Examination Procedure For Magnetic Particle Inspection

EXAMINATIONPROCEDUREFOR
MAGNETIC PARTICLE
INSPECTION
© This is a property of Sabsolaz Nigeria Ltd and as thus should not be reproduced without due permission.
STANDARD OPERATING DOCUMENT No.: SAB/SOP/MT/01
PROCEDURES FOR MAGNETIC
PARTICLE INSPECTION Revision: 001
DOC. OWNER SABSOLAZ NIGERIA LTD. Effective Date: 08 January, 2019
Page # Page 2 of 21 Effective Due Date: NIL
PREPARED BY: QA/QC MANAGER Last Review Date: 15th March, 2021
Prepared By Reviewed by Approved by

QA/QC MANAGER OPERATIONS MANAGER GENERAL MANAGER
Inah James David Okafor Victor Aziegbemhin
Date: Date: Date:

04th March, 2021 5th March, 2021 15th March, 2021
READ BY
NAME TITLE SIGNATURE DATE
Solomon Aziegbemhin MD 08th March
2021
CONTENTS
Page
#Number Section Content Title Number
1. 1.0 INTRODUCTION 3 of 22
2. 2.0 SCOPE 4 of 22
3. 3.0 STANDARDS & REFERENCES 4 of 22
4. 4.0 TERMINOLOGY 5 of 22
5. 5.0 SAFETY 5 of 22
6. 6.0 PERSONNEL QUALIFICATIONS 6 of 22
7. 7.0 IDENTIFICATION AND DATUM POINTS 6 of 22
8. 8.0 SURFACE PREPARATION 6 of 22
9. 9.0 EXTENT OF INSPECTION 7 of 22
10. 10.0 EQUIPMENT SPECIFICATION 7 of 22
11. 11.0 EQUIPMENT CALIBRATION 10 of 22
12. 12.0 EQUIPMENT FUNCTION TESTS 11 of 22
13. 13.0 TECHNIQUE PROCESS 13 of 22
14. 14.0 ACCEPTANCE/REJECTION CRITERIA 16 of 22
15. 15.0 REPORTING 16 of 22
16. 16.0 POST CLEANING 16 of 22
MAGNETIC PARTICLE PROFORMA –
APPENDIX 1
ACCEPTANCE STANDARDS, CLIENT
BASED – APPENDIX 2
TECHNIQUE SHEETS:
17. 17.0
APPENDIX 3A – VISIBLE WET DC METHOD
17 of 22
APPENDIX 3B – VISIBLE WET AC METHOD
APPENDIX 3C – FLUORESCENT WET AC
METHOD
APPENDIX 3D – VISIBLE WET DC PULSE
METHOD
AMENDMENT SHEET
DATE SECTION EFFECTED ISSUE STATUS REVISION BY
1.0 Introduction
1.1 The objective of this procedure is to provide the Customer and Verifying Bodies with a
documented procedure for the execution of Magnetic particle Inspection and provide
NDT personnel with a general but non-specific procedure which addresses the activities
associated with the Inspection of ferromagnetic materials.
SABSOLAZ NIGERIA LIMITED shall inform NDT personnel of the scope of work
before any job is assigned for execution. Inspectors shall ensure that they are familiar
with the instruction and procedural requirements of work to be undertaken and that all
relevant information documented or otherwise is made available to facilitate job
completion
2.0 Scope
2.1 The scope of this procedure covers the use of Electromagnetic A.C. Yokes for the
detection of surface discontinuities and is based on ASTM E1444 – Standard Practice
for Magnetic Particle Examination.
2.2 The mode of magnetization shall be the continuous method for all applications using
A.C. and for visible and fluorescent techniques where applicable
2.3 Unless otherwise agreed by SABSOLAZ NIGERIA LIMITED, this procedure shall be used
when performing duties or activities involving magnetic particle inspection.
2.4 This procedure is intended to reveal flaws from the test, which may or may not be
detrimental to the integrity of the structure. It will, at all times be the objective of the
technician to find and report all significant flaws.
3.0 Standards and References

