combined stack TPH existing Boiler proposed 50 TPH
8 LacK/cal LacK/cal
stack ) Boiler)
thermopac) thermopac)
Gas temperature 142 142 160 160 142 160

Multicyclone
Control
followed by Bag Stack ESP ESP Bag filter, MDC ESP
Equipment
filter
Table 2-5: Details of emissions from process and flue gas
Diesel engine
Flare D.G Stack (KVA) driven fire water
pump (2 Nos)
(Existing) (Proposed) (Existing) (Proposed) Proposed
3400 Nm3/Hr 10500 96.2 KW/272m3/hr

Capacity 750 x 3 Nil
(Flare gas) Nm3/Hr
LPG/Propane Propane purge HSD
Fuel type HSD NA
purge gas gas
HSD- 365 HSD – 20 KL/A
LPG-386 (1 KLD) (1KL/D in case of
LPG-193 Per day during emergency only )
(0.53 TPD)/ (1.056 TPD) /
electricity failure only
Fuel quantity Propane purge Propane -
the consumption
purge gas –
gas – 193 will be 10 Kl/D in
386 (1.056
(0.53 TPD) emergency but it
TPD)
will not exceed
365 KL/A
MOC (Stack) SS CS/SS CS NA CS

Shape Circular Circular Circular NA Circular
Diameter (M) 0.3 0.6 0.4 each NA 2
Height m 3.5 M each
(above 35 35 3.5 M NA
ground level)
Gas 350
350 350 350 NA
temperature
Control silencer
-- -- Acoustic enclosure NA
Equipment
2.9.2 Effluent
Sr. Particulars Consumption (CMD) Loss (CMD) Effluent (CMD)

No. Water requirement Existing Proposed Total Existing Proposed Total Existing Proposed Total
1 Industrial process
9 191 200 5 92.3 97.3 98.7 102.7
29*
2 Floor washing (in product) (in product)
3 Boiler / DMW 62 284 346 32 134 166 30 150 180

4 Cooling Tower 396 1260 1656 330 1063 1393 66 197 263
5 Gardening 40 0 40 40 0 40 0 0 0
6 Domestic 18 7 25 1 0.5 1.5 17 6.5 23.5
Total 525 1742 2267 408.2 1289.8 1697.8 117 452.2 569.2
127 +
MEE condensate + STP - - - - - - - -
recycled water 23.5
131 + 436.7
- - - - - - - -
Recycle water + 23.5 =
591**
Net Fresh Water - - - - - - - -
1676
Requirement
*Note- Existing 25 CMD effluent is generating from production of VAM as a water of reaction. There is no effluent generation from other existing
products. From the proposed product list VAM has been deleted hence total effluent generation is from proposed activity only.
** 131 CMD will be from MEE outlet (109 CMD RO reject+ 22 CMD MEE live steam condensate), 436.7 will be RO permeate & 23.5 STP water
recycled from effluent, Hence total recycle water will be 591 CMD
Proposed Treatment Scheme for Trade Effluent
Industrial effluent 545.7 CMD including cooling tower & Boiler blow downs will be treated in
primary treatment. Primary treated waste water will be pumped to Pressure Sand Filter (PSF)
followed by Activated Carbon Filter (ACF). Then tertiary treated water will pumped to RO. RO
permeate will be reused/recycled to utilities. RO reject will be evaporated in Multi effect evaporator
to achieve zero liquid discharge. Salts from MEE will be disposed to CHWTSDF while condensate will
be recycled to utilities.
Existing capacity of ETP is 400 CMD after proposed expansion it will be upgraded to 650 CMD to
treat industrial effluent of 545.7 CMD. Presently the unit is running as zero liquid discharge unit
after proposed expansion also unit will remain as zero liquid discharge unit.
Treatment Scheme for Domestic Wastewater
The sewage generated due to domestic activities will be treated in proposed STP of capacity 30
CMD.
Design details and Performance Projection of ETP
Table 2-7: ETP Characteristics

