You are on page 1of 30

Company: ABC Company WeldCalc Ver:010424 Ó 2001 Techno Consultants Ltd

Address: AZ Street, Major City, Country User Registration No: Unregistered Copy
Tel: Fax: Email: Made by Date Page No
Project: Phase 1 Construction SURK 14 January 2001
Client: XY Co Checked Job No Revision
Element: Level 02 Steelwork 2001/4567
Weld Group in X-Y Plane Weld Group in Direct Shear, Bending and Torsion
Fy, y
My User Reference: Example 4 DataStore No: 1004
Weld Description: Shear+Torsion+Bending - A 127x64 RSC Welded to the inside flange of 305x305 UC
Mz Mx Applied Loads: Load Position from Origin: Load Position from Centroid: Load Eccentricity Moments at Centoid:
Fz, z Direction Mag kN Xo mm Yo mm Zo mm Xc mm Yc mm Zc mm Mx kNmm My kNmm Mz kNmm
+ve values Fx, x Fx kN 0 0 #VALUE! #VALUE!
Sign Convention Fy kN 84.8 85 330 #VALUE! 330.0 -27,984.0 #VALUE!
Fz kN #VALUE! #VALUE! #VALUE! #VALUE!
Strength Check: Applied Moments: Resultant Moments on the Weld Group:
Design Strength: Mx kNmm My kNmm Mz kNmm Mx kNmm My kNmm Mz kNmm
0.215 kN/mm2 #VALUE! #VALUE! #VALUE!
Induced Max Stress: Centroid of Weld Group from Origin: #VALUE!
#VALUE! Xo mm Yo mm Zo mm Ixx mm4 Iyy mm4 Ixy mm4 Iuu mm4 Ivv mm4 Ipp mm4
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Input for Weld Group Geometry: Component Properties for Each Weld Length: Stress Components & Resultant at Each Node: Force Resultants in Each Weld Length:
Node Part Xo Yo Throat, a Area, A A yo A xo Ixx Iyy Ixy Stress fx Stress fy Stress fz Stress fr Force Fxw Force Fyw Force Fzw
No No mm mm mm mm2 mm3 mm3 mm4 mm4 mm4 kN/mm2 kN/mm2 kN/mm2 kN/mm2 kN kN kN
1 1 0 0 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
2 1 0 150 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
3 1 170 150 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 1 170 0 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 1 170 0 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
6 1 170 150 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
7 1 0 150 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
8 1 0 0 10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
9 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
10 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
11 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
12 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
13 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
14 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
15 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
16 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
17 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
18 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
19 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
20 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
21 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
22 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
23 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
24 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
25 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
26 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
27 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
28 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
29 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
30 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Combined Properties for the Weld Group Force Resultants in the Weld Group
NB: Shaded areas represent user data input #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Maximum Resultant Stress: #VALUE! #VALUE! #VALUE! #VALUE!

File: 576568252.ods Tab: Welds Weld Group in Direct Shear, Bending & Torsion Date Printed: 02/14/2022
Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsion and Axial Loading
Beam User Weld Group Applied Force Fx Applied Force Fy Applied Force Fz Applied Moments Weld Node 1 Weld Node 2 Weld Node 3 Weld Node 4 Weld Node 5 Weld Node 6 Weld Node 7 Weld Node 8
No Reference Description Fx Yo Zo Fy Xo Zo Fz Xo Yo Mx My Mz Part No X1 Y1 Throat1 Part No X2 Y2 Throat2 Part No X3 Y3 Throat3 Part No X4 Y4 Throat4 Part No X5 Y5 Throat5 Part No X6 Y6 Throat6 Part No X7 Y7 Throat7 Part No X8
1001 Example 1 Bracket in Shear+Bending - TJ MacGinley & TC Ang Exa 288 250 1 -86.6 182.3 5.6 1 86.6 182.3 5.6 2 -86.6 -182.3 5.6 2 86.6 -182.3 5.6 3 -5 140 4.2 3 -5 -140 4.2 4 5 140 4.2 4 5
1002 Example 2 Circular 8 mm Fillet W 450 100 50 0 0 0 250000 1 0 200 5.6 1 51.763 193.185 5.6 1 100 173.205 5.6 1 141.421 141.421 5.6 1 173.205 100 5.6 1 193.185 51.763 5.6 1 200 0 5.6 1 193.185
1003 Example 3 Shear + Torson - Steel Designers Example Page 739 249.5 49.9 1 0 170 3.5 1 0 0 3.5 1 70 0 3.5 1 70 100 3.5 1 0 170 3.5
1004 Example 4 Shear+Torsion+Bending - A 127x64 RSC Welded to the in 300 62.5 19.4 1 0 0 5.6 1 0 180 5.6 1 127 60 5.6 1 127 0 5.6
1005 Extra Example 5 Shear+Torsion - Steel Designers Example Page 738 176.5 54.2 0 1 0 125 3.5 1 0 0 3.5 1 76.2 0 3.5 1 76.2 125 3.5 1 0 125 3.5
1006 Extra Example 6 Shear+Torsion - TJ MacGinley & T C Ang Torsion Exampl 152 350 1 200 300 4.2 1 0 300 4.2 1 0 0 4.2 1 200 0 4.2
1007 Stair Tread 6 mm thick plat Tread divided into 3 strips of 6 mm width 1980 1 0 0 6 1 0 63 6 1 275 63 6 1 275 126 6
1008 Stair Tread 6 mm thick plat Tread divided into 8 strips of 3 mm width 1980 1 1.5 1.5 3 1 4.5 1.5 3 1 4.5 61.5 3 1 279.5 61.5 3 1 279.5 124.5 3 1 276.5 124.5 3 1 276.5 64.5 3 1 1.5
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112

