TK-55681-11-IM January 2020

Revision 9
*C-600 CANNOT HAVE SUPPLEMENTAL POWER PACKAGE INSTALLED
Power Package Retrofit Kits
Battery Charger Kits and Supplemental
C-600*, C-600M, S-600, S-700, S-600M and S-610M/DE
Precedent™
Trailer Edition
Installation Manual
Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable
transport temperature control solutions. Thermo King has been providing transport temperature control solutions
for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since
1938. For more information, visit www.thermoking.com or www.tranetechnologies.com
Thermo King has a policy of coninuous product and data improvements and reserves the right to change design and specifications without notice. We are
committed to using environmentally conscious print practices.
TK55681-11-IM Jan 2020
©2020 Trane Technologies
 Installation Manual

Trailer Edition
Precedent™
C-600*, C-600M, S-600, S-700, S-600M and S-610M/DE
Battery Charger Kits and Supplemental Power Package
Retrofit Kits
TK 55681-11-IM (Rev. 9, 01/20)

*C-600 CANNOT HAVE SUPPLEMENTAL POWER PACKAGE INSTALLED

Copyright© 2013 Thermo King Corp., Minneapolis, MN, U.S.A.

Printed in U.S.A.
Release History
Released (06/13) Rev. 0
Rev. 1 (08/13) Cover, pages,3, 18,32, 34; Changed text from stand alone alternator to supplemental power package.
Rev. 2 (12/13) Cover, deleted text, “equipped with Yanmar diesel engines”, pages 16, 18, 30 and 32; changed text from Excite Harness to
Sense Harness.
Rev. 3 (08/14) Added S-700 and S-600M to manual.
Rev. 4 (10/16 Corrected wiring errors on pages 28,42,43, and 54.
Rev. 5 (01/17) Updated manual to include S-610M/DE units.
Rev. 6 (04/17) Corrected Error
Rev. 7 (05/18) Added new 45 and 60 ft. battery cable kits on page 5.
Rev. 8 (01/19) Renamed the 3-pin battery harness connector from BCE-02 to Alt.Connector for clarity.
Rev. 9 (01/20) Updated text on pages 14, 28, 42, 54 and 55.

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2
 Introduction

This installation manual was written to assist with the installation of the Thermo King Battery Charger and Supplemental Power Package Retrofit Kits onto
Precedent C-600*, C-600M, S-600, S-700, S-600M and S-610/DE units. Additional kits or individual components (not supplied) are required to complete
liftgate charger applications. Contact your Thermo King dealer for available kits. See “Liftgate Charger Wiring Requirements” on page 75.
*NOTE: C-600 UNIT CANNOT HAVE SUPLEMENTAL POWER PACKAGE INSTALLED.
Due to its complexity, you should not attempt this installation unless you:
• Are an experienced mechanic
• Can safely lift 34 kilos (75 lbs.)
• Are certified or trained in the repair and maintenance of diesel powered refrigeration systems
• Have a basic understanding of electricity and electrical wiring
• Have the necessary tools and equipment to complete the installation.

This manual is published for informational purposes only. Thermo King makes no representations warranties express or implied, with respect to
the information recommendations and descriptions contained herein. Information provided should not be regarded as all-inclusive or covering
all contingencies. If further information is required, Thermo King Corporation Service Department should be consulted.

Thermo King’s warranty shall not apply to any equipment which has been “so installed, maintained, repaired or altered as, in the
manufacturer’s judgment, to affect its integrity.”

Manufacturer shall have no liability to any person or entity for any personal injury, property damage or any other direct, indirect,
special, or consequential damages whatsoever, arising out of the use of this manual or any information, recommendations or
descriptions contained herein.

3
 Table Of Contents

NOTE: Match up the part number and conversion that you are doing with the table of
contents page for that conversion.

Available Conversion Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

C-600 / S-600 / S-700 Model 30 - Charger 401215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
S-600 / S-700 Model 30 - Charger 401208 + Alternator 452591 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
S-600 / S-610M/DE / S-700 Model 30 - Alternator 401209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
S-600 / S-700 Model 50 (230 Volt Only) - Charger 40-1210 + Alternator 452591 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
S-600 / S-610M/DE / S-700 Model 50 (230 and 460 Volt) - Alternator 401347 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
S-600M Model 30 - Charger 401261 Optional Supplemental Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
S-600M Model 30 - Alternator 401262 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263 Optional Supplemental Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
S-610M Model 30 - Charger 401348 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
C-600M Model 30 - Alternator 401341 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
C-600M Model 50 (230 and 460 Volt) - Alternator 401342 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
S-600M Model 50 - (230 and 460 Volt) Alternator 40-1264 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Reconfiguring the SR4 Controller / Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Liftgate Charger Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4
 Available Conversion Kits
Convert Alternator Unit to Battery Charger: IMPORTANT: Liftgates or auxiliary items cannot be wired to
Model Battery Charger Kit unit battery or any part of TRU system when battery
C-600, S-600, S-700 model 30 30A 401215* charger is installed. You must install the supplemental
C-600, S-600, S-700 model 50 230V 30A 401210 power alternator package and wire liftgates and auxiliary
S-600M model 30 120A 401261 items to it.
S-610M model 30 120A 401348
Excite Harnesses Battery Cable Kits
S-600M, S-610M/DE model 50 230V 120A 401263
C-600M 120A Std. w/battery charger 9 ft. 422188 45 ft. 401223

Any model 50 460V Not available 60 ft. 422189 60 ft. 401224

Convert Alternator Unit to Battery Charger and add Supplemental Power Alternator:
Model BC and Supp Alt Kit + Alternator + Excite Harness + Battery Cable Kit
C-600 Not Available
S-600, S-700 model 30 30A, 120A 401208 452591 & 422341 Excite Harness Battery Cable Kit
S-600, S-700 model 50 230V 30A, 120A 401210 452591 & 422341 Excite Harness Battery Cable Kit
S-600M, S-610M/DE model 30 120A, 120A 401261 Reuse 120A from unit Excite Harness Battery Cable Kit
S-600M, S-610M/DE model 50 230V 120A, 120A 401263 Reuse 120A from unit Excite Harness Battery Cable Kit
C-600M 120A, 65A below Std. w/battery charger. See chart below to add supplemental power
Any model 50 460V Not Available