3.1 the following documents are applicable to meet the general or specific industry
requirements:
 ASTM E1444 – Magnetic Particle Examination

 Company Safety Procedures
 Company Operating Procedures
 Health & Safety Law
 COSHH Regulations
 SNT TC 1A Recommended Practice – Qualification and Certification in NDT
 PCN Certification Scheme Documentation – Personal Qualification and
Certification in NDT
 Company Written Practice
 ASME VIII Acceptance Standard

 Client Specification – Acceptance Standards (Attached Separately)
 E1316 : Terminology for Non Destructive Examinations
(All above documents shall be based on the latest revision)
4.0 Terminology
4.1 Standard terms and abbreviations used within this procedure are defined within the
glossary terms and definitions ASTM E1316.
4.2 Non Standard definitions / abbreviations are as follows:
 SNT – Society of Non – Destructive Testing
 PCN – Personnel Certification in NDT
 NDT – Non Destructive Testing
5.0 Safety
Where deemed necessary, all technicians performing magnetic particle inspection shall wear,
prior to and during inspection, safety glasses, safety boots, safety coveralls and gloves as in
minimum.
All operators shall be familiar with the Health and Safety Law and be cognizant with the
Company Safety Procedure.
Operators carrying out Magnetic Particle Inspection shall be aware of the hazards involved, i.e.
fire, chemical reaction, toxic, UV-A radiations etc. and this would be cognizant with
C.O.S.H.H. Regulations and associated risk assessments.
All inspection work carried out on clients’ installations or sites must be aware of and adhere to
the permit to work systems, where applicable.
No inspection tasks will be performed without the operators being in possession of a valid
permit entitling them to carry out inspections as specified within the correct permit.
In compliance with the installation / work site permit requirements, any materials / consumables
used during the inspection must be disposed of safely using the receptacles provided.
6.0 Personnel Qualifications

6.1 All operators performing magnetic particle inspection shall be trained, experienced and
currently certified in that method to SNT or PCN Level II, or equivalent in weld sector,
as a minimum.
All training records shall be kept within personnel files. All operators shall hold current
valid certification in accordance with the Company Written Practice and in line with
SNT-TC-1A 2006 Edition.
Operators’ qualification certificates shall be available for review by the client at any
time.
All personnel shall meet, in addition to the above, the qualification requirements stated
by the client and shall demonstrate their experience and competence in any given aspect
of the technique, if required.
6.2 Eye Examination
All operators performing magnetic particle inspection shall have passed an eye
examination in the preceding 12 months in accordance with the Company Written
Practice.
Records of such eye examinations shall be recorded and kept in personnel files within
the Q.A. Department.
7.0 Identification and Datum Points
7.1 All material inspected shall have evidence of a unique number for traceability as
determined by client.
7.2 A datum point shall be clearly marked by means of paint, marker pen, tape or other
means acceptable by the client in order to identify the areas where indications or
discontinuities may be present and to ensure the repeatability of test results or the future
location of defects.
7.3 In the event of any material being found defective a detailed drawing will be provided.
The item shall be identified as rejected and marked clearly on the component using a
marking pen or similar that will not affect the component or prejudice or prejudice any
subsequent testing
8.0 Surface Preparation
8.1 All area(s) under inspection shall be clean and dry and free from all contaminants such
as oil grease, debris, rust, scale, paint, water and or any foreign matter that may affect
or hinder the sensitivity of the test.
8.2 Mechanical cleaning operations must be carefully managed so as not to damage the
surfaces of inspection leading to mechanical damage or by peening the surface which
may lead to closing discontinuities of the surface.
9.0 Extent of Inspection

9.1 All areas to be inspected should be identified on a request for inspection as required or
provided by client / issuing authority.
9.2 Where sections or part sections require inspection, at least 25mm either side of those
areas shall be tested unless otherwise agreed by contracting parties.
10.0 Equipment Specification
10.1 The equipment used will be maintained in proper working order in accordance with the
requirements and applicable reference specifications (ASTM E1444).
Each magnet will be identified by a unique serial number and will be calibrated by an
independent body every 12 months and carried with a valid certificate of calibration,
sighting the corresponding serial number of the magnet
10.2 The type of equipment normally used in the activities associated with the material under
test, but not limited to, are as follows:
 Pulsed DC Electromagnet (if required)