A) ETP Treatment
Parameters Unit Inlet To Primary Inlet to Tertiary Inlet to RO
Flow CMD 545.7 545.7 545.7

pH --- 6.0-8.0 7-7.5 7-7.5
BOD3,27ºC mg/L 200-250 180-230 < 100
COD mg/L 400-450 300-350 < 150
TSS mg/L 400-500 50-100 < 100
TDS mg/L 800-1000 800-1000 800-1000
B) Reverse Osmosis
Parameters Unit Inlet To RO Permeate Reject

Flow CMD 545.7 436.7 109
pH --- 7-7.5 7.0-7.5 7.0-7.5
TDS mg/L 800-1000 <100 4500-5000
C) Multi Effect Evaporator
Parameters Unit Reject From RO Outlet From MEE

131
Flow CMD 109
(109 + 22 steam condensate)
pH .--- 7.0-7.5 7.0-7.5
TDS mg/L 4500-5000 <100
chemicals and Thermal power plant (Coal/Gas based) at Plot No.: A- 21, Mahad
Process flow diagram of ETP
Process flow diagram of STP
2.9.3 Details of Hazardous and Non Hazardous wastes
The types of Hazardous wastes generated from the project, method of disposal is shown in below table
below
Table 2-7: Details of Proposed Solid waste along with the Category and disposal method
Hazardous Wastes
Quantity Quantity Quantity

Sr. Category
Type of Waste (MT/A) (MT/A) (MT/A) Disposal
No. No.
Existing Proposed Total
CHWTSDF / co-
1. 28.1 Distillation residue 210* 264 275
processor
2. 35.3 Chemical sludge for WWT 1.5 378.5 380 CHWTSDF
3. 35.3 MEE Salts -- 209 209 CHWTSDF
4. 35.3 Spent carbon -- 158 158 CHWTSDF
Sell to authorized
5. 5.1 Used/spent oil 0.201 KL 3 KL 3.201 KL
vendor
Sale to authorized
6. 5.1 Thermic fluid spent oil Nil 10 KL 10 KL
vendor
7. 37.2 Ash from incineration* 18 kg/A Nil Nil -
Discarded Sale to authorized
8. 33.1 1000 No/A 14000 no/A 15000 No/A
containers/barrels vendor
Sale to authorized
9. 33.1 Discarded Liners/bags Nil 5 5
vendor
To MPCB
10. 28.2 Used/spent catalyst Nil 200 KL 200 KL authorized
vendor/ CHWTSDF
11. 5.2 Oil socked cotton waste Nil 1 KL 1KL CHWTSDF
12. 5.2 Used oil filter non metallic Nil 50 Nos. 50 Nos. CHWTSDF
13. -- Glass wool Nil 20 20 CHWTSDF
14 35.2 Spent resin Nil 5 KL/A 5 KL/A CHWTSDF
Other waste
14 - Batteries Nil 30 No/A 30 No/A Sale to authorized vendor
15 -- E waste Nil 1000 Kg/A 1000 Kg/A Sale to authorized vendor
* Distillation residue from existing production of VAM, Allyl Alcohol & n-propyl acetate was 199
MT/A. Now from the proposed product list VAM, Allyl Alcohol & n-propyl acetate have been
deleted. Hence, 199 MT/A quantity of existing distillation residue is deleted from total existing
quantity.
** Thermic fluid spent oil will be generate once in 5 year
***Now incinerator has been demolished. Hence, there will not be generation of ash from incineration
Non Hazardous & other Wastes
Quantity Quantity
Quantity
(MT/A) (MT/A)
Sr. (MT/A)
Type of Waste Disposal
No.
Existing Proposed Total
300 10577 10877 Sale to brick