Add Supplemental Power Alternator to a Battery Charger Unit:

Model Suppl Alt Kit + Excite Harness + Battery Cable Kit +Other
C-600 Not Available Excite Harness Battery Cable Kit
S-600, S-700, S-610M/DE model 30 120A 401209 Excite Harness Battery Cable Kit *
S-600, S-700, S-610M/DE model 50 230V or 460V 12 hp 120A 401347 Excite Harness Battery Cable Kit *
S-600, S-700, S-610M/DE model 50 460V 19hp 120A 401347 Excite Harness Battery Cable Kit 781863 & 773085*
S-600 model 30 120A 401262 Excite Harness Battery Cable Kit
S-600M model 50 230V or 460V 12 hp 120A 401264 Excite Harness Battery Cable Kit
S-600M model 50 460V 19hp 120A 401264 Excite Harness Battery Cable Kit 781869 & 773103
C-600M model 30 (65A only) 65A 401341 Excite Harness Battery Cable Kit
C-600M model 50 230V 460V 12hp (65A only) 65A 401342 Excite Harness Battery Cable Kit
C-600M model 50 460V 19hp 65A 401342 Excite Harness Battery Cable Kit 781866 & 773085
5
* Customer selects correct belt from kit.
 C-600 / S-600 / S-700 Model 30 - Charger 401215

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Liftgates or auxiliary items cannot be wired to unit battery or any part of TRU system when battery charger is installed. You must
install the supplemental power alternator package and wire liftgates and auxiliary items to it. You may wish to also install an EON power pack
wired to the supplemental alternator.

Alternator and Belt Removal New Tensioner Pulley and Belt Installation
1. Open front curbside and roadside door panels. 6. Remove c-clip from center of tensioner.
2. Disconnect following alternator harness connections: • Slide smooth pulley off tensioner and discard.
• 1-pin connector (WRPM-02) 7. Install new grooved pulley onto tensioner.
• 2-pin connector (WRPM-02)
• Reinstall c-clip onto tensioner.
• 2-pin connector (SENSE, EXC)
• Terminal ring (CHA-01) 8. Install new belt and adjust to proper tension.
• Terminal ring (2A-01) 781875 - Belt S-600
3. Loosen adjusting bolt for pulley tensioner. 781856 - Belt S-700

4. Remove and discard belt. 781858 - Belt C-600

5. Remove alternator bolts and alternator.

NOTE: Alternator will no longer be used.

6
C-600 / S-600 / S-700 Model 30 - Charger 401215

7
 C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

Alternator Harness Removal Current Sensor Removal (if exists)

9. Open Control Box door and disconnect following alternator harness 10. Open Blower and Fans Control Box door and disconnect
wires: 2-pin connector from current sensor.
• Power wire (2A-01) from the 2A stud on the SR-4 controller board. • Remove sensor.
• Alternator ground wire (CHA-01) from the ground stud on frame.
NOTE: The empty connector and sensor will no longer be needed.
• 3-pin connector (2Y-02, EXC-02) from main harness.
• Carefully remove complete alternator harness from unit and
discard.

8
C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

9
 C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

Access to Battery Charger Mounting Studs

11. Remove roadside door panel.
12. Remove 5 bolts securing door hinge bracket.
13. Remove 3 bolts holding battery charger box cover.
14. Remove cover to expose four studs on panel.

10
C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

11
 C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

Low Voltage Harness Installation Battery Charger Installation

15. Inside the Control Box, connect the battery charger harness: 18. Attach nameplate onto battery charger box cover.
• 4-pin connector (JCANH-01, JCANL-01, JSH-02, JCH-01) to 19. Install a nylon washer onto each stud.
J33 on SR-4 controller board.
20. Install battery charger onto studs.
• Single power wire (2L-01) to 2A stud on SR-4 controller board.
21. Install a M6 flat washer and M6 locking nut onto each stud and tighten
• 3-pin (ALT. CONNECTOR) to mating connector (2Y-02, ECX- nuts securely.
02) from the main harness.
22. Connect the 2-pin connector (BAT-LOAD-01, BAT-GND-01) to
16. Route low voltage harness out of control box and connect the 8-pin mating connector (ECU/ALT) from battery cable to ECU unit.
connector to mating connector on Battery Charger.
23. Route the two ground wires to the unit ground plate located behind the
17. Remove the two screws from the charger cover, loosen connectors and control box and connect as follows:
install the following wires:
• Single wire (CHBAT-01) to ground plate 6 GND PLT
• Single wire (CHBAT-01) along with ECU Power Harness
• Single wire (CHBC-01) to ground plate 6 GND PLT-01
(supplied loose in kit) wire (BAT-GND-01) to connection A.
24. Secure temperature sensor on frame member with a clamp.
• ECU Power Harness single wire (BAT-LOAD-01) to connection B.
• Single wire (2BC-02) to connection C.
• Reinstall cover, tighten screws and connectors.

12
C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

13
 C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)

High Voltage Battery Charger Harness Installation Programming the SR4 Controller
25. Route high voltage harness attached to battery charger to the See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74
Blower and Fans Control Box. to complete the installation.
26. Open cover and remove the blind grommet inside box. Install harness
conduit fitting and nut securely.
27. Route and attach wires to the Evaporator Fan High Speed contactor
high voltage terminals on the bus bar:
• Attach one wire to L1, L2 and L3.
NOTE: The wires can be put in any order onto the contactor since
the battery charger rectifies the 3 phase, however the ground wire
must only be attached to the ground stud.
28. Attach ground wire (GND) to ground stud inside box.
29. Close and secure the Control box and Blower and Fans Control box
covers.
30. Reinstall door hinge brackets.
31. Reinstall roadside door panel.
32. Close and secure roadside and curbside doors.

14
C-600 / S-600 / S-700 Model 30 - Charger 401215 (continued)




 
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15
 S-600 / S-700 Model 30 - Charger 401208 + Alternator 452591
IMPORTANT: Sense Harness (422188 and 422189) is required and must be ordered separately.
DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator.
Failure to rewire will result in battery charger fault.

