28 Dec 2017 115246187741G9VTDAnnexure-PrefisibilityReport

Proposed Greenfield project of Synthetic Organic Chemicals at Plot
M/s. Clean Science Private Limited No.: D-25/1/1 MIDC, Kurkumbh, Tehsil Daund, District Pune, Maharashtra. Pre-Feasibility Report
M/S. CLEAN SCIENCE PRIVATE LIMITED.

PFR for Environmental Clearance (EC) of Proposed Greenfield project of Manufacturing of
Synthetic Organic Chemicals at Plot No.: No.: D-25/1/1 MIDC, Kurkumbh, Tehsil Daund,
District Pune, Maharashtra
© Goldfinch Environmental Engineering Systems Private Limited (‘Goldfinch’), December 2017
This report is released for the use of the M/s Clean Science Pvt. Ltd. (CSPL). Regulators and relevant
stakeholders solely as part of the subject EC of Proposed Greenfield project of Manufacturing of
Synthetic Organic Chemicals at Plot No.: D-25/1/1 MIDC, Kurkumbh, Tehsil Daund, District Pune,
Maharashtra. Information provided (unless attributed to referenced third parties) is otherwise
copyrighted and shall not be used for any other purpose without the written consent of Goldfinch/Clean
science.
QUALITY CONTROL
Name of Proposed Greenfield project of Manufacturing of Synthetic Organic Chemicals,
Publication at Plot No.: D-25/1/1 MIDC, Kurkumbh, Tehsil Daund, District Pune, Maharashtra
GEC/CSPLK/
Project Number Report No. 1 Version 1 Released December,2017
2016/11/04
Prepared By Rakesh Suryawanshi and Umesh Parab
Released By Mr. Anand Apte
DISCLAIMER
Goldfinch has taken all reasonable precautions in the preparation of this report as per its auditable
quality plan. Goldfinch also believes that the facts presented in the report are based on information
submitted by Clean science and based on the technical expertise of Goldfinch as on the date it was
written. However, it is impossible to dismiss absolutely, the possibility of errors or omissions. Goldfinch
therefore specifically disclaims any liability resulting from the use or application of the information
contained in this report. The information is not intended to serve as legal advice related to the
individual situation.
PFR for M/s. Clean Science Private Limited. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1
CONTENTS
0 EXECUTIVE SUMMARY ...................................................................................................................... 5
1 INTRODUCTION OF THE PROJECT...................................................................................................... 6
1.1 IDENTIFICATION OF PROJECT ................................................................................................................... 6

1.2 PROJECT PROPONENT ............................................................................................................................ 6
1.3 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ......................................................................................... 6
1.4 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION .............................................. 6
1.5 DEMAND-SUPPLY GAP .......................................................................................................................... 7
1.6 IMPORT VS. INDIGENOUS PRODUCTION ..................................................................................................... 7
1.7 DOMESTIC/ EXPORT MARKETS ................................................................................................................ 7
1.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ...................................................... 7
2 PROJECT DESCRIPTION ..................................................................................................................... 8
2.1 TYPE OF PROJECT .................................................................................................................................. 8

2.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH
COORDINATES ................................................................................................................................................. 8
2.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE ............................. 10
2.4 SIZE OR MAGNITUDE OF OPERATION ....................................................................................................... 10
2.5 PROJECT DESCRIPTION WITH PROCESS DETAILS .......................................................................................... 11
2.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE
OF TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT. ................................................................................... 18
2.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT, ............................................... 18
2.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT AND SOURCE SHOULD BE GIVEN ................. 18
2.8.1 Water ..................................................................................................................................... 18
2.8.2 Power ..................................................................................................................................... 19
2.8.3 Fuel Requirement ................................................................................................................... 19
2.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT/DISPOSAL .. 19
2.9.1 Gaseous Emissions ................................................................................................................. 19
2.9.2 Liquid Effluent ........................................................................................................................ 20
2.9.3 Details of Hazardous wastes .................................................................................................. 22
2.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE INFORMATION OF EIA PURPOSE. ...... 23
3 SITE ANALYSIS ................................................................................................................................ 24
3.1 CONNECTIVITY ................................................................................................................................... 24

3.2 LAND FORM, LAND USE AND LAND OWNERSHIP....................................................................................... 24
3.3 TOPOGRAPHY .................................................................................................................................... 24
3.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)),
SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY,
ECO SENSITIVE AREAS, WATER BODIES (DISTANCE FROM HFL OF THE RIVER), CRZ. ...................................................... 25
3.5 SOIL CLASSIFICATION ........................................................................................................................... 25

3.6 CLIMATIC DATA FROM SECONDARY SOURCES ............................................................................................ 25
3.7 SOCIAL INFRASTRUCTURE AVAILABLE ...................................................................................................... 26
4 PLANNING BRIEF............................................................................................................................. 27
4.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC) TOWN AND COUNTRY PLANNING/
DEVELOPMENT AUTHORITY CLASSIFICATION........................................................................................................ 27
4.2 LAND USE PLANNING ........................................................................................................................... 27
4.3 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) .............................................................. 27
4.4 AMENITIES/FACILITIES ......................................................................................................................... 28
4.5 Population Projection .................................................................................................................... 28
5 PROPOSED INFRASTRUCTURE ......................................................................................................... 29
5.1 INDUSTRIAL AREA (PROCESSING AREA/NON- PROCESSING AREA) ................................................................ 29