1. Coal ash
manufacturer
2. Wood scrap Nil 2 2 sale
Waste paper, card Nil 5 5

3 Sale
board etc.
4 Plastic waste Nil 1 1 Sale
5 Waste glassware Nil 1 1 Sale
Unusable PVC Nil 5 5

6 Sale
scrap
2.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
Project Identification
What environmental impacts are normally associated with such type of projects being
proposed?
Pre-feasibility Analysis
Is the Project feasible from an environment point of view?
Project Design
(a) What negative environmental impacts could arise if the proposed project is implemented with
proposed design?
(b) Is there alternative design with less environmental impacts?
Project Appraisal
Have all the environmental concerns associated with the project been eliminated?
Project Implementation
What environmental concerns might arise at the implementation phase of the project?
Preparation of an Environment Monitoring and Evaluation Plan

(a) What environment monitoring indicators are required to ensure that the
implementation of components of the project will be executed within environmentally
sound limits?
(b) What is required to ensure that the recommended environmental control
measures will be implemented and enforced?
(c)
(Prepare a comprehensive environment monitoring and management plan)
Post EIA Monitoring and Environment Audit

(a) Is the implementation of components of the project being executed in an
environmentally sound manner?
(b) Are all the recommended environmental control measures being implemented and
enforced?
(d) Are there any environmental impacts that were earlier not anticipated when EIA was done?
( Identify gaps and corrective action )
3.0 SITE ANALYSIS
3.1 Connectivity
 Proposed unit is planned at Plot No. A-21, Mahad MIDC, Raigad, Maharashtra.
 The nearest city from the site is Mahad at a distance of 6.5 Km.
 The nearest railway station is Veer at 17 Km
 The nearest airport is at Mumbai at 180 km.
 Site is well connected to Mumbai Goa national highway (NH 66).
3.2 Land Form, Land use and Land ownership
The proposed land is situated in approved chemical zone of MIDC where land use is industrial. Land
is owned by MIDC and is leased for 99 years.
3.3 Topography
The industry is located at Latitude – 18° 6'35.02"N and Longitude- 73°28'27.61"E. Toposheet of the
site is shown below. The study area (10 km radius) around the project site exhibits flat terrain.
Figure 3.1: Toposheet Showing Project site and 10Km of area
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ), shortest distances from the periphery of the project to periphery of the forests, national
park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ.
Proposed site falls under the Industrial MIDC. The land is reserved for Industrial use. Savitri river at
2.2 km and Kaal River is at 2.4 Km from the project site.
3.5 Soil classification
Soil is the product of parent rocks. Climate, rainfall, humidity and vegetation affect the soil
formation in the Konkan region. The soil of the district is essentially derived from the Deccan trap
which is the predominant rock formation of the district. The main types of soil found in the district
are black soil, khar or salt soil, coastal alluvium and literate soils. The district is has course soil,
medium black soil, deep black soil and lateritic soil in 0.91 lakh hectares 1.43 lakh hectares, 0.80 lakh
and 0.25 lakh hectares respectively.
3.6 Climatic data from secondary sources
The climate of Raigad district is typical hot and humid that of the west coast of India characterized
with plentiful and regular monsoon rainfall. The weather is oppressive in hot months and highly
humid throughout the year. The summer season is from March to May followed by the south west
monsoon season from June to September. The period from December to February is of winter
season. Region receives the rainfall from the south-west monsoon. The average annual rainfall in the
district is 2484.32 mm.
3.7 Social Infrastructure Availability
Key infrastructure such as hospitals, schools, bank, places of worship and social/ community
facilities such as park, market, playground etc. education, health care, community development,
income distribution, employment and social welfare are available in nearby area of Maharashtra
Industrial Estate.
4.0 Planning In Brief
4.1 Planning Concept
MIDC Industrial area, provides many basic facilities like uninterrupted water supply, power and road
network & solids disposal facility if feasible. When various sites were seen, this site appeared to be
environmentally best as also from the business angle and therefore this option was finally adopted.
This site is inside the campus of the MIDC and means safe transportation, less need of Utilities, less
constructing buildings and roads, less fuel, less water with optimization of infrastructure.
4.2 Land Use Planning
Existing land is already developed and located in a designated industrial area. The total plot area is
169166.00 sq.m.
Table 4-2: Land Use Break Up
Sr. Existing Proposed Total