37 or 65 Amp Alternator Removal Sense Harness Installation

1. Open front curbside and roadside door panels.
2. Disconnect following alternator harness connections:
• 1-pin connector (WRPM-02)
• 2-pin connector (WRPM-02)
• 2-pin connector (SENSE, EXC)
• Terminal ring (CHA-01)
• Terminal ring (2A-01)
3. Loosen adjusting bolt for pulley tensioner.
4. Remove alternator bolts and alternator.
120 Amp Alternator Installation
5. Remove pulley from existing alternator and reinstall onto 120 amp
alternator.
• Tighten M16 nut to 61 N•m (45 ft-lb).
6. Install 120 amp alternator using the same mounting hardware.
• Tighten M8 alternator bolt s to 23 N•m (17 ft-lb).
• Tighten M10 alternator bolts to 30 N•m (22 ft-lb).
• Reinstall belt and adjust to proper tension.
7. Attach 2-pin connector (SENSE, EXC) onto alternator.
8. Route single (EXC) wire into control box:
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
located on the battery charger harness installed earlier.
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
(2Y-02, EXC-02) located inside the control box.
9. Route single (SENSE) wire to accessory positive (+) battery power. DO
NOT connect this to unit’s battery.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
using multiple batteries.
NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your
Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
NOTE:
Follow the procedures on pages 8-15
to complete this installation.

16
S-600 / S-700 Model 30 - Charger 40-1208 + Alternator 452591

17
 S-600 / S-610M/DE / S-700 Model 30 - Alternator 401209
IMPORTANT: Your unit must already be equipped with a Battery Charger to install the supplemental power package.
Sense Harness (422188 and 422189) is required and must be ordered separately.
DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from the
unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator.
Failure to rewire will result in battery charger fault.

120 Amp Alternator Installation Sense Harness Installation

1. Open front curbside and roadside door panels. 9. Attach sense harness 2-pin connector (SENSE, EXC) onto alternator.
2. Loosen adjusting bolt for pulley tensioner.
10. Route single (EXC) wire into control box:
3. Remove and discard belt.
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
4. Remove c-clip from center of tensioner.
located on the battery charger harness installed earlier.
• Slide grooved pulley off tensioner and discard.
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
5. Install new smooth pulley onto tensioner.
(2Y-02, EXC-02) located inside the control box.
• Reinstall c-clip onto tensioner.
11. Route single (SENSE) wire to accessory positive (+) battery power.
6. Installed supplied pulley from kit onto alternator.
DO NOT connect this to unit’s battery.
• Tighten M16 nut to 61 N•m (45 ft-lb).
IMPORTANT: Connect SENSE wire to the closest accessory battery if
7. Install alternator onto bracket with supplied hardware. using multiple batteries.
• Tighten M8 alternator bolt s to 23 N•m (17 ft-lb).
NOTE: Additional kits or individual components (not supplied) are
• Tighten M10 alternator bolts to 30 N•m (22 ft-lb). required to complete liftgate charger applications. Contact your
8. Install new belt and adjust to proper tension. Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
781876 - Belt S-600 / S-610M/DE
12. Secure all wiring with band wraps.
781857 - Belt S-700
13. Close and secure all doors.

Programming the SR4 Controller

See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
complete the installation. 18
S-600 / S-610M/DE / S-700 Model 30 - Alternator 401209

19
 C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Liftgates or auxiliary items cannot be wired to unit battery or any part of TRU system when battery charger is installed. You must
install the supplemental power alternator package and wire liftgates and auxiliary items to it. You may wish to also install an EON power pack
wired to the supplemental alternator.

Alternator and Belt Removal

1. Open front curbside and roadside door panels.
2. Disconnect following alternator harness connections:
• 1-pin connector (WRPM-02)
• 2-pin connector (WRPM-02)
• 2-pin connector (SENSE, EXC)
• Terminal ring (CHA-01)
• Terminal ring (2A-01)
3. Remove alternator belt.
4. Remove alternator bolts and alternator.
NOTE: Alternator will no longer be used.

20
C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210

21
 C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued)

Alternator Harness Removal Current Sensor Removal (if exists)

5. Open Control Box door and disconnect following alternator harness 6. Open Blower and Fans Control Box door and disconnect
wires: 2-pin connector from current sensor.
• Power wire (2A-01) from the 2A stud on the SR-4 controller board. • Remove sensor.
• Alternator ground wire (CHA-01) from the ground stud on frame.
NOTE: The empty connector and sensor will no longer be needed.
• 3-pin connector (2Y-02, EXC-02) from main harness.
• Carefully remove complete alternator harness from unit and
discard.

22
C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued)

23
 C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued)

Access to Battery Charger Mounting Studs

7. Remove roadside door panel.
8. Remove 5 bolts securing door hinge bracket.
9. Remove 3 bolts holding battery charger box cover.
10. Remove cover to expose four studs on panel.

24
C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued)

25
 C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued)

Low Voltage Harness Installation Battery Charger Installation

11. Inside the Control Box, connect the battery charger harness: 14. Attach nameplate onto battery charger box cover.
• 4-pin connector (JCANH-01, JCANL-01, JSH-02, JCH-01) to 15. Install a nylon washer onto each stud.
J33 on SR-4 controller board.
16. Install battery charger onto studs.
• Single power wire (2L-01) to 2A stud on controller board.
17. Install a M6 flat washer and M6 locking nut onto each stud and tighten
• 3-pin (ALT. CONNECTOR) to mating connector (2Y-02, ECX- nuts securely.
02) from the main harness.
18. Connect the 2-pin connector (BAT-LOAD-01, BAT-GND-01) to
12. Route low voltage harness out of control box and connect the 8-pin mating connector (ECU/ALT) from battery cable to ECU unit.
connector to mating connector on Battery Charger.
19. Route the two ground wires to the unit ground plate located behind the
13. Remove the two screws from the charger cover, loosen connectors and control box and connect as follows:
install the following wires:
• Single wire (CHBAT-01) to ground plate 6 GND PLT
• Single wire (CHBAT-01) along with ECU Power Harness
• Single wire (CHBC-01) to ground plate 6 GND PLT-01
(supplied loose in kit) wire (BAT-GND-01) to connection A.
20. Secure temperature sensor on frame member with a clamp.
• ECU Power Harness single wire (BAT-LOAD-01) to connection B.
• Single wire (2BC-02) to connection C.
• Reinstall cover, tighten screws and connectors.