5.2 RESIDENTIAL AREA .............................................................................................................................. 29
5.3 GREEN BELT ...................................................................................................................................... 29
5.4 SOCIAL INFRASTRUCTURE ..................................................................................................................... 29
5.5 CONNECTIVITY ................................................................................................................................... 29
5.6 DRINKING WATER MANAGEMENT ......................................................................................................... 29
5.7 SEWERAGE SYSTEM............................................................................................................................. 29
5.8 INDUSTRIAL WATER MANAGEMENT ....................................................................................................... 30
5.9 SOLID WASTE MANAGEMENT ............................................................................................................... 30
5.10 POWER REQUIREMENT & SUPPLY / SOURCE ............................................................................................ 30
6 REHABILITATION AND RESETTLEMENT (R & R) PLAN ...................................................................... 31
6.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND
OUSTEES AND LANDLESS. ................................................................................................................................. 31
7 PROJECT SCHEDULE & COST ESTIMATES ......................................................................................... 32
7.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION .................................................. 32
7.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT ................. 32
Economic Viability ................................................................................................................................. 32
8 ANALYSIS OF PROPOSAL ................................................................................................................. 33
8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFIT TO THE LOCAL PEOPLE. ..................... 33
LIST OF FIGURES
Figure 2-1: Satellite Image of the Site............................................................................................................. 8
Figure 2-2: Site Photographs .......................................................................................................................... 9
Figure 3-1:Topograph .................................................................................................................................. 25
LIST OF TABLES
Table 1-1: List of Directors and their designations ......................................................................................... 6
Table 2-1:Size/Magnitude of Proposed Production Capacity ....................................................................... 13
Table 2-2: Details of Raw material Quantity, Source and Mode of Transport ............................................. 18
Table 2-3: Details of Raw water consumption .............................................................................................. 19
Table 2-4: Details of emissions from process and flue gas .......................................................................... 19
Table 2-5: Details Stacks along with their mitigation method ..................................................................... 20
Table 2-6: Details of Effluent Generation ..................................................................................................... 20
Table 2-7: Design details and Performance Projection of ETP ..................................................................... 22
Table 2-8: Details of Proposed Hazardous Solid waste along with the Category and disposal method ...... 23
Table 4-1: Land Use Break Up ....................................................................................................................... 27
Table 7-1: Cost Break-Up .............................................................................................................................. 32
EXECUTIVE SUMMARY
Clean Science Pvt. Ltd. (CSPL) was established in the year 2013 for manufacturing of Synthetic Organic
Chemicals. Clean Science - as the name suggests is all about “Clean Chemistries”. CSPL is a leading
producer of Mono Methyl Ether of Hydroquinone (MEHQ), Guaiacol, 4-Methoxy Acetophenone (4-MAP),
Anisole and Butylated Hydroxy Anisole (BHA). CSPL is a Premium manufacturer of high quality 4-
Methoxypropiophenone and Acetanisole. All the products are import substitute and over 70% of the
products are exported. Now, CSPL proposes Greenfield project of manufacturing of synthetic organic
chemicals at plot no. D-25/1/1, MIDC Kurkumbh, Taluka Daund, Pune, District. The promoters of the
company are technocrats with vast experience in chemical industry. The Board of Directors consists of
recognized personalities from academic & chemical industry background.
Project Synopsys:
Sr. No Parameters Description

1. Category as per EIA Notification ( 5 f) B -1
Products : 22,400 MT/A and
2. Proposed Production Capacity
By-products : 3700 MT/A
3. Total Plot Area 30000 sq. m.
4. Green Belt Area 9900 sq. m.
5. Fresh Water Requirement 650 CMD
6. Effluent Quantity (Trade + Domestic) 93.0 CMD + 10.5 CMD = 103.5 CMD
High COD & TDS stream from process will be treated by

anaerobic treatment separately. Treated effluent will
be mixed with Low COD & TDS streams from process
and utilities. Domestic wastewater will also be treated
7. Trade Effluent Treatment in secondary as a combined treatment. Treated effluent
will be fed to RO. Permeate will be reused and reject
will be fed to MEE. Thus unit will be run on ZLD scheme.
The unit will be run on ZLD till proper functioning of
CETP.
8. Domestic Waste water Treatment Will be treated in combine ETP
Coal - 43 TPD for boiler
9. Type of Fuel and its requirement Coal - 7 TPD for Thermopack
HSD - 6.5 TPD for DG
Sr. No Parameters Description

10. Power Requirement 1000 KVA
12 TPH (01 nos.) & 6 TPH (01 nos.)
11. Boiler , Stack height
Stack height = 40 m common stack for both boilers
10 lac Kcal/hr (01 nos.) & 6 lac Kcal/hr (01 nos.)
12. Thermopack , Stack height
Stack height = 30m common for both Thermopack.
01 no. 1000 KVA
13. DG Set, Stack height
Stack Height : 6.3 m above enclosure
14. Work Force 400 nos.
15. Capital Cost the project (Cr) 70 Cr.
1.0 INTRODUCTION OF THE PROJECT
1.1 Introduction of the Project

The objective of this pre‐feasibility study is to provide information for the synthetic organic chemicals
manufacturing unit by M/s. Clean Science Private. Limited proposed at Plot No.: D-25/1/1 MIDC,
Kurkumbh, Tehsil Daund, District Pune, Maharashtra
As per the EIA Notification No. S. O. 1533 promulgated on 14th September 2006, proposed project has
been covered under Synthetic Organic Chemicals Industry (5 (f)) and need prior environmental
clearance. It is stated that industries located in a notified industrial area are classified under category B
and would be appraised by State Level Expert appraisal committee/ impact assessment authority. Based
on the OM dated 4th April 2016 by Director MoEF, Public Hearing is exempted.
1.2 Introduction of the Project Proponent

 Mr. Ashok Boob - Managing Director
Qualification: B. Chem. Engg. from ICT, Mumbai.
Experience: Over 40 years of experience in the chemical industry.
 Mr. Krishna Boob, Executive Director

Qualification: B. Pharmacy from University of Mumbai.
Experience: More than 35 years in Chemical & Pharmaceutical Industry.
 Mr. Siddharth Sikchi, Executive Director

Qualifications: M.Sc. in Organic Chemistry from University of Manitoba, Canada and B. Tech from ICT,
Mumbai.
Experience: 12 years in the Chemical Industry.
To his credit, he has recently received a “Young Entrepreneur Award” for commercializing unique &
eco-friendly process in India” from the hands of Dr. Anil Kakodkar, Padma Vibhushan.
1.3 Brief description of nature of the project

The proposed project is proposed at Plot No. : D-25/1/1 MIDC, Kurkumbh with land admeasuring 30000
Sq. Meters. The land is already demarcated as “Industrial” in a notified industrial area and is not a
prime Agricultural land. Thus there is no change in the land use status.
Proposed project is a greenfield project to manufacture Mono Methyl Ether of Hydroquinone (MEHQ),
Guaiacol, 4-Methoxy Acetophenone (4-MAP), Anisole and Butylated Hydroxy Anisole (BHA) having total
production capacity of 22400 MT/A & byproducts having capacity of 3700 MT/A.
Company is mainly focusing on three different chemistries, namely hydroxylation, acylation & alkylation
using Zeolite catalyst systems on commercial scale. The company produces its own catalyst for captive
consumption. The products like MEHQ and Guaiacol are manufactured first time in the world using this
technology. They produced using a novel & eco-friendly process. Butylated Hydroxy Anisole (BHA) is
produced using MEHQ as a raw material & the process generates only water as an effluent. All the
above products are import substitute and have very good export potential.
1.4 Need for the project and its importance to the country and or region
Fragmented nature of industry makes it difficult for the companies to optimize operational costs, realize
economics of scale and adopt latest technologies, making them uncompetitive globally. The industry
should actively move towards investing in new capacities with scale and size matching global standards
to achieve world scale of plants and reap economies of scale and adopting cutting edge technologies.
Product innovations for meeting local needs rely heavily on the chemical industry for inputs and
support. The areas for strengthening are R & D activities in chemical industry for the improvements in
catalysis, manufacturing process, reduction in cost of production, development and design of new
products relevant to the Indian market needs. In the Indian sub-continent` population growth is more
than that of developed countries. Strong end use industry demand is expected to boost growth for the
Indian chemical companies, both domestic & multinational. To meet the needs and comforts of ever-
growing population industrialization became inevitable. The project is envisaged to meet the demand
supply gap in both domestic and export market. The project meets to reduce imports in some of the
intermediate products and also enhance the foreign exchange reserves in view of the exports of few
products.
1.5 Demands-Supply Gap