File: 576568252.ods Tab: Store Page 2/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsion and Axial Loading
Beam User Weld Group Applied Force Fx Applied Force Fy Applied Force Fz Applied Moments Weld Node 1 Weld Node 2 Weld Node 3 Weld Node 4 Weld Node 5 Weld Node 6 Weld Node 7 Weld Node 8
No Reference Description Fx Yo Zo Fy Xo Zo Fz Xo Yo Mx My Mz Part No X1 Y1 Throat1 Part No X2 Y2 Throat2 Part No X3 Y3 Throat3 Part No X4 Y4 Throat4 Part No X5 Y5 Throat5 Part No X6 Y6 Throat6 Part No X7 Y7 Throat7 Part No X8
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1171
1172
1173
1174
1175
1176
1177
1178
1179
1180
1181
1182
1183
1184
1185
1186
1187
1188
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224

File: 576568252.ods Tab: Store Page 3/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsion and Axial Loading
Beam User Weld Group Applied Force Fx Applied Force Fy Applied Force Fz Applied Moments Weld Node 1 Weld Node 2 Weld Node 3 Weld Node 4 Weld Node 5 Weld Node 6 Weld Node 7 Weld Node 8
No Reference Description Fx Yo Zo Fy Xo Zo Fz Xo Yo Mx My Mz Part No X1 Y1 Throat1 Part No X2 Y2 Throat2 Part No X3 Y3 Throat3 Part No X4 Y4 Throat4 Part No X5 Y5 Throat5 Part No X6 Y6 Throat6 Part No X7 Y7 Throat7 Part No X8
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1253
1254
1255
1256
1257
1258
1259
1260
1261
1262
1263
1264
1265
1266
1267
1268
1269
1270
1271
1272
1273
1274
1275
1276
1277
1278
1279
1280
1281
1282
1283
1284
1285
1286
1287
1288
1289
1290
1291
1292
1293
1294
1295
1296
1297
1298
1299
1300
1301
1302
1303
1304
1305
1306
1307
1308
1309
1310
1311
1312
1313
1314
1315
1316
1317
1318
1319
1320
1321
1322
1323
1324
1325
1326
1327
1328
1329
1330
1331
1332
1333
1334
1335
1336

File: 576568252.ods Tab: Store Page 4/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsion and Axial Loading
Beam User Weld Group Applied Force Fx Applied Force Fy Applied Force Fz Applied Moments Weld Node 1 Weld Node 2 Weld Node 3 Weld Node 4 Weld Node 5 Weld Node 6 Weld Node 7 Weld Node 8
No Reference Description Fx Yo Zo Fy Xo Zo Fz Xo Yo Mx My Mz Part No X1 Y1 Throat1 Part No X2 Y2 Throat2 Part No X3 Y3 Throat3 Part No X4 Y4 Throat4 Part No X5 Y5 Throat5 Part No X6 Y6 Throat6 Part No X7 Y7 Throat7 Part No X8
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346
1347
1348
1349
1350
1351
1352
1353
1354
1355
1356
1357
1358
1359
1360
1361
1362
1363
1364
1365
1366
1367
1368
1369
1370
1371
1372
1373
1374
1375
1376
1377
1378
1379
1380
1381
1382
1383
1384
1385
1386
1387
1388
1389
1390
1391
1392
1393
1394
1395
1396
1397
1398
1399
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
1420
1421
1422
1423
1424
1425
1426
1427
1428
1429
1430
1431
1432
1433
1434
1435
1436
1437
1438
1439
1440
1441
1442
1443
1444
1445
1446
1447
1448

File: 576568252.ods Tab: Store Page 5/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsion and Axial Loading
Beam User Weld Group Applied Force Fx Applied Force Fy Applied Force Fz Applied Moments Weld Node 1 Weld Node 2 Weld Node 3 Weld Node 4 Weld Node 5 Weld Node 6 Weld Node 7 Weld Node 8
No Reference Description Fx Yo Zo Fy Xo Zo Fz Xo Yo Mx My Mz Part No X1 Y1 Throat1 Part No X2 Y2 Throat2 Part No X3 Y3 Throat3 Part No X4 Y4 Throat4 Part No X5 Y5 Throat5 Part No X6 Y6 Throat6 Part No X7 Y7 Throat7 Part No X8
1449
1450
1451
1452
1453
1454
1455
1456
1457
1458
1459
1460
1461
1462
1463
1464
1465
1466
1467
1468
1469
1470
1471
1472
1473
1474
1475
1476
1477
1478
1479
1480
1481
1482
1483
1484
1485
1486
1487
1488
1489
1490
1491
1492
1493
1494
1495
1496
1497
1498
1499
1500

