17 Nov 2018 152118327345RGZEFAnnexure-Pre-feasibilityreport PDF

M/s.
KANSAI NEROLAC
PAINTS LIMITED
Pre-feasibility Report for

Environmental Clearance of
Proposed Capacity Expansion of
Integrated Paint Manufacturing
Facility at Lote Parshuram Industrial
Area, MIDC, Tal: Khed, Dist.:
Ratnagiri, Maharashtra
NOVEMBER 2018
Kadam
Environmental Consultants
www.kadamenviro.com
Environment for Development

EC FOR PROPOSED CAPACITY EXPANSION OF
INTEGRATED PAINT MANUFACTURING FACILITY AT LOTE
M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC QUALITY SHEET
M/S. KANSAI NEROLAC PAINTS LIMITED
Prefeasibility Report for Environmental Clearance of

Proposed Capacity Expansion of Integrated Paint
Manufacturing Facility at Lote Parshuram Industrial Area,
MIDC, Tal: Khed, Dist: Ratnagiri, Maharashtra
© Kadam Environmental Consultants (‘Kadam’), November, 2018
This report is released for the use of the Kansai Nerolac Paints Limited, Regulators and relevant stakeholders solely
as part of the subject project’s Environmental Clearance process. Information provided, unless attributed to
referenced third parties, is copyrighted and shall not be used for any other purpose without the written consent of
Kadam.
PROJECT DETAILS
Prefeasibility Report for Environmental Clearance of Proposed Capacity Expansion of Integrated
Name of Publication Paint Manufacturing Facility at Lote Parshuram Industrial Area, MIDC, Tal: Khed, Dist: Ratnagiri,
Maharashtra
Revision November,
Project Number 1832602310 Issue No. 1 2 Released
No. 2018
Prepared & Managed
Parul Patel Released By Sangram Kadam
By
DISCLAIMER
Kadam has taken all reasonable precautions in the preparation of this report as per its auditable quality plan. Kadam also
believes that the facts presented in the report are accurate as on the date it was written. However, it is impossible to dismiss
absolutely, the possibility of errors or omissions. Kadam therefore specifically disclaims any liability resulting from the use or
application of the information contained in this report. The information is not intended to serve as legal advice related to the
individual situation.
KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 2

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC EXECUTIVE SUMMARY
CONTENTS
1 EXECUTIVE SUMMARY ................................................................................................ 7
1.1 PLANT FEATURES AND PRODUCTION CAPACITY ......................................................................... 7

1.2 ENVIRONMENT........................................................................................................... 8
1.3 SUBMISSION ............................................................................................................. 8
2 INTRODUCTION ......................................................................................................... 9
2.1 BRIEF DESCRIPTION OF THE PROJECT................................................................................... 9

2.2 NEED FOR THE PROJECT AND IT’S IMPORTANCE TO REGION ............................................................. 9
2.3 DEMAND SUPPLY GAP ................................................................................................... 9
2.3.1 Global Market .................................................................................................... 9
2.3.2 Domestic Market ................................................................................................ 9
2.4 IMPORT VS. INDIGENOUS PRODUCTION ................................................................................. 9
2.5 EXPORT POSSIBILITY .................................................................................................... 9
2.6 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT. .......................................... 10
3 PROJECT DESCRIPTION ............................................................................................ 11
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY ................................ 11
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION AND PROJECT BOUNDARY & PROJECT LAY OUT)
WITH COORDINATES ............................................................................................................ 11
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE
ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE HIGHLIGHTED ..................................................... 15
3.4 SIZE OR MAGNITUDE OF OPERATION................................................................................... 15
3.5 TECHNOLOGY AND PROCESS DESCRIPTION ............................................................................ 15
3.6 RAW MATERIALS REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL
PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT. ............................................... 25
3.6.1 Transportation of Raw Materials.............................................................................26
3.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY OUTLINED
35
3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT AND SOURCE SHOULD BE GIVEN ............... 35
3.8.1 Water consumption and Wastewater Generation ......................................................... 35
3.8.2 Wastewater Generation, Treatment & Disposal Facility - Existing Unit ............................... 40
3.8.3 Energy / Power Requirement ................................................................................40
3.8.4 Fuel Consumption .............................................................................................. 40
3.9 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT /DISPOSAL .... 41
3.9.1 Stack Details ....................................................................................................44
3.9.2 Details of Air Pollution Control Measures ...................................................................44
4 SITE ANALYSIS ........................................................................................................ 48
4.1 CONNECTIVITY ......................................................................................................... 48

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP........................................................................ 48
4.3 TOPOGRAPHY (ALONG WITH MAP) ...................................................................................... 48
4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA UNDER
CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD
LIFE SANCTUARY, ETC. SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF
NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN...................................... 48

4.5 EXISTING INFRASTRUCTURE ............................................................................................ 49

4.5.1 Land ..............................................................................................................49
4.5.2 Buildings .........................................................................................................49
4.5.3 Plant Machineries & Equipment ..............................................................................49
4.6 SOIL CLASSIFICATION .................................................................................................. 50
4.7 CLIMATIC DATA FROM SECONDARY SOURCES ........................................................................... 50
4.8 SOCIAL INFRASTRUCTURE AVAILABLE ................................................................................... 52
5 PLANNING BRIEF ..................................................................................................... 54
5.1 PLANNING CONCEPT .................................................................................................... 54

5.2 POPULATION PROJECTION .............................................................................................. 54
5.3 LANDUSE PLANNING (BREAKUP ALONGWITH GREENBELT ETC.) ........................................................ 54
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) ................................................ 55
5.4.1 Greenbelt Development ....................................................................................... 55
5.4.2 Fire-fighting System ........................................................................................... 55
5.4.3 Storm Water Management Plan .............................................................................55
5.4.4 Rainwater Harvesting System ................................................................................55
6 PROPOSED INFRASTRUCTURE ................................................................................... 56
6.1 INDUSTRIAL AREA (PROCESSING AREA) ................................................................................ 56

6.2 RESIDENTIAL AREA (NON-PROCESSING AREA) ......................................................................... 56
6.3 GREEN BELT ............................................................................................................ 56
6.4 SOCIAL INFRASTRUCTURE .............................................................................................. 56
6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/METRO/WATER WAYS ETC.) ............................ 56
6.5.1 By Road..........................................................................................................56
6.5.2 By Rail ...........................................................................................................56
6.5.3 By Air ............................................................................................................56
6.5.4 By Water ........................................................................................................56
6.6 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) ...................................................... 57
6.7 SEWAGE SYSTEM ....................................................................................................... 57
6.8 INDUSTRIAL WASTE MANAGEMENT ..................................................................................... 58
6.8.1 Details of Effluent Treatment Plant .........................................................................58
6.8.2 Hazardous and Solid Waste Generation and Disposal Plan .............................................64
6.9 SOLID WASTE MANAGEMENT............................................................................................ 65
6.10 POWER REQUIREMENT & SUPPLY/ SOURCE ............................................................................. 66
7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN .................................................. 67
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING HOME
OUSTEES, LAND OUSTEES AND LANDLESS LABOURERS (A BRIEF OUTLINE TO BE GIVEN) ........................................ 67
8 PROJECT SCHEDULE AND COST ESTIMATE................................................................... 68
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATA OF COMPLETION (TIME SCHEDULE FOR THE PROJECT TO BE
GIVEN) 68
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT. ............. 68
9 ANALYSIS OF PROPOSAL .......................................................................................... 69

LIST OF ANNEXURE
Annexure 1: Long Term Climatological Table, IMD Station: Harnai ..................................................................... 71
LIST OF TABLES
Table 1-1: Production Details ............................................................................................................................7
Table 3-1: Production Details .......................................................................................................................... 15
Table 3-2: Details of Raw Material Transportation Details .................................................................................. 26
Table 3-3: Storage Details of Raw Materials ...................................................................................................... 27
Table 3-4: Storage Details of Products ............................................................................................................. 32
Table 3-5: Water Consumption - Existing and Additional .................................................................................... 35
Table 3-6: Wastewater Generation – Existing and Additional .............................................................................. 35
Table 3-7: Fuel Consumption ........................................................................................................................... 40
Table 3-8: Hazardous Waste Generation and disposal Details ............................................................................. 42
Table 3-9: Non-Hazardous Solid Waste Generation and Management Plan .......................................................... 43
Table 3-10: Flue Gas Stack Details ................................................................................................................... 44
Table 3-11: Process Stack Details .................................................................................................................... 44
Table 4-1: Distance of Project Site from Sensitive Areas .................................................................................... 48
Table 4-2: Distance of Project site from Water Bodies ....................................................................................... 48
Table 4-3: List of Equipment and Machineries ................................................................................................... 49
Table 4-4: Month wise Predominant Wind Direction .......................................................................................... 51
Table 4-5: Average Meteorological Conditions ................................................................................................... 52
Table 5-1: Area Breakup ................................................................................................................................. 54
Table 6-1: Design base inlet and outlet characteristics of proposed STP ............................................................. 57
Table 6-2: Effluent Characteristics ................................................................................................................... 58
Table 6-3: Sizing of Units for ETP-1 ................................................................................................................. 60
Table 6-4: Sizing of Units for ETP -2 ................................................................................................................ 61
Table 6-5: Sizing of units for MEE .................................................................................................................... 62

LIST OF FIGURES
Figure 3-1: Site Location Map .......................................................................................................................... 12
Figure 3-2: Project Site Boundary Coordinates Map ........................................................................................... 13
Figure 3-3: Site Layout Map ............................................................................................................................ 14
Figure 3-4: Process Flow Diagram for Water Based Resins ................................................................................. 16
Figure 3-5: Process Flow Diagram for the Water based paints ............................................................................ 17
Figure 3-6: Process Flow Diagram for the Resin Process .................................................................................... 18
Figure 3-7: Process Flow Chart for the Production of Solvent based Paints .......................................................... 19
Figure 3-8: Process Flow Diagram for Production of Thinner .............................................................................. 20
Figure 3-9: Process Flow Chart - Powder Coating Paints .................................................................................... 20
Figure 3-10: MIDC Water Supply Letter ............................................................................................................ 37
Figure 3-11: Water Balance Diagram - Existing ................................................................................................. 38
Figure 3-12: Water Balance Diagram - after proposed expansion (existing+proposed expansion) ......................... 39
Figure 3-13: Dust collection system ................................................................................................................. 45
Figure 3-14: Process Flow Diagram of Dust Collection/Filtration system .............................................................. 45
Figure 3-15: Scrubbing system (Process flow diagram) ...................................................................................... 46
Figure 3-16: Resin reactor scrubbing system .................................................................................................... 47
Figure 6-1: Schematic Sewage treatment plant ................................................................................................. 58
Figure 6-2: Flow Diagram of ETP -1 ................................................................................................................. 63
Figure 6-3: Flow Diagram of ETP – 2................................................................................................................ 64
Figure 6-4: Membership with CHW-TSDF at MIDC, Taloja .................................................................................. 65