Chemical Industry is one of the oldest industries in India, which contributes significantly towards
industrial and economic growth of the nation. It is highly scientific type of industry and provides
valuable raw material/chemicals for various types of industries such as textiles, paper, paints and
varnishes, leather, pharmaceuticals etc., which are required in almost all walks of life. The Indian
Chemical Industry forms the backbone of the industrial and agricultural development of India and
provides building blocks for downstream industries.
India’s chemical industry is one of the largest and most diversified industries in the country and it
consists of several small industries that cover hundreds of segments. Chemicals are generally used to
make a wide variety of consumer goods and are also used in agriculture, manufacturing, construction,
and service industries. The chemical industry itself consumes 26% of its own output. Major industrial
customers include rubber and plastic products, textiles, apparel, petroleum refining, pulp and paper,
and primary metals. With the chemical industry contributing indirectly to almost every sector of the
economy, it plays a vital role in a country’s economic growth. The domestic chemical industry
contributes 3-4 % in India’s GDP while India accounts for 8.3 % of the Asia-Pacific chemicals market's
value. India’s chemical industry’s size in 2010-11 is estimated to be around $ 83 billion and is expected
to reach $ 120 billion by 2013. India sales are projected to reach $ 250 billion by 2020.
The total investment in Indian Chemical Sector is approx. US $ 60 billion and total employment
generated is about 1 million. The Indian Chemical sector accounts for 13-14 % of total exports and 8-9 %
of total imports of the country. In terms of volume, it is 12th largest in the world and 3rd largest in Asia.
Currently, per capita consumption of products of chemical industry in India is about 1/10th of the world
average. Over the last decade, the Indian Chemical industry has evolved from being a basic chemical
producer to becoming an innovative industry. With investments in R & D, the industry is registering
significant growth in the knowledge sector comprising of Synthetic Organic Chemicals, fine chemicals
and pharmaceuticals.
Companies in this industry manufacture basic, intermediate and Synthetic Organic Chemicals. Major
companies include Dow and DuPont (both based in the US), BASF (Germany), INEOS Group (UK),
Lyondell Basel (The Netherlands), Mitsubishi Chemical (Japan), and Roche (Switzerland).
Per capita chemical consumption in India is low as compared to world standards (estimated to be one
tenth of world average). Increasing consumption level in the domestic market would ignite the
prevailing latent demand. To achieve global standards the industry needs to put efforts in critical areas
so as to adopt aggressive growth and focus on exports, R & D, co-marketing alliances, up-gradation of
manufacturing facility, contract manufacturing with companies having established markets,
identification of areas of core competence, consolidation, collaboration by cluster development,
outsourcing, environmental consciousness, cost reduction etc.
1.6 Imports vs. Indigenous Production

The proposed products having high demand in the export market. Also their demand is increasing in the
domestic market. Production of these products are domestically reduces the need to import these in
future along with significant scope for export in these products.
1.7 Domestic /Export Markets
The finished goods will be sold in domestic market and would be largely exported to the Regulated
International Market as per demand all over the world.
1.8 Employment Generation due to the project
The project for manufacturing of Synthetic Organic Chemicals requires substantial handling of raw
materials, chemicals in process and finished products. Project creates direct & indirect employment
opportunities to people living in the surrounding region. The Management of the Company has always
preferred to engage (employment) local people from the nearby villages depending upon skilled & un-
skilled man-power available and train them in the required field. Total direct employment is around 400
people. Apart from direct employment, there is substantial indirect employment to the people giving
support services in various fields. It enhances the earnings due to various direct or indirect businesses in
the areas.
2.0 PROJECT DESCRIPTION
2.1 Type of Project
proposed project is a greenfield to manufacture Mono Methyl Ether of Hydroquinone (MEHQ), Guaiacol,
4-Methoxy Acetophenone (4-MAP), Anisole and Butylated Hydroxy Anisole (BHA) having total capacity
of 22400 MT/A and byproducts having capacity of 3700 MT/A.
2.2 Project Location
Clean Science Private. Limited proposes manufacturing unit at Plot No. D-25/1/1 MIDC, Kurkumbh,
Tehsil Daund, District Pune, Maharashtra. Kurkumbh is a well-developed industrial area of the MIDC
near Daund Town. The MIDC area, adjacent to the Kurkumbh village, is one of the 13 chemical industrial
areas developed by MIDC. The Kurkumbh Industrial area is under the jurisdiction of Daund Taluka (about
9 km) and under Dist. Pune (about 65 km). The area is surrounded by agriculture land. Kurkumbh area
has well developed road and rail network, which is connected to Pune - Solapur National Highway 9 (on
1 km) and Central Railway (Daund Junction) on 9.8 km. No sanctuary, national park or ecologically
sensitive area is situated within 10 km radius of Kurkumbh MIDC
Longitude 74°31'26.16"E
Lattitude 18°24'11.06"N
National Highway (NH-9) at a distance of approx. 0.75 km.
Nearest railway station Daund Junction 9 km
Nearest city Daund
Nearest air port Pune Airport 66 km
Daund Lake 4.0 km Northeast
Patas Lake 7.2 km Northwest
Nearest water body from project site
Warwand Dam 12 km West
Shirsuphal Dam 11 km Southeast
Zone- 3
Seismic zone
( Moderate Damage Risk Zone)
Figure 2-1 : Satellite Image of the Site
Point Latitude Longotude

A 18°24'12.22" 74°31'30.66"
B 18°24'9.38" 74°31'29.90"
C 18°24'9.52" 74°31'29.29"
D 18°24'9.02" 74°31'29.12"
E 18°24'9.77" 74°31'25.82"
F 18°24'8.62" 74°31'25.48"
G 18°24'9.46" 74°31'22.24"
H 18°24'10.37" 74°31'22.51"
I 18°24'10.52" 74°31'21.78"
J 18°24'14.24" 74°31'22.79"
The project site is situated in MIDC, Kurkumbh. It is a notified industrial area where the land is owned by
Maharashtra Industrial Development Corporation (MIDC) and leased to the Company. The land is meant
for industrial activity.
Land Ownership: Land is owned by Maharashtra Industrial Development Corporation (MIDC) and leased
to the Company for 99 years.
2.3 Details of alternate sites considered and the basis of selecting the proposed site
Since the proposed site has sufficient land available and owned by proponent. The following points were
considered for selecting the proposed site:
 Location is within the established notified industrial estate

