Professional Documents
Culture Documents
Jolynn Kennedy
Product Marketing
Broadwind Energy
jolynn.kennedy@bwen.com
708.780.4837
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. 2
Webinar Instructions
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. 3
Panel Speakers
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. 4
Agenda
What You Will Learn:
• Understanding the EPA’s Renewable Fuel Standard (RFS) and
Renewable Identification Numbers (RINs) – economic feasibility?
• Biogas and PSA gas upgrading systems
• How to overcome common challenges of upgrading biogas to
renewable natural gas quality:
• Typical biogas impurities from various biogenic sources
• Handling high-nitrogen or hydrogen sulfide biogas streams
• Pressure Swing Adsorption - biogas upgrading operational requirements
• Meeting typical North American pipeline requirements
• Case Studies: Food Processor and Wastewater Treatment Plant
Biogas Upgrading
• Overview of Broadwind-SAFE and biogas compressor equipment
offerings
• Best practices for selecting the right compression equipment to
meet fleet needs
• Using Mobile Biogas Refueling to Fuel Remote Vehicle Fleets
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. 5
Getting Biogas to the RNG Market
RFS and Renewable Natural Gas
2 March 2017
info@genscape.com US: +1 502 583 3435 | EU: +31 20 524 4089 © 2017, Genscape Incorporated. All rights reserved.
Quick Reference - Definitions
7 Getting Biogas to the RNG Market © 2017, Genscape Incorporated. All rights reserved.
Overview
• RFS Registration
• Environmental Credit Values
• RFS Regulatory Updates
Production
process
Fuel type Feedstock requirements D-Code
Renewable Compressed Natural Biogas from landfills, municipal wastewater Any 3
Gas, Renewable Liquefied Natural treatment facility digesters, agricultural
Gas, Renewable Electricity digesters, and separated MSW digesters;
and biogas from the cellulosic components
of biomass processed in other waste
digesters
Renewable Compressed Natural Biogas from waste digesters Any 5
Gas, Renewable Liquefied Natural
Gas, and Renewable Electricity
based on testing.
• Registered RIN generators: source gas producer, fuel provider, supply chain marketer
– RIN generator must have supply chain oversight
• Supply chain typically involves natural gas marketers where – gas transfer must be
documented contractually as well as physically (pipeline map) from source to sink
RFS and LCFS - Biogas for NGV LCFS NGV Fuel (Bio/Non-Bio)
14,000 18,000
100%
16,000
12,000
14,000
80%
10,000
Millions of Cubic Feet
Percent Bio
8,000
10,000 60%
6,000 8,000
40%
4,000 6,000
4,000
2,000 20%
2,000
0
2011 2012 2013 2014 2015 0 0%
2011 2012 2013 2014 2015
RFS LCFS
LCFS NGV Use (Bio) LCFS NGV Use (Non Bio)
$2.00
$1.50
$1.00
$0.50
$0.00
Jun-09
Jun-10
Jun-11
Jun-12
Jun-13
Jun-14
Jun-15
Feb-10
Feb-11
Feb-12
Feb-13
Feb-14
Feb-15
Feb-16
Aug-09
Dec-09
Aug-10
Dec-10
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Dec-11
Aug-12
Dec-12
Aug-13
Dec-13
Aug-14
Dec-14
Aug-15
Dec-15
Oct-09
Apr-10
Oct-10
Apr-11
Oct-11
Apr-12
Oct-12
Apr-13
Oct-13
Apr-14
Oct-14
Apr-15
Oct-15
Apr-16
16 Getting Biogas to the RNG Market
RFS Biogas Guidance – September 2016
The proposed rule indicates that source of biogas, the biogas producer, would need to
be a registered RFS entity.
– Often the RIN generator is a different party (gas marketer, CNG/LNG distributor) than
the biogas producer
– The proposed registered party would be the landfill or digester owner
– Third party engineering review would be required in the proposed framework
– No additional product transfer documentation, attestations or recordkeeping
requirements proposed but comments sought on additional requirements
Proposing to improve the RFS registration requirements for engineering reviews by
requiring site visits to take place when the facility is producing renewable fuel
Comments for consideration on the proposed rulemaking must be received within 60
days of publication in the Federal Register
Contact Us:
Susan Olson, Ph.D. USA Europe
MD, Agriculture and Biofuels Louisville Amsterdam
solson@genscape.com Genscape, Inc. Genscape International, Inc.