1 EXECUTIVE SUMMARY
This Pre-feasibility report is part of documentation filed by Kansai Nerolac Paints Limited as part of the Environment
Clearance (EC) Process, a mandatory regulatory clearance required from the Ministry of Environment, Forests and
Climate Change (MoEF&CC) prior to commencement of capacity expansion at site.
Kansai Nerolac Paints Limited (Hereafter will be referred as ‘KNPL’), incorporated on 2-09-1920, at Lower Parel in
Bombay is one of the leading paint companies in India with gross sales of Rs.4936 Crores for the year 2016-17.
KNPL is engaged in manufacturing/ marketing of & Architectural & Industrial coatings, Powder Coatings& High
Performance Coatings. It has operations spread across the country with four strategically located factories & has 98
depots from where they service a vast base of customers both in decorative & industrial side. The plants are
located at Lote Parshuram in Maharashtra, Jainpur in Kanpur Dehat of Uttar Pradesh, Bawal at Haryana and Hosur
at Tamil Nadu. KNPL is a subsidiary of Kansai Paints Co., Japan’s number one coating company, who holds 74.99%
equity. KNPL is targeting a growth significantly better than the expected industry growth rates, as aforesaid.
Company enjoys thorough connectivity across its branches, factories & HO through V-SATS/ leased lines and
functions on SAP platform, thus bringing transparency in operations & working on live data. Our Supply Chain
department uses advance IT tools like APO for Forecast, production planning & scheduling. All its operations are
thus computerized & it is truly IT enabled company KNPL is committed to creating value addition to customers by
way of continuous up-gradation of technology resulting in reduction in paint consumption per vehicle, increasing
the utility & life span of paints, reducing energy consumption and in manufacturing of environmental friendly paints.
Latest technology application knowledge, technical sales service and knowledge of entire paint system are key
factors in Auto paint market. With collaboration from world leaders across various continents and with wealth of
experience over the years in running various auto lines, KNPL is well equipped to maintain and consolidate its
position of strength, KNPL is proud to be the first company to introduce latest environmental friendly lead free
Cathodic Electro Deposition (CED) paint in India and eco-friendly water based coatings like Acrylic CED in the
Industrial segment as well as lead-free paints and special Low VOC odor free paints in Decorative paints segment.
All of our plants have been certified with ISO 14001, OHSAS 18001, ISO 9001 & TS 16949 certification. We are the
recipients of Golden Peacock & Greentech award for Environmental Management for various plants. We have also
received Sustainability award from Frost & Sullivan and from our renowned customers like Tatas, Maruti, Honda
and M & M
1.1 Plant Features and Production Capacity
At present the KNPL, Lote Parshuram plant is manufacturing water based paint: 12000 KLPA, Paints: 22800 MTPA,
resin 18000 MTPA, Thinner 3300 KLPA, and Thermosetting Powder: 7800 MTPA. KNPL intends to optimize & utilize
its existing manufacturing facility to manufactured different type of paint, thinner and Resin as captive
consumption. This way, KNPL is proposing the project for capacity expansion of integrated paint manufacturing
facilities. By the process improvement and batch cycle time reduction, the plant is now capable to produce Water
based paint: 25000 KLPA, Paints: 35000 MTPA, Resin: 25000 MTPA, Thinner: 5000 KLPA and Thermosetting
Powder: 12000 MTPA by using existing equipment and machinery. Approx. INR 5 Crore will be estimated as
additional capital investment to increase production capacity. The production capacity expansion details
are given in Table 1-1.
Table 1-1: Production Details

Total
Existing Additional production after
S. No. Name of the Product Unit
Production Production capacity
expansion
1 Water based paint KLPA 12000 13000 25000

Total
Existing Additional production after
Production Production capacity
expansion
2 Solvent based paint MTPA 22800 12200 35000
3 Resin MTPA 18000 7000 25000
4 Thinner KLPA 3300 4700 8000
5 Thermosetting Powder MTPA 7800 4200 12000
1.2 Environment
In the light of the above Section 1.1, we would like to state that the Integrated Paint Manufacturing facility at
Lote Parshuram Industrial Area, MIDC, Vil.: Awashi, Tal.: Khed, Dist.: Ratnagiri with a production capacity of Water
based paint: 25000 KLPA; Solvent based paint: 35000 MTPA; Resin: 25000 MTPA; Thinner: 8000 KLPA &
Thermosetting Powder: 12000 MTPA would have in place systems, procedures and hardware to ensure that all
guidelines for protecting the environmental emission norms are followed and its operation has no adverse impact
on environment.
1.3 Submission
We would like to state that the integrated paints manufacturing facility at Lote Parshuram Industrial Area, MIDC,
Vil.: Awashi, Tal.: Khed, Dist.: Ratnagiri with a production capacity as per Table 1-1 have in place systems,
procedures and hardware to ensure that all guidelines for protecting the environmental emission norms are
followed and its operation has no adverse impact on environment.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC INTRODUCTION
2 INTRODUCTION
2.1 Brief Description of the Project
M/s. Kansai Nerolac Paint Limited (‘KNPL’) has proposed the project for capacity expansion of integrated paint
manufacturing facilities at Lote Parshuram Industrial area, Tal: Khed, District Ratnagiri, Maharashtra. KNPL intends
to optimize & utilize its existing manufacturing facility to manufacture different type of paint, thinner and Resin as
captive consumption. At present the plant is manufacturing water based paint: 12000 KLPA, Paints: 22800 MTPA,
resin 18000 MTPA, Thinner 3300 KLA, and Thermosetting Powder 7800 MTPA.
However, process improvement and batch cycle time reduction, the plant is now capable of producing Water based
paints: 25000 KLPA, Paints: 35000 MTPA, Resin: 25000 MTPA, Thinner: 5000 KLPA and Thermosetting Powder:
12000 MTPA by using existing equipment and machinery. There will not be any additional capital investment to
increase production capacity.
2.2 Need for the project and it’s importance to region

Indian Paint industry is growing at the rate of 12-14 % CAGR driven by strong growth in Industrial and Real estate
sector. Growing disposable income along with growing life style aspirations of people have resulted into increased
demand for decorative coatings for homes.
KNPL currently hold 2nd position by sales turnover in Indian Paints Industry, fuelled by strong technological base,
dynamic management team and aspirations to become the market leader, KNPL wants to expand its manufacturing
capacity by process improvement and cycle time reduction in its existing manufacturing set up in Lote Parshuram
factory. KNPL shall be able to cater the growing market demand in western region more effectively by improving its
existing production capacities.
2.3 Demand Supply Gap
In the last ten years, the Indian Paints Industry has grown at the compounded annual growth rate (CAGR) of 10-12
% .The market for paints in India is expected to grow at the 1.5 times to 2 times GDP growth rate in next five
years. In order to benefit to this expected growth, KNPL is looking to expand the current manufacturing capabilities
by process improvement and cycle time reduction in its existing manufacturing facilities set up in Lote Parshuram
Industrial Area.
2.3.1 Global Market
All paints will be supplied in domestic market to meet the demand.
2.3.2 Domestic Market
KNPL is looking to improve market share in western & central zone.
2.4 Import vs. Indigenous Production
No import of raw material is required as major raw materials required for paints manufacturing like soapstone, talc,
calcium carbonate etc. are available in Rajasthan.
2.5 Export Possibility
At present, there is no export possibility in the proposed project.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC INTRODUCTION
2.6 Employment Generation (Direct and Indirect) due to the project.
This is capacity enhancement through automation and efficiency improvement so will not require additional
manpower. The manpower requirement for the existing plant is based on the number of the persons required on
each machine / process. The paint manufacturing requires skillful handling by expertise manpower. For operating in
full capacity KNPL requires approximately 225 Operators, 129 Mangers & Officers, & 400 Contractual Person. It is
the endeavour of the company to utilize local manpower meeting the qualifications, to the extent possible.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC PROJECT DESCRIPTION
3 PROJECT DESCRIPTION
3.1 Type of Project including interlinked and interdependent projects, if any
The proposed project is capacity expansion by optimizing and utilizing existing infrastructure to manufacture
different type of paint, thinner and Resin as captive consumption. This will be done by process improvement and
batch cycle time reduction, thus the plant is capable to produce additional amount of paints, resin, thinner and
thermosetting power. There are no interlinked and interdependent projects.
3.2 Location (map showing general location, specific location and project boundary &
project lay out) with coordinates
KNPL proposes capacity expansion at their existing unit located Survey no. F-1/2, F-2, F-3, Vil.: Awashi, Tal.: Khed,
Dist.: Ratnagiri, Maharashtra. The site location map is given in Figure 3-1. The project site boundary coordinates
map is shown in Figure 3-2. The Site layout map is shown in Figure 3-3.

EC FOR PROPOSED CAPACITY EXPANSION OF INTEGRATED PAINT MANUFACTURING FACILITY AT LOTE PARSHURAM
M/S. KANSAI NEROLAC PAINTS LIMITED INDUSTRIAL AREA, MIDC PROJECT DESCRIPTION
Figure 3-1: Site Location Map

Figure 3-2: Project Site Boundary Coordinates Map

Figure 3-3: Site Layout Map

3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted
Since the proposed project is for capacity expansion within the existing plant facility, therefore alternate site option
is not explored.
3.4 Size or Magnitude of Operation

Product details and production capacities are given in Table 3-1.
Table 3-1: Production Details

Existing Additional Total production after
Production Production capacity expansion
1 Water based paint KLPA 12000 13000 25000
2 Solvent based paint MTPA 22800 12200 35000
3 Resin MTPA 18000 7000 25000
4 Thinner KLPA 3300 4700 8000
5 Thermosetting Powder MTPA 7800 4200 12000
3.5 Technology and Process Description
Manufacturing Processes
Following types of paints shall be manufactured in the proposed unit.
a) Water based paints
b) Solvent Based paints
c) Thinner
d) Thermosetting Powder
The description of brief process to be used for manufacturing of each type of paint is given below.
A) WATER BASED PAINTS
There will be basically two types of processes:
 Manufacture of intermediaries like acrylic resin (water based) for internal consumption
 Manufacture of paints,
a) Water based resin manufacturing process …
Acrylic resin (water based) is basically manufactured through a emulsion polymerization of monomers at low
temperatures in the water as media. Surfactants and emulsifiers are added to maintain emulsion stability. Reaction
takes place around 75-80 °C at atmospheric pressure. Stainless steel reactor is used. Typical monomers are methyl
Methacrylate, Butyl Acrylate, Vinyl, Acetate, Styrene etc. No by-product is produced.
The resin formed is diluted with water and filtered and stored in tanks. This is used as intermediate for
manufacturing of paints.

Figure 3-4: Process Flow Diagram for Water Based Resins
Surfactants Water Monomer Tank
Catalyst
Pre Mixing Tank
Water
Catalyst Sol. Tank
Reactor
Reaction Terminator + antifungal agent
Antifungal agent
Water based resin

Antifungal agent
Let down Vessel Filter storage Tank
Paint Manufacturing Process
The Water Based Paints manufacturing process consists mainly of dispersion of Pigments (mainly TiO 2) & extenders
(e.g. Talc, CaCO3, Clay, etc.) in water under vigorous agitation & followed by fine grinding through Sand mill
(whenever necessary). The slurry is diluted by adding Emulsion, water & thickeners to get the required physical
parameters. The final paint is filled in the containers & dispatched.
The Process steps consist of:
 Dispersion:– Pigments powders are wetted with optimum quantity of water along with wetting agents. This is
done in the equipment called Twin Shaft Disperse (TSD).
 Grinding:- This step is required in certain premium product only. The slurry is ground in high speed sand Mills
to achieve the desired particle size, which is at micron levels, to get desired finish.
 Dilution:- Slurry is transferred to Mixing vessel. The slurry is thinned by adding emulsion, Thickener & water
as per the recipe, to get desirable physical parameters.
 Filling & Packing:- Filling is carried out in Bulk Packs (10, 20 lt.) or Small packs (1, 4 lt.). Automatic filling
machines are used for big batch sizes. Smaller batches are filled with manual machine. Small packs containers
are packed in cartons.-Packed containers/Cartons are sent to BSR for storage & onward dispatch.

Figure 3-5: Process Flow Diagram for the Water based paints
B) SOLVENT BASED PAINTS
There will be basically two types of processes:
 Manufacture of intermediaries like resins for internal consumption
 Manufacture of paints,
Resin manufacturing process

Synthetic alkyd resins are produced through a reaction of polyhydric alcohol and polybasic acids modified with
vegetable oils. Reaction takes place around 220-250 °C at atmospheric pressure. Stainless steel reactor is used.
Typical raw materials are various non-edible vegetable oils like Dehydrated Castor Oil, linseed Oil, Soya oil, Pthalic
anhydride, Penta-erythritol. Xylene is used as solvent to remove water of reaction through the formation of
azeotrope. Xylene is separated and recovered and reused. Water of reaction is sent to ETP.
The resin formed is diluted with MTO and stored in tanks, to be used in manufacturing paints.