26
C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued

27
 C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 40-1210 (continued

High Voltage Battery Charger Harness Installation Programming the SR4 Controller.
21. Route high voltage harness attached to battery charger into the See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
Blower and Fans Control Box. complete the installation.
22. Open cover and remove the blind grommet inside box and install
harness conduit fitting and nut securely.
23. Route and attach wires to the Evaporator Fan High Speed contactor
high voltage terminals on the bus bar:
• Attach one wire to L1, L2 and L3.
NOTE: The wires can be put in any order onto the contactor since
the battery charger rectifies the 3 phase, however the ground wire
must only be attached to the ground stud.
24. Attach ground wire (GND) to ground stud inside box.
25. Early Production Units Only - Check fuse size and change if needed.
• Replace the 10 amp fuses with the 15 Amp fuses supplied.
26. Close and secure the Control box and Blower and Fans Control box
covers.
27. Reinstall door hinge bracket.
28. Reinstall roadside door panel.
29. Close and secure roadside and curbside doors.

28
C-600 / S-600 / S-700 Model 50 (230 Volt Only) - Charger 401210 (continued

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29
 S-600 / S-700 Model 50 (230 Volt Only) - Charger 40-1210 + Alternator 452591

DANGER: To prevent serious injury or death, switch the unit

Sense Harness Installation
controls to the OFF position and remove the Positive (+) 6. Attach 2-pin connector (SENSE, EXC) onto alternator.
battery cable from the unit’s battery. Disconnect the remote 7. Route single (EXC) wire into control box:
power supply at its source and remove power cable from unit
(if applicable). • Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
located on the battery charger harness installed earlier.
IMPORTANT: Disconnect any liftgate or auxiliary items from the unit
battery or charging system and rewire them to the supplemental • Attach 3-pin (ALT. CONNECTOR) to the mating connector
alternator. Failure to rewire will result in battery charger fault. (2Y-02, EXC-02) located inside the control box.
8. Route single (SENSE) wire to accessory positive (+) battery power.
37 or 65 Amp Alternator Removal
DO NOT connect this to unit’s battery.
1. Open front curbside and roadside door panels.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
2. Disconnect following alternator harness connections: using multiple batteries.
• 1-pin connector (WRPM-02) NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your
• 2-pin connector (WRPM-02)
Thermo King dealer for available kits. See “Liftgate Charger Wiring
• 2-pin connector (SENSE, EXC) Requirements” on page 75.
• Terminal ring (CHA-01)
• Terminal ring (2A-01) NOTE:
3. Remove alternator bolts and alternator.
Follow the procedures on pages 22-29
to complete this installation.
120 Amp Alternator Installation
4. Remove pulley from existing alternator and reinstall onto 120 amp
alternator.
• Tighten M16 nut to 61 N•m (45 ft-lb)
5. Install 120 amp alternator using the same mounting hardware.
• Tighten M8 alternator bolt s to 23 N•m (17 ft-lb).
• Tighten M10 alternator bolts to 30 N•m (22 ft-lb).
• Reinstall belt, adjust tension and tighten alternator bolts.
30
S-600 / S-700 Model 50 (230 Volt Only) - Charger 40-1210 + Alternator 452591

31
 S-600 / S-610M/DE / S-700 Model 50 (230 and 460 Volt) - Alternator 401347
IMPORTANT: Your unit must already be equipped with a Battery Charger to install the supplemental power package.
Sense Harness (422188 and 422189) is also required and must be ordered separately.

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator.
Failure to rewire will result in battery charger fault.

Alternator Installation Sense Harness Installation

NOTE: Different belts are required for 12 hp units, while a different 5. Attach sense harness 2-pin connector (SENSE, EXC) to alternator.
alternator pulley and belt are required for 19 hp units. Be sure you
have the correct ones for your particular unit. 6. Route single (EXC) wire into control box:
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
781833 - Belt, 12 hp S-600 located on the battery charger harness installed earlier.
781878 - Belt, 12 hp S-610M / DE
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
781864 - Belt, 12 hp S-700 (2Y-02, EXC-02) located inside the control box.
781863 - Belt, 19 hp
7. Route single (SENSE) wire to accessory positive (+) battery power.
773085 - Pulley, 19 hp
(Pulley and belt must be purchased separately) DO NOT connect this to unit’s battery.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
1. Open front curbside and roadside door panels.
using multiple batteries.
2. Install pulley onto alternator. See note above. NOTE: Additional kits or individual components (not supplied) are
• Tighten M16 nut to 61 N•m (45 ft-lb) required to complete liftgate charger applications. Contact your
Thermo King dealer for available kits. See “Liftgate Charger Wiring
3. Install belt. See note above. Requirements” on page 75.
4. Install alternator with supplied hardware and adjust belt to proper 8. Secure all wiring with band wraps.
tension.
9. Close and secure all doors.
• Tighten M10 alternator hardware to 23 N•m (17 ft-lb).
• Tighten M8 alternator hardware to 30 N•m (22 ft-lb). Programming the SR4 Controller.
See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
complete the installation.
32
S-600 / S-610M/DE / S-700 Model 50 (230 and 460 Volt) - Alternator 401347