File: 576568252.ods Tab: Store Page 6/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsi
Weld Node 8 Weld Node 9 Weld Node 10 Weld Node 11 Weld Node 12 Weld Node 13 Weld Node 14 Weld Node 15 Weld Node 16 Weld Node 17 Weld Node 18 Weld Node 19 Weld Node 20
Y8 Throat8 Part No X9 Y9 Throat9 Part No X10 Y10 Throat10 Part No X11 Y11 Throat11 Part No X12 Y12 Throat12 Part No X13 Y13 Throat13 Part No X14 Y14 Throat14 Part No X15 Y15 Throat15 Part No X16 Y16 Throat16 Part No X17 Y17 Throat17 Part No X18 Y18 Throat18 Part No X19 Y19 Throat19 Part No X20
-140 4.2
-51.763 5.6 1 173.205 -100 5.6 1 141.421 -141.422 5.6 1 100 -173.206 5.6 1 51.763 -193.186 5.6 1 0 -200 5.6 1 -51.763 -193.186 5.6 1 -100 -173.206 5.6 1 -141.421 -141.422 5.6 1 -173.205 -100 5.6 1 -193.185 -51.763 5.6 1 -200 0 5.6 1 -193.185

64.5 3 1 1.5 1.5 3

File: 576568252.ods Tab: Store Page 7/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsi
Weld Node 8 Weld Node 9 Weld Node 10 Weld Node 11 Weld Node 12 Weld Node 13 Weld Node 14 Weld Node 15 Weld Node 16 Weld Node 17 Weld Node 18 Weld Node 19 Weld Node 20
Y8 Throat8 Part No X9 Y9 Throat9 Part No X10 Y10 Throat10 Part No X11 Y11 Throat11 Part No X12 Y12 Throat12 Part No X13 Y13 Throat13 Part No X14 Y14 Throat14 Part No X15 Y15 Throat15 Part No X16 Y16 Throat16 Part No X17 Y17 Throat17 Part No X18 Y18 Throat18 Part No X19 Y19 Throat19 Part No X20

File: 576568252.ods Tab: Store Page 8/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsi
Weld Node 8 Weld Node 9 Weld Node 10 Weld Node 11 Weld Node 12 Weld Node 13 Weld Node 14 Weld Node 15 Weld Node 16 Weld Node 17 Weld Node 18 Weld Node 19 Weld Node 20
Y8 Throat8 Part No X9 Y9 Throat9 Part No X10 Y10 Throat10 Part No X11 Y11 Throat11 Part No X12 Y12 Throat12 Part No X13 Y13 Throat13 Part No X14 Y14 Throat14 Part No X15 Y15 Throat15 Part No X16 Y16 Throat16 Part No X17 Y17 Throat17 Part No X18 Y18 Throat18 Part No X19 Y19 Throat19 Part No X20

File: 576568252.ods Tab: Store Page 9/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsi
Weld Node 8 Weld Node 9 Weld Node 10 Weld Node 11 Weld Node 12 Weld Node 13 Weld Node 14 Weld Node 15 Weld Node 16 Weld Node 17 Weld Node 18 Weld Node 19 Weld Node 20
Y8 Throat8 Part No X9 Y9 Throat9 Part No X10 Y10 Throat10 Part No X11 Y11 Throat11 Part No X12 Y12 Throat12 Part No X13 Y13 Throat13 Part No X14 Y14 Throat14 Part No X15 Y15 Throat15 Part No X16 Y16 Throat16 Part No X17 Y17 Throat17 Part No X18 Y18 Throat18 Part No X19 Y19 Throat19 Part No X20

File: 576568252.ods Tab: Store Page 10/30 Date Printed: 02/14/2022


Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsi
Weld Node 8 Weld Node 9 Weld Node 10 Weld Node 11 Weld Node 12 Weld Node 13 Weld Node 14 Weld Node 15 Weld Node 16 Weld Node 17 Weld Node 18 Weld Node 19 Weld Node 20
Y8 Throat8 Part No X9 Y9 Throat9 Part No X10 Y10 Throat10 Part No X11 Y11 Throat11 Part No X12 Y12 Throat12 Part No X13 Y13 Throat13 Part No X14 Y14 Throat14 Part No X15 Y15 Throat15 Part No X16 Y16 Throat16 Part No X17 Y17 Throat17 Part No X18 Y18 Throat18 Part No X19 Y19 Throat19 Part No X20

File: 576568252.ods Tab: Store Page 11/30 Date Printed: 02/14/2022


jected to Simultaneous Shear, Bending,Torsion and Axial Loading
Weld Node 20 Weld Node 21 Weld Node 22 Weld Node 23 Weld Node 24 Weld Node 25 Weld Node 26 Weld Node 27 Weld Node 28 Weld Node 29 Weld Node 30 Design Max Auto Analysis
Y20 Throat20 Part No X21 Y21 Throat21 Part No X22 Y22 Throat22 Part No X23 Y23 Throat23 Part No X24 Y24 Throat24 Part No X25 Y25 Throat25 Part No X26 Y26 Throat26 Part No X27 Y27 Throat27 Part No X28 Y28 Throat28 Part No X29 Y29 Throat29 Part No X30 Y30 Throat30 Strength Stress Analyse Y? Print ?
0.215 0.178 y y
51.763 5.6 1 -173.205 100 5.6 1 -141.421 141.421 5.6 1 -100 173.205 5.6 1 -51.763 193.185 5.6 1 0 200 5.6 0.215 0.212 y y
0.215 0.206 y y
0.215 0.187 y y
0.215 0.153 y y
0.215 0.193 y y
0.275 0.157 y y
0.275 0.151 y y

