CONTENTS

SECTION 02810

IRRIGATION SYSTEM
Page
PART 1 GENERAL 2
1.1 Related Documents 2
1.2 Description of Work 2
1.3 Definitions 2
1.4 Performance Requirements 2
1.5 Submittals 3
1.6 Quality Assurance 4
1.7 Delivery, Storage, and Handling 4
1.8 Coordination 4
1.9 Extra Materials 4
1.10 Related Sections 4

PART 2 PRODUCTS 5
2.1 Electric Remote Control Valves With Pressure Regulation 5
2.2 Quick Coupling Valve 5
2.3 Pop-Up Spray Sprinkler 5
2.4 Pop-Up Rotor Sprinkler 6
2.5 Bubblers 7
2.6 Emitters 7
2.7 Emitters Accessories 7
2.8 Polyethylene (P.E.) Tubing 7
2.9 Reinforced Rubber Hoses 8
2.10 Program Controllers 8
2.11 Filters 9
2.12 Cabling for Irrigation Control 9
2.13 Fertiliser Injector 10

PART 3 EXECUTION 10
3.1 Earthwork 10
3.2 Preparation 10
3.3 Piping Applications 10
3.4 Piping Installation 11
3.5 Joint Construction 11
3.6 Valve Installation 11
3.7 Sprinkler Installation 11
3.8 Automatic-Control System Installation 11
3.9 Connections 12
3.10 Labeling and Identifying 12
3.11 Field Quality Control 12
3.12 Start-up Service 12
3.13 Adjusting 13
3.14 Cleaning 13

Section 02810
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 SECTION 02810

IRRIGATION SYSTEM

PART 1 GENERAL

1.1 RELATED DOCUMENTS

Drawings and general provisions of the Contract, including General

Conditions, Conditions of Particular Application and Division-1 Specification
Sections, apply to work of this section.

1.2 DESCRIPTION OF WORK

This section includes piping, valves, sprinklers, specialities, control and

wiring for automatic control irrigation system.

Extent of irrigation system indicated on Drawings.

1.3 DEFINITIONS

Manifold piping: downstream from control valves to sprinklers, specialities,

and drain valves. Piping is under pressure during flow.

Lateral: downstream from circuit-piping drain valves

Irrigation Main Piping: downstream from irrigation tank to network, and

including, control valves. Piping is under irrigation system pressure.

The following are industry abbreviations for plastic materials:

ABS Acrylonitrile-butadiene-styrene plastic.

FRP Fiberglass-reinforced plastic
PA Polyethylene plastic
PP Polypropylene plastic
PVC Polyvinyl chloride plastic

1.4 PERFORMANCE REQUIREMENTS

Design 100 percent water coverage irrigation system for lawns and exterior
plants indicated.

Location of sprinklers and specialties: design location is approximate. Make

minor adjustments necessary to avoid plantings and obstructions such as signs
and light standards. Maintain 100 percent water coverage of planting areas
indicated.

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 Minimum nominal pressures: the following are minimum pressure
requirements for piping, valves, and specialities, unless otherwise indicated:

Irrigation main piping: to sustain nominal pressure 10 bars

Manifold piping: nominal pressure 10 bars

Lateral piping: nominal pressure 10 bars

Drip lines: nominal pressure 4 bars

1.5 SUBMITTALS

Submit the following in accordance with Conditions of the Contract and

Division-1 Specification Sections:

1.5.1 Product Data: Include pressure ratings, rated capacities, and settings of
selected models for the following:

1.5.2 Shop Drawings: The contractor shall carefully check and verify all
dimensions on the tender drawings and shall prepare, for approval by the
engineer, hydraulic calculations, shop drawings including but not limited to:

- Detailed layout of main, sub main and lateral pipes, valves, irrigation
heads and other typicals
- Electric power and control wiring diagrams system for controllers field
wiring and rounding
- Irrigation system operation schedule including valves and stations
sequencing
- The contractor should take into consideration the existing design
calculation mentioned above during submittal at any hydraulic calculation
or shop drawing

1.5.3 Coordination Drawings: Show piping and major system components.

Indicate interface and spatial relationship between piping, system
components, adjacent utilities, and proximate structures.