502-238-1556 (o) 1140 Garvin Place Damrak 20A
574-210-6592 (c) 1012 LH Amsterdam
Louisville, KY 40203
The Netherlands
info@genscape.com US: +1 502 583 3435 | EU: +31 20 524 4089 © 2017, Genscape Incorporated. All rights reserved.
Carbotech PSA - Biogas Upgrading
BIOFermTM Energy Systems
A Company of the Viessmann Group
March 2, 2017
22 Production companies in
11 countries
120 Branches
world-wide
Branches
56 Percent of the turnover Distribution partners
Company Presentation
Copyright © 2017
Viessmann Group
Comprehensive Range
Core Brand
Energy Source
Company Presentation
Copyright © 2017
1.5 kW – 116 000 kW
BIOFerm™ Energy Systems
North American Anaerobic Digestion & Gas Upgrading
In an anaerobic environment with the presence of bacteria, organic matter will undergo a Physical, Chemical and
Biological Process
With the right temperature, bacterial Anaerobic Digestion will take place while converting the complex organic
matter into much simpler gaseous compounds.
Anaerobic digestion generates Biogas with a high fraction of CH4 and CO2 and a small portion of some other
gases (NH3, H2, H2S, etc.).
Cleaned and upgraded biogas, called Renewable Natural Gas (RNG), is achieved through the removal of CO2
and other impurities in the Biogas.
Gas Grid Injection
Copyright © 2017
CNG-Vehicle Fuel
Biogas and Biogas Upgrading
Environmental
Regulations
Biomethane
Biogas
Activated
PSA Biomethane
PSA Carbon ZETECH4
3 - 5 bar Off-Gas
Cleaning
System
Activated 2-Step
Membrane Membrane
Biomethane
8 - 10 bar Carbon
Company Presentation
System
Copyright © 2017
Biogas Upgrading
Technologies Available
Biomethane
Component Typical Biogas Example Pipeline Quality
from PSA
Company Presentation
Copyright © 2017
Biogas Upgrading
Carbotech PSA (Pressure Swing Adsorption) Process
Features:
• Completely integrated system
• Power Consumption:
• 0.16-0.24 kWh/m³ Biogas
• Methane Recovery:
• >98.5 - 99%
• Pressure:
• 1 – 10 bar(g)
Compress gas to increase partial pressure of Compression Oil injected screw compressor (high
CO2 / VOC for downstream removal 135 psig flow, low maintenance)
Cool gas to condense water, oil and VOC and Drying Multi-stage heat exchanger
reduce adsorbent loading 40°F with water knock out
Systems
VOC removal
© 2017
activated carbon adsorption bed to ensure high level VOC removal
Presentation
70°F
Copyright © 2017
Company
Copyright
BIOFerm™
Company
Biogas Upgrading
Carbotech PSA Model Block Diagram
Biogas
125 psig, 70°F
Heat up gas and remove H2S through Desulfurization Dual activated carbon bed in lead/lag
activated carbon chemical sorption 140°F configuration to ensure H2S removal
Cool gas to provide optimum inlet conditions Cooling Single-stage heat exchanger
to PSA 70°F
Remove CO2, air and residual water by PSA 2-Stage PSA CO2 Vent/combust/
and supply product gas to pipeline specs CO2/N2/O2 removal Offgas liquefy
120 psig
© 2017
Presentation
Copyright © 2017
Company
product gas
Copyright
Continuous High BTU/scf product gas Optional grid injection unit
90 psig, 70°F
BIOFerm™
(i.e.. booster compressor)
Company
BIOFerm™’s Gas Upgrading Solutions
Carbotech PSA Gas Upgrading for Varying Raw Gas Streams
Biomethane
Component Typical Biogas Example Pipeline Quality
from PSA
Dew-point Dew-point
Water H2O Saturated
-76ºF @ 1 bar <15ºF @ injection pressure
Energy Characteristics
Copyright © 2017
BIOFerm™ Gas Upgrading Solutions
Special Gas Streams Considerations
• Typical of Landfills
• Manure Digesters
• WWTP/Landfills
• High VOC/Siloxanes
• Landfills
Chiller Compressor
Control
Room
Radiator
Vacuum 40’ Double
Pumps Container
biogas BUP
Gas
Calibrated flow Odorizing
Booster
measurement
Copyright © 2017
Case Study – Carbotech PSA BUP2000
US Food Processor Gas Upgrading Facility
Project Profile
• Large US food processor fueled boilers with
biogas, but identified gas upgrading/natural gas
grid injection as highest return alternative
• Customer: High Plains Bioenergy
(HPG)/Seaboard Foods
• Location: Guymon, OK
Input Material
Biogas from anaerobic digestion of pork waste
Plant Data:
• Biogas capacity: 1,200 scf/minute
Company Presentation
Copyright © 2017
• Product gas: ~96% methane, despite high oxygen + nitrogen in raw gas
Case Study – Carbotech PSA BUP2000
US Food Processor Gas Upgrading Facility
Technology:
• Carbotech PSA – BUP2000
• Complete, integrated gas upgrading
system:
– Biogas filtration
– Biogas compression
– Biogas upgrading to natural gas
pipeline requirements
– Off-gas treatment
– Control system over entire package
– Performance guarantee
• Upgrades biogas from one of the world’s largest underground wastewater treatment plant
using Carbotech PSA BUP3000
Copyright © 2017
• H2S, VOC, Siloxane Removal; Tail-gas RTO; Methane capture >99%,
Copyright
©2017 BIOFermTM USA, Inc.