 Availability of common infrastructural facilities of the industrial estate
 Availability of water supply in the industrial estate
 Availability of un-interrupted power supply in the industrial estate
Hence alternate sites were not considered.
2.4 Size or Magnitude of Operation
The products manufactured and their capacities proposed are shown in below Table 2.1.
Table 2-1:
Size/Magnitude of Proposed Production Capacity
S.No. Products Quantity (MT/A)
1 Anisole 10000
2 Butylated Hydroxy Anisole 2400
3 Mono Methyl Ether of Hydroquinone 3300
4 Guaiacol 1700
5 Phenothiazine 5000
Total 22,400
By-products
S.No. Products Quantity (MT/A)
1 O-Cresol 250
2 Sodium Sulphate 3450

Total 3700
2.5 Process Description

1. Anisole
Process Description:
Phenol is mixed with Methanol. This mixture is pre heated to 200 deg. C using a heat exchanger.
The vapours generated are then passed through catalyst bed in tubular form. The vapours at the
outlet are then fed to distillation column 1. In first distillation column unreacted – Methanol &
Water are separated. Unreacted Methanol is sent back to reaction mixture.
In second distillation column, Anisole is distilled out. In the third distillation column unreacted
Phenol is recovered and sent back to reaction mixture.
Chemical reaction:-
Process flow diagram
Material Balance
No. Input Qty in KG No. Output Qty in Kg
1 Phenol 0.92 1 Anisole 1.03
2 O-cresol 0.05
2 Methanol 0.33
3 Water 0.17
Total 1.25 Total 1.25 kg
Phenol is first treated with sodium hydroxide to form sodium salt of phenol. To this DMS is
added drop wise at elevated temperature in couple of hours. After complete reaction of
phenol, water is separated and organic layer is taken for distillation. On distillations pure
Anisole is obtained
Chemical reaction:-
Process flow diagram:-
Material Balance
Input Mass (kg) Output Mass (kg)

Phenol 0.90 Anisole 1.00
DMS 0.70 Sodium Sulphate 0.69
NaOH 0.39 Water 0.30
Total 1.99 Total 1.99
2. Butylated hydroxyl Anisole (BHA) (Alkylation of MEHQ)
Mono-methyl ether Hydroquinone (MEHQ) is reacted with tertiary butanol in presence of an acid
catalyst at elevated temperature. After the reaction the mixture is filtered off to separate the catalyst
(which is then reused for next reaction). The reaction mixture is then subjected to series of distillation
columns. In column 1, water is separated. In column 2, un-reacted mono-Methyl Ether Hydroquinone
(MEHQ) is separated & recycled back to the reaction mixture. In column 3, crude Butylated Hydroxy
Anisole (BHA) is distilled out. This crude BHA is then subjected to solvent purification using Hexane. Pure
BHA obtained is then flashed in a simple column to separate any traces of hexane & the molten pure
BHA is flaked and packed in fiber drums
Chemical reaction:-
Material Balance
Mass
Input Mass ( kg) Output
(kg)
Mono-Methyl Ether Hydroquinone
0.710 Waste Water 0.129
(MEHQ)
2 & 3-BHA 1.000
Tertiary Butanol 0.420
Residue on distillation 0.001
3. Mono Methyl Ether of Hydroquinone (MEHQ ) + Guaiacol (Hydroxylation of Anisole)
Anisole is hydroxylated using Hydrogen Peroxide (60%) in presence of Zeolite catalyst. Resultant mixture
is subjected to series of distillation processes to separate raw materials which are then re-cycled &
reused again to obtain the end products. In distillation Column 1, solvent is distilled out and reused. In
distillation Column 2, un-reacted Anisole is distilled out and recycled again and again in the process. In
distillation Column 3, Guaiacol is separated out which is packed in HDPE drums. The next fraction
consists of pure MEHQ which is then flaked and packed in fiber drums. Material balance to produce
Guaiacol and MEHQ
Chemical reaction:
Process flow diagram :-
Material Balance

Anisole 0.950 Waste Water 0.712
Residue Traces 0.002
H₂O₂ (60%) 0.800
MEHQ/Guaiacol 1.036
4. Phenothiazine
Diphenyl amine + Sulphur + Catalytic Iodine is added to the reactor. The reactor is heated to 200°c and
reaction is maintained for 5 hrs. Until Diphenyl amine is completely converted to Phenothiazine .After
this reaction methanol is added to the mixture. The slurry is then centrifuged and product is dried to
obtain pure Phenothiazine.H2S gas is scrubbed is caustic solution to produce NaSH which would be sold
as by product.
Chemical reaction:-
+ 2S + I2
+ H2S
169 64 199 34
Material Balance:-

Diphenyl amine 0.850 Phenothiazine 1.000
Sulphur 0.330 H2S 0.178
Iodine Catalytic Impurities/Residue 0.002
2.6 Raw material required along with estimated quantity, likely source, marketing area of final
Product/s, mode of transport of raw material and finished product
Raw Materials:
The basic raw material for this key products capacity are submitted herein below and for the details are
given for all reactants, solvents and work up support chemicals.
Source for Raw Material Procurement: Raw Material is easily available in the local market; some of the
raw materials are In-house.
Mode of Transport of Raw Materials: Raw Material and finished goods will be transported through
Trucks/ Tankers or which are in house will be transported through pipelines as per the requirements.
Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage
yard is demarcated in Layout Plan.
Table 2-2: Details of Raw material

Maximum
Means of
Nos. of Physical and Chemical Consumption Quantity of Source Days of
Sr. No. Name Capacity transpor
storage Composition (MT/A) storage at any Of Supply storage
tation
point of time
Colorless, liquid, slightly
National
more viscous than water.
1 H₂O₂ - 60% 1 100 KL 4000 100 KL Peroxide Ltd. By Road 3-5
Strong oxidizer & used as
Mumbai
a agent & disinfectant
25 kg X White Solid (Flakes), 25 kg X 400 Self -
2 MEHQ LOT 1704 Captive 3-5
400 Nos. Soluble in water. Nos. Product
Colorless liquids or white
solids at room temp.
More soluble in water SI group,
3 Phenol 2 200 KL 9100 200 KL By Road 3-5
than are alcohols and Mumbai.
have higher boiling
points.
Colorless liquid
100 Self-
4 Anisol 2 smells of of anise seed, 4750 100 KL Captive 3-5
KL Product
insoluble, nontoxic
Clear liquid (odorless
solid, depending on the
By Sea
Tertiary ambient temp) with Aki Shokai Co.
5 1 50 KL 1008 50 KL 8-10
Butanol a camphor-like odor. Ltd., Japan.
Soluble in water and
miscible with ethanol
and diethyl ether.