1.5.4 Field quality-control test reports.

1.5.5 Operation and Maintenance Data: For irrigation systems, to include in

emergency, operation, and maintenance manuals. Include data for the following:
- Automatic-control valves
- Sprinklers
- Controllers

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1.6 QUALITY ASSURANCE

Electrical Components, Devices, and Accessories: Listed and labeled as

defined in NFPA 70, Article 100, by a testing agency acceptable to authorities
having jurisdiction, and marked for intended use.

1.7 DELIVERY, STORAGE, AND HANDLING

Deliver piping with factory-applied end caps. Maintain end caps through
shipping, storage, and handling to prevent pipe-end damage and to prevent
entrance of dirt, debris, and moisture.

Store plastic piping protected from direct sunlight. Support to prevent

sagging and bending.

1.8 COORDINATION

Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 3.

1.9 EXTRA MATERIALS

Furnish extra materials described below that match products installed and that
are packaged with protective covering for storage and identified with labels
describing contents.

Sprinkler Units: Equal to 10% percent of amount installed for each type and
size indicated.

Emitters: Equal to 10% percent of amount installed for each type and site indicated.

1.10 RELATED SECTIONS

The following sections include requirements which relate to this section.

02300 Earthwork
02615 UPVC Pipes and Fittings
02734 Gravity and Pressure Utility Piping
02735 Wastewater and Strom Drainage Structures for Valve Chamber
Construction
15100 Valves
16130 Raceways, Boxes and Cabinets

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PART 2 PRODUCTS

2.1 ELECTRIC REMOTE CONTROL VALVES WITH PRESSURE

REGULATION

Normally closed 24 VAC 60 Hz solenoid actuated globe pattern with a

balanced pressure diaphragm design. The valve operating pressure range shall
be between 1.5 and 10 bars. The valves shall have an adjusting screw for
setting pressure and Schrader valve connection for monitoring pressure. The
pressure shall be adjustable from the pressure regulating module when the
valve is manually bled. Valves shall be specifically designed for operation in
arid areas with temperatures up to 50º.

The Master Valve does not include pressure regulating. The valve body and
bonnet shall be constructed of heavy-duty PVC. The valves shall have an
adjusting screw for setting pressure and Schrader valve connection for
monitoring pressure. The pressure shall be adjustable from the pressure
regulating module when the valve is manually bled.

The valve shall have manual open/close control to provide flush mode
(internal bleed) for manual opening and closing of valve without electrically
energizing the solenoid.

The valve shall have a brass flow control stem for accurate manual regulation
and/or shut off of outlet flow.

The valve construction shall be such as to provide for all internal parts to be
removable from the top of the valve without disturbing the valve installation.

2.2 QUICK COUPLING VALVE

The quick coupling valve shall be a two (2) piece type. The valve body shall
be constructed of heavy cast brass. The cover shall be a durable, protective
self- closing, locking rubber cover. The valve shall be opened and closed by
a brass key supplied by valve manufacturer having a 25 mm male top pipe
threads and 19 mm female top pipe threads outlet. The valve throat shall
have a keyway with detent positions for regulating water flow. The keys are
to be from same manufacturer to ensure compatibility fo the connection to be
provided for every five valves.

2.3 POP-UP SPRAY SPRINKLER

The sprinklers shall be of the fixed, non-rotating spray or stream spray

adaptable for full circle, part circle, or strip wetting pattern, suitable for
installation on a pop-up mechanism. Spray head to have built in check valve
and pressure regulated stem.

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 The sprinkler body, stem, nozzle, and screen shall be constructed of heavy
duty, ultra-violet resistant plastic, with a heavy-duty stainless steel retract
spring with a minimum diameter of 1.5 mm. The sprinklers shall have
(12 mm) threaded inlet.

The spray head is to be constructed each that it will be flush with the finished
ground level when not in operation. When spraying, net pop-up height to be
100 mm from finished ground level.

The sprinkler shall have to meet requirements of discharge and spray radius
as specified on the Drawings for the given nozzle pressure. The sprinkler
shall have a matched precipitation rate nozzle with an adjusting screw
capable of regulating the radius of flow.