33
 S-600M Model 30 - Charger 401261 Optional Supplemental Power

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Liftgates or auxiliary items cannot be wired to unit battery or any part of TRU system when battery charger is installed. You must install
the supplemental power alternator package and wire liftgates and auxiliary items to it. You may wish to also install an EON power pack wired to the
supplemental alternator.
If you want supplemental power, skip steps 1-5 below. Supplemental Power
(Using existing 120 amp alternator)
Charger Only IMPORTANT: Disconnect any liftgate or auxiliary items from the unit
battery or charging system and rewire them to the supplemental
Alternator and Belt Removal alternator. Failure to rewire will result in battery charger fault.
1. Open front curbside and roadside door panels.
Sense Harness Installation
2. Disconnect following alternator harness connections:
• 2-pin connector (2Y-02, EXC-02) 6. Attach sense harness 2-pin connector (SENSE, EXC) to alternator.
• 2-pin connector (WRPM-02) 7. Route single (EXC) wire into control box:
• 1-pin connector (WRPM-02) • Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
• Terminal ring (CHA-01) located on the battery charger harness installed earlier.
• Terminal ring (2A-02)
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
3. Cut alternator belt. (2Y-02, EXC-02) located inside the control box.
4. Remove and discard alternator belt. 8. Route single (SENSE) wire to accessory positive (+) battery power.
DO NOT connect this to unit’s battery.
5. Remove alternator bolts and alternator.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
NOTE: Alternator will no longer be used.
using multiple batteries.
NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your
Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
34
S-600M Model 30 - Charger 401261 Optional Supplemental Power

35
 S-600M Model 30 - Charger 401261 (continued)

Access to Battery Charger Mounting Studs

9. Remove roadside door panel.
10. Remove 5 bolts securing door hinge bracket.
11. Remove 3 bolts holding battery charger box cover.
12. Remove cover to expose four studs on panel.

36
S-600M Model 30 - Charger 401261 (continued)

37
 S-600M Model 30 - Charger 401261 (continued)

Removing Wires Current Sensor Removal (if exists)

Inside the Control Box disconnect and remove the following wires: 18. Open Blower and Fans Control Box door and disconnect 2-pin
connector from current sensor.
13. Power wire (2A-01) from 2A stud on SR4 controller board and 2A stud
on expansion module. • Remove sensor.
14. Power wire (2A-03) from 2 stud on relay board and 2A stud on NOTE: The empty connector and sensor will no longer be needed.
expansion module.
15. Alternator harness power wire (2A-02) from the 2A stud on the
expansion module board.
16. Alternator 3-pin connector (2Y-02, EXC-02) from main harness.
17. Remove alternator ground wire (CHA-01) from the ground stud on
frame.
• Carefully remove complete alternator harness from unit and
discard.

38
S-600M Model 30 - Charger 401261 (continued)

39
 S-600M Model 30 - Charger 401261 (continued)
Install the following harnesses inside the control box:
19. Diode Harness:
• wire (2ASR4-02) to 2A on SR-4 controller board.
• wire (2AEXP-02) to 2A on expansion module.
20. Battery Charger Harness:
• 4-pin connector (JCANH-01, JCANL-01, JSH-02, JCH-01) to
J33 on SR-4 controller board.
• 3-pin (ALT. CONNECTOR) to mating connector (2Y-02, ECX-
02) from the main harness.
• Route 8-pin connector, temperature sensor and ground wire out of
control box. These will be connected in a later step.
21. Battery Charger Power Harness:
• wire (2AEXP-01) to 2A on expansion module.
• wire (2ASR4-01) to 2A on SR-4 controller board.
• Route remaining wires out of the control box.
22. Jumper Wire Installation:
• wire (2-03) from 2A on control board to 2 on relay board.
Install the following wires onto the battery charger:
23. Remove the two screws from the charger cover, loosen connectors and
install the following wires from the battery charger power harness:
• (CHBC-02) to connection A.
• wire (LOAD-01) to connection B.
• wire (BATT-01) to connection C.
• Reinstall cover, tighten screws and connectors.
24. Route low voltage harness out of control box and connect the 8-pin
connector to mating connector on Battery Charger.
Battery Charger Installation
25. Attach nameplate onto battery charger box cover.
26. Install a nylon washer onto each stud.
27. Install battery charger onto studs.
28. Install a M6 flat washer and M6 locking nut onto each stud and tighten
nuts securely.
29. Route the two ground wires to the unit ground plate located behind the
control box and connect as follows:
• Single wire (CHBC-01) to ground plate 6 GND PLT
• Single wire (CHBC-02) to ground plate 6 GND PLT-01
30. Secure temperature sensor on frame member with a clamp.
40
S-600M Model 30 - Charger 401261 (continued)

41
 S-600M Model 30 - Charger 401261 (continued)

High Voltage Battery Charger Harness Installation Programming the SR4 Controller
31. Route high voltage harness attached to battery charger to the
Blower and Fans Control Box. See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
complete the installation.
32. Open cover and remove the blind grommet inside box. Install harness
conduit fitting and nut securely.
33. Route and attach wires to the Evaporator Fan High Speed contactor
high voltage terminals on the bus bar:
• Attach one wire to L1, L2 and L3.
NOTE: The wires can be put in any order onto the contactor since
the battery charger rectifies the 3 phase, however the ground wire
must only be attached to the ground stud.
34. Attach ground wire (GND) to ground stud inside box.
35. Close and secure the Control box and Blower and Fans Control box
covers.
36. Reinstall door hinge brackets.
37. Reinstall roadside door panel.
38. Close and secure roadside and curbside doors.

42
 S-600M Model 30 - Charger 401261 (continued)




 
.

.  

.



 
  


 
 
 
 



 
 
 
 

*1' 





 
 
 


 
 
 




 
 
 
 



 
 
 
 




$%$
 Ground Stud

43
 S-600M Model 30 - Alternator 401262
IMPORTANT: Your unit must already be equipped with a Battery Charger to install the supplemental power package.
Sense Harness (42-975 or 42-976) is required and must be ordered separately.
DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator. Failure
to rewire will result in battery charger fault.
120 Amp Alternator Installation
1. Open front curbside and roadside door panels.
2. Install the shim and pulley onto the generator pulley with the supplied M8
screws and flatwashers.
• Tighten bolts to 21 N•m (16 ft-lb).
3. Installed supplied pulley onto alternator.
• Tighten M16 nut to 61 N•m (45 ft-lb).
4. Install alternator onto bracket with supplied hardware.
• Tighten M8 alternator bolt s to 23 N•m (17 ft-lb).
• Tighten M10 alternator bolts to 30 N•m (22 ft-lb).
Sense Harness Installation
6. Attach sense harness 2-pin connector (SENSE, EXC) onto alternator.
7. Route wires into control box:
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
located on the battery charger harness installed earlier.
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
(2Y-02, EXC-02) located inside the control box.
8. Route single (SENSE) wire to accessory positive (+) battery power.
DO NOT connect this to unit’s battery.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
using multiple batteries.