File: 576568252.ods Tab: Store Page 12/30 Date Printed: 02/14/2022


jected to Simultaneous Shear, Bending,Torsion and Axial Loading
Weld Node 20 Weld Node 21 Weld Node 22 Weld Node 23 Weld Node 24 Weld Node 25 Weld Node 26 Weld Node 27 Weld Node 28 Weld Node 29 Weld Node 30 Design Max Auto Analysis
Y20 Throat20 Part No X21 Y21 Throat21 Part No X22 Y22 Throat22 Part No X23 Y23 Throat23 Part No X24 Y24 Throat24 Part No X25 Y25 Throat25 Part No X26 Y26 Throat26 Part No X27 Y27 Throat27 Part No X28 Y28 Throat28 Part No X29 Y29 Throat29 Part No X30 Y30 Throat30 Strength Stress Analyse Y? Print ?

File: 576568252.ods Tab: Store Page 13/30 Date Printed: 02/14/2022


jected to Simultaneous Shear, Bending,Torsion and Axial Loading
Weld Node 20 Weld Node 21 Weld Node 22 Weld Node 23 Weld Node 24 Weld Node 25 Weld Node 26 Weld Node 27 Weld Node 28 Weld Node 29 Weld Node 30 Design Max Auto Analysis
Y20 Throat20 Part No X21 Y21 Throat21 Part No X22 Y22 Throat22 Part No X23 Y23 Throat23 Part No X24 Y24 Throat24 Part No X25 Y25 Throat25 Part No X26 Y26 Throat26 Part No X27 Y27 Throat27 Part No X28 Y28 Throat28 Part No X29 Y29 Throat29 Part No X30 Y30 Throat30 Strength Stress Analyse Y? Print ?

File: 576568252.ods Tab: Store Page 14/30 Date Printed: 02/14/2022


jected to Simultaneous Shear, Bending,Torsion and Axial Loading
Weld Node 20 Weld Node 21 Weld Node 22 Weld Node 23 Weld Node 24 Weld Node 25 Weld Node 26 Weld Node 27 Weld Node 28 Weld Node 29 Weld Node 30 Design Max Auto Analysis
Y20 Throat20 Part No X21 Y21 Throat21 Part No X22 Y22 Throat22 Part No X23 Y23 Throat23 Part No X24 Y24 Throat24 Part No X25 Y25 Throat25 Part No X26 Y26 Throat26 Part No X27 Y27 Throat27 Part No X28 Y28 Throat28 Part No X29 Y29 Throat29 Part No X30 Y30 Throat30 Strength Stress Analyse Y? Print ?

File: 576568252.ods Tab: Store Page 15/30 Date Printed: 02/14/2022


jected to Simultaneous Shear, Bending,Torsion and Axial Loading
Weld Node 20 Weld Node 21 Weld Node 22 Weld Node 23 Weld Node 24 Weld Node 25 Weld Node 26 Weld Node 27 Weld Node 28 Weld Node 29 Weld Node 30 Design Max Auto Analysis
Y20 Throat20 Part No X21 Y21 Throat21 Part No X22 Y22 Throat22 Part No X23 Y23 Throat23 Part No X24 Y24 Throat24 Part No X25 Y25 Throat25 Part No X26 Y26 Throat26 Part No X27 Y27 Throat27 Part No X28 Y28 Throat28 Part No X29 Y29 Throat29 Part No X30 Y30 Throat30 Strength Stress Analyse Y? Print ?

File: 576568252.ods Tab: Store Page 16/30 Date Printed: 02/14/2022


Features of WeldCalc for
The Analysis and Design of Weld Groups
Subjected to Simultaneous Shear, Bending, Torsion and Axial Loading
by
Dr Shaiq U.R. Khan
BEng (Civil), MEng, PhD, PE, CEng, FIStructE
24 April 2001
Techno Consultants Ltd , 117 Portland Street, Manchester M1 6ED, England.

WeldCalc is an Excel 97/2000 Template for the design of weld groups having any configuration of multi-
linear weld lengths in an x-y plane. It uses the elastic method to analyse weld groups subjected to
simultaneous tension, compression, shear, bending and or torsion in x, y and z directions. If present,
the influence of unsymmetrical bending is taken into account in the analysis.