All materials in this presentation are the property of BIOFermTM Energy Systems unless otherwise specified. Without BIOFermTM Energy Systems’ prior
written permission, you may not copy, modify, display, or prepare derivative works based upon the materials in this presentation. The BIOFermTM logo,
and other trademarks are registered trademarks of BIOFermTM. Other BIOFermTM graphics, logos, page headers, button icons, and scripts are
trademarks or trade dress of BIOFermTM. Other brand and product names mentioned herein may be registered or unregistered trademarks of their
respective owners and are annotated.
608-467-5523
www.BIOFermEnergy.com
Company Presentation
Copyright © 2017
Bringing Biogas to RNG Marketplace
Powered by
Strategic Partnership
Brad Foote Gear Works Broadwind Towers founded in Broadwind brings Broadwind forms
founded in Chicago, IL Manitowoc, WI 3 MW / 1,025 HP test stand partnership with Safe to
online in Abilene, TX offer gas compression
packages for CNG, O&G
Biogas appications
1924 1998 2003 2006 2007 2008 2009 2010 2012 2013 2014 2015 2016 2017
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. Publicly traded on the NASDAQ exchange
This is Safe
• Founded in 1975
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Proven Worldwide
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Getting RNG to Market
Feedstock Biogas production
Farm
Wastewater ?
Landfill
Pipeline Injection Option
CNG Compression
Hydraulic
booster
compressor
CNG storage
Either type can be used
Mobile Refueling Compressor Module Dispenser Panel Trailer Mounted w/ Integrated Storage
& Internal Views & SMARTSTORE Unit Views
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Non-Lubricated Cylinders
Cylinders are non-lubricated, a liquid coalescer is placed on the discharge side of
the system
• Limited oil carryover in the gas stream
• Reduced oil consumption
LIQUID SEPARATOR
• Reduced vehicle maintenance
caused by oil carryover
NO OIL INJECTION
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
System Cooling
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Motor Coupling Group
All compressors are rigidly connect to the motor with self aligning system
• Torsionally rigid lamellar joint couples compressor to prime mover
• No power loss due to flexible coupling or rubber joints
• Maintenance free, tough coupling to the motor, eliminates wear of soft rubber joints
• No field alignment required SELF-ALIGNING CONNECTION
LAMELLAR JOINT
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Vibration Isolation
All skids are placed on vibration dampers
• No need for a foundation design
to handle dynamic compressor loads
• Simpler placement of
compressor package
• No vibrations conveyed to
the ground or to other
equipment in compressor
enclosure
• No need for grouting of DAMPING SPRINGS
skid or enclosure
• All of the above result in lower
installation costs
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Instrumentation
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Remote Monitoring
Live Data Historical Trends
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
For more information contact:
David Walters Mario Pirraglia
Broadwind Energy President
+1 (848) 459-4831 SAFE North America
david.walters@bwen.com +1 647 463-8734
http://www.bwen.com/compression-solutions mpirraglia@safenorthamerica.com
www.safegas.it/en/
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved.
Webinar Summary
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. 67
© 2017 Broadwind Energy, Inc. & Safe SpA, All rights reserved. 68
Thank you for your participation today!
Want to Schedule a Biogas Consultation?
• Steven Sell, BIOFermEnergy Systems – sels@biofermenergy.com (Biogas & PSA
Upgrading Systems)
69