Figure 3-6: Process Flow Diagram for the Resin Process
Solvent Based Paint manufacturing Process

Solvent based decorative paints, also called as enamels are made by dispersing pigments and extenders in a base
of resins (acting as binders). It is diluted to the required viscosity and various physical and application properties
are adjusted by specialty additives.
Basic process consists of...
 Premixing: Pigments powders are wetted with optimum quantity of resin/ solvents. This is done in high speed
dispersers.
 Grinding: The slurry is ground in high speed sand Mills to achieve the desired particle size, which is at micron
levels.
 Blending: Adjustment with remaining resins, solvents, additives etc. to achieve desired physical properties like
viscosity, sp. Gravity, drying properties etc. Dry film properties like elasticity, strength, scratch resistance, etc.
also adjusted.
 Tinting: Tinting is done by adding various strainers/pigment concentrates to bring the product to the desired
shade
 Filtration: Final product is filtered through fine filters before filling in specified containers
 Filling: Final product is filled in required pack sizes, carbonized, palletized and sent to warehouse for storage
and dispatch.

Figure 3-7: Process Flow Chart for the Production of Solvent based Paints
C) Thinner Manufacturing process:
Basic process consist of ---
 Mixing: 2 - 3 type of solvents as per formulation is mixed in mixer to make the uniform mixture.
 Filtration: The mixed solvent is filtered through fine filters before filling in specified containers.
 Filling: Final product is filled in required pack sizes, carbonized, palletized and sent to warehouse for storage
and dispatch.
Thinner is mixture of different solvent. The operation is closed loop system. There is no loss in the process.

Figure 3-8: Process Flow Diagram for Production of Thinner
D) Thermosetting Powder
The production process consists of following stages.
 Premixing - The raw materials are in powder / flake form. These are weighed and added in a pre-mixer. The
pre-mixer blends these materials mechanically
 Extrusion/ Melt Mixing- The ' Premix ' is fed into an extruder. The Extruder ensures uniform dispersion of
the material at temperature of 100° -140° C) and converts it into paste form. The paste coming out of the
Extruder is squeezed between two rollers. Rollers are cooled using chilled water circulation inside the rollers.
The paste on squeezing forms a thin uniform film. The film formed by squeezing is laid on a conveyor belt for
cooling.
 Pre-breaking -The cooled film is crushed into small flakes of size approximately 1 sq.cm, by the pre-breaker
 Blending - These flakes are charged into DCM (Double cone blender), small quantity of additive is added to
the flakes, blending is done for proper mixing of additive.
 Micronizing -Blended flakes are then fed into a micro pulverizer (also known as air classifying mill). The micro
pulverizer grinds the flakes into fine powder. The powder is then sieved and packed for dispatch. These micro-
pulverizer are provided with dust collector & blowers to prevent dust pollution.
Figure 3-9: Process Flow Chart - Powder Coating Paints

Material Balance
a) Water Based Paint
Input/MT of Product
S. No.
Raw Materials Quantity (MT/MT)
1 Additives 0.0218
2 Biocides 0.0113
3 Driers 0.0002
4 Emulsion 0.2006
5 Extenders 0.2868
6 Pigment 0.027
7 Liquor Ammonia 0.0018
8 Chemicals 0.0078
9 TiO2 0.0509
10 Water 0.3978
Total 1.006
Output/MT of Product
S. No. Liquid Air Solid Remark

Product Recovery/ Product
Effluent Emission Waste
Water
1 Based 1 Product
Paint
1. Effluent after separation

of solid is sent to ETP
2 Losses 0.0035 0.0005 0 0.002 2. Dust collected in dust
collector is recycled.
3. Solid waste is sent to TSD
0.0035 0.0005 1 0.02

Total
1.024

b) Solvent based paint
Input/MT of Product
S. No.
1 Resins 0.612
2 Powders 0.153
3 Additives 0.051
4 Solvents 0.205
Total 1.021

1 Paint 1 Product
1. Solid waste is sent to

2 Losses 0 0.001 0 0.02 TSDF for incineration
2. Vapours to FES
0 0.001 1 0.02
Total
1.021
c) Resin
S. Input/MT of Product
No. Raw Materials Quantity (MT/MT)
1 Powder 0.183
2 MTO 0.378
3 Mix Xylene 0.023
4 Linseed 0.192
5 DCO 0.192
6 Catalyst 0.064
Total 1.031
Output MT/MT of Product
S.
Liquid Recovery/ Remark
No. Product Air Emission Solid Waste
Effluent Product
1 Alkyd Resin 1.0 Product
To CHWTSDF
2 Losses 0.010
for incineration
To ETP for
3 Waste Water 0.021
Treatment

S. Input/MT of Product
No. Raw Materials Quantity (MT/MT)
0.021 0.000 1.000 0.010
Total
1.031
d) CED Paint
Input/MT of Product
S. No.
1 Resins 0.102
2 Pigments/ extender 0.439
3 Additives 0.051
4 water 0.428
Total 1.02

industrial
1 1 Product
paint(CED)
1. Liquid water treated in

ETP
2 Losses 0.005 0 0 0.015
2. Solid waste is sent to
TSDF for incineration
0.005 0 1 0.015
Total
1.02

e) Thinner
Input/MT of Product
S. No.
1 Solvent 1 ( Mixed xylene) 0.655
2 Solvent 2 (recovered distilled MIBK) 0.101
3 Solvent 3 ( Mostanol- 120) 0.05
4 Butyl Acetate 0.201
Total 1.007

Industrial
1 1 Product
Paint
1. To solvent recovery plant

2 Losses 0.004 0.003 0 0 2. Air emission to fume
extractor
0.004 0.003 1 0
Total
1.007

f) Thermosetting Powder
Input/MT of Product
S. No.
1 Additive 0.018
2 Catalyst 0.0004
3 Extender 0.3698
4 Hardner 0.0056
5 Metalic Pigments 0.0002
6 Pigments 0.0826
7 Resin 0.5416
8 Wax 0.0023
Total 1.0205

1 PC paint 0 1 Product
1.Powder fines are collected
in dust collector and
2 Losses 0 0.011 0 0.0095 recycled
2 Solid waste is sent to
TSDF
0 0.011 1 0.0095
Total
1.0205
3.6 Raw Materials required along with estimated quantity, likely source, marketing area of
final products, mode of transport of raw material and finished product.
The raw materials required for manufacturing of paints, resins, thinner and thermosetting powder include the
followings:
 Ammonia
 Additive
 Biocides
 Solvent
 Monomer
 Pigment
 TiO2 Powder
 Resin
 Chemical
 Vegetable Oils
 Emulsion
 Intermediate
 Component B
 Stainer

3.6.1 Transportation of Raw Materials
Table 3-2: Details of Raw Material Transportation Details

Means of
S. No. Raw Material State Source
Transportation
1 Ammonia Liquid By road supplier from various part of India
2 Additive Solid / Liquid By road supplier from various part of India
3 Biocides Liquid By road supplier from various part of India
4 Solvent Liquid By road supplier from various part of India
5 Monomer Liquid By road supplier from various part of India
6 Pigment Solid By road supplier from various part of India
7 TiO2 Powder Solid By road supplier from various part of India
8 Resin Liquid Thru' pipeline In-house production for captive consumption
9 Chemical Liquid By road supplier from various part of India
10 Vegetable Oils Liquid By road supplier from various part of India
11 Emulsion Liquid By road supplier from various part of India

12 Intermediate Liquid By road supplier from various part of India
13 Component B Liquid By road supplier from various part of India
14 Stainer Liquid By road supplier from various part of India

EC FOR PROPOSED CAPACITY EXPANSION OF INTEGRATED PAINT
M/S. KANSAI NEROLAC PAINTS LIMITED MANUFACTURING FACILITY AT LOTE PARSHURAM INDUSTRIAL AREA, MIDC PROJECT DESCRIPTION
Table 3-3: Storage Details of Raw Materials

Capacit
Total
S. Means of y of No. of Storage Consumption/ Safety
Chemical State Capacity Pressure Temperature Dyke Dimension
No. Storage Storage means month in MT Measures
(MTM)
Means
Existing : Raw Material
Spill Kit, Fire

Carboys (30
1 Ammonia Liquid Carboys 30 Kg 1.5 0.9 Extinguisher, Atmospheric Ambient -
kg): 50 nos.
Sprinkler
Spill Kit, Fire

Solid / Barrels (200
2 Additive Barrels 200 Kg 1200 946 Extinguisher, Atmospheric Ambient -
Liquid kg) 6000 nos.
Sprinkler
Carboys / Spill Kit, Fire

Carboys/ 25 - 200
3 Biocides Liquid Barrels (30 10.5 8.3 Extinguisher, Atmospheric Ambient -
Bags Kg
kg): 350 nos. Sprinkler,
Flame proof
U/g tanks (50
50 KL / electrical fittings,
U/G & Kl): 12 nos.
4 Solvent Liquid 200 ltrs 680 680 Sprinkler, Fire Atmospheric Ambient -
Barrels Barrels (200
Brls Hydrant, Dyke,
litre): 400 nos.
Foam Monitors
Spill Kit, Fire

200 Ltr Barrels (200
5 Monomer Liquid Barrels 80 65 Extinguisher, Atmospheric 20 - 25 °C -
Brls litre) 400 nos.
Hydrant
Spill Kit, Fire

20 - 25 Bags (25 kg): Al Paste,
6 Pigment Solid Bags 434 434 Extinguisher, Atmospheric -
Kg 17360 nos. 25°C
Smoke Detectors

Capacit
Total
(MTM)
Means
Spill Kit, Fire

TiO2 Bags (25 kg) :
7 Solid Bags 25 Kg 320 320 Extinguisher, Atmospheric Ambient -
Powder 12800 nos.
Smoke Detectors
Storage Tank
(5 MT): 68
Nos.
Barrels , Storage Tank Spill Kit, Fire
5/30/60 7.75 m x 6.9 m x
8 Resin Liquid Storage (30 MT): 10 820 820 Extinguisher, Atmospheric Ambient
MT 1.25 m
tanks Nos. Smoke Detectors
Storage Tank
(60 MT): 03
No.
Drum/carboy
Barrels, (30 Kg): 12000 Spill Kit, Fire
25 Kg to
9 Chemical Liquid Drum or Nos. 1360 1067 Extinguisher, Atmospheric Ambient -
200 kg
Carboys Barrels (200 Smoke Detectors
Kg): 5000 Nos.
30 Kl & Tank (30 KL):

Vegetable Dyke, Spill Kits,
60 Kl 4 Nos. 23.85 m x 13.53
10 Oils (Non Liquid Tanks 420 420 Hydrant & Fire Atmospheric Ambient
storage Tank (60 KL): m x 1.10 m
Edible) Extinguishers
tanks 5 Nos.
Storage Tank
Storage Dyke, Spill Kits,
Tanks & (30 KL): 7 Nos. 18.67 m x 10.63
11 Emulsion Liquid Tank: 30 280 280 Hydrant & Fire atmospheric Ambient
Barrels Barrels (200 m x 0.70 m
KL Extinguishers
kg): 350 Nos.