5. Install new belt and adjust to proper tension.
NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your Thermo
King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
9. Secure all wiring with band wraps.
10. Close and secure all doors.

Programming the SR4 Controller

See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
finish the installation. 44
S-600M Model 30 - Alternator 401262

45
 S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Liftgates or auxiliary items cannot be wired to unit battery or any part of TRU system when battery charger is installed. You must install
the supplemental power alternator package and wire liftgates and auxiliary items to it. You may wish to also install an EON power pack wired to the
supplemental alternator.
If you want supplemental power, skip steps 1-4 below. Supplemental Power
(Using existing 120 amp alternator)
Alternator and Belt Removal
IMPORTANT: Disconnect any liftgate or auxiliary items from the unit
1. Open front curbside and roadside door panels. battery or charging system and rewire them to the supplemental
2. Disconnect following alternator harness connections: alternator. Failure to rewire will result in battery charger fault.
• 1-pin connector (WRPM-02)
Sense Harness Installation
• 2-pin connector (WRPM-02)
• 2-pin connector (SENSE, EXC) 5. Attach sense harness 2-pin connector (SENSE, EXC) to alternator.
• Terminal ring (CHA-01) 6. Route single (EXC) wire into control box:
• Terminal ring (2A-01) • Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
3. Remove alternator belt. located on the battery charger harness installed earlier.

4. Remove alternator bolts and alternator. • Attach 3-pin (ALT. CONNECTOR) to the mating connector
(2Y-02, EXC-02) located inside the control box.
NOTE: Alternator will no longer be used.
7. Route single (SENSE) wire to accessory positive (+) battery power.
DO NOT connect this to unit’s battery.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
using multiple batteries.
NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your
Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
46
S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power

47
 S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)

Access to Battery Charger Mounting Studs

8. Remove roadside door panel.
9. Remove 5 bolts securing door hinge bracket.
10. Remove 3 bolts holding battery charger box cover.
11. Remove cover to expose four studs on panel.

48
S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)

49
 S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)

Removing Wires Current Sensor Removal (if exists)

Inside the Control Box disconnect and remove the following wires: 17. Open Blower and Fans Control Box door and disconnect
2-pin connector from current sensor.
12. Power wire (2A-01) from 2A stud on SR4 controller board and 2A stud
on expansion module. • Remove sensor.
13. Power wire (2A-03) from 2 stud on relay board and 2A stud on NOTE: The empty connector and sensor will no longer be needed.
expansion module.
14. Alternator harness power wire (2A-02) from the 2A stud on the
expansion module board.
15. Alternator 3-pin connector (2Y-02, EXC-02) from main harness.
16. Remove alternator ground wire (CHA-01) from the ground stud on
frame.
• Carefully remove complete alternator harness from unit and
discard.

50
S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)

51
 S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)
Install the following harnesses inside the control box:
18. Diode Harness:
• wire (2ASR4-02) to 2A on SR-4 controller board.
• wire (2AEXP-02) to 2A on expansion module.
19. Battery Charger Harness:
• 4-pin connector (JCANH-01, JCANL-01, JSH-02, JCH-01) to
J33 on SR-4 controller board.
• 3-pin (ALT. CONNECTOR) to mating connector (2Y-02, ECX-
02) from the main harness.
• Route 8-pin connector, temperature sensor and ground wire out of
control box. These will be connected in a later step.
20. Battery Charger Power Harness:
• wire (2AEXP-01) to 2A on expansion module.
• wire (2ASR4-01) to 2A on SR-4 controller board.
• Route remaining wires out of the control box.
21. Jumper Wire Installation:
• wire (2-03) from 2A on SR-4 controller board to 2 on relay board
Install the following wires onto the battery charger:
22. Remove the two screws from the charger cover, loosen connectors and
install the following wires from the battery charger power harness:
• wire (CHBC-02) to connection A.
• wire (LOAD-01) to connection B.
• wire (BATT-01) to connection C.
• Reinstall cover, tighten screws and connectors.
23. Route low voltage harness out of control box and connect the 8-pin
connector to mating connector on Battery Charger.
Battery Charger Installation
24. Attach nameplate onto battery charger box cover.
25. Install a nylon washer onto each stud.
26. Install battery charger onto studs.
27. Install a M6 flat washer and M6 locking nut onto each stud and tighten
nuts securely.
28. Route the two ground wires to the unit ground plate located behind the
control box and connect as follows:
• Single wire (CHBC-01) to ground plate 6 GND PLT
• Single wire (CHBC-02) to ground plate 6 GND PLT-01
29. Secure temperature sensor on frame member with a clamp.
52
S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)

53
 S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued))

High Voltage Battery Charger Harness Installation Programming the SR4 Controller.
30. Route high voltage harness attached to battery charger into the See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
Blower and Fans Control Box. complete the installation.
31. Open cover and remove the blind grommet inside box and install
harness conduit fitting and nut securely.
32. Route and attach wires to the Evaporator Fan High Speed contactor
high voltage terminals on the bus bar:
• Attach one wire to L1, L2 and L3.
NOTE: The wires can be put in any order onto the contactor since
the battery charger rectifies the 3 phase, however the ground wire
must only be attached to the ground stud.
33. Attach ground wire (GND) to ground stud inside box.
34. Close and secure the Control box and Blower and Fans Control box
covers.
35. Reinstall door hinge bracket.
36. Reinstall roadside door panel.
37. Close and secure roadside and curbside doors.

54
S-600M / S-610M / DE / Model 50 - (230 Volt Only) Charger 401263
Optional Supplemental Power (continued)



.
.