The Contractor shall provide the test results carried out at factory
substantiating required performance (discharge and radius of throw at
prescribed operating pressure and height above ground) and giving actual
precipitation rate and its uniformity as obtained for uniformity test carried out
using catch cans.

2.3.1 Riser Sprinkler: The riser should fit the sprays without any pressure or
discharge leakage. It should be of the type that permits adjustment of head
level without disturbing the turf (adjustable riser) by means of triple elbow.

2.4 POP-UP ROTOR SPRINKLER

The sprinklers are to be full or part circle pop-up rotor sprinkler, single
nozzle. The part circle sprinkler shall have adjustable arc coverage from 25°
to 360°. The sprinkler should be provided with built in check valve and in
item pressure regulator to maintain constant outlet pressure.

The sprinkler body, stem, nozzle, and screen shall be constructed of heavy duty,
ultra-violet resistant plastic, with a heavy duty stainless steel retract spring.

The sprinkler head is to be constructed flush with the finished ground level
when not in operation. When operating, net pop-up height to be 100 mm from
finished ground level.

The rotation of the sprinkler shall be accomplished by a horizontal oscillating

precision jet actuated by the outlet water stream to meet requirements of
discharge, radius and rotation angle .The sprinkler shall have a matched
precipitation rate nozzle, with an adjusting screw capable of regulating the
radius and the flow.

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 The contractor should submit the test results carried out at factory
substantiating required performance (discharge and radius of throw at
prescribed operating pressure and height above ground) and giving actual
precipitation rate and its uniformity as obtained for uniformity test carried out
using catch cans.

2.5 BUBBLERS

They shall be of pressure compensating type, of the full circle umbrella or

trickly discharge, with inlet screen.

Bubbler shall be of a permanently assembled design constructed of durable

ultra-violet resistant plastic. The bubbler to operate at constant flow discharge
of 0.06 l/s over a pressure range of 2.0 bars

2.6 EMITTERS

Emitters shall be constructed from durable, black heat-resistant plastic for direct
burial. The emitter shall be pressure compensating through a flapping
diaphragm. The flapping diaphragm shall allow automatic purging of the
emitter. The orifice of the diaphragm shall remain in the purging mode until the
pressure reaches approximately 0.7 kg/cm2 . The purging action shall repeat
itself when the system is turned off. The pressure compensating range shall be
between 0.7-3.5kg/cm2 . Coefficient of manufacturing variability shall be 0.10
or better.

Emitters shall have a single outlet.

2.7 EMITTERS ACCESSORIES

Emitter distribution tubing: distribution tubing utilized to distribute flow from

emitters shall be non-rigid vinyl chloride polymer and copolymer. Tubing
shall be compatible with emitters and as recommended in writing by the
emitter manufacturer.

2.8 UPVC PIPES AND POLYETHYLENE (P.E.) TUBING

For UPVC Pipes irrigation, refer to Section 02615 unplastized PVC Pipes and
fittings.

Extruded from virgin linear low density polyethylene resin, free of splits and
kinks, resistant to stress, cracking and rolling, suitable for use above or below
ground, specifically manufactured for receiving drip irrigation emitters,
maximum working pressure of four (4) bars.

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 The fittings for laterals are to be durable with minimum flow resistance,
compression type couplings. Connection to manifold to be achieved using
compression fittings or insert barbs with external retaining clamps or collars.
Fittings to attach to the manifold by solvent cement for uPVC manifold and
by threaded connection or rubber grommet for polyethylene. Ends of laterals
to be folded over and held in place by a slide collar.
2.9 REINFORCED RUBBER HOSES

According to BS 5119 rubber, vinyl or other high tensile thermoplastic

material reinforced with woven fabric, with quick couplings to match the
hose taps. Hose to be flexible, of such construction as to prevent snaking and
allow easy coiling.

The hoses should be made of reinforced fabric to be continuous nylon or

polyester fibers; inner and outer liners to be high tensile thermoplastic of high
resistance to heat and sun and abrasion when dragged over concrete.

End connections shall be of brass, factory installed on hose and watertight.

Head end: quick coupling, water tight swivel female thread or socket snap-
on-type to fit the water tap outlet.