Capacit
Total
(MTM)
Means
Barrel
:200 Kg
Drums (25 Kg):

Spill Kit, Fire
Intermedi Barrels & 25 kg - 400 Nos.
12 Liquid 60 60 Extinguisher, Atmospheric Ambient -
ate Drums 200 Kg Barrel (200
Smoke Detectors
Kg): 250 nos.
After Expansion : Raw Material
Carboys / Spill Kit, Fire

1 Ammonia Liquid Carboys 30 Kg Barrels (30 1.5 2 Extinguisher, Atmospheric Ambient -
kg): 350 nos. Sprinkler
U/g tanks (50

Spill Kit, Fire
Solid / Kl): 12 nos.
2 Additive Barrels 200 Kg 1200 2400 Extinguisher, Atmospheric Ambient -
Liquid Barrels (200
Sprinkler
litre): 400 nos.
Spill Kit, Fire

Corboys/ 25 - 200 Barrels (200
3 Biocides Liquid 10.5 19 Extinguisher, Atmospheric Ambient -
Bags Kg litre): 400 nos.
Sprinkler,
Flame proof
50 KL / electrical fittings,
U/G & Bags (25 kg):
4 Solvent Liquid 200 ltrs 680 2350 Sprinkler, Fire Atmospheric Ambient -
Barrels 17360 nos.
Brls Hydrant, Dyke,
Foam Monitors

Capacit
Total
(MTM)
Means
Spill Kit, Fire

200 Ltr Bags (25 kg):
5 Monomer Liquid Barrels 80 160 Extinguisher, Atmospheric 20 - 25 °C -
Brls 12800 nos.
Hydrant
Storage Tank
(5 MT): 68
Nos.
Storage Tank Spill Kit, Fire
20 - 25 Al Paste,
6 Pigment Solid Bags (30 MT): 10 434 1100 Extinguisher, Atmospheric -
Kg 25°C
Nos. Smoke Detectors
Storage Tank
(60 MT): 03
No.
Drum/Carboy
(30 Kg): 12000 Spill Kit, Fire
TiO2
7 Solid Bags 25 Kg Nos. 320 810 Extinguisher, Atmospheric Ambient -
Powder
Barrels (200 Smoke Detectors
Kg): 5000 Nos.
Tank (30 KL):

Barrels , Spill Kit, Fire
5/30/60 4 Nos. 7.75 m x 6.9 m x
8 Resin Liquid Storage 820 2100 Extinguisher, Atmospheric Ambient
MT Tank (60 KL): 1.25 m
tanks Smoke Detectors
5 Nos.
Storage Tank
Barrels, Spill Kit, Fire
25 Kg to (30 KL): 7 Nos.
9 Chemical Liquid Drum or 1360 2690 Extinguisher, Atmospheric Ambient -
200 kg Barrel (200
Carboys Smoke Detectors
kg): 350 Nos.

Capacit
Total
(MTM)
Means
30 Kl & Drums (25 Kg):

Vegitable Dyke, Spill Kits,
60 Kl 400 Nos. 23.85mx13.53mx
10 Oils (Non Liquid Tanks 420 1100 Hydrant & Fire Atmospheric Ambient
storage Barrel (200 1.10m
Edible) Extinguishers
tanks Kg): 250 nos.
Storage Tank
Storage (1200 KL): 1
Tank: 30 no. Dyke, Spill Kits,
Tanks & 18.67mx10.63mx
11 Emulsion Liquid KL Storage Tank 280 650 Hydrant & Fire atmospheric Ambient
Barrels 0.70m
Barrel (30 KL): 1 no. Extinguishers
:200 Kg Storage Tank
(20 KL): 1 no.
Drums (25 Kg):

Spill Kit, Fire
Intermedi Barrels & 25 kg - 400 Nos.
12 Liquid 60 200 Extinguisher, Atmospheric Ambient -
ate Drums 200 Kg Barrel (200
Smoke Detectors
Kg): 250 nos.

Table 3-4: Storage Details of Products

Total
S. Means of Capacity of No. of Storage Safety Dyke
Chemical State Capacity Pressure Temperature
No. Storage Storage Means means Measures Dimension
(MTM)
Existing : Products
Bucket (10 Ltr.) -

300 nos.
Fire
Bucket: 10 Ltr. , Bucket (20 Ltr.) -
Extinguishers ,
Water Based Plastic Bucket, Kg, 20 Ltr 1100 nos.
1 Liquid 1000 KLM Fire Hydrant & Atmospheric Ambient NA
Paints Container Container: 1 Ltr., Container (1 Ltr.).
sprinkler
4 Ltr. – 3800 nos.
provided
Container ( 4 Ltr.)
– 1000 nos.
Drum (20 ltrs) - Fire

Drum: 20 Ltr.10
1000 nos Extinguishers ,
Ltr.
2 Paints Liquid Drum , tin, Drum (10 ltrs) - 1900 MTM Fire Hydrant & Atmospheric Ambient NA
Tin : 500 ml, 1
250 nos sprinkler
Ltr., 4 Ltr
Tin ( 4 ltr) - provided
Fire
Extinguishers,
Liquid, Storage Tank - 60 7.75m x 6.9m
3 Resin Storage Tank 1500 MTM Fire Hydrant Atmospheric Ambient
Solid KL, 30 KL, x 1.25m
and Foam
monitor provided
Fire
Drum (20 Ltr.):
Extinguishers ,
Drum: 20 Ltr. 500 Nos.
4 Thinner Liquid drum , barrel 275 KLM Fire Hydrant & Atmospheric Ambient NA
Barrel : 200 Ltr Barrel (200 Ltr.):
sprinkler
30 Nos.
provided

Total
(MTM)
Fire
Extinguishers,
Thermosetti
5 Solid Box/ Bag Bag: 20 Kg 650 MTM Fire Hydrant Atmospheric Ambient NA
ng Powder
and Sprinkler
provided
After Expansion: Products
Bucket (10 Ltr.):

300 nos.
Fire
Bucket: 10 Ltr. , Bucket (20 Ltr.):
Extinguishers ,
Water Based Plastic Bucket, Kg, 20 Ltr 1100 nos.
1 Liquid 2084 KLM Fire Hydrant & Atmospheric Ambient NA
Paints Container Container: 1 Ltr., Container (1 Ltr):
sprinkler
4 Ltr. 3800 nos.
provided
Container (4 Ltr.):
1000 nos.
Drum (20 ltr.): Fire

Drum: 20 Ltr.10
1000 nos. Extinguishers ,
Ltr.
2 Paints Liquid Drum , tin, Drum (10 ltr.): 2917 MTM Fire Hydrant & Atmospheric Ambient NA
Tin : 500 ml, 1
250 nos. sprinkler
Ltr., 4 Ltr
Tin (4 ltr.) - provided
Fire
Extinguishers,
Storage Tank - 60
3 Resin Liquid, solid Storage Tank, 2083 MTM Fire Hydrant Atmospheric Ambient NA
KL, 30 KL,
and Foam
monitor provided

Total
(MTM)
Fire
Drum (20 Ltr.):
Extinguishers ,
Drum: 20 Ltr. 500 Nos.
4 Thinner Liquid drum, barrel 667 KLM Fire Hydrant & Atmospheric Ambient NA
Barrel: 200 Ltr Barrel (200 Ltr):
sprinkler
30 Nos.
provided
Fire
Extinguishers,
Thermosetti
5 Solid Box/ Bag Bag: 20 Kg 1000 MTM Fire Hydrant Atmospheric Ambient NA
ng Powder
and Sprinkler
provided

3.7 Resource Optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined
The Following hierarchy is followed for waste management with an ultimate aim of Zero waste
 Resource Conservations
 Elimination of Waste Streams
 Minimize Waste
 Reuse of Waste
 Recycle of Waste
 Treatment and disposal for making waste harmless
 Wash water generated from cleaning of equipment will be reused in process/product
3.8 Availability of water its source, energy/power requirement and source should be given
3.8.1 Water consumption and Wastewater Generation
Fresh water is supplied by MIDC in Lote Parshuram Industrial Area. In the existing unit the total water demand is
205 KLD and in proposed expansion the fresh water requirement will be estimated about 110 KLD. So total fresh
water demand after the expansion of paint unit will be about 315 KLD. Water supply permission letter for existing
unit is given as Figure 3-10.
The breakup of water consumption for existing and proposed unit is presented in Table 3-5.
Table 3-5: Water Consumption - Existing and Additional

Fresh Water Quantity, KLD
S. No. Area of Consumption
Existing Additional Total
1 Domestic 47 3 50
2 Gardening 52 2.5 54.5
3 Industrial
i Process 60 65 125
ii Boiler 30 12 42
iii Cooling 45 34 79
iv Washing 30 25 55
v Others 10 0 10
Total Industrial (i to v) 175 136 311
4 Total Water demand (1+2+3) 274 142 416
5 Recycled Water 69 32 101
6 Fresh Water Demand (4-5) 205 110 315
Table 3-6: Wastewater Generation – Existing and Additional

Wastewater Generation (KLD)
S. No. Particulars Remark
Existing Proposed Total
1 Domestic 35 2.5 38 Treatment in STP
2 Industrial
a Processing 2 3 5
Treatment in ETP followed by RO
b Boiler 1 1 2
& MEE
c Cooling 5 2 7

Wastewater Generation (KLD)

S. No. Particulars Remark
Existing Proposed Total
d Washing 27 24 51
Total Industrial 35 30 65
G. Total (Ind. +Dom.) 70.0 32.5 102.5

Water supply permission letter is shown in Figure 3-10.
Figure 3-10: MIDC Water Supply Letter

EC FOR PROPOSED CAPACITY EXPANSION OF INTEGRATED PAINT MANUFACTURING
M/S. KANSAI NEROLAC PAINTS LIMITED FACILITY AT LOTE PARSHURAM INDUSTRIAL AREA, MIDC PROJECT DESCRIPTION
Figure 3-11: Water Balance Diagram - Existing
Raw water from

MIDC (205 KLD)
34 131
74
165
90 Evap. + Drift losses 45 30 10 47 17
Losses 35
40 Washing/ 12
Cooling Others Domestic
Tower Cleaning 52
(Fire Fighting)
3 Gardening
35
60 30
60 30 STP 50 KL Sludge use
Use for
58 capacity for manure
Paint Boiler Drinking
Manufacturing 59 Condensate 35
29
Treated Sewage for Gardening
Losses
Goes with
Product
2 1 5 27
35
ETP
35
RO/UF All Values are in KLD
28
7 Raw Water
MEE Effluent
6 Loses
1
Recycled Water
Salts for
dispsoal
 Two nos. of ETP with capacity 85 KLD and 20 KLD respectively are in operation for primary, secondary and tertiary treatment of effluent.
 ETP treated effluent is then further treated in advance tertiary treatment with RO and MEE.
 Domestic Sewage is treated in STP of capacity 50 KLD.

EC FOR PROPOSED CAPACITY EXPANSION OF INTEGRATED PAINT MANUFACTURING
M/S. KANSAI NEROLAC PAINTS LIMITED FACILITY AT LOTE PARSHURAM INDUSTRIAL AREA, MIDC PROJECT DESCRIPTION
Figure 3-12: Water Balance Diagram - after proposed expansion (existing+proposed expansion)
Raw water from

MIDC (315)
63 238
77
301
167 Evap. + Drift losses 79 55 10 50 17
Losses 37.5
72 Washing/ 12.5
Cooling Others Domestic
Tower Cleaning 54.5
(Fire Fighting)
4 Gardening
37.5
125 42
100 58 STP 50 KL Sludge use
Use for
120 capacity for manure
Paint Boiler Drinking
Manufacturing 98 Condensate 37.5
40
Losses Treated Sewage for Gardening

Goes with
Product
5 2 7 51
65
ETP
65
RO/UF All Values are in KLD
52
13 Raw Water
MEE Effluent
11 Loses
2
Recycled Water
Salts for
dispsoal
 Two nos. of ETP with capacity 85 KLD and 20 KLD respectively are in operation for primary, secondary and tertiary treatment of effluent.
 ETP treated effluent is then further treated in advance tertiary treatment with RO and MEE.
 Domestic Sewage is treated in STP of capacity 50 KLD.