*1
' 






$%$

55
 S-610M Model 30 - Charger 401348
DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from
the unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Liftgates or auxiliary items cannot be wired to unit battery or any part of TRU system when battery charger is installed. You must
install the supplemental power alternator package and wire liftgates and auxiliary items to it. You may wish to also install an EON power pack
wired to the supplemental alternator.

Alternator and Belt Removal New Tensioner Pulley and Belt Installation
1. Open front curbside and roadside door panels. 6. Remove c-clip from center of tensioner.
2. Disconnect following alternator harness connections: • Slide smooth pulley off tensioner and discard.
• 1-pin connector (WRPM-02) 7. Install new grooved pulley onto tensioner.
• 2-pin connector (WRPM-02)
• Reinstall c-clip onto tensioner.
• 2-pin connector (SENSE, EXC)
• Terminal ring (CHA-01) 8. Install new belt and adjust to proper tension.
• Terminal ring (2A-01)
3. Loosen adjusting bolt for pulley tensioner.
4. Remove and discard belt.
5. Remove alternator bolts and alternator.
NOTE: Alternator will no longer be used.

56
S-610M Model 30 - Charger 401348

57
 S-610M Model 30 - Charger 401348 (continued)

Alternator Harness Removal Current Sensor Removal (if exists)

9. Open Control Box door and disconnect following alternator harness 10. Open Blower and Fans Control Box door and disconnect
wires: 2-pin connector from current sensor.
• Power wire (2A-01) from the 2A stud on the SR-4 controller board. • Remove sensor.
• Alternator ground wire (CHA-01) from the ground stud on frame.
NOTE: The empty connector and sensor will no longer be needed.
• 3-pin connector (2Y-02, EXC-02) from main harness.
• Carefully remove complete alternator harness from unit and
discard.

58
S-610M Model 30 - Charger 401348 (continued)

59
 S-610M Model 30 - Charger 401348 (continued)

Access to Battery Charger Mounting Studs

11. Remove roadside door panel.
12. Remove 5 bolts securing door hinge bracket.
13. Remove 3 bolts holding battery charger box cover.
14. Remove cover to expose four studs on panel.

60
S-610M Model 30 - Charger 401348 (continued)

61
 S-610M Model 30 - Charger 401348 (continued)

Removing Wires Current Sensor Removal (if exists)

Inside the Control Box disconnect and remove the following wires: 20. Open Blower and Fans Control Box door and disconnect 2-pin
connector from current sensor.
15. Power wire (2A-01) from 2A stud on SR4 controller board and 2A stud
on expansion module. • Remove sensor.
16. Power wire (2A-03) from 2 stud on relay board and 2A stud on NOTE: The empty connector and sensor will no longer be needed.
expansion module.
17. Alternator harness power wire (2A-02) from the 2A stud on the
expansion module board.
18. Alternator 3-pin connector (2Y-02, EXC-02) from main harness.
19. Remove alternator ground wire (CHA-01) from the ground stud on
frame.
• Carefully remove complete alternator harness from unit and
discard.

62
S-610M Model 30 - Charger 401348 (continued)

63
 S-610M Model 30 - Charger 401348 (continued)
Install the following harnesses inside the control box:
21. Diode Harness:
• wire (2ASR4-02) to 2A on SR-4 controller board.
• wire (2AEXP-02) to 2A on expansion module.
22. Battery Charger Harness:
• 4-pin connector (JCANH-01, JCANL-01, JSH-02, JCH-01) to
J33 on SR-4 controller board.
• 3-pin (ALT. CONNECTOR) to mating connector (2Y-02, ECX-
02) from the main harness.
• Route 8-pin connector, temperature sensor and ground wire out of
control box. These will be connected in a later step.
23. Battery Charger Power Harness:
• wire (2AEXP-01) to 2A on expansion module.
• wire (2ASR4-01) to 2A on SR-4 controller board.
• Route remaining wires out of the control box.
24. Jumper Wire Installation:
• wire (2-03) from 2A on control board to 2 on relay board.
Install the following wires onto the battery charger:
25. Remove the two screws from the charger cover, loosen connectors and
install the following wires from the battery charger power harness:
• (CHBC-02) to connection A.
• wire (LOAD-01) to connection B.
• wire (BATT-01) to connection C.
• Reinstall cover, tighten screws and connectors.
26. Route low voltage harness out of control box and connect the 8-pin
connector to mating connector on Battery Charger.
Battery Charger Installation
27. Attach nameplate onto battery charger box cover.
28. Install a nylon washer onto each stud.
29. Install battery charger onto studs.
30. Install a M6 flat washer and M6 locking nut onto each stud and tighten
nuts securely.
31. Route the two ground wires to the unit ground plate located behind the
control box and connect as follows:
• Single wire (CHBC-01) to ground plate 6 GND PLT
• Single wire (CHBC-02) to ground plate 6 GND PLT-01
32. Secure temperature sensor on frame member with a clamp.
64
S-610M Model 30 - Charger 401348 (continued)

65
 S-610M Model 30 - Charger 401348 (continued)

High Voltage Battery Charger Harness Installation Programming the SR4 Controller
33. Route high voltage harness attached to battery charger to the See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
Blower and Fans Control Box. complete the installation.
34. Open cover and remove the blind grommet inside box. Install harness
conduit fitting and nut securely.
35. Route and attach wires to the Evaporator Fan High Speed contactor
high voltage terminals on the bus bar:
• Attach one wire to L1, L2 and L3.
NOTE: The wires can be put in any order onto the contactor since
the battery charger rectifies the 3 phase, however the ground wire
must only be attached to the ground stud.
36. Attach ground wire (GND) to ground stud inside box.
37. Close and secure the Control box and Blower and Fans Control box
covers.
38. Reinstall door hinge brackets.
39. Reinstall roadside door panel.
40. Close and secure roadside and curbside doors.

66
 S-610M Model 30 - Charger 401348 (continued)




 
.

.  

.