NaOH (50 Sachin
6 1 100 KL Clear liquid 1950 100 KL By Road 3-5
%) Chemical
Aarti
7 DMS 1 100 KL Liquid, colorless, stench 3500 100 KL Industry, By Road 3-5
Boisar.
Chemtrade
Overseas
Pvt.Ltd,
Methan Liquid, colorless, Sachin By
8 1 50 KL 1650 50 KL 3-5
ol Alcohol odor Chemicals Road
and Urmi
Chemicals,
Mumbai
Balagi
Amine,
Solid, colorless to By
9 DPA 1 50 KL 4250 50 KL Solapur, 3-5
grayish, floral like odor Road
Multichem
Mumbai
Solid/liquid, yellow Anand
25 KG 25 KG X 200 By
10 Sulphur 1 powder or rhomble 1650 Enterprises 3-5
Bags Bags Road
powder, no odor Pune
Anand
Enterprises
, Pune,
25 KG Solid, sharp By
11 Iodine LOT Catalytic 25 Kgs X 200 Infiniun 3-5
Bags characteristic (strong) Road
Pharma
Chemical
Pvt. Ltd.
2.7 Resource optimization/recycling and reuse envisaged in the project
Total recycle water will be 179 CMD.
To conserve the water, various recycle/ reuse schemes will be implemented. Most energy efficient
technology is selected.
2.8 Availability of water its source, energy/power requirement and source

2.8.1 Water Requirement and Source
Proposed fresh water requirement of the project for domestic and industrial activity during operation
phase will be 643 CMD. The water will be supplied by MIDC. The details of water requirement with are
given in Table 2-3
Table 2-3:
Details of Raw water consumption
Loss (-) /
Consumption Effluent
Source Water reaction (+)
(CMD) (CMD)
(CMD)
Process including Floor,
20 (+) 18 38
Rector washing
Cooling tower 470 (-) 418 52
(-) 17
Boiler 90 03
( 70 Steam condensate for reuse)
Domestic 13 (-) 2.5 10.5
Gardening 50 (-) 50 00
Total 643 539.5 103.5
Recycle water 70 + 32 + 77 = 179 -- --
Net Fresh Water
464 -- --
Requirement
Note: The steam condensate from boiler (70 CMD), RO permeate (77 CMD) and MEE condensate (32
CMD) will be recycled. Total 179 CMD water will be recycled to reduce fresh water requirement.
2.8.2 Power Requirement
Power requirement of proposed project will be made available through State Electricity Board. Power
requirement of proposed plant is as below:
Power requirement: 1000 KVA
01 no. of D. G. set of capacity 1000 KVA is proposed to meet emergency power requirement of the plant.
2.8.3 Fuel Requirement
It is proposed to install 2 nos. of 6 TPH and 12 TPH boilers and 2 nos. of 10 Lac. Kcal/hr. and 6 Lac. Kcal/hr.
thermopack will be required. Fuel required for proposed project will be around 50.2 T/day of coal. HSD
will be used as fuel to run one DG set having capacity 1000 KVA. Requirement of HSD will be around 270
lit/hr. (as and when the power shortage occurs due to power failures). DG will be operated in case of
emergency only.
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal
2.9.1 Gaseous Emissions

Details of gaseous emissions from Process and Flue gas are given in Table 2-4
Table 2-4: Details of emissions from process and flue gas
Source of Emission Concentration

S. No. Pollutant
Emission rate in flue gas
1. SPM Boiler/DG 146 kg/h <150 mg/m3
Details of stack mitigation measures are given in Table 2-5.
Table 2-5:
Details stacks along with their mitigation methods
Attached to Boiler Thermopack DG
10 Lac. 6 Lac.
Capacity 12 TPH 6 TPH 1000 KVA
Kcal/hr. Kcal/hr.
Fuel type Coal Coal HSD
6.5 KLD if run
Fuel 43.2 T/Day 7.0 T/Day
at full load
MOC MS MS MS
Shape Round Round Round
Height m (above ground
40 m 30 m 6.3 m
level)
Stack ,multicyclone Stack, multicyclone
Mitigation Measures Stack
followed by bag filter followed by bag filter
2.9.2 Liquid Effluent

The quantity of effluent generated from proposed project will be 103.5 CMD out of which the trade
effluent will be 93 CMD and domestic effluent will be 10.5 CMD. The process effluents and domestic
sewage will be treated in Effluent treatment plant. ETP will be provided with required treatment
facilities with the capacities of 125 CMD to treat the generated effluent.
Proposed Treatment Scheme for Trade Effluent and Domestic Effluent

Primary treatment - I:
The system will be designed to treat 20 m3/day of waste water. Effluent will be sending to screen
chamber, where coarse screen is placed to prevent coarse solids and debris from entering the tank.
From Screen chamber effluent will overflow to Oil & Grease trap where floating oil & grease is removed
from surface manually. The overflow from Oil and Grease trap enters the Collection cum Equalization
Tank - I. The equalization tank is provided with acid & alkali dosing arrangement for pH neutralization &
coarse bubble diffusers will be provided to mix the wastewater. This effluent will be pumped to Flash
mixer where alum is dosed for coagulation. Flash mixer effluent will overflow to Flocculator where poly
is dosed for better flocculation. Flocculator overflow to primary settling tank with hopper bottom tank
provided. Suspended solids get settled at the bottom of settling tank & chemical sludge which is
pumped to sludge collection tank and clear supernatant will overflow to Anaerobic Sludge blanket /
Stirred Reactor (UASBR).
Secondary (Anaerobic) treatment (UASBR):
The system will be designed to treat 20 m3/day of waste water. Primary treated effluent shall enter the
buffer tank. The effluent shall be overflow from the buffer tank for anaerobic treatment in the UASBR
reactor. UASBR reactor consists of mainly feed distribution network at the bottom, sludge blanket at
approx. mid height of reactor and the gas, liquid, solid separator at the top of the reactor. In UASBR
process the bacteria responsible for digestion process are present in the form of sludge blanket. The
bacteria grow and reside as bacterial flocs suspended in the Up flow effluent stream. The bacteria take
upon organic content of wastewater to metabolize it and produce biogas and biomass. UASBR operates
in the mesophillic range of temperature, i.e. 360C – 400C. The pH inside the reactor is usually kept
around 7.2 while proper ratio of volatile acid and alkalinity is maintained.
Biogas is collected at the top of the reactor and burnt in flare stack. The anaerobically digested effluent
is collected to holding tank and sent to (Aerobic) Bioreactor Tank for further treatment.
 Primary Treatment – II:

The system will be designed to treat 83.5 m3/day of waste water. Low COD and TDS streams from
utilities and domestic effluent will be send to screen chamber, where coarse screen is placed to prevent
coarse solids and debris from entering the tank. From Screen chamber effluent will overflow to Oil &
Grease trap where floating oil & grease is removed from surface manually. Collected in the equalization
tank - II and air stripped. This effluent will then be pumped to the Flash Mixer where it will be dosed
with alum for coagulation. This effluent will overflow into the settling tank where the solids will settle
down and will be removed. Overflow of the settling tank will be mix with anaerobic treated effluent and
it will be send to further treatment.
 Secondary (Aerobic) Treatment:

The neutralized effluent will enter the bioreactor @ 103.5 (83.5 + 20) m3 / day. In the bio reactor,
dissolved organic material is degraded by the micro–organisms present in the bio reactor. Oxygen
required for the oxidation of organic matter will be provided by means of proposed diffuser aeration
system which will mix the contents of the bioreactor also. The mixed liquor will overflow into Secondary
Settling Tank (SST). In the secondary settling tank, solid-liquid separation takes place and solids i.e.
biomass will settle at the bottom of the tank. Settled biomass will be recycled to the bio reactor for
maintaining the MLVSS concentration by using proposed sludge recycle pumps and excess biomass will
be wasted periodically to the sludge sump. Two stage treatments are proposed where the overflow
from the 1st stage clarifier will enter the 2nd stage bioreactor where the non-degraded organics from
the 1st stage bioreactor will be treated. The clear overflow from the 2nd stage Secondary Settling Tank
will be collected in the intermediate tank.
 Tertiary Treatment:
The clear effluent from the intermediate tank will be pumped by tertiary Feed pumps through the
pressure sand filter (PSF) & activated carbon filters. The final treated effluent will be feed to Reverse
Osmosis (RO).
 RO System
Reverse Osmosis is at present a proven technology used to recover good quality water for process use.
The outlet from ETP will be passed through RO where the dissolved solids are separated in the form of
Reject & treated water free from dissolved solids (Permeate – 77 CMD) is utilized for cooling tower and
boiler feed. Reject of RO (26.5 CMD) shall be feed to the MEE to achieve Zero Liquid Discharge (ZLD)
scheme. MEE salts generated (146 kg/day) will be send to CHWTSDF for disposal.
 Sludge Handling:
Primary sludge and excess biomass from the secondary treatment will be collected in the sludge drying
bed (SBD). The solid cake from the SDB will be sent for disposal to Hazardous waste disposal site. The
filtrate from the SDB will be drained to the equalization tank.
Design details and Performance Projection of ETP, RO and MEE

 Trade and Domestic Effluent :To ETP
Inlet to primary Inlet to primary

Anaerobic treated
for anaerobic Anaerobic for aerobic
Parameters Unit mixed with Low TDS &
treatment Treated effluent treatment
COD effluent
( High COD) (Low COD)
103.5
Flow m3/day 20 20 83.5
(20+83.5)
pH ---- 6-7 6-7 6-7 6-7
BOD3, 27°C mg/L 15000 - 20000 5000 - 6000 350 - 400 1200 - 1500
COD mg/L 35000 - 40000 12000 - 15000 800 - 1000 3000 - 3500
TSS mg/L 50 - 100 50 - 100 50 - 100 50 - 100
TDS mg/L 5000 - 6000 5000 - 6000 400 - 500 1200 - 1500
Outlet from
Inlet to secondary Inlet to tertiary Outlet from tertiary
Parameters Unit secondary
treatment treatment treatment
treatment
Flow m3/day 103.5 103.5 103.5 103.5
pH ---- 6-7 6-7 6-7 6-7

BOD3, 27°C mg/L 1200 - 1500 120 - 150 120 - 150 < 100
COD mg/L 3000 - 3500 300 - 350 300 - 350 < 250
TSS mg/L 50 - 100 50 - 100 50 - 100 < 100
TDS mg/L 1200 - 1500 1200 - 1500 1200 - 1500 1200 - 1500
 From ETP : To RO
Parameters Unit Inlet to RO Permeate Reject
Flow m3/day 103.5 77 26.5
pH ---- 7-8 7-8 7-8
COD mg/L < 250 < 250 < 400
TDS mg/L 1200-1500 < 100 5000-5500
 From RO : To MEE
Parameters Unit Reject from RO Outlet from MEE

( 26.5 + 5.5 condensate from
Flow m3/day 26.5 MEE)
32
pH ---- 6-7 6-7
BOD3, 27°C mg/L 80-100 80-100
COD mg/L 200-250 < 100
TSS mg/L < 100 < 100
TDS mg/L 5000-5500 < 100
 Treatment Scheme for Domestic Wastewater

The sewage generated due to domestic activities will be treated in combined ETP.
2.9.3 Details of Hazardous wastes
The types of Hazardous wastes generated from the project, method of disposal is shown in below table
below
Table 2-8:
Details of Proposed Hazardous Solid waste along with the Category and disposal method
S. No. Waste Name Unit Category Quantity Disposal Method
Hazardous Waste
Chemical Sludge from waste
1 T/A 34.3 20
water treatment
2 MEE solids T/A 35.1 52 CHWTSDF,
Ranjangaon
3 Distillation residue T/A 20.3 23
4 Spent Carbon from ETP T/A 35.3 35
Discarded drums and MPCB authorized
5 Nos./M. 33.3 250 nos.
containers party for reuse
Non-Hazardous Waste
Send to brick
1 Boiler Ash T/D 3.5
manufacturer
E-waste
1 Battery / e waste T/Yr. 0.2 sale to recycler
2.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
Project Identification
what environmental impacts are normally associated with the type of project being
proposed?
Pre-feasibility Analysis
Is the Project feasible from an environment point of view?
Project Design
(a) What negative environmental impacts could arise if the proposed project is implemented with
proposed design?
(b) Is there alternative design with less environmental impacts?
Project Appraisal
Have all the environmental concerns associated with the project been eliminated?
Project Implementation
What environmental concerns might arise at the implementation phase of the project?
Preparation of an Environment Monitoring and Evaluation Plan
(a) What environment monitoring indicators are required to ensure that the
implementation of components of the project will be executed within environmentally
Sound limits?
( Identify monitoring indicators )
(b) What is required to ensure that the recommended environmental control measures will be
implemented and enforced?
(c)
(Prepare a comprehensive environment monitoring and management plan)
Post EIA Monitoring and Environment Audit
(a) Is the implementation of components of the project being executed in an