Tail end: male threaded with all brass hand-trigger type discharge nozzles
with adjustable pattern and flow to complete shut off. Springs to be of
stainless steel.

The hose is to maintain its flexibility and pressure requirements between -2

and 60 deg. C. Hose is to withstand pressure of six (6) bars when discharge
nozzle is closed, and comply with the requirements of ASTM D3901-85 as
appropriate for the materials selected.

Hose is to have an inside diameter of 25 mm and a length of 30 m excluding

end fittings.

2.10 PROGRAM CONTROLLERS

The controller is of the solid state or hybrid (combining electro-mechanical and

micro-electronic circuiting), capable of fully automatic or manual operation of
the remote solenoid valves, with dual program, independent station timing, 14-
day calendar dial for every day or every other day or any sequence starts, time-
setting control up to 60 minutes per station in 1 minute increments 20 starts per
day. Number of stations to be as indicated on the Drawings or in the Bill of
Quantities. Maximum number of 24 VAC solenoid.

The controller is to be integrated into a central control system.

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 Valves that can be controlled by a station 3. Controller is to allow for valve
power output to be interrupted without affecting the controller timers.

The controller is to be installed in well mounted weatherproof, heavy-duty,

locking, adequately protected. Pedestal mount is to include terminal strips for
the quick connection of cables. The controller is to accept 220V, 50HZ cycle
current; to command 24 VAC solenoid valves; to include output surge
protection to protect controller from power surges; to include one arrestor for
each valve wire and one for the common or ground wire; to include a master
on-off switch.
The controller without exception shall be of the same manufacturer as the
remote control valve.

2.11 CABLING FOR IRRIGATION CONTROL

The control wiring from automatic controllers to remote control valves shall
be 600/1000 not solid copper single conductor wire with heat resistant
insulation minimum of 0.4 mm thick. The Contractor shall submit proposed
low voltage wire routing shop drawing for the Engineer's approval prior to
installation. The low voltage wire shall be encased in 5 mm diameter conduit.

The low voltage cables: shall conform to the requirements of BS 5467, IEC
502, or other approved comparable international standards as applicable.
Cables shall be 600/1000 volt grade, multicore, stranded copper conductor,
cross-linked polyethylene (XLPE) insulated, uPVC oversheather type. The
service cable for irrigation controllers shall be 3 core 10 mm2 minimum.

2.12 FILTERS

Automatic self cleaning screen filters specifically designed for use with
inorganic contaminant. Cleaning shall be effected by a hydraulically powered
suction scanner, automatically activated when the differential pressure across
the filter reaches an adjustable level, nominally five (5) psi. The maximum
volume of flush discharge for each rinse cycle shall not exceed five (5)
gallons. Drain outlet size shall be 2 inches.

The screen shall be made of high stainless steel (Type 316) with a 200
micron mesh size. The flushing line to be connected to the nearest surface
water drainage or to the nearest soakaways. The control system shall feature
a fail-safe timer to prevent continuous flushing due to malfunction. The
capacity of each filter should not be less than 25 m3/hr with a maximum of
5 m pressure loss respectively.

All the filter tanks should be made of stainless steel Grade 304, gauge #18
with glass filled noryl being used for vacuum motor and nozzle assembly and

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 shall have flanged inlets and outlets provided with isolation valves in the
suction as well as delivery side for easy maintenance.

One filter unit is required.

2.13 FERTILISER INJECTOR

The fertiliser injector shall be installed in conjunction with a centrifugal

pump to boost pressure through the injector .

The feeder shall be of heavy brass wall construction with all parts in contact
with water of brass, stainless steel or plastic materials. Parts in contact with
additives shall be of chemical resistant plastic and elastomer construction. The
diaphragm of the ratio feeder shall be of vitron material. Each ratio feeder shall
be equipped with totalizing register as supplied by the Manufacturer.

The fertilizer or solution container shall be constructed of virgin polyethylene

plastic material. The container shall have a capacity of 100 liters and shall be
of open top design with removable polyethylene cover.

The fertilizer injector assembly shall be installed with necessary supports as

directed by the Engineer.

PART 3 EXECUTION

3.1 EARTHWORK

Refer to Division 2 Section "Earthwork" for excavating, trenching, and

backfilling.