Features
¨ The file size is under 450 KB. At 3 KB/second, your download time would be about 3 minutes.
¨ Comprehensive documentation and sketches included within the template file to describe the analysis
method and to serve as reference during interactive use.
¨ Sign convention for applied loads illustrated via 3D-Sketch on the screen and in the printed output for
ease of use and ready reference.
¨ All calculation components shown on the screen and in the printed output. The user and the checker
both can verify results by hand calculations.
¨ On the spot screen display of background information via comments, when moving the mouse pointer
over cells.
¨ At each weld node, calculation and display of induced stresses.
¨ At each weld length, calculation and display of the load carried in x, y and z direction.
¨ The influence of unsymmetrical bending is taken into account, when present.
¨ Applied Loading: Point loads Fx, Fy and Fz and Moments Mx, My and Mz
¨ Design weld strength can be any value to suit your design standard e.g. BS 5950 or BS449.
¨ A weld group can have up to 30 linear lengths forming any weld configuration in the x-y plane.
¨ Lines of weld can be continuous or discontinuous. Each continuous series of weld lengths being termed
as a PART, a weld group can have up to 15 separate PARTS connecting 30 nodes.
Live position
¨ The display of
of weld
user group configuration
origin can via sketchpoint
be any convenient makesfor errors
ease inindescribing
input data complex
obvious at a glance.
weld
¨ configurations.
¨ The origin and centroid is shown in the weld group sketch for ease in comprehending input data and
analysis results.
¨ Database facility within the WeldCalc file keeps information for up to 500 Weld Groups in a project via
worksheet STORE. Using a reference number in the range 1001 to 1500, each Weld Group can be
retrieved, changed and re-designed with ease at a later time.
¨ The Database in worksheet STORE is visible to the user. Using spreadsheet features of Excel, new
data can be generated and the existing one examined and or modified.
¨ Auto Analysis facility made available via two columns in the Worksheet STORE. One column allows
selection for analysis and the other selection for printing. All SELECTED Weld Groups can therefore be
analysed and or their results printed by a mouse click.
¨ Auto Analysis facility also embeds analysis results in the worksheet STORE. The spreadsheet cells
showing inadequate strength becomes red in colour. After Auto Analysis, the adequacy of each Weld
Group therefore becomes obvious at a glance.
¨ The template has virtually no user interface. The A4 size Printed Output matches the Screen Display.
Knowing the use of Excel 97 and the ability to verify the output as a designer is sufficient for using
WeldCalc.
¨
Shaded cells in the spreadsheet mean User-Input and un-shaded cells Spreadsheet-Results. This
permits easy checking at a glance both by the user and the checker of WeldCalc output.

WeldCalc010424 Ó 2001 Dr Shaiq Khan, Techno Consultants Ltd

File: 576568252.ods Tab: Features Page 17/30 Date Printed: 02/14/2022


User Notes for
The Analysis & Design of Weld Groups
Subjected to Simultaneous Shear, Bending, Torsion and Axial Loading
WeldCalc
by
Dr Shaiq U.R. Khan
BEng (Civil), MEng, PhD, PE, CEng, FIStructE
24 April 2001
Techno Consultants Ltd, 117 Portland Street, Manchester M1 6ED, England

Introduction
WeldCalc analyses any configuration of multi-linear weld lengths in an X-Y plane.
The loading can be shear, bending, torsion and axial loads applied simultaneously.

WeldCalc calculates the stress induced at each node and identifies the node most
highly stressed. It also calculates the magnitude of load resisted by each weld length
in the x, y and z direction.

A weld group can have up to 30 Nodes or 29 weld lengths. The line of weld lengths
can be continuous or discontinuous. Each continuous series of weld lengths is
termed as a Part and it is given a reference number starting from 1 onwards. A weld
group can have up to 15 parts connecting 30 nodes in any pattern.

Loading the Template on to your Computer


WeldCalc is supplied as an Excel 97 Template, having .XLT as its filename extension.

To load WeldCalc on to your computer, copy this file into Microsoft Office folder for its
Templates. Generally the path to this folder in Excel 97 is:
C:\Program Files\Microsoft Office\Templates

If you are using Excel 2000, the path to this folder is:
C:\Windows\Application Data\Microsoft\Templates

To load and use the Template in Excel 97 or Excel 2000, choose:


File, New and the select the file WeldCalc010114-.xlt

If you receive an Excel Warning about running Macros and are prompted for whether
to load them, answer YES to Load and Enable Macros. WeldCalc incorporates VB
Macros and to allow your computer to use them is vital for its operation.

Codes of Practice
WeldCalc is a weld analysis program for International use. It is not dependent on the
use of any specific code of practice.

However, to illustrate the use of WeldCalc and to discuss various weld details for
design purposes ,reference has been to the British Standard Code of Practice BS
5950: Part 1, Structural Use of Steelwork in Building.

Using WeldCalc

File: 576568252.ods Tab: Notes Page 18/30 Date Printed: 02/14/2022


In addition to Job Information in the heading part, describe Applied Loads, Design
Strength and details for each weld length. The applied loads can be factored or un-
factored depending upon the specified design strength of welds. The weld details
required are: part-number, coordinates x and y and throat thickness at each node.

File: 576568252.ods Tab: Notes Page 19/30 Date Printed: 02/14/2022


WeldCalc also incorporates a data store facility. Information for up to 500 weld
groups is kept in the worksheet STORE. Clicking the "Store Existing Data" command
button in the top row, saves the current weld group data. Clicking the "Get Stored
Data" button retrieves the previously saved information.

In order to save or retrieve a weld group information, the Template uses a Datastore
Number. This number for 500 weld groups (in the range from 1001 to 1500) must be
specified to store or retrieve weld group data.

PLEASE NOTE that storing weld group data does not save the Excel File. To ensure
saving data to your hard disk, you must use Excel File, Save Pull Down Menu Option
in the usual Windows procedure.