 Y6 Electromagnet, 110v A.C.
 Penetrometer, Foil Strip Type I
 UV –A Lamps Portable 110V A.C.
 Radiometer / Photometer 110V A.C
 Crowe Receiver or Equivalent
 Test weight 10Lbs (4.5kg)
 Gauss Meter
10.3 Magnetizing Techniques
The magnetic field is induced into the workplace by application of an AC or Pulsed

Electromagnet by placing on to the material surface.
The medium is applied prior to and during magnetic induction with a shot duration of 3
to 5 seconds. The alternating or pulsed field assists better particle migration assisting
detection of leakage fields from discontinuities or defects.
10.4 Magnetic Field Directors:
Discontinuities are difficult to detect by Magnetic Particle Method when they make an
angel less than 45o to the direction of magnetization. To ensure the detection of
discontinuities in any direction, each area / part must be magnetized in a minimum of
two directions at approximately right angles (90o) to each other.
10.5 A.C. Yokes
The strength of the Y6 Electromagnet shall be assessed by its lifting power by magnetic
attraction alone and shall be capable of lifting a calibrated weight of at least 4.5kg, with
pose spacing of between 50 – 150 mm, where typical pose spacing of 100mm – 150mm
are used. The Y6 Electromagnet shall include a magnetic field between the pose (legs)
and used the continuous method of application used for local magnetization. Portable
yokes shall have articulated legs (poses) that allow the legs to be adjusted to contact
irregular surfaces or two surfaces that join at an angle.
10.6 Permanent Magnets
Permanent magnets are not permitted unless otherwise agreed by the client / contracting
parties.
A DC Pulsed Electromagnet (battery operated or similar) may be permitted at the

discretion of the client.
Yokes and Permanent Magnets (when allowed) shall be dead weight tested at intervals
of 6 months in accordance with ASTM E1444 and shall be capable of lifting by magnetic
attraction alone a lifting force of at least 40lbs (18.1k)with a pose spacing of 4” 6” (100
to 150mm) spacing. Records of which shall be recorded
10.7 Penetrameter
Adequate field direction shall be verified by using an appropriate Penetrameter (e.g. foil
strip type I) place across material perpending to the longitudinal magnetic field. Three
indications minimum shall be visible on the foil strip during the application of medium
form the continuous method used. Slotted shim foil strips shall be used to verify field
direction as a rough guided and shall never be used to distinguish the permeability of
the material under test
10.8 Ink Settlement Test
Ink settlement tests shall be carried out using either a Sutherland flask / Centrifuge tube
or Crowe receiver to verify the permissible Ink strengths required in accordance with
the specification ASTM E14444 =0.1% to 0.4% per 100ml for fluorescent ink
suspension. Adequate agitation of the suspension is required prior to the settlement test
to ensure thorough mixing, as per manufacturers guidelines.
10.8.1 A test shall be carried out using a Sutherland Flask or equivalent by sampling
100ml of solution, allowing a settlement time of one hour for petroleum distillate
suspensions or 30 minutes with water based suspensions.
10.8.2 Where required, for aerosol cans, one can from the same batch in every 30 shall
be checked by the above settlement test or otherwise agreed by both contacting
parties and client requirements. Records of which shall be kept unless otherwise
agreed by the contracting parties / client.
10.8.3 Magnetic Flaw Detection Inks
Inks should be thoroughly agitated for 2 to 3 minutes minimum prior to use to

ensure magnetic particles are dispersed evenly throughout the liquid carrier
medium.
10.8.4 Aerosols should be held approximately 2oomm from the surface to be examined
ensuring even dispersion over the area(s) inspected. Application of the medium
shall be directed between the electromagnetic poles prior to and during induction
of the magnetic field.
10.8.5 Detecting Media
Care must be taken to ensure that the correct medium is used in conjunction with
the applicable equipment and the material under test
Detecting media shall be compliance with the manufacturer’s specification and