Area
No. Sq. m. Sq. m. Sq. m.
1 Area used for manufacturing 3306 3250 6556

Area used for storage of raw 6264
2 4072 2192
materials/products
Area used for utilities (Boilers, 6689
3 Thermopacks, chimneys, D G sets, Cooling 2136 4553
towers, ETP and STP)
Administrative Building (Including offices, - 834
4 834
security, Excise office)
Control room MCC, stores, QC lab, Engg. 9303
4A 9303 -
Building etc.
5 Area used for internal roads 9900 1930 11830
6 Open area 52361 -11925 40436
7 Area used for green belt development* 55839 - 55839
8 Area provided for Parking** 20624 - 20624
9 Area for ground mounted solar PV 10791 - 10791
Total 169166
Table 4-3: Land Use Break Up as per built up area
Existing
Proposed Total
Sr. Build up
Area Buildup area Buildup area
No. area
sq. m. sq. m.
Sq. M.
1 Area used for manufacturing 6505 9750 16255
Area used for storage of raw
2 4072 2192 6264
materials/products
Area used for utilities (Boilers,
3 Thermopacks, chimneys, D G sets, Cooling 2136 11087 13223
towers, ETP and STP)
Administrative Building (Including offices, - 1039
4 1039
security, Excise office)
Control room MCC, stores, QC lab, Engg.
4A 9699 468 10167
Building etc.
5 Area used for internal roads 9900 1930 11830
Open area - -
6
7 Area used for green belt development* - -
8 Area provided for Parking** - -
9 Area for ground mounted solar PV - -
Total 33351 25427 58778
4.3 Assessment of Infrastructure Demand (Physical & Social)
Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities
such as park, market, playground etc. education, health care, community development, income
distribution, employment and social welfare are available in nearby area of Maharashtra Industrial
Estate.
4.4 Amenities/Facilities
In proposed site many basic facilities like uninterrupted water supply, Power and Road Network &
solids disposal facility if feasible are available. This site is inside the campus of the MIDC and means
safe transportation, less need of utilities, less constructing buildings and roads, less fuel, less water
with optimization of infrastructure and networking with CHWSTDF (Common Hazardous Waste
Storage Treatment and Disposal facility), Taloja, in vicinity established with support of MIDC and
MPCB.
All nearby villages are provided with drinking water from wells or Government Water Supply
Schemes RWS. Hence we do not encroach upon their supply.
4.5 Population Projection
Population plays a key role in the development of the agriculture of the region. Like other districts of
Maharashtra, Raigad is essentially a district of villages. The total population of the district as per
census 2001 was 2207929 of which 75.78 per cent is rural and 24.22 per cent is urban population.
Out of this population 50.63 per cent are male and 49.38 per cent are female population. There are
altogether 1919 inhabited places in the district of which 1893 are villages and 26 municipal towns.
In 2011, Raigad had population of 2,634,200 of which male and female were 1,344,345 and 1,289,855
respectively. In 2001 census, Raigad had a population of 2,207,929 of which males were 1,117,628
and remaining 1,090,301 were females. Raigad District population constituted 2.34 percent of total
Maharashtra population. In 2001 census, this figure for Raigad District was at 2.28 percent of
Maharashtra population.
5.0 infrastructure
5.1 Industrial area
 Industrial Area (Processing area)