Likewise, saving Excel file to hard disk does not store the existing screen data into
the worksheet "STORE". To do so, you must use "Store Existing Data" button before
saving the Excel file to hard disk.

Database of Weld Group Details and Applied Loading: Worksheet STORE


In each WeldCalc file, weld connection details and applied loads can be stored for
500 weld groups. Each weld group is referenced by a number in the range 1001 to
1500. All information is kept in the worksheet STORE and is available to the user for
use in the design process.

A casual Excel user generally does not need to tweak or amend the STORE
worksheet. At the risk of upsetting this information, however, one can benefit by
generating and using this information by Copy, Paste-Special-Values and Fill-Down
commands of Excel.

It is strongly recommended that Cut Command of Excel is not used on this worksheet;
use of this command affects the worksheet layout and can disrupt the working of
WeldCalc. Similarly the use of Paste command (as opposed to Paste-Special-Values
command) can override the helpful cell formats.

An experienced Excel User can employ various Excel features to tweak or manage
this information. For example, user reference, title, design strength values can be
generated via Copy, Paste-Special-Values and Fill Down features of the spreadsheet.

Auto Analysis of Weld Groups


Use this facility to analyse and or print all weld groups by a single click of “Auto
Analyse/Print” Button in the top right corner of the screen.
To use this facility, two columns coloured in yellow to the right of the “Store”
worksheet are provided. One column is headed “Analyse Y?” and the other as
“Print ?”. The “Auto Analyse/Print” Button is located at the top of these two columns
in the Worksheet “Store”.

Entering “Y” in these two columns, signifies that the respective weld group in a given
row need to be analysed and or printed. Leaving the cells blank signifies that
respective weld groups are not to be analysed or printed.

Auto Analysis facility is useful when all or a selected few weld groups are to be
analysed and or printed after updating the weld group details and loading in the
STORE worksheet.

File: 576568252.ods Tab: Notes Page 20/30 Date Printed: 02/14/2022


Design of Fillet Welds
The vector sum of the design stresses due to all forces and moments transmitted by
the weld should not exceed the design strength.
When using BS 5950 the design strength pw under factored loads is 0.215 kN/mm2 for
S275 Grade and 0.255 kN/mm2 for Grade S350 (Clause 6.6.5).

Throat Thickness
The size of the fillet is expressed by the length of the leg of the largest isosceles right
angle triangle that can be inscribed on the outline of the weld. The weld usually has
equal legs, but conditions may require the use of weld with unequal legs.

Thickness of the weld is measured by the perpendicular drawn from the intersection
of the legs on to the hypotenuse, as shown in the figure. This is called the throat
thickness or simply Throat of the fillet weld.

The strength of the fillet welds is related to the throat thickness and depends upon
the angle between the fusion faces. This relationship between the leg length s and
the throat thickness a for various angles between fusion faces is given as follows:

Weld size Fy, y


60o to 90o, a = 0.7 s My
s
91o to 100o, a = 0.65 s a, throat
101o to 106o, a = 0.6 s thickness Mz Mx
107o to 113o, a = 0.55 s
Fz, z
114o to 120o, a = 0.5 s +ve values Fx, x
Sign Convention
Penetration
Sign Convention
The sign convention is shown on the screen and in the printed output via sketch as
shown.

The applied point loads Fx, Fy and Fz are positive when acting in the direction of
axes.
The applied moments Mx, My and Mz are positive Anti-clockwise when viewed
looking into the origin.

Properties of Fillet Welds

The shape of fillet welds is usually triangular. As shown in the sketch, the outer
surface of a weld is reinforced, i.e. made convex, but in strength calculations this
reinforcement is ignored.

The failure of welds usually occurs in the throat section. This area is therefore used
in strength calculations of welded joints. It is equal to the summation of the throat
thickness multiplied by the weld length.

Other weld properties are also based on the throat area of welds. These properties
are Ix, Iy and Ixy. The origin for these properties is at centroid of the welds and they
are calculated by using x, y coordinates and the throat thickness defined by the user
for each node.

File: 576568252.ods Tab: Notes Page 21/30 Date Printed: 02/14/2022


Stress Calculation Formulae
At each node, the components of stress in x, y and z direction are calculated by
elastic analysis, given by:

Fx Mz y
f x= −
A Ip
F M x
f y= y + z
A Ip
F M I +M I M I +M I
f z = z − y x 2 x xy x + x y 2 y xy y
A I x I y −I xy I x I y −I xy
The resultant stress at each node is calculated by:

f r =√ f 2x + f 2y + f 2z
Detailing Requirements for the Design of Welds
The following requirements are based on recommendations contained in BS 5950:
Part 1: 1990. They are intended for guidance only. A user may employ another code
of practice for such requirements.

End Connections Effective Length


Where the ends of an The effective length of a run of fillet weld should be
element is connected taken as the over all length less one leg length, s, for
only by a longitudinal each end which does not continue round the corner
fillet, the length of each for a length of 2s, as shown in the sketch.
weld should be, L >= Tw, The effective length should be: L >= 4 s
the transverse spacing

L >=Tw Length s ignored in


End returns L >=4 t effective length L
Welds terminating at the L >=4 s
ends or sides should be
returned continuously
weld spacing

around the corners for a 1 1


transverse

distance >= 2 s (the weld


Tw

leg length), wherever it is


return >=2s

practicable. This detail is


Weld end

particularly important for


welds in tension due to
bending.
s, leg
length

Lap Joints Welded end connection showing End Returns


Minimum lap should be: L Lap & Effective Length Requirements
>= 4t, where t is
thickness of the thinner
part. L >=Tw s, ignored in L
Single fillet weld should L >=4t
only be used where parts L >=4s
are restrained to prevent
opening of the joint.