that of ASTM E1444
10.9 To enhance examination of the material where necessary preparatory contrasting white
background pain will be applied prior to the ink solution. Background paints used with
background paints used will be supplied by a recognized supplier and conform to the
requirements of ASMT E1444 and clients recommendations.
10.9.1 Where contrast paints are employed, a thin, even adherent coating shall be lightly
applied over all inspection areas and allowed to dry, application shall be in
compliance with that of the manufacturer’s instructions.
10.9.2 Care should be taken not to apply a thick coating as this may mask the indication
or greatly reduce the sensitivity of the test.
Viewing
10.10 All examinations shall start with a visual examination to ensure removal of all surface
contaminants and / or identify discontinuities that may produce indications during
inspection.
Note: Any mechanical damage found during visual inspection shall be reported for
further evaluation.
10.11 Visual examination(s), shall be performed under evenly illuminated light (artificial or
daylight) which shall be at or exceed 1000 lux.
10.12 UV-A Intensity irradiance shall be > 100µW/cm2 (10 W.m2) in accordance with ASTM
E-1444 at the inspection surface.
Note: A warm up period of 10 minutes may be required when using mercury vapour arc
lamps prior to use.
10.13 When fluorescent UV-A techniques are used, the operator shall carry out the inspection
in a darkened area (< 10 lux) and allow at least one minute prior to the inspection to
enable their eyes to adapt to the dark viewing conditions. Photo chromatic spectacles
shall not be worn when working with UV-A light. For prolonged periods within the UV-
A test areas, sodium tinted glasses may be worn
10.14 UV-A lamps shall be fitted with a suitable filter and checked to verify they are free from
any damage and be kept clean prior to each use. Damaged filters shall be immediately
replaced.
Backlights (UV-A Lamps) shall be checked periodically for cleanliness and integrity
and shall be cleaned, repaired or replaced, as appropriate. Periodic checks of cleanliness
/ integrity need not be recorded in accordance with ASTM E1444.
10.15 A radiometer shall be used to verify light levels for both the visible & fluorescent
techniques used. Records of light levels shall be recorded and kept in accordance with
the clients requirements.
11.0 Equipment Calibration
11.1 Only equipment that holds current valid calibration certification to National or
International standards shall be used when performing Magnetic Particle Inspection.
Calibration information shall be identified on the equipment either or by any other
method approved.
11.2 Records of calibration shall be kept / controlled within the Company Quality System.
12.0 Equipment Function Test
21.1 The operator shall carry out a functional test on a daily basis or prior to commencement
of work. The test shall be designed to ensure the proper functioning of both the
equipment and the magnetic medium as per Section 10.7.
12.2 Systems Performance Verification
The overall performance of the Magnetic Particle Examination System, including the
equipment, material and the lighting environment being used shall be verified initially
and at regular intervals and carried out by a competent person.
TABLE 1: Required Verification Intervals (ASTM E1444)

Item Maximum Time Between Verification
Lighting:B
Visible light intensity Each usage / daily
Ambient light intensity Each usage / daily
Black light intensity Each usage / daily

System Performance:B Each usage / daily
Wet particle concentration Each usage / daily
Wet particle contamination:B Each usage / daily
Equipment calibration check:B
Quip break 6 months
Yoke dead weight check Each usage / daily
Black and white light meters 6 months
Gaussmeter accuracy 6 months