 Utilities
 Cooling tower
 ETP and STP
Non- Processing Area
 Administrative Cabins
 Security cabins
 Workers restroom
 Water reservoirs
 Temporary storage sites
 Works block etc.
5.2 Residential Area
There is no residential area proposed at Site.
5.3 Green Belt
The project is built on an MIDC plot with plot area of 169166.0 Sq.m and existing green belt area is
55839 Sq.m. There are around 3500 nos. of trees and shrubs already planted at the site.
5.4 Social Infrastructure
The basic amenities within the study area include primary schools, dispensaries, water supply,
electric supply, public telephones, hotels, banks, post offices, petrol pumps, bus services, technical
training institute and entertainment etc.
5.5 Connectivity
 Proposed unit is planned at Plot No. A-21, Mahad MIDC, Raigad, Maharashtra.
 The nearest city from the site is Mahad at a distance of 6.5 Km.
 The nearest railway station is Veer at 17 Km
 The nearest airport is at Mumbai at 180 km.
 Site is well connected to Mumbai Goa National Highway (NH 66).
5.6 Drinking Water Management
The source of water supply is from MIDC.
5.7 Sewage System
Domestic sewage will be treated in proposed STP of 30 CMD. Treated water will be reused for
gardening.
5.8 Industrial Water Management
Industrial effluent 545.7 CMD including cooling tower & Boiler blow downs will be treated in primary
treatment. Primary treated waste water will be pumped to Pressure Sand Filter (PSF) followed by
Activated Carbon Filter (ACF). Then tertiary treated water will pumped to RO. RO permeate will be
reused/recycled to utilities. RO reject will be evaporated in Multi effect evaporator to achieve zero
liquid discharge. Salts from MEE will be disposed to CHWTSDF while condensate will be recycled to
utilities
5.9 Solid Waste Management
Hazardous solid waste generated from the process and from ETP will be collected, stored, transported
and sent to MWML, Taloja as per Hazardous waste (Management, Handling and Transboundry
Movement) Rules 2008.
5.10 Power Requirement & Supply / source
Power requirement for project made available through State Electricity Board.
Additional power required (Demand): 5962 KW
4.95 MW power from Thermal power plant and 1.2 MW from solar panel will be used & remaining
requirement of electricity will be mate from MSEDL.
As a part of proposed expansion, Pidilite is planning to install a back pressure steam turbine to fulfill
energy requirement for plant operation after expansion. The Generation will be 6.6/11 KV and same
will be step up to 22 KV and further will be step down to 0.433 KV. Turbine will run in inland mode not
being sync. with main grid. Outlet steam will be utilized for process as a heating media.
The specification is as given below.
Capacity: 4.95 MW Inlet steam pressure: 60 kg/cm2 Outlet steam pressure: 6 kg/cm2 Fuel: Coal
Pidilite already installed 1.202 MWP ground mounted solar PV, in two groups one group consists
capacity 702 kwP. and other group consists capacity 500 kwP. Ground mounted solar PV is covering
around 10791 M2 area. The generated power is utilized for plant operation along with MSEDCL
power. The total cost is 5.48 Crore.
6.0 Rehabilitation and Resettlement (R & R) Plan
6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home
oustees, land oustees and landless.
This project does not require acquisition of land and the infrastructure. Hence, there is no any
kind of activity of Rehabilitation and resettlement carried out over it.
7.0 PROJECT SCHEDULE & COST ESTIMATES
7.1 Likely date of start of construction and likely date of completion
The expansion activity is likely to start after getting Environmental Clearance and NOC/CTE from the
authorized committee.
7.2 Estimated project cost along with analysis in terms of economic viability of the project
The total investment envisaged is Rs. 49826 Lacs (498.26 Cr.) with the break-up as given below
Table 7-4
Table 7-4: Cost Break-Up