Install piping and wiring in sleeves under sidewalks, roadways, parking lots.

Provide minimum cover over top of underground piping according to the

following:

- Irrigation Main Piping: Minimum depth of 1000mm below finished grade

- Manifold piping: 800 mm or according to the site conditions
- Lateral piping : 500 mm or according to the site conditions
- Sleeves: 600 mm or according to the site conditions

3.2 PREPARATION

Set stakes to identify locations of proposed irrigation system.

3.3 PIPING APPLICATIONS

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 Install components having pressure rating equal to or greater than system
operating pressure.

Piping in control-valve boxes and above ground may be joined with flanges
instead of joints indicated.

3.4 PIPING INSTALLATION

Location and Arrangement: Drawings indicate location and arrangement of

piping systems. Install piping as indicated unless deviations are approved on
Coordination Drawings.

Install piping free of sags and bends.

Install groups of pipes parallel to each other, spaced to permit valve servicing.

Install fittings for changes in direction and branch connections.

Install underground uPVC pipes according to sections 02615, and 2734.

Lay piping on solid sub-base, uniformly sloped without humps or depressions.

3.5 JOINT CONSTRUCTION

Refer to Section 02734 “Gravity and Pressure Utility Piping” for basic pipe
joint construction.

3.6 VALVE INSTALLATION

Underground Gate Valves: Install in valve box with top flush with grade.

Install valves and PVC pipe with push-on joints.

Control Valves: Install in control-valve box.

Drain Valves: Install in control-valve box.

3.7 SPRINKLER INSTALLATION

Flush circuit piping with full head of water and install sprinklers after
hydrostatic test is completed.

Install sprinklers at manufacturer's recommended heights.

3.8 AUTOMATIC-CONTROL SYSTEM INSTALLATION

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 Install freestanding controllers on precast concrete bases not less than 36 by
24 by 4 inches (900 by 600 by 100 mm) thick, and not less than 6 inches
(150 mm) greater in each direction than overall dimensions of controller.

Install control cable in same trench as irrigation piping and at least 2 inches
(50 mm) beside piping. Provide conductors of size not smaller than
recommended by controller manufacturer. Install cable in separate sleeve
under paved areas if irrigation piping is installed in sleeve.

3.9 CONNECTIONS

Drawings indicate general arrangement of piping, fittings, and specialties.

Ground equipment according to Division 16 Section 16450 "Grounding” .

Connect wiring according to Division 16 Section 16120 “Wires and Cables.”

Tighten electrical connectors and terminals according to manufacturer's

published torque-tightening values. If manufacturer's torque values are not
indicated, use those specified in UL 486A and UL 486B.

3.10 LABELING AND IDENTIFYING

Equipment Nameplates and Signs: Install engraved plastic-laminate
equipment nameplates and signs on each automatic controller.

Text: In addition to identifying unit, distinguish between multiple units,

inform operator of operational requirements, indicate safety and emergency
precautions, and warn of hazards and improper operations.

Refer to Section 02734 “Gravity and Pressure Utility Piping” for equipment
nameplates and signs.

3.11 FIELD QUALITY CONTROL

Perform the following field tests and inspections and prepare test reports:

Pressure Test: Refer to section 02734 “ Gravity and Pressure Utility Piping”

Leak Test: Refer to section 02734 “ Gravity and Pressure Utility Piping”

Operational Test: After electrical circuitry has been energized, operate

controllers and automatic control valves to confirm proper system operation.

Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.

Remove and replace units and [retest] as specified above.

3.12 START-UP SERVICE

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 Verify that controllers are installed and connected according to the Contract
Documents.

Verify that electrical wiring installation complies with manufacturer's

submittal and installation requirements in Division 16 Sections.

Complete start-up checks according to manufacturer's written instructions.

3.13 ADJUSTING

Adjust settings of controllers.

Adjust automatic control valves to provide flow rate of rated operating

pressure required for each sprinkler circuit.

Adjust sprinklers so they will be flush with, or not more than 1/2 inch
(13 mm) above, finish grade.

3.14 CLEANING

Flush dirt and debris from piping before installing sprinklers and other devices.

END OF SECTION 02810

Section 02810
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