3.8.2 Wastewater Generation, Treatment & Disposal Facility - Existing Unit
In the existing unit the wastewater generated from the various areas such as:
 Domestic
 Utilities blow downs and
 Washings
Domestic sewage is separately treated in STP and treated water is used for gardening.
Other wastewater from utilities blow downs along with washing, effluents will be treated in existing ETP and treated
water from ETP is further treated in RO, MEE and condensates is reused in cooling tower and other process areas.
3.8.3 Energy / Power Requirement
Power supply from Grid: Total power requirement is around 2900 KVA & are sourced from Maharashtra Electricity
Supply Board (MESB).
Standby Emergency DG Sets: The DG sets (1500 KVA -2 nos., 520 KVA-3 nos., 500 KVA- 1 no., and 320 KVA-2
nos.) are available in plant as a backup source in case of power failure.
3.8.4 Fuel Consumption
Fuel consumption details are given in Table 3-7.
Table 3-7: Fuel Consumption
S.
Stack Attached to Capacity No. of working hrs Type of Fuel used Fuel consumption in Hour
No.
Existing
1 Boiler 600kg/hr 18 HSD 34
2 Boiler 850 kg/hr 18 HSD 49
3 Thermopac 2lac Kcal 18 HSD 18
4 Thermopac 4lac Kcal 18 HSD 36
5 Thermopac 6lac Kcal 18 Biofuel 55
6 Thermopac 10 lac Kcal 18 Biofuel 91
7 Thermopac 15lac Kacal 18 Briqutte 600 kg/hr
8 DG Set 10 KVA during power failure HSD 1.8 Ltr./hr
9 DG Set 250 KVA during power failure HSD 31 Ltr./hr
10 DG Set 320 KVA during power failure HSD 40Ltr./hr
11 DG Set 500 KVA during power failure HSD 70 Ltr./Hr
12 DG Set 750 KVA during power failure HSD 100 ltr./hr
Additional
1 Boiler 350 kg/hr 18 HSD 21 Ltr./hr
2 Boiler 900 kg/hr 18 HSD 50 Ltr./hr
*Note: Dg Sets will be used only during Power failure.

3.9 Quantity of waste to be generated (liquid and solid) and scheme for their management
/disposal
The quantity and disposal management plan for hazardous Waste is given in Table 3-8 and for non-hazardous
solid waste is given in Table 3-9.

Table 3-8: Hazardous Waste Generation and disposal Details

S. Hazardous Waste Quantity (MTM) Method of Treatment /
Type of Waste Source
No. Category Existing Proposed Total Collection Disposal
1 ETP sludge 35.3 1.65 4 5.65 ETP Packed in bag CHWTSDF
waste oil from ETP trap Collected in

2 34.4 0.15 0.35 0.5 ETP CHWTSDF
(skimming residue) barrel
DG, Compressor, Gear Collected in Sale to Authorised

3 Used/spent oil 5.1 0.1 0.3 0.4
box, Thermopac, etc. barrel recycler
solvent recovery Collected in

4 36.4 0.75 27.25 28 Distillation CHWTSDF
residue/distillation sludge barrel
Paint manufacturing Collected in

5 Process waste & residue 21.1 0.25 40 40.25 CHWTSDF
Process barrel
Paint manufacturing collected in

6 Filter residue 21.2 0.02 0.6 0.62 CHWTSDF
Process bag
Paint manufacturing collected in

7 Cotton waste/ contaminated liner 33.1 0.73 0.27 1 CHWTSDF
Process bag
collected in to CHWTSDF for

8 MEE Salt - - 1 1 ETP
drum landfilling
Paint manufacturing collected in Sale to Authorised

9 Spent solvent 20.1 - 17 17
Process barrel recycler
store in
Paint manufacturing designated Sale to Authorised
10 Discarded container/drum 33.2 - 22 22
Process place in scrap recycler
yard
Note: Categorized as per Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016

Table 3-9: Non-Hazardous Solid Waste Generation and Management Plan

S. Quantity (MT per Month) Method of
Type of Waste Source Treatment / Disposal
No. Existing Proposed Total Collection
1 Wooden Scrap 5.72 4.12 9.84 Packing material, pallets, etc. Scrap yard Sale
2 Plastic bags 0.43 0.31 0.74 Packaging material Scrap yard sale
3 paper bag 2.83 2.04 4.87 Raw Material, Packaging material Scrap yard sale
4 MS Scrap 2.15 20.00 22.15 Maintenance activity Scrap yard sale
5 Misc. Garbage 0.73 27.00 27.73 Open area Scrap yard Sale
6 Gunny bag 4.69 3.37 8.06 Packing material, etc. Scrap yard Sale
Sale to cement/ brick

7 Boiler Ash 7.57 20.00 27.57 Solid fuel boiler Ash pit
manufacturing

3.9.1 Stack Details
Flue Gas Stack details are given in Table 3-10.
Table 3-10: Flue Gas Stack Details
S. Stack Type of Fuel Fuel consumption Stack Stack Height Stack

Capacity
No. Attached to used in Hr No. (mtr.) Diameter
Existing
1 Boiler 600 kg/hr HSD 34 3 30 0.356
2 Boiler 850 kg/hr HSD 49 2 30 0.356
3 Thermopac 2lac Kcal HSD 18 2 30 0.356
4 Thermopac 4lac Kcal HSD 36 1 30 0.356
5 Thermopac 6lac Kcal Biofuel 55 1 30 0.356
6 Thermopac 10 lac Kcal Biofuel 91 1 30 0.356
7 Thermopac 15lac Kcal Briquette 600 kg/hr 1 30 0.356
8 DG Set 10 KVA HSD 1.8 Ltr./hr 1 3.6 0.051
9 DG Set 250 KVA HSD 31 Ltr./hr 2 3.2 0.152
10 DG Set 320 KVA HSD 40 Ltr./hr 3 3.6 0.102
11 DG Set 500 KVA HSD 70 Ltr./Hr 3 4.5 0.203
12 DG Set 750 KVA HSD 100 Ltr./hr 1 8 0.254
Additional
1 Boiler 350 kg/hr HSD 21 Ltr./hr 1 30 0.25
2 Boiler 900 kg/hr HSD 50 Ltr./hr 1 30 0.35
Process Stack details are given in Table 3-11.
Table 3-11: Process Stack Details

S. Nos. of Pollutants Air Pollution Control
Stack Attached to Stack Height in m
No. Stacks Emitted Measures Attached
1 Resin scrubber 1 8m particulate matter wet scrubber
2 Monomer scrubber 1 4.5 m VOC Carbon filter
3 Reactor vent 8 9m traces of fumes open to air
Fume extraction
4 system in resin 2 2.3 m traces of fumes open to air
filtration area
5 AMC in PC section 7 9 m, 12.5 m dust Dust collector (bag filter)
6 HSD, TSD 3 2 m & 10 m dust Dust collector (bag filter)
Ball mill powder
7 1 2.5 m dust Dust collector (bag filter)
charging
Fume extraction
system attached to
8 21 2.5 m, 9 m traces of fumes open to air
mixer, solvent
station, filling, etc.
3.9.2 Details of Air Pollution Control Measures
Stack emission from generators, boilers and thermopacs

The control of air pollution from stacks of diesel generators, steam boilers, thermic fluid heaters is proposed by
providing adequate stack height to attain maximum dispersion of flue gases containing SPM, SO2, NOX and CO.
Gas and dust emission from process reactor vessels, mixers, condensers, blenders, chargers etc.

During charging, dust collection and fine particle filtration systems will be installed to trap the particulate matter
thus allowing only clean air to be discharged into the atmosphere.
Figure 3-13: Dust collection system
Pulse jet filters are continuous self-cleaning units. A high-pressure blast of clean, dry compressed air is injected into
each filter element at periodic intervals. This air is stored in a reservoir called a header. Several purge pipes are
attached to the header and extend into the clean air plenum above rows of filter bags or cartridges. Holes are
drilled in the purge pipes directly above each of the filter elements. Several elements are cleaned by one purge
pipe. A solid state timer controls a solenoid that opens a diaphragm valve allowing air to flow from the reservoir
into the purge pipe and filter element. The element experiences a shock wave while air is forced through it in a
direction opposite to the dirty air flow. A portion of the dust cake will fall away from the bag into the filter’s hopper.
Figure 3-14: Process Flow Diagram of Dust Collection/Filtration system
Particle laden
gas emitted Filtration
Dust Collector Clean Air
from handling of Mechanism
pigments and
extenders
Collected dust
Fume Extraction System with Dry Scrubber

Fume Extraction will be provided to all the solvent handling process equipment and vents are connected with dry
scrubbing (activated carbon) mechanism to control the emissions.

Air Emission Control from Resin Reactor

Air emission streams from resin reactor vessels during resin making will be passed through a condenser where the
solvent vapours and steam (azeotrope) will condensate and will be collected in a separator. Thereafter, the
separation of immiscible liquids is done and the solvent reused. Hence, emission to the atmosphere will contain
almost clean air, as the design efficiency of condensers is almost 100%. Prior to the reaction emissions, there will
be emission of pthalic during charging (while manufacturing alkyd resin only). Phthalic is odorous. Emission during
charging will be sucked into scrubber, where most of the pthalic will be removed before venting. The scrub air will
be then passed through charcoal bed which will absorb all the odour and clean air will be released into the
atmosphere. During the manufacturing of acrylic resin, a fume extraction system on the monomer pre-mix tank will
be installed.
Figure 3-15: Scrubbing system (Process flow diagram)
Scrubbing Liquid
(Water/caustic solutions) Clean Air stream
Scrubber
Volatile organic
Effluent to ETP
compound (VOC) emitted
during mixing and
dispersion system

Figure 3-16: Resin reactor scrubbing system
The scrubber system is designed as the gas transfers using the vacuum created by the centrifugal corrosion
resistance blower. First the oil drain box attracts the oil transferring to the ducts, where the heavy oil is trapped.
The hot fumes generated from the reactors are exhausted through the header duct line connecting all the reactors
transfers to the oil separation column for complete separation of oil and manually collected in a pot by gravity and
centrifugal action created by the column.
The hot gas (250 °C) transfers to the Venturi to bring down the temperature and drastically absorb the acidic
fumes of Phthalic, Penta and Maleic generated by the hot Phthalic anhydride solution by the chemical mixer with
water solution. When it passes through the venturi chamber, the maximum quantity of fumes get wet due to jet
spray of liquid placed inside the venture throat.
Subsequently, the gas pass through the PP/FRP ceramic pall rings packed jet flashed distributor built in second
column for scrubbing the left out acidic fumes of Phthalic, Penta, Maleic fume absorbed by Lime solution. The
circular spray nozzles to trap the left out oil and then it passes through the ceramic bed column having one more
circular spray nozzle which sprays the neutralizing solution to scrub the Phthalic, Penta, Maleic fumes. Now the gas
temperature is 900 °C. Then it passes through charcoal bed tower where the odour is elimination takes place and
then passes through the demister pad to trap any traces of escapes at this charcoal tower. Finally, the clean air let
out through stack to the atmosphere.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC SITE ANALYSIS
4 SITE ANALYSIS
4.1 Connectivity
The project site is accessible via National Highway no. 66, i.e. Mumbai-Goa highway which is ~0.6 Km in WSW
direction. The Lote parshuram industrial area are having approach road.
The nearest railway stations are Khed and Chiplun which are ~10.15 Km in SSE direction and ~12 Km in North
direction.
The nearest airport is Chhatrapati Shivaji International Airport, Mumbai which is located at ~174 km in NNW
direction.
4.2 Land Form, Land Use and Land ownership
The project site is located Notified Industrial Area and landuse is industrial.
4.3 Topography (along with map)
Detail topography of the proposed site and study area will be studied in EIA report.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of
the forests, national park, wild life sanctuary, etc. sensitive areas, water bodies
(distance from the HFL of the river), CRZ. In case of notified industrial area, a copy of
the Gazette notification should be given.
Land use pattern: Industrial (Notified Area)
Table 4-1: Distance of Project Site from Sensitive Areas

Area Distance in km Direction
Nearest railway station Chiplun: ~ 10.15 Km SSE
Khed: ~12 Km North
Nearest Airport Chatrapati Shivaji International Airport, Mumbai: ~174 Km NNW
Nearest Highway Mumbai- Goa National Highway No. 66: ~0.6 Km WSW
Human settlement more than 1000 Chiplun - ~ 10.15 Km SSE
population Khed - ~12 Km North
Sanctuary- National Park-Hills- No such Sanctuary- National Park-Hills- Mountains-
Mountains- Mangroves, backwaters Mangroves, backwaters of Reservoir etc. in 10 Km. radius
of Reservoir etc., of the factory
Table 4-2: Distance of Project site from Water Bodies

Water body Distance in km Direction
Vashisthi River ~ 5.45 Km SSW
Jagbudi River ~ 5.67Km SW
Dubi Nadi ~ 6.65 Km NNE
Vaki Nadi ~ 2.88 Km North
Keine Nadi ~ 3.83 Km East