environmentally sound manner?
(b) Are all the recommended environmental control measures being implemented and
enforced?
(d) Are there any environmental impacts that were earlier not anticipated when EIA was done?
( Identify gaps and corrective action )
3.0 SITE ANALYSIS
3.1 Connectivity
M/s Clean Science Private Limited is located at Plot no. No.: D-25/1/1 MIDC, Kurkumbh, Tehsil Daund,
District Pune, Maharashtra. The Site is 70.00 km from Pune City and 12.0 Km from nearest railway
station (Daund). The land and infrastructure is made available by MIDC and the raw materials are easily
available through easy transport via road connectivity.
3.2 Land Form, Land use and Land ownership
Proposed unit is located in Notified Industrial Estate having plot area 30000SQM.
The land is acquired by Clean Science Private Limited for establishing new manufacturing facility from
MIDC on lease.
3.3 Topography
The Geographical location of this industry is: Latitude - 18°24'11.06"N and Longitude- 74°31'26.16"E
The activity of this project is in the midst of a study area, which is spread in Kurkumbh industrial area in
district Pune. The town is mostly flat terrain, with hills rising 600 m (2,000 feet) to the south of the town
near Kurkumbh. Daund is located on the southern bank of Bhīma River, a major river in Maharashtra.
The river creates the Ujjani reservoir around 25 km (16 m) southeast of the town.
Figure 3.1: Toposheet Showing Project site and 10Km of area
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under
CRZ), shortest distances from the periphery of the project to periphery of the forests, national park,
wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ.
The proposed land for setting new unit is located in Notified Industrial Estate. The land is acquired by
CSPL Industries. The proposed site is an undeveloped land which does not include agricultural,
forestry, water bodies (including CRZ) etc.
3.5 Soil classification
The basic type of soil found in the area varies from red, brown & black. The black type of soil is found
in the eastern part. The fertility of the soil increases as it goes from red to black.
3.6 Climatic data from secondary sources

The climate, in Daund area is characterized by hot summer and general dryness throughout the year
except the south west monsoon season. The year may be divided into four seasons. The winter or cold
season is from December to February, summer or hot season from March to May. The south west
monsoon season is from June to September, while October and November constitute the post monsoon
season.
Climate Classification: Project site features a semiarid climate.
Temperature: Annual maximum and minimum temperature in Kurkumbh ranges from max. 36°C and
min. 16°C with the most comfortable time to visit in the winter October to February. May is the
generally hottest month of the year with average temperature in between 38 to 22 deg. Cent. In cold
season the area is sometimes affected by the cold waves over north India and the minimum
temperature may drop to between 29 to 10 deg. Cent. The air is generally dry except during the south
west monsoon season, when the relative humidity is high.
Rainfall: Most of the rainfall occurs in the monsoon season from June to September. Average annual
rainfall is 375 mm.
Humidity: Annually relative humidity ranged from 65% – 95% in winterand during summer season the
humidity ranged from 35% – 70%.
3.7 Social Infrastructure Availability

The basic amenities within the study area include primary schools, dispensaries, water supply, electric
supply, public telephones, hotels, banks, post offices, petrol pumps, bus services, technical training
institute and entertainment etc.
4.0 PLANNING IN BRIEF
4.1 Planning Concept

Proposed plant activities will be started after getting statutory clearance from related authorities. The
project will be completed within Six months. Further proposed project activities will take care of all the
rules and regulation of statutory authority and provide the control measure and devices to achieve the
standard norms.
Kurkumbh MIDC provides many basic facilities like uninterrupted water supply, power and road network
etc. the entire infrastructure, communication and manufacturing network will be manufactured after
getting prior environmental clearance. This site is inside the campus of the MIDC and means safe
transportation, less need of Utilities, less constructing buildings and roads, less fuel, less water with
optimization of infrastructure.
Government MIDC has provided all infrastructures like assured electrical power, continuous water
supply with purification from water works like disinfection, the internal road network, external approach
road, and networking with CHWSTDF (Common Hazardous Waste Storage Treatment and Disposal
Facility), at Ranjangaon in vicinity established with support of MIDC and MPCB.
4.2 Land Use Planning

The proposed project is in notified MIDC Industrial area, this is not a prime Agricultural Land. The land
use is already as “industrial”. Thus there is no change in the status. This is flat land whereby cutting-
filling balances and there will be No/Low borrowing from nature. There will be no demolition works so
debris will not be generated. The structure to be constructed is on a flat land. The total plot area is
30000m2.
4.3 Assessment of Infrastructure Demand (Physical & Social)

CSPL is proposing a Greenfield project for manufacturing of Mono Methyl Ether of Hydroquinone
(MEHQ), Guaiacol, 4-Methoxy Acetophenone (4-MAP), Anisole and Butylated Hydroxy Anisole (BHA) &
byproducts which require full-fledged infrastructure; so there will be demand of physical infrastructure
and social infrastructure.
4.4 Amenities/Facilities
MIDC provides many basic facilities like uninterrupted water supply, Power and Road Network etc. This
site is inside the campus of the MIDC and means safe transportation, less need of utilities, less
constructing buildings and roads, less fuel, less water with optimization of infrastructure and networking
with CHWSTDF (Common Hazardous Waste Storage Treatment and Disposal facility) at Ranjangaon in
vicinity established with support of MIDC and MPCB
4.5 Population Projection

Daund region has 382535 populations out of this 198269 male and 184266 female. And the density of
population is 297 per square kilometer. It has a mixed population of Hindus, Muslims and Christians. The
village has basically an agrarian economy and industrial workers and farming is the main occupation of
the villagers. The local self-Government vests with a Grampanchayat having an elected body headed by
a Sarpanch. The literacy rate at present is approx. 74.12 % which is above the national average. In men
the literacy rate is 79% and in females it is 69 %.
5.0 PROPOSED INFRASTRUCTURE
5.1 Industrial area

 Industrial Area (Processing area)
 Utilities
 Cooling towers
 HSD unloading/storage area
 Boilers & Thermopac
 Ware house
 Coal Shed
Non- Processing Area

 Administrative Buildings
 Security cabins
 Workers restroom
 Vehicle Shed
 Water reservoirs
 Temporary storage sites
 Works block etc
5.2 Residential Area

In Clean Science Pvt. Ltd. there is no any residential area has been proposed.
5.3 Green Belt

The project is built on an MIDC plot with plot area of 30000 sq. m. and green belt area 9900 sq. m.
Green belt will be developed at proposed project site and details will be provided in EIA report.
5.4 Social Infrastructure

The basic amenities within the study area include primary schools, dispensaries, water supply, electric
supply, public telephones, hotels, banks, post offices, petrol pumps, bus services, technical training
institute and entertainment etc.
5.5 Connectivity
The proposed project is in MIDC Kurkumbh and well connected by road, rail and air ways. The site is 70
km from Pune city and 12 km. from Daund Railway station. The land and infrastructure is made available
by MIDC and the raw materials are easily available through easy transport via road connectivity.
Proposed project site is 75 km away from Pune Airport.
5.6 Drinking Water Management