A When the inspection system is in operation
B The maximum time between verifications may be reduced or extended when

substantiated by actual technical/reliability data.
Records of verification results shall be maintained and retained for the time period
specified within relevant contracts.
12.3 An updated record of all the checks shall be kept on file within the Quality
System to include sensitivity checks, and any other function tests that may be
required.
Any equipment that fails a function test shall be quarantined and tagged as to
the nature of noe-conformance.
After repair of any equipment, a new calibration shall be carried out in

accordance with Section 11.0 of this procedure and a record of the equipment
history shall be maintained.
12.4 Demagnetization
Demagnetization may be carried out at the clients request or if specified in

drawings, client’s specification or purchase orders, when required on
acceptable level of residual magnetization and the measuring method shall
also be specified.
Where demagnetization is required, an AC Yoke shall be stroke along the

surfaced of the material and withdrawn to a distance of > 450mm and the
electromagnet switched off. Repeat this process as necessary. After
demagnetization, a magnetic field probe or strength meter shall not detect
fields with an absolute value of that specified by the client.
12.5 Restrictions
Any restrictions of the operator carrying out this procedure or on its

application shall report to supervisor, employer or client. Any deviation from
this procedure shall be approved by the client prior to its application. All
amendments shall be recorded.
13.0 Technique Process
13.1 Visible Wet Technique (Continuous Method)
Section 12.5
Demagnetized Using A.C
Source (Where Appropriate)
Section 8
Pre-Clean
Inspection Area(s)
Dry Section 10.10
Visual Inspection
Illuminated area > 1000 Lux Record Any
Mechanical
Imperfections
Magnetization Using Continuous Section 10.3
Method Inspection Under 10.4
13.2 Wet Fluorescent Technique (Continuous Method)
Section 12.5
Demagnetized Using A.C
Source (Where Appropriate)
Section 8
Pre-Clean
Inspection Area(s)
Dry Section 10.10
Visual Inspection
Illuminated area > 1000 Lux Record Any
Mechanical
Imperfections
Magnetization Using Continuous Section 10.3
Method Inspection Under UV-A 10.4
and Abient Light Conditions Illumination > 100 Lux
10.10
Short Duration : 3 to 5 Seconds
10.5
Coverage : 2 Directions Minimum @ 90o Pole
14.0 Acceptance / Rejection Criteria
Acceptance Standards in accordance with ASME VIII, Appendix 6
Acceptance Standards are a matter of agreement between the manufacturer and the purchaser
and should be stated in a referenced contract, specification or code prior to NDE Inspection.
Theses acceptance standards shall apply unless other more restrictive standards, amendments,
or client recommendations are specified for specific materials or applications within this
Division.
All surfaces to be examined shall be free of:
a) Any indication found with a dimension > 1/16 inch (1.6mm) shall be considered relevant
b) Relevant linear indications (Any indication > 3 times its width shall be classed as linear)
c) Relevant rounded indications greater than 3/16 in. (4.8mm)
d) Four or more relevant rounded indications in a line separated by 1/16 in. (1.6mm) or less,
edge to edge.
For specific accept / reject criteria set by clients shall be attached to this procedure as an
appendix only.
15.0 Reporting
15.1 On completion of Magnetic Particle Inspection a detailed report shall be completed and
include essential data as follows, as a minimum.
• Customer
• Job Number
• Identification (Component)
• Item number
• Material Type – Surface Condition
• Dimensions
• Quantity
• Test Procedure Number
• Date of Inspection
• Inspectors Signature and Qualifications
• Medium
• Equipment Used
• Results / Sentencing / Rework
Specific report formats may be requested by various clients and may be attached to this
procedure as an appendix only.
15.2 Reporting Results

All indications shall be considered to be relevant until proved otherwise. Surface

dressing may be carried out to prove the relevancy of any indication but only with the
permission of the client who should be given the opportunity to witness this.
A concise report including sketches and or photographs where necessary will be

submitted to the client on completion of each inspection or otherwise as instructed.
Acceptance criteria will be in accordance with the relevant reference document specified
by the client, but not less stringent than that of ASME VIII, refer to Section 14 of this
procedure.
The reporting of Magnetic Particle Examination will be done on a controlled report form
detailing all aspects of inspection conducted.
Report formats may be attached to this procedure as an appendix only and be controlled
within the company quality control system.
16.0 Post – Cleaning
16.1 Post cleaning shall be carried out on the material under inspection. Care shall be taken
to ensure that the surface is clean and dry and free from all particles and inks that may
be harmful to the surface under inspection.
Parts shall be protected from corrosion or damage, as required.
16.2 Disposal of cleaning materials and aerosol canisters shall be disposed of in accordance
with manufacturers or work-site safety regulations.
17.0 Proforma – Appendix 1
MAGNETIC PARTICLE INSPECTION TECHNIQUE