Water body Distance in km Direction

Pond (nr. Lavel Shelarwadi Dam) ~ 1.86 Km NNE
Pond (nr. Sheldi) ~ 5.10 km ENE
4.5 Existing Infrastructure
4.5.1 Land
The Plant facilities are spread over 77,347 m2 MIDC Land which is completely fortified and protected on all four
sides by boundary walls.
4.5.2 Buildings
Total built-up area is bifurcated into various infrastructure and buildings like Production Blocks, Engineering,
Warehouses, Administration, Canteen, Toilets etc. There is adequate space & provision for operations.
4.5.3 Plant Machineries & Equipment
The Plant Facilities have been designed and set up with the objective to carry out almost all chemical reactions and
processes. Details of plant machinery & utility equipment used for the production are as given in Table 4-3.
Table 4-3: List of Equipment and Machineries

S. No. Name of Equipment Qty (Nos.)
1 Sand mill 19
3 SBM Ball mill 9
4 Alumina mill 5
5 Dyno mill 8
6 Mixers 129
7 High speed stirrer 24
8 Twin shift disperser 7
9 Filtration assembly/skid 16
10 Filling machine 12
11 Drum/barrel cleaning machine 4
12 Cap seal machine 10

13 Reactor 19
14 Hopper 200
15 Sparkler filter 8
16 Thinning vessel 10
17 DG set 10
18 Thermopac 7
19 Boiler 6
20 Chiller 8
21 DM plant 1
22 Cooling tower 16
23 Air compressor 7
24 Spray booth 7
25 Solid fuel boiler 1

S. No. Name of Equipment Qty (Nos.)

26 Silo 1
27 Pneumatic conveying system 1
28 Bag slitting machine 1
29 Vibrating sieve Machine 1
30 Dust collector 12
31 Stacker 20
32 Fork lift 4
33 UF/RO 3
34 MEE 1
35 Self-cleaning filter 0
36 Scissor lift 5
4.6 Soil classification1
With reference to secondary data, based on the physical characteristics of the soils, they can be classified into five
major groups as follows in Ratnagiri district:
1) Coarse Shallow Soil: They are reddish brown in colour and occur on the slopes of the hills and are partly
eroded, poor in fertility, shallow in depth and coarse in texture. These soils are ideal for Cashew and Mango
plantations.
2) Medium Deep Soil: These are reddish yellow in colour and have various names depending upon the place of
occurrence. Those situated at higher elevations are known as Mal, while at slightly lower levels are known as Kuyat.
Near water courses, which have a fair supply of water during Rabi season are known as Panthal or Vaigan. Paddy is
grown on these soils during Kharif. On Panthal soils pulses and summer paddy can also been grown.
3) Deep Soil: They occur along river banks or valleys and are usually of mixed origin and are yellowish red to
brown in colour. They are light, easily workable, well drained and fairly fertile. Areca nut and coconut gardens are
grown well on these soils.
4) Coastal Alluvial Soil: They are found along the coastal strip and consist of deep sandy loams suitable for
Coconut and Areca nut.
5) Coastal Saline Soil: They are formed due to the inundation of the sea, where by part of coastal soils become
salty. They are locally known as Khar, Khajan, Kharvat etc. They are found along coastal strip of Dapoli, Guhagar
and Ratnagiri tehsils.
4.7 Climatic data from secondary sources
Secondary data for weather conditions in the region is available from Long-term Climatological Tables attached as
an Annexure 1 (on page no. 71) for 30 years i.e. from 1981-2008, published by Indian Meteorological
Department. Harnai_43109 is the nearest IMD Station from proposed project site located at an aerial distance of
~45 km towards NW direction.
The seasons are post monsoon includes October, November and December months, winter includes January and
February months, and summer includes March, April and May months.
1
Central Region, Nagpur, 2014, Groundwater Information, Ratnagiri District, Maharashtra,

Long-term climatological data analysed / reviewed for important parameters like Temperature, Humidity, wind
speed, wind direction, cloud cover and Rainfall. The findings are:
Temperature
In the post monsoon, mean daily maximum temperature was recorded between 30.5-32 °C. The extreme highest
37.6 °C was recorded on 16th November, 1969. Mean daily minimum temperature was recorded between 22.7-
24.7°C. The extreme lowest 15°C was recorded on 28th November, 1981.
In winter season, mean daily maximum temperature was recorded between 28.4-28.7 °C. The extreme highest
37.3°C was recorded on 22nd January, 1990. Mean daily minimum temperature was recorded between 21.5-21.6
°C. The extreme lowest 12.8°C was recorded on 12th January 1995.
In summer season, mean daily maximum temperature was recorded between 29.3-31.2 °C. The extreme highest
39°C was recorded on 30th May 1991. Mean daily minimum temperature was recorded between 23.4-26.7 °C. The
extreme lowest 16.1 °C was recorded on 6th March, 1945.
Wind
High to Moderate wind speed is normal phenomenon in the region because area is near to coastal area.
Throughout the year wind speed remains between 6.7-18.6 Kmph. It was observed between 11.4-12.9 Kmph also
during summer period.
Long term wind direction is presented in Table 4-4. During June to September, that is during the monsoon season
wind blows mostly from West. During the period from October to February, wind mostly blows from East. During
March to May wind mostly blows from North direction.
Table 4-4: Month wise Predominant Wind Direction

Predominant First Predominant Wind Second Predominant wind Third Predominant wind
Wind Direction Direction Direction Direction
Month Morning Evening Morning Evening Morning Evening
January E NW NE N N W
February E NW NE N N W
March N NW NE N E, NW W
April N NW NE W E, NW N
May N NW NW W W N
June W W SW SW NW NW
July W W SW SW NW NW
August W W SW NW NW SW
September W NW E W N, NW N
October E NW NE N N W
November E NW NE N N, SE W
December E NW NE N SE W
Rainfall
The distribution of rainfall in the Ratnagiri region, which includes study area, is uneven. Annual rainfall in the region
is 2494.4 mm. About 94% of rainfall in the region is received during the Southwest monsoon months i.e. June to
September.
Humidity
In post monsoon season, humidity in morning hours ranges between 53-73 % while in evening hours it was
between 66 – 76 %.

In winter season, humidity in morning hours ranges between 64 – 68 % while in evening hours it was between 34
– 41 %.
In summer, humidity in morning hours ranges between 66-76 % while in evening hours it was between 72 – 76%.
Summer is hot and humid.
Highest humidity levels observed during June – September months which is period of active monsoon season.
Humidity in morning hours remains between 85 - 88% and in evening hours it was remains between 82 – 86 %.
Cloud Cover
Cloud cover variation was observed in each season. In winter season cloud cover ranges between 0.1 – 1.1 Oktas,
which indicates very low cloud cover.
In summer, cloud cover was ranges between 3.2-1.2 Oktas, in monsoon it was 5.4 – 6.9 Oktas which is maximum
cloud cover due to monsoon period.
In post monsoon season cloud cover range was between 1.6 – 3.3 Oktas, which was observed higher than winter
season.
The average meteorological condition at IMD station Harnai are given in Table 4-5.
Table 4-5: Average Meteorological Conditions

Mean Daily Temperature, Rainfall
Relative Humidity (%)
°C (mm) No. of
Month
Monthly Rainy days
Max Min Morning Evening
Total
January 28.7 21.5 0.1 0.1 57 68
February 28.4 21.6 0.0 0.0 58 69
March 29.3 23.4 0.4 0.1 66 72
April 30.3 25.2 0.6 0.1 72 74
May 31.2 26.7 33.3 1.8 76 76
June 30.5 25.7 670.9 16.7 85 83
July 29.2 24.7 804.7 23.7 88 86
August 28.6 24.4 542.7 22.7 88 85
September 29.2 24.4 325.1 13.2 86 82
October 31.1 24.7 100.4 4.3 73 76
November 32.0 24.2 15.1 0.6 57 67
December 30.5 22.7 1 0.2 53 66
Mean 29.9 24.1 - - 71 75
Total - - 2494.4 83.5 - -
4.8 Social infrastructure available
KNPL team, at Lote Parshuram MIDC, are very well involved in improving the social infrastructure. The separate
budget for CSR has been allocated for infrastructure development in nearby vicinity.
1. Pickup sheds were constructed in Shivtar Khindwadi for Shivtar, Chinchali and nearby villages
2. Gunade school one of the biggest schools nearby was painted under CSR initiative 2017-18
3. KNPL provided Maharashtra State Aids Control Society at Ratnagiri with 20 Top Open Refrigerators of Blue
Star Company for the entire district for keeping vaccines and other medicines requiring low temperatures
4. Medical Camp under CSR was held at Peer Lote under for Peer Lote and nearby villagers. The camp was
held along with Rotary Club Chiplun

5. School Room constructed for Adarsh Vidya Mandir Chiveli

6. KNPL painted School, Shri Shiv Shankar Madyamik Vidyalaya, Kulvandi

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC PLANNING BRIEF
5 PLANNING BRIEF
5.1 Planning Concept
The proposed project is capacity expansion by optimizing and utilizing existing infrastructure to manufacture
different type of paint, thinner and Resin as captive consumption. This will be done by process improvement and
batch cycle time reduction, thus the plant is capable to produce additional amount of paints, resin, thinner and
thermosetting power.
5.2 Population Projection
This is capacity enhancement through automation and efficiency improvement so will not require additional
manpower .The manpower requirement for the existing plant is based on the number of the persons required on
each machine / process. The paint manufacturing requires skilful handling by expertise manpower. For operating in
full capacity KNPL requires approximately 225 operators, 129 Mangers & Officers, & 400 Contractual Person. It is
the endeavour of the company to utilize local manpower meeting the qualifications, to the extent possible.
5.3 Landuse Planning (breakup alongwith Greenbelt etc.)
Area Breakup at Project Site is given in Table 5-1.
Table 5-1: Area Breakup

S. Area, m2
Title % of total Area
No. Existing Additional Total
1 Processing Area 17581 0 17581 22.73
2 Storage Area
a Hazardous Chemicals 1836 0 1836 2.37
b Other Non-hazardous chemicals 3601 0 3601 4.66
c Hazardous Waste 587 0 587 0.76
d Water Storage 33 0 33 0.04
e Fuel , solvent , oil Storage 2474 0 2474 3.20
Effluent Treatment Plant, STP &
3 223 0 223 0.29
ZLD
4 Boiler 558 0 558 0.72
5 Cooling tower, DG set 811 0 811 1.05
6 Roads 6586 0 6586 8.51
7 Administrative Building 1569 0 1569 2.03
8 Open Space 19091 0 19091 24.68
9 Greenbelt Area 22285 0 22285 28.81
10 Others - parking area/ weigh bridge 112 0 112 0.14
Total 77347 0 77347 100.00