File: 576568252.ods Tab: Notes Page 22/30 Date Printed: 02/14/2022


thickness of the thinner
part.
Single fillet weld should
only be used where parts
are restrained to prevent
opening of the joint.
t
Section 1-1

File: 576568252.ods Tab: Notes Page 23/30 Date Printed: 02/14/2022


Describing Weld Group Configuration
First estimate throat thickness for each length of weld in the joint and also select a
convenient point as origin for defining coordinates. Weld group configuration is then
defined by giving part-no, x-coordinate, y-coordinate and throat thickness at each
node.

Start using part-no from 1 onwards at first node. When the line of welds becomes
discontinuous or the throat thickness changes, increment the part-no by one for the
node at next weld length.

Six examples are included in the worksheet STORE of this template. They can be
viewed or recalled on the screen by giving their Datastore number from 1001 to 1006
after clicking Get Weld Group Data button. To illustrate data preparation, details of
the first 4 examples are explained below via sketches.

Example 1
This example has 4 parts and 8 Nodes. It represents junction of a UB section welded
at its top and bottom flanges and on either side of its web. To describe fillet weld legs
of 8 and 6 mm, the throat thickness of the horizontal and vertical weld lengths are 5.6
and 4.2 mm respectively.

Weld Details: 288 kN


Part, Node x,y Coordinates & Throat Thickness
Part1, Node 1: -86.6, 182.3, Throat 5.6 y
Part1, Node 2: +86.6, 182.3, Throat 5.6 Part 1
Part2, Node 3: -86.6, -182.3, Throat 5.6 1 2
Part2, Node 4: +86.6, -182.3, Throat 5.6 6 8
Part3, Node 5: -5, +140, Throat 4.2
Part3, Node 6: -5, -140, Throat 4.2
Part 3

Part 4
Part4, Node 7: +5, +140, Throat 4.2
x
Part4, Node 8: +5, -140, Throat 4.2
Applied Loads:
Fy = 288 kN @ zo = 250 mm
5 7
3 4
Part 2

Example 2
This example represents a circular weld of 400 mm diameter and 8 mm fillet weld. It
has 1 Part and 25 Nodes. The first and the last node numbers 1 and 25 are
physically coincident.
Only selected nodes and part data have been shown below for brevity.

Weld Details: Nodes 25, 1


Part, Node x,y Coordinates & Throat Thickness
Part 1, Node 1: 0, 200, Throat 5.6 y
450 kN

Part 1, Node 7: 200, 0, Throat 5.6


Part 1, Node 13: 0, -200, Throat 5.6
Node 7
Node 19

Part 1, Node 19: -200, 0, Throat 5.6


x
Part 1, Node 25: 0, 200, Throat 5.6
Applied Loads: 250,000 kNmm
Fx = 450 kN @ yo = 100 mm & zo = 50 mm
Mz = 250,000 kNmm

File: 576568252.ods Tab: Notes Page 24/30 Date Printed: 02/14/2022


Part 1, Node 1: 0, 200, Throat 5.6
Part 1, Node 7: 200, 0, Throat 5.6
Part 1, Node 13: 0, -200, Throat 5.6

Node 7
Node 19
Part 1, Node 19: -200, 0, Throat 5.6
Part 1, Node 25: 0, 200, Throat 5.6
Applied Loads: 250,000 kNmm
Fx = 450 kN @ yo = 100 mm & zo = 50 mm
Mz = 250,000 kNmm

Node 13

File: 576568252.ods Tab: Notes Page 25/30 Date Printed: 02/14/2022


Example 3
This example represents a closed trapezoidal weld of 5 mm fillet weld. It has 1 Part
and 5 Nodes. The first and the last node numbers 1 and 5 are physically coincident.

249.5 kN
y
Weld Details:
Part, Node x,y Coordinates & Throat Thickness

Nodes 1,5
Part 1, Node 1: 0, 170, Throat 3.5
Part 1, Node 2: 0, 0, Throat 3.5

Node 4
Part 1, Node 3: 70, 0, Throat 3.5
Part 1, Node 4: 70, 100, Throat 3.5
Part 1, Node 5: 0, 170, Throat 3.5
Applied Loads:
Fy = 249.5 kN @ xo = 49.9 mm
x
Node 2 Node 3

Example 4
This example is an open trapezoidal 8 mm fillet weld having a 5.6 mm Throat
Thickness. It has therefore1 Part and 4 Nodes.