CUSTOMER: LOCATION:
JOB NUMBER P.O. REPORT
NO: No.
ACCEPTANCE
PROCEDURE:
CRITERIA:
EQUIPMENT USED: TECHNIQUE USED
Y6 YOKE: S/No. _______ WET VISIBLE: Type:__________
PERMENENT MAGNET: S/No. _______ WET Type:__________
D.C. ELECTROMAGNET: S/No. _______ F;IPRESCENT
UV-A LAMP S/No. _______
CURRENT: AC DC
ILLUMINATED LIGHT LEVEL______ LUX
UV-A IRRADIANCE: µw/cm2 AMBIENT LIGHT LEVEL ___________ LUX

INK CONCENTRATION: TEST WEIGHT: KGS
ITEM: PENETRAMETER:
IDENTIFICATION: POSE SPACING:
DIMENSIONS: QUANTITY:
RESULTS:
DRAWING CONTINUATION ATTACHED
RECOMMENDATIONS:
CLIENT: THIRD PARTY: ORIGITATOR:

DATE: DATE: DATE:
SIGNATURE SIGNATURE: SIGNATURE
17.0 Technique Sheets - Appendix 3A
MAGNETIC PARTICLE INSPECTION TECHNIQUE – VISIBLE AC METHOD

SABSOLAZ NIGERIA LIMITED.
PROCEDURE NO.: MEC- 020 ISSUE DATE: 1st December 2012
REVISION STATUS: Rev: 01 PAGE NO. : 19 of 22
CLIENT: See Job Request JOB NUMBER See Job Request
Welds, Castings and TECHNICIAN’S SNT Level II or
APPLICATION:
Wrought Products QUALIFICATIONS Equivalent
TECHNIQUE SPECIFICATION ASTM E1444 and MEC- 020
As Per Job Request. If no client requirements specified refer to
ACCEPTANCE CRITERIA:
SABSOLAZ NIGERIA LIMITED. . Procedure No MEC- 020
TECHNIQUE DETAIL
PERMAGNET MAGNET: N/A UV-A LAMP: N/A
As Per Manufacturers
A.C ELECTROMAGNET: Y6 Yoke or Equivalent INK TEST:
Requirements
D.C. ELECTROMAGNET: N/A VISUAL LIGHT: ≥ 1000 Lux
PENETRAMENTER: N/A IRRADIANCE LEVEL: N/A
FLUORESCENT INK: N/A N/A
NON- FLOURESCENT INK N/A J&A Neopaint
TECHNIQUE ILLUSTRATION
COMPONENT UNDER EXAMINATION
X1 X3
Pole Placement X2 X4 XX XX XX XX
Inspection
Pole Placement 2 X2 X4 X1 X3 XX XX XX XX Area
Note: Care must be taken at pose placement areas which may lead to furring effects. Overlapping
areas minimum 10%
17.0 Technique Sheets - Appendix 3B
Additional Details:
*Consumables of the same brand or equivalent
*Contrast Paint Visible / Fluorescent Techniques subject client requirements
*Inks used are of petroleum distillates or similar. Water based may be used in accordance
with clients requirements.
*Restrictions of any description should be reported
APPROVALS
CLIENT: TJORD PARTY: ORIGINATOR
DATE: DATE: DATE:
SIGNATURE SIGNATURE SIGNATURE
MAGNETIC PARTICLE INSPECTION TECHNIQUE – VISIBLE DC METHOD
TECHNICIAN’S
Welds, Castings and SNT Level II or
APPLICATION:

TECHNIQUE DETAIL
Requirements
X1 X3
Inspection
areas minimum 10%
17.0 Technique Sheets - Appendix 3C
Additional Details:
APPROVALS
DATE: DATE: DATE:
MAGNETIC PARTICLE INSPECTION TECHNIQUE – VISIBLE AC METHOD
TECHNICIAN’S
Welds, Castings and SNT Level II or
APPLICATION:
TECHNIQUE DETAIL
As Per
A.C ELECTROMAGNET: Y6 Yoke or Equivalent INK TEST: Manufacturers
Requirements

X1 X3
Inspection
Note: Care must be taken at pose placement areas which may lead to furring effects.
Overlapping areas minimum 10%
Additional Details:
APPROVALS
DATE: DATE: DATE:
17.0 Technique Sheets - Appendix 3D
MAGNETIC PARTICLE INSPECTION TECHNIQUE – VISIBLE DC METHOD

Welds, Castings and TECHNICIAN’S SNT Level II or
APPLICATION:
TECHNIQUE DETAIL

Requirements
X1 X3
Inspection
areas minimum 10%
Additional Details:
APPROVALS
DATE: DATE: DATE:

Examination Procedure For Magnetic Particle Inspection

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EXAMINATIONPROCEDUREFOR

Prepared By Reviewed by Approved by

Date: Date: Date:

3.0 Standards and References

 ASTM E1444 – Magnetic Particle Examination

 ASME VIII Acceptance Standard

(All above documents shall be based on the latest revision)

6.0 Personnel Qualifications

6.2 Eye Examination

7.0 Identification and Datum Points

8.0 Surface Preparation

9.0 Extent of Inspection

10.0 Equipment Specification

 Pulsed DC Electromagnet (if required)

10.3 Magnetizing Techniques

The magnetic field is induced into the workplace by application of an AC or Pulsed

10.4 Magnetic Field Directors:

10.5 A.C. Yokes

10.6 Permanent Magnets

A DC Pulsed Electromagnet (battery operated or similar) may be permitted at the

10.8 Ink Settlement Test

10.8.3 Magnetic Flaw Detection Inks

Inks should be thoroughly agitated for 2 to 3 minutes minimum prior to use to

10.8.5 Detecting Media

Detecting media shall be compliance with the manufacturer’s specification and

11.0 Equipment Calibration

12.0 Equipment Function Test

12.2 Systems Performance Verification

TABLE 1: Required Verification Intervals (ASTM E1444)

Visible light intensity Each usage / daily

Ambient light intensity Each usage / daily

Black light intensity Each usage / daily

System Performance:B Each usage / daily

Wet particle concentration Each usage / daily

Wet particle contamination:B Each usage / daily

Equipment calibration check:B

Quip break 6 months

Yoke dead weight check Each usage / daily

Black and white light meters 6 months

Gaussmeter accuracy 6 months

B The maximum time between verifications may be reduced or extended when

After repair of any equipment, a new calibration shall be carried out in

Demagnetization may be carried out at the clients request or if specified in

Where demagnetization is required, an AC Yoke shall be stroke along the

Any restrictions of the operator carrying out this procedure or on its

13.0 Technique Process

13.1 Visible Wet Technique (Continuous Method)

13.2 Wet Fluorescent Technique (Continuous Method)

14.0 Acceptance / Rejection Criteria

Acceptance Standards in accordance with ASME VIII, Appendix 6

All surfaces to be examined shall be free of:

15.2 Reporting Results

All indications shall be considered to be relevant until proved otherwise. Surface

A concise report including sketches and or photographs where necessary will be

16.0 Post – Cleaning

Parts shall be protected from corrosion or damage, as required.

17.0 Proforma – Appendix 1

MAGNETIC PARTICLE INSPECTION TECHNIQUE

UV-A IRRADIANCE: µw/cm2 AMBIENT LIGHT LEVEL ___________ LUX

DRAWING CONTINUATION ATTACHED

CLIENT: THIRD PARTY: ORIGITATOR:

17.0 Technique Sheets - Appendix 3A

MAGNETIC PARTICLE INSPECTION TECHNIQUE – VISIBLE AC METHOD