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC PLANNING BRIEF
5.4 Assessment of Infrastructure Demand (Physical and Social)
The Integrated paint manufacturing facility is located within the Lote Parshuram MIDC Notified industrial area and
the proposed project is only a capacity expansion of the existing production.
Amenities/Facilities
The existing site is having Canteen facility for employees, Occupational Health Center (OHC) and emergency
assembly points for emergency evacuation etc.
5.4.1 Greenbelt Development
Out of total 77,347 m2 area, 22,285 m2 area is developed as green belt i.e. 28.82% of total plot area is greenbelt
area.
5.4.2 Fire-fighting System
Fire-fighting system has been provided in handling and storage of raw materials and products, process area, fuel
storage area, ETP and STP areas, admin building, laboratories, etc.
The system comprises spill kit, hydrant & fire extinguisher, sprinkler, Flame proof electrical fittings, Dyke around
solvent tanks, Foam Monitors.
Safety training programs and mock drills for fire-fighting are carried out on monthly basis.
5.4.3 Storm Water Management Plan
Storm water is managed by storm water channels provided within premises and roof top water is collected in
rainwater harvesting tanks. The excess storm water will be discharge through external drainage facilities within the
MIDC.
5.4.4 Rainwater Harvesting System
The company has installed rainwater harvesting system to conserve rainwater and using the same water for various
activities of the project whenever required. Rainwater harvesting is done in two storage tanks of capacity 1200KL &
30 KL. The harvested rainwater is used as process water.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC PROPOSED INFRASTRUCTURE
6 PROPOSED INFRASTRUCTURE
6.1 Industrial Area (processing area)
Overall plot area is 77,347 m2.
6.2 Residential Area (non-processing area)
Not applicable
6.3 Green belt
28.81% of total plot area is developed as greenbelt.
6.4 Social Infrastructure
KNPL team, at Lote Parshuram MIDC, are very well involved in improving the social infrastructure. The separate
budget for CSR has been allocated for infrastructure development in nearby vicinity.
1. Pickup sheds were constructed in Shivtar Khindwadi for Shivtar, Chinchali and nearby villages
2. Gunade school one of the biggest schools nearby was painted under CSR initiative 2017-18
3. KNPL provided Maharashtra State Aids Control Society at Ratnagiri with 20 Top Open Refrigerators of Blue
Star Company for the entire district for keeping vaccines and other medicines requiring low temperatures
4. Medical Camp under CSR was held at Peer Lote under for Peer Lote and nearby villagers. The camp was
held along with Rotary Club Chiplun
5. School Room constructed for Adarsh Vidya Mandir Chiveli
6. KNPL painted School, Shri Shiv Shankar Madyamik Vidyalaya, Kulvandi
6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc.)
6.5.1 By Road
The project site is accessible via National Highway no. 66, i.e. Mumbai-Goa highway which is ~0.6 Km in WSW
direction. The Lote Parshuram industrial area are having approach road.
6.5.2 By Rail
The nearest railway stations are Khed and Chiplun which are ~10.15 Km in SSE direction and ~12 Km in North
direction.
6.5.3 By Air
The nearest airport is Chhatrapati Shivaji International Airport, Mumbai which is located at ~174 km in NNW
direction.
6.5.4 By Water
Not applicable

6.6 Drinking water management (source & supply of water)
Domestic water demand for existing 47 KLD and additional drinking water will be required 3 KLD. The fresh water
will be supplied by MIDC and water will be used for drinking after suitable treatment.
6.7 Sewage system
Sewage Treatment Plant (STP)
Sewage treatment plant will be proposed to treat domestic sewage. STP will be proposed for 50 m3/day capacity.
Design Basis Inlet & Outlet Characteristics for Proposed STP
The design base inlet and outlet characteristics of proposed STP is given in Table 6-1.
Table 6-1: Design base inlet and outlet characteristics of proposed STP
Parameter Unit Raw effluent Treated effluent
Flow m3/day 50
pH -- 5.5-8.5 7.0-7.5
COD mg/l 400- 500 <50
BOD mg/l 250 -300 <10
TSS mg/l 200- 250 <20
Oil & Grease mg/l 10 – 20 <10
STP Units
The treatment units for the STP considered is as under:
 Equalization Tank
 MBBR Tank
 Settling Tank
 Clear water Tank
 Sand Filter
 Activated Carbon Filter
 Treated Water Tank
Process Description of Proposed Sewage treatment plant
The sewage water generated at various locations is screened & centrally collected in a sewage collection cum
equalization tank wherein, the surges of flow are contained. The screened sewage is pumped out from the
equalization tank to the Digester which consists of a MBBR reactor and a Tube Deck Clarifier. The water enters the
top of the reactor & flows through the media in the reactor. A continuous stream of air in counter current mode
aerates the sewage which flows down the reactor. The aeration of the sewage is done by fine pore sub – surface
diffusers which provide the oxygen for organic digestion.
Continuous aeration ensures aerobic activity on the surface of the media. Micro – organisms attach themselves on
the media & grow into dense films of a viscous jelly like nature. From the MBBR reactor the digested sewage
overflows into a tube deck clarifier operating on a low hydraulic loading. Before it enters the tube deck clarifier the
water is dosed with a dilute solution of alum & lime. As the water comes up through the media the suspended
particles & sludge are retained & clear water overflows into the overflow chamber. The sludge collects in the
tapered bottom of the settler & is periodically drained out. The clarified water from the overflow chamber of the

digester is pumped through a sand filter & an activated carbon filter for removal of suspended impurities & traces
of organic matter respectively. The filtered water is then dosed on-line with a dilute solution of chlorine. This water
will be used for gardening.
Figure 6-1: Schematic Sewage treatment plant
6.8 Industrial waste management
6.8.1 Details of Effluent Treatment Plant
During paint manufacturing process, various effluent streams will be generated at various sources due to carrying
out of various manufacturing activities. Effluent streams will be generated from water based paint, CED F1 & F-2
paint, resin manufacturing block and thermosetting powder manufacturing block during activities such as cleaning
of mixers, cleaning of CED tanker, cleaning of resin reactor and blender. Effluent will also be generated during
calibration of vessels, cleaning of barrels and containers. All the above mentioned effluent streams along with
utilities blow downs, regeneration and backwash water will be treated in proposed ETP consist primary, secondary
and tertiary treatment.
ETP treated effluent then further treated in advance tertiary treatment with RO and MEE.
The domestic waste water i.e. sewage will also be discharged to STP from various blocks such as administration
building, canteens, toilets & washrooms for truck drivers & cleaners
At Lote, 2 nos. ETP with capacity 85 KLD and 20 KLD respectively are in operation. The treated water after passing
thru sand filter & carbon filter are combined and further treated in RO and reject is passed thru’ MEE.
Table 6-2: Effluent Characteristics

S. Inlet Effluent Outlet Effluent Effluent discharge
Parameters Unit
No. Characteristics Characteristics standards (MPCB)
1 pH - 6.6 7.3 5.5 - 9.0
2 Oil & Grease mg/l 10 <0.1 10 max
3 BOD mg/l 1117 14 100 max
4 TDS mg/l 1130 260 2100 max
5 Suspended Solid mg/l 572 11 100 max
6 COD mg/l 3192 40 250 max
7 Chlorides mg/l 15 11.8 600 max

The treatment unit for the ETP considered is as under:
 Oil & Grease Tank
 Equalization Tank
 Flash Mixer
Primary Treatment
 Flocculator
 Primary Settling Tank
 Bio Reactor -1
 Secondary Settling Tank -1 Secondary Biological Treatment
 Bio Reactor -2
 Secondary Settling Tank -2
 Pressure Sand Filter

Tertiary Treatment
 Activated Carbon Filter
 Sludge Collection Sump

Sludge Handling Unit
 Filter Press
 RO Feed Tank
RO & MEE System/Advance Tertiary Treatment for
 RO Permeate Tank
recycling and reuse
 RO Reject Tank
 MEE Feed Tank
Process Description of ETP
Effluent generated from the industrial use is treated in ETP followed by RO & MEE. The system is designed to treat
85 m3/day & 20 m3/day of waste water in two separate ETP. The waste water generated from Paint section & resin
sections and allied utilities is treated in ETP No.-1 whereas waste water from Polyester resin, thermosetting powder
and allied utility are treated in ETP No.-2.
Stage wise process description is given as below.
Primary Treatment
This Waste water receives in bar screen where coarse solids are removed then it flows to oil and grease trap where
floating oil and grease is trapped and removed manually. From oil & grease trap effluent flows to equalization
tanks. The effluent shall be equalized with blown air from coarse bubble diffuser and air blower assembly. The
effluent then pumped to the flash mixer provided with alum dosing as coagulant & to enhance the formation of
flocks it is passed through Flocculation Tank where Polyelectrolyte is added. From Flocculation Tank effluent flows
to primary settling tank where primary sludge will settle at the bottom and the clear overflow will enter the 1st
stage bio reactor. Primary settling tank shall be provided with hopper bottom.
Secondary Treatment
Due to heavy BOD load in waste water Conventional two stages Bioreactor system is provided with suspended
biological mass. The mixing and Oxygen transfer in the reactor is provided by fine bubble diffused aeration system.
The microorganisms degrade the soluble BOD in the wastewater. In the process they multiply. The overflow from
the 1st stage bioreactor enters the 1st stage Secondary Clarifier where the bio sludge settles down and gets
separated from the effluent. The settled biomass will be recycled back to the 1st stage bio reactor for maintaining

the MLVSS concentration. Excess biomass shall be taken to Sludge dewatering unit. The clear supernatant of the
clarifier shall overflow to 2nd stage bioreactor. In the second stage bioreactor the left-over BOD from the 1st stage
bioreactor is degraded completely. The overflow from the 2nd stage bioreactor enters the 2nd stage Secondary
Clarifier where the bio sludge settles down and gets separated from the effluent. The settled biomass will be
recycled back to the 2nd stage bio reactor for maintaining the MLVSS concentration. Excess biomass shall be taken
to Sludge dewatering unit. The clear overflow from the 2nd stage secondary clarifier enters the intermediate tank.
Tertiary Treatment
(Filtration System - Reverse Osmosis Membrane System)
A dose of NaOCl shall be given at the intermediate tank for disinfection. This biologically treated waste water shall
be pumped through a pressure sand filter (PSF) for removing any fine solids escaping the secondary clarifier & then
through Activated carbon filters that are mainly used for removal of free chlorine, oil & grease from water, also for
removal of refractory (no-bio-degradable) organic matter. Activated carbon used as media provides a large pore
surface area that by the process of adsorption helps in removal of organic molecules. The large surface area also
helps in a catalytic action in removal of chlorine (present as hypochlorus acid) in the water. The activated carbon
needs to be regularly backwashed by reversal of flow to keep the surface of the carbon particles clean.
Antiscalant dosing system is considered prior to RO mainly to avoid corrosion in the RO pressure tubes and to
prevent scaling on the membranes. It comprises of a tank and dosing pumps.
Antiscalant is added prior to the Micron filter to increase the solubility threshold limitation of sparingly soluble salts
such as CaCO3, BaSO4 and CaF. Acid dosing adjusts the pH value of the filter water to prevent saturation of
various organic salts. The pH analyzer controls acid dosing.
Sodium Meta-Bisulphite is dosed in the filtered water to neutralize any traces of residual chlorine present in the
filtered water and to ensure complete de chlorination. The Sodium Meta-Bisulphite dosing is linked with an ORP
analyzer, which would give an alarm to increase the dosage manually.
The effluent is pumped into the system by the pre filter pump at the inlet of the filter pump. The filter pump further
ensures that sufficient pressure is maintained in the system for normal operation. The effluent water is then filtered
by the sand filter and the cartridge filter which removes the foreign materials. The filtered water is then pressurised
to 15 bar (normal operating pressure) by the high pressure pump and subsequently boosted by in line Booster
Pump. The water passes over the membrane cushions in the PT Modules. The high pressure is regulated by the
servo motor control valve. About 90% water passes across to the pure water side. The remainder water called as
brine is discharged. The entire operation of the RO plant is automatically controlled by a stored programme in the
microprocessor fitted in the control panel. The pure water is called as permeate water which is the output of the RO
Plant is sent to the storage water tank for reuse. Whereas reject water is feed to MEE.
The proposed RO Membrane system will achieve 90% permeate recovery and thereby reduce the load on MEE.
Sludge handling unit:
The sludge generated from the primary and secondary settling tanks is collected in sludge collection tank and
pumped by screw pumps to filter press. The cake obtained from the filter press is sent for disposal to notified
common hazardous waste treatment storage and disposal facility (CHWTSDF). The filtrate from filter press is
recycled to equalization tank.
Sizing of ETP Units:
Table 6-3: Sizing of Units for ETP-1

Sr. No. Name of Unit No of Unit Capacity (m3) MOC
1 Oil & Grease Tank 1 5.46 RCC

2 Equalization Tank 2 31.5 RCC

3 Flash Mixer 1 0.2 HDPE

4 Flocculation Tank 1 2.5 RCC
5 Primary Settling Tank 1 9.8 RCC
6 1st Stage Bioreactor Tank 1 182 RCC
7 Secondary Settling Tank -1 (tube settler) 1 4.5 MS Epoxy
8 Intermediate Tank -1 1 5 HDPE
9 2nd Stage Bioreactor tank 1 62 RCC
10 Secondary Settling Tank -2 1 13.5 RCC
11 Intermediate Tank - 2 1 2.5 HDPE
12 Pressure Sand Filter 1 3.6 m3/hr MS epoxy
13 Activated Carbon Filter 1 3.6 m3/hr MS epoxy
14 PT RO 1 3.5 m3/hr
15 RO Feed Tank 1 15 RCC
16 RO Reject tank 1 25 PP-FRP
17 RO Permeate Tank 1 30 PP-FRP
18 Primary Sludge Collection Sump 1 1.5 RCC
19 Secondary sludge collection sump 1 3 RCC
20 Filter Press 1 29.2 m2 RCC-MS
21 Sludge Drying Beds 1 12 m2 Brick Masonry
Table 6-4: Sizing of Units for ETP -2