As shown in the sketch below, the weld group represents a 127x64 RSC (rolled steel
channel) welded to the inside flange of a 305 x 205 UC (universal column) section at
an angle. Acting at Centroid of the RSC, the applied axial load of Fy = 300 kN has an
eccentricity of Xo = 62.5 mm and Zo = 19.4 mm. The weld group is therefore
subjected to direct shear, bending and torsion simultaneously.

y
y
300 kN 300 kN

2 z 2

300 kN

Section 2-2 x Plan


y

Weld Details:
Node 2 Part, Node x,y Coordinates & Throat Thickness
300 kN
Part 1, Node 1: 0, 0, Throat 5.6
Part 1, Node 2: 0, 180, Throat 5.6
Part 1, Node 3: 127, 60, Throat 5.6
Node 3 Part 1, Node 4: 127, 0, Throat 5.6
Applied Loads:
Fy = 300 kN @ xo = 62.5 mm and zo = 19.4 mm
x
Node 1 Node 4

File: 576568252.ods Tab: Notes Page 26/30 Date Printed: 02/14/2022


Notations
A Area of weld length or group equal to the weld length multiplied by its throat thickness
a Perpendicular distance from the root of the weld to a straight line joining the fusion
faces. Usually a = 0.7 s for angle between fusion faces from 60 to 90 degrees.
fr Resultant stress induced at a weld group node, fr = Sqrt (f x2 + fy2 + fz2)
Fx Resultant applied load on the weld group in x-direction
fx Component of stress induced at a weld group node in x-direction
Fxw Load carried by a weld length or group in x-direction
Fy Resultant applied load on the weld group in y-direction
fy Component of stress induced at a weld group node in y-direction
Fyw Load carried by a weld length or group in y-direction
Fz Resultant applied load on the weld group in z-direction
fz Component of stress induced at a weld group node in z-direction
Fzw Load carried by a weld length or group in z-direction
L Effective length of fillet weld; BS 5950 minimum values are: L>=Tw, L>=4t & L>= 4s
Mx Resultant applied moment on the weld group about x-axis
My Resultant applied moment on the weld group about y-axis
Mz Resultant applied moment on the weld group about z-axis
pw Design strength of fillet weld
s Leg length of fillet weld
t Thickness of the thinner part being connected by welding
Tw Transverse spacing of two fillet welds
xc Distance along x axis from centroid of the weld group
xo Distance along x axis from origin chosen by the user
yc Distance along y axis from centroid of the weld group
yo Distance along y axis from origin chosen by the user
zc Distance along z axis from centroid of the weld group
zo Distance along z axis from origin chosen by the user

WeldCalc010424 Ó 2001 Dr Shaiq Khan, Techno Consultants Ltd

File: 576568252.ods Tab: Notes Page 27/30 Date Printed: 02/14/2022


Terms & Conditions of WeldCalc Use

Disclaimer
No Liability is accepted by Techno Consultants or its software authors for any direct,
indirect, consequential or incidental loss or damage arising out of the software use or any
mistakes and negligence in developing this software. The organisation or person using
the software bears all risks and responsibility for the quality and performance of the
software.
Your Usage
The software is intended to help you save time and effort in calculations. Please check
and validate all results carefully. You are responsible and liable for all consequences of
its use.
Software Distribution Policy
This product is being distributed as a part of our policy to pool, share and grow technical
expertise with fellow engineers. In the past we did so by using personal and direct
business contacts. Availability of the Internet, now makes it possible to pool and share
expertise with engineers all over the world.
You can freely use this product for your personal or business design work. This product,
however, remains our copyright. You may also reproduce and distribute it provided that
each copy shall be a true and complete copy, including all copyright and trademark
notices and that such distribution shall not be for commercial purposes.
Funding and Formal Registration
We welcome funds to help our Research and Development work. You are welcome to
make contributions at your discretion. As a guide and route to making a minimum
payment, you can register your use of this software. Doing so shall enable you to
become a formal member of our user team. Your details will be used for pooling, sharing
and informing of future developments via email.
The fee for formal registration is £15.00 for individuals and £45.00 for companies. Add
17.5 percent VAT for registrations based in the UK and EC member states. Please send
cheques payable to:
Techno Consultants Ltd
117 Portland Street
Manchester M1 6ED, England.

With your payment please ensure to send us your full details i.e. Name, Company, Postal
Address, Telephone, Fax & Email Address. Acknowledgement will be sent via Email.

Technical Support and Contacting Us


We welcome and value all comments and suggestions via email. However, we do not
provide formal technical support. As and when possible, your comments will be used to
improve our software in the future. Your feedback is very important to us. You can
download software and obtain the latest information from our web site. The web and
email address is:

http:\\www.technouk.com
Email: shaiq@technouk.com

File: 576568252.ods Tab: Terms Page 28/30 Date Printed: 02/14/2022


As a back up, you can also use the following web and email addresses:
http:\\www.structures.freeserve.co.uk
Email:shaiq@structures.freeserve.co.uk

WeldCalc010424 Ó 2001 Dr Shaiq Khan, Techno Consultants Ltd

File: 576568252.ods Tab: Terms Page 29/30 Date Printed: 02/14/2022


Revision History of WeldCalc
V010114 1st Issue: 14 January 2001
V010424 2nd Issue: 24 April 2001
Correction made in the sign of My, when calculating stress fz in
unsymmetrical bending. Location angle of principal axes relative to x-axis
shown/calculated.

WeldCalc010424 Ó 2001 Dr Shaiq Khan, Techno Consultants Ltd

File: 576568252.ods Tab: Rev Date Printed: 02/14/2022

You might also like