The source of water supply is from MIDC Kurkumbh. The water requirement is about 13 m3 /day for
Domestic purpose. The source of water is already availability from existing water works of MIDC and the
same is adequate and satisfactory. All surrounding villages are provided with drinking water from wells
or Government Water Supply Schemes. Hence CSPL do not encroach upon their supply.
5.7 Sewage System
The process effluents and domestic sewage will be treated in Effluent treatment plant. ETP will be
provided with required treatment facilities with the capacities of 125 CMD to treat the generated
effluent.
5.8 Industrial Water Management
Water requirement is fulfilled through MIDC. Total water required for the proposed project will be 643
CMD out of which 179 CMD water will be recycled. From 2 nd day onward the total water requirement
will be 464 CMD.
Storm water drain compatible with the local hydrological pattern of the area is provided to carry - off
any run - off or storm water from the premises. To compensate and mitigate impact on ground water
availability in the area a comprehensive rain water recharge scheme will be developed.
5.9 Solid Waste Management

Hazardous solid waste generated from the process will be collected, stored, transported and send to
CHWTSDF, Ranjangaon as per Hazardous waste (Management, Handling and Transboundry Movement)
Rules 2008.
5.10 Power Requirement & Supply / source
Power requirement of proposed project will be made available through State Electricity Board. Power
requirement of proposed plant is as below:
Power requirement: 1000 KVA
01 no. of D. G. set of capacity 1000 KVA is proposed to meet emergency power requirement of the plant.
6.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home
oustees, land oustees and landless.
Rehabilitation and Resettlement (R&R) plan is not applicable for the proposed project.
7.0 PROJECT SCHEDULE & COST ESTIMATES
7.1 Likely date of start of construction and likely date of completion

The construction is likely to start after getting Environmental Clearance and NOC/CTE from the
authorized committee.
Application for “ToR” December 2017 Finalization of EIA March 2018

SEAC meeting to finalize ToR January 2018 Application for EC March 2018
November 2017
Environment Monitoring December 2017 SEAC meeting for EC April 2018
January 2018
January 2018
Collection of data from FAEs Consent to establish January 2018
February 2018
Preparation of draft EIA February 2018 Consent to operate June 2018
7.2 Estimated project cost along with analysis in terms of economic viability of the project
The total investment envisaged is Rs. 70.0 Crore with the break-up as given in table no 7.1 below
Table 7-1:
Cost Break Up
Proposed Amount
S. No. Fixed Assets
(Rs in Lakhs)
1 Land 96.00
2 Building/Premises 1500.00
3 Plant, Machinery/Equipment & EMP 5304.00
4 Furniture & Fixture 50.00
5 Any other movable/ immovable fixed assets 50.00
Cost of total fixed assets 7000.00
8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
 Proposed activity will provide benefits to the local people in terms of financial and social
welfare.
 Local people will get direct financial benefit by way of employment.
 Local people will get some contract of supply and services to get indirect income.
 Company will contribute in improving education and health facilities in nearby area.
Plant Layout

28 Dec 2017 115246187741G9VTDAnnexure-PrefisibilityReport

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

28 Dec 2017 115246187741G9VTDAnnexure-PrefisibilityReport

Uploaded by

Copyright:

Available Formats

Proposed Greenfield project of Synthetic Organic Chemicals at Plot

M/S. CLEAN SCIENCE PRIVATE LIMITED.

0 EXECUTIVE SUMMARY ...................................................................................................................... 5

1 INTRODUCTION OF THE PROJECT...................................................................................................... 6

1.1 IDENTIFICATION OF PROJECT ................................................................................................................... 6

2 PROJECT DESCRIPTION ..................................................................................................................... 8

2.1 TYPE OF PROJECT .................................................................................................................................. 8

3 SITE ANALYSIS ................................................................................................................................ 24

3.1 CONNECTIVITY ................................................................................................................................... 24

3.5 SOIL CLASSIFICATION ........................................................................................................................... 25

5 PROPOSED INFRASTRUCTURE ......................................................................................................... 29

5.1 INDUSTRIAL AREA (PROCESSING AREA/NON- PROCESSING AREA) ................................................................ 29

6 REHABILITATION AND RESETTLEMENT (R & R) PLAN ...................................................................... 31

7 PROJECT SCHEDULE & COST ESTIMATES ......................................................................................... 32

8 ANALYSIS OF PROPOSAL ................................................................................................................. 33

Figure 2-1: Satellite Image of the Site............................................................................................................. 8

Figure 2-2: Site Photographs .......................................................................................................................... 9

Figure 3-1:Topograph .................................................................................................................................. 25

Table 1-1: List of Directors and their designations ......................................................................................... 6

Table 2-1:Size/Magnitude of Proposed Production Capacity ....................................................................... 13

Table 2-3: Details of Raw water consumption .............................................................................................. 19

Table 2-6: Details of Effluent Generation ..................................................................................................... 20

Table 2-7: Design details and Performance Projection of ETP ..................................................................... 22

Table 4-1: Land Use Break Up ....................................................................................................................... 27

Table 7-1: Cost Break-Up .............................................................................................................................. 32

Sr. No Parameters Description

High COD & TDS stream from process will be treated by

Sr. No Parameters Description

1.0 INTRODUCTION OF THE PROJECT

1.1 Introduction of the Project

1.2 Introduction of the Project Proponent

 Mr. Krishna Boob, Executive Director

 Mr. Siddharth Sikchi, Executive Director

1.3 Brief description of nature of the project

1.5 Demands-Supply Gap

1.6 Imports vs. Indigenous Production

1.7 Domestic /Export Markets

1.8 Employment Generation due to the project

2.0 PROJECT DESCRIPTION

2.1 Type of Project

2.2 Project Location

Figure 2-1 : Satellite Image of the Site

Point Latitude Longotude

 Location is within the established notified industrial estate

Hence alternate sites were not considered.

2.4 Size or Magnitude of Operation

2 Sodium Sulphate 3450

2.5 Process Description

Process flow diagram

No. Input Qty in KG No. Output Qty in Kg

1 Phenol 0.92 1 Anisole 1.03

Total 1.25 Total 1.25 kg

Process flow diagram:-

Input Mass (kg) Output Mass (kg)

2. Butylated hydroxyl Anisole (BHA) (Alkylation of MEHQ)

Process flow diagram:-

Total 1.13 Total 1.13

3. Mono Methyl Ether of Hydroquinone (MEHQ ) + Guaiacol (Hydroxylation of Anisole)

Process flow diagram :-

Input Mass (kg) Output Mass (kg)

Process flow diagram:-

Input Mass (kg) Output Mass (kg)

Product/s, mode of transport of raw material and finished product

Table 2-2: Details of Raw material