Sr. Existing Proposed Total
Particulars
No. Rs. lacs Rs. lacs Rs. lacs
1 Land 103 0 103
2 Building & Premises 1705 7376 9081
Plant and Machinery &
3 9186 29770 38956
Equipment
4 Environmental Management 200 792 992
5 Other / Misc* (Vehicle, furniture) 644 50 694
Total Cost 11838 37988 49826
7.3 Economic Viability
The project has been conceived assuming that there will be a growth in demand for the proposed
products, leading to a reasonable rate of return in the medium term. The project is considered
‘bankable’.
8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
 Proposed expansion activity will provide benefits to the local people in terms of financial and social
welfare.
 Some of the product will be exported, which will fetch foreign exchange to the Nation.
 Local people will get direct financial benefit by way of employment.
 Local people will get some contract of supply and services to get indirect income.
 Company will contribute in improving education and health facilities in nearby area.
 As the company is observing treatment of all emissions as per norm, No impact on the environment
after all mitigation measures.
Annexure –I: Plant Layout

20 Jul 2018 153328220AELG1KSWAnnexure-Pre-feasibilityReport (PFR) File

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proposed project for expansion in existing products with deletion of some of the

PIDILITE INDUSTRIES LTD.

Project Number 1900028503 Report No. 1 Version 2 Released July, 2018

Sr. No Parameters Description

7. Fresh Water Requirement Existing 525 CMD + Proposed 1742 CMD

Sr. No Parameters Description

14. Work Force Existing 206 Nos. + Additional 93 Nos.

1.0 INTRODUCTION OF THE PROJECT

1.1 Introduction of the Project

1.2 Introduction of the Project Proponent

List of directors along with their designation is given in Table 1-1

Table 1-1: List of Directors and their designations

Name of Director Designation

Shri M B Parekh Executive Chairman

Shri N K Parekh Non-Executive Vice Chairman

Shri Bharat Puri Managing Director

Shri Bansi S Mehta Independent Director

Shri A B Parekh Whole time director

Shri A N Parekh Whole time director

Shri Sanjeev Aga Independent Director

Shri Uday chander Khanna Independent Director

Smt Meera Shankar Independent Director

Shri Sabyasachi Patnaik Whole time director

Shri Vinod Kumar Dasari Independent Director

Shri Piyush Pandey Independent Director

1.3 Brief description of nature of the project

1 Isopropyl alcohol (IPA) Project:

IPA by Direct Hydration Process:

IPA by IPAc hydrolysis Process:

2. Di-isopropyl ether (DIPE) Project:

3. Propylene Trimer/Tetramer and alkyl phenols project:

1.5 Demands-Supply Gap

1.6 Imports vs. Indigenous Production

1.7 Domestic /Export Markets

1.8 Employment Generation due to the project

2.0 PROJECT DESCRIPTION

2.1 Type of Project

Proposed project is an expansion project to manufacture of synthetic organic chemicals falling in

2.2 Project Location

Corner Latitude Longitude

Figure 2-1 : Satelite Image of the Site

Figure 2-2 : Mahad MIDC Map

2.4 Size or Magnitude of Operation

Existing and Proposed By-Production Capacity

2.5 PROCESS DESCRIPTION:

1. Isopropanol (IPA) via direct hydration.

Isopropanol is manufactured by direct hydration of Propylene in presence of solid acid catalyst.

Propylene Water Isopropanol

C3 H6 + CH3CHOHCH3 (CH3)2CHOCH (CH3)2

Propylene Isopropanol Di-isopropyl ether

2 CH3CHOHCH3 (CH3)2CHOCH (CH3)2 + H2O

Isopropanol Di-isopropyl ether Water

Isopropanol (IPA) via IPAc hydrolysis

2. Isopropyl acetate (IPAc)

C3H6 + CH3COOH CH3COOCH (CH3)2

Propylene Acetic Acid Isopropyl Acetate

3. DI-ISOPROPYL ETHER (DIPE)

Propylene Water Isopropanol

Propylene Isopropanol Di-isopropyl ether

The net Reaction is :

2C3 H6 + H2O (CH3)2CHOCH(CH3)2

Propylene Water Di-isopropyl ether

Process flow diagram