1 Screen Chamber 1 0.5 RCC-AR
2 Oil & Grease Tank 1 1 RCC -AR
3 Equalization Tank 2 10 RCC

4 Flash Mixer 1 0.1 MS Epoxy
5 Flocculation Tank 1 RCC
6 Primary Settling Tank 1 3.5 MS - Epoxy
7 1st Stage Bioreactor Tank 1 450 RCC
8 Secondary Settling Tank -1 (tube settler) 1 3.5 MS Epoxy
9 2nd Stage Bioreactor tank 1 35 RCC
10 Secondary Settling Tank -2 1 3.5 MS Epoxy
11 Intermediate Tank 1 0.5 HDPE
12 Pressure Sand Filter 1 0.3m D x1.2 m H MS epoxy
13 Activated Carbon Filter 1 0.3m D x 1.2 m H MS epoxy
14 Final treated Effluent water tank 1 1 HDPE
15 Sludge Collection Sump 1 1 RCC

16 Filter Press 1 311 kg/day PP

17 Sludge Drying Beds 1 12 Brick Masonry
Process Description of MEE
The system is Three Effect Evaporator. The feed to the evaporator is collected in the collection tank. From the
collection tank the effluent is pumped through the preheaters to the 1st effect calendria. The motive steam from the
boiler pass through the inlet nozzle of Thermovapour Recompressor (TVR). The low pressure vapour is sucked from
the suction nozzle of the TVR. The compressed vapour come out through the TVR outlet and enters the chest of 1st
effect calendria. The calendria are forced type. The liquid pass through the tubes and steam is passed through the
chest. The latent heat of the steam is used for heating the tube side liquid. The superheated liquid is flashed in the
vapour liquid separator. The feed to the vapour liquid separator have a tangential inlet. Part of the flashed vapour
is used to heat the concentrated liquid in the 2nd effect calendria and other part of the flashed vapour is sucked by
the TVR. The liquid separated in the 1st effect vapour liquid separator is recirculated using the recirculation pumps
back to the 1st effect calendria. For recirculation axial flow pumps is provided. High velocity of the liquid is
maintained in the tubes. The concentrated liquid from the 1st effect is pumped to the 2nd effect. In the 2nd effect the
liquid is further concentrated using the latent heat of the vapour separated in the 1 st VLS. The vapour separated in
the 2nd VLS is used to heat the liquid in the 3rd effect Calendria. The vapour separated in the 3rd VLS is condensed in
the condenser using the cold water from the cooling tower. The liquid reaches its saturation concentration in the 3rd
VLS.
The concentrated and super saturated liquid is drained to crystallizer. Here the liquid is super saturate and solids
precipitate out to form crystals. The saturated mother liquor is recirculated to the calendria. The Crystal concentrate
is pumped to the Centrifuge where the precipitated solid is filtered and the saturated mother liquor is pumped back
to the Feed Tank. The condensate is collected in the flash pot. The cooled condensate is pumped out. The solid
(MEE Salt) is disposed off thru’ CHTSDF as landfill.
The Calendria and the condensers is Shell and tube type. For all the recirculation pumps double mechanical seals
(Hard Faces) are provided. Seal water pump is provided to cool and lubricate the double mechanical seals using
cooling water. Plate Type Heat Exchanger is provided to cool the liquid coming out of the Double mechanical seals
with water from the cooling tower.
Table 6-5: Sizing of units for MEE

Sr. Feed to Bottom of Condensate of
Parameters Unit
No evaporator Evaporator Evaporator
1 Flow M3/d 20 -
2 Operating Hrs Hrs 20
3 Flow M3/hr 1 0.965
4 pH 7.0 – 8.0 7.0 – 8.0 7.0 – 8.0
5 TSS ppm Nil Nil Nil
6 TDS ppm 9000 <300
7 Specific gravity 1.01 1
8 Mass flow rate Kg/hr 1010 1300
9 Organics w/w % Nil Nil Nil
10 Feed Temperature Celcius 30 55 50
11 Mode of heating Steam - -
12 Steam Kg/hr 290 - -
13 Cooling tower recirculation rate M3/hr 28

Figure 6-2: Flow Diagram of ETP -1

Figure 6-3: Flow Diagram of ETP – 2
6.8.2 Hazardous and Solid Waste Generation and Disposal Plan
The quantity of Hazardous waste alongwith its management plan is presented in Table 3-8 whereas non-
hazardous waste management details are given in Table 3-9 of Chapter 3. The membership certificate is
available with Mumbai waste management limited - the common hazardous waste treatment storage and disposal
facility at Taloja site. The copy of certificate is shown as Figure 6-4.

Figure 6-4: Membership with CHW-TSDF at MIDC, Taloja
6.9 Solid waste management
The municipal and other solid waste are generated at plant and details are shown in Table 3-9 of Chapter 3 with
its management plan.

6.10 Power requirement & supply/ source
Power supply from Grid: Total power requirement is around 2900 KVA & are sourced from Maharashtra Electricity
Supply Board (MESB).
Standby Emergency DG Sets: The DG sets (1500 KVA -2 nos., 520 KVA-3 nos., 500 KVA- 1 no., and 320 KVA-2
nos.) are available in plant as a backup source in case of power failure.

INTEGRATED PAINT MANUFACTURING FACILITY AT LOTE REHABILITATION AND
M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC RESETTLEMENTS (R&R) PLAN
7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN
7.1 Policy to be adopted (central/state) in respect of the project affected persons including
home oustees, land oustees and landless labourers (a brief outline to be given)
The plot is located in Lote Parshuram MIDC Notified Industrial Area, so R & R Plan is not applicable.

INTEGRATED PAINT MANUFACTURING FACILITY AT LOTE PROJECT SCHEDULE AND COST
M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC ESTIMATE
8 PROJECT SCHEDULE AND COST ESTIMATE
8.1 Likely date of start of construction and likely data of completion (time schedule for the
project to be given)
Not applicable as there is no additional construction required. Existing facilities will be utilized for capacity
expansion of the production. Commissioning of the changed procedures and batch cycle times shall be commenced
on receipt of EC / CtE / CtO and shall be completed within one month.
8.2 Estimated project cost along with analysis in terms of economic viability of the project.
Approx. INR 5 Crore will be estimated as additional capital investment for capacity expansion project by using
existing equipment and machinery.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC ANALYSIS OF PROPOSAL
9 ANALYSIS OF PROPOSAL
The plant is in operation and it generates both direct and indirect employment in nearby areas. The preference is
given for local population for employment in semi-skilled and unskilled category. The indirect employment is
created by the plant for supply of daily domestic goods, loading/ unloading operations etc.
The plant site area is equipped with sufficient infrastructural facilities including drinking water, toilets, sanitation
facilities, health centers etc.
From the above analysis it would be clear that the project is attractive and already brought high value addition to
the feedstock thereby benefiting the industry and the nation. Project has excellent connectivity through Road and
Railway.

M/S. KANSAI NEROLAC PAINTS LIMITED PARSHURAM INDUSTRIAL AREA, MIDC ANALYSIS OF PROPOSAL
ANNEXURE

M/S. KANSAI NEROLAC PAINTS LIMITED INDUSTRIAL AREA, MIDC ANALYSIS OF PROPOSAL
Annexure 1: Long Term Climatological Table, IMD Station: Harnai

M/S. KANSAI NEROLAC PAINTS LIMITED INDUSTRIAL AREA, MIDC ANALYSIS OF PROPOSAL

Kadam
Environmental Consultants
www.kadamenviro.com
Environment for Development

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M/s.

Pre-feasibility Report for

Environment for Development

M/S. KANSAI NEROLAC PAINTS LIMITED

Prefeasibility Report for Environmental Clearance of

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 2

1.1 PLANT FEATURES AND PRODUCTION CAPACITY ......................................................................... 7

2.1 BRIEF DESCRIPTION OF THE PROJECT................................................................................... 9

3 PROJECT DESCRIPTION ............................................................................................ 11

4.1 CONNECTIVITY ......................................................................................................... 48

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 3

4.5 EXISTING INFRASTRUCTURE ............................................................................................ 49

5 PLANNING BRIEF ..................................................................................................... 54

5.1 PLANNING CONCEPT .................................................................................................... 54

6.1 INDUSTRIAL AREA (PROCESSING AREA) ................................................................................ 56

7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN .................................................. 67

8 PROJECT SCHEDULE AND COST ESTIMATE................................................................... 68

9 ANALYSIS OF PROPOSAL .......................................................................................... 69

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 4

Table 3-1: Production Details .......................................................................................................................... 15

Table 3-2: Details of Raw Material Transportation Details .................................................................................. 26

Table 3-3: Storage Details of Raw Materials ...................................................................................................... 27

Table 3-4: Storage Details of Products ............................................................................................................. 32

Table 3-5: Water Consumption - Existing and Additional .................................................................................... 35

Table 3-6: Wastewater Generation – Existing and Additional .............................................................................. 35

Table 3-7: Fuel Consumption ........................................................................................................................... 40

Table 3-8: Hazardous Waste Generation and disposal Details ............................................................................. 42

Table 3-10: Flue Gas Stack Details ................................................................................................................... 44

Table 3-11: Process Stack Details .................................................................................................................... 44

Table 4-1: Distance of Project Site from Sensitive Areas .................................................................................... 48

Table 4-2: Distance of Project site from Water Bodies ....................................................................................... 48

Table 4-3: List of Equipment and Machineries ................................................................................................... 49

Table 4-4: Month wise Predominant Wind Direction .......................................................................................... 51

Table 4-5: Average Meteorological Conditions ................................................................................................... 52

Table 5-1: Area Breakup ................................................................................................................................. 54

Table 6-2: Effluent Characteristics ................................................................................................................... 58

Table 6-3: Sizing of Units for ETP-1 ................................................................................................................. 60

Table 6-4: Sizing of Units for ETP -2 ................................................................................................................ 61

Table 6-5: Sizing of units for MEE .................................................................................................................... 62

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 5

Figure 3-2: Project Site Boundary Coordinates Map ........................................................................................... 13

Figure 3-3: Site Layout Map ............................................................................................................................ 14

Figure 3-8: Process Flow Diagram for Production of Thinner .............................................................................. 20

Figure 3-9: Process Flow Chart - Powder Coating Paints .................................................................................... 20

Figure 3-10: MIDC Water Supply Letter ............................................................................................................ 37

Figure 3-11: Water Balance Diagram - Existing ................................................................................................. 38

Figure 3-13: Dust collection system ................................................................................................................. 45

Figure 3-14: Process Flow Diagram of Dust Collection/Filtration system .............................................................. 45

Figure 3-15: Scrubbing system (Process flow diagram) ...................................................................................... 46

Figure 3-16: Resin reactor scrubbing system .................................................................................................... 47

Figure 6-1: Schematic Sewage treatment plant ................................................................................................. 58

Figure 6-2: Flow Diagram of ETP -1 ................................................................................................................. 63

Figure 6-3: Flow Diagram of ETP – 2................................................................................................................ 64

Figure 6-4: Membership with CHW-TSDF at MIDC, Taloja .................................................................................. 65

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 6

1.1 Plant Features and Production Capacity

Table 1-1: Production Details

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 7

KADAM ENVIRONMENTAL CONSULTANTS | NOVEMBER 2018 8

2.1 Brief Description of the Project

2.2 Need for the project and it’s importance to region

2.3 Demand Supply Gap

2.3.1 Global Market