 
  


 
 
 
 



 
 
 
 

*1' 





 
 
 


 
 
 




 
 
 
 



 
 
 
 




$%$
 Ground Stud

67
 C-600M Model 30 - Alternator 401341
IMPORTANT: Your unit must already be equipped with a Battery Charger to install the supplemental power package.
Sense Harness (422188 and 422189) is required and must be ordered separately.
DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from the
unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator.
Failure to rewire will result in battery charger fault.
65 Amp Alternator Installation Sense Harness Installation
1. Open front curbside and roadside door panels. 9. Attach sense harness 2-pin connector (SENSE, EXC) onto alternator.
2. Loosen adjusting bolt for pulley tensioner.
10. Route single (EXC) wire into control box:
3. Remove and discard belt.
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
4. Remove c-clip from center of tensioner.
located on the battery charger harness.
• Slide grooved pulley off tensioner and discard.
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
5. Install new smooth pulley onto tensioner.
(2Y-02, EXC-02) located inside the control box.
• Reinstall c-clip onto tensioner.
11. Route single (SENSE) wire to accessory positive (+) battery power.
6. Installed supplied pulley from kit onto alternator.
DO NOT connect this to unit’s battery.
• Tighten M16 nut to 61 N•m (45 ft-lb).
IMPORTANT: Connect SENSE wire to the closest accessory battery if
7. Install alternator onto bracket with supplied hardware. using multiple batteries.
• Tighten M8 alternator bolt s to 23 N•m (17 ft-lb).
NOTE: Additional kits or individual components (not supplied) are
• Tighten M10 alternator bolts to 30 N•m (22 ft-lb). required to complete liftgate charger applications. Contact your
8. Install new belt and adjust to proper tension. Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
781876 - Belt S-600 / S-610M/DE
12. Secure all wiring with band wraps.
781857 - Belt S-700
13. Close and secure all doors.

Programming the SR4 Controller

See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
complete the installation. 68
C-600M Model 30 - Alternator 401341

69
 C-600M Model 50 (230 and 460 Volt) - Alternator 401342
IMPORTANT: Your unit must already be equipped with a Battery Charger to install the supplemental power package.
Sense Harness (422188 and 422189) is also required and must be ordered separately.

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from the
unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator.
Failure to rewire will result in battery charger fault.

65 Amp Alternator Installation Sense Harness Installation

NOTE: Different belts and pulleys are required for 12 hp and 19 hp
units. Be sure you have the correct ones for your particular unit.
781865 - Belt, 12 hp
773103 - Pulley, 12 hp
(Pulley and belt must be purchased separately)
781866 - Belt, 19 hp
773085 - Pulley, 19 hp
(Pulley and belt must be purchased separately)
1. Open front curbside and roadside door panels.
2. Install pulley onto alternator. See note above.
• Tighten M16 nut to 61 N•m (45 ft-lb)
3. Install belt. See note above.
4. Install alternator with supplied hardware and adjust belt to proper
tension.
5. Attach sense harness 2-pin connector (SENSE, EXC) to alternator.
6. Route single (EXC) wire into control box:
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
located on the battery charger harness.
• Attach 3-pin (ALT. CONNECTOR) to the mating connector
(2Y-02, EXC-02) located inside the control box.
7. Route single (SENSE) wire to accessory positive (+) battery power. DO
NOT connect this to unit’s battery.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
using multiple batteries.
NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your
Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.

• Tighten M10 alternator hardware to 23 N•m (17 ft-lb). 8. Secure all wiring with band wraps.
• Tighten M8 alternator hardware to 30 N•m (22 ft-lb). 9. Close and secure all doors.

Programming the SR4 Controller.

See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74 to
complete the installation.
70
C-600M Model 50 Model 50 (230 and 460 Volt) - Alternator 401342

71
 S-600M Model 50 - (230 and 460 Volt) Alternator 40-1264
IMPORTANT: Your unit must already be equipped with a Battery Charger to install the supplemental power package.
Sense Harness (42-975 or 42-976) is also required and must be ordered separately.

DANGER: To prevent serious injury or death, switch the unit controls to the OFF position and remove the Positive (+) battery cable from the
unit’s battery. Disconnect the remote power supply at its source and remove power cable from unit (if applicable).

IMPORTANT: Disconnect any liftgate or auxiliary items from the unit battery or charging system and rewire them to the supplemental alternator.
Failure to rewire will result in battery charger fault.

Alternator Installation Sense Harness Installation

NOTE: Different alternator pulleys and belts are required for 12 hp and 5. Attach sense harness 2-pin connector (SENSE, EXC) to alternator.
19 hp units. Be sure you have the correct ones for your particular unit.
6. Route single (EXC) wire into control box:
Unit Voltage Alt. Pulley Alt. Belt

230 or 460 Volt 12 hp 77-3114 78-1868

(pulley and belt supplied in kit)
460 Volt 19 hp 77-3103
(pulley and belt must be purchased separately)
1. Open front curbside and roadside door panels.
2. Install pulley onto alternator. See note above.
• Tighten M16 nut to 61 N•m (45 ft-lb)
3. Install belt. See note above.
4. Install alternator with supplied hardware and adjust belt to proper
tension.
• Tighten M10 alternator hardware to 30 N•m (22 ft-lb).
• Tighten M8 alternator hardware to 23 N•m (17 ft-lb).
• Insert (EXC) wire firmly into pin C of 3-pin (ALT. CONNECTOR)
located on the battery charger harness.
78-1869 • Attach 3-pin (ALT. CONNECTOR) to the mating connector
(2Y-02, EXC-02) located inside the control box.
7. Route single (SENSE) wire to accessory positive (+) battery power.
DO NOT connect this to unit’s battery.
IMPORTANT: Connect SENSE wire to the closest accessory battery if
using multiple batteries.
NOTE: Additional kits or individual components (not supplied) are
required to complete liftgate charger applications. Contact your
Thermo King dealer for available kits. See “Liftgate Charger Wiring
Requirements” on page 75.
8. Secure all wiring with band wraps.
9. Close and secure all doors.

Programming the SR4 Controller.

See “Reconfiguring the SR4 Controller / Trouble Shooting” on page 74.
72
S-600M Model 50 - (230 and 460 Volt) Alternator 40-1264

73
 Reconfiguring the SR4 Controller / Trouble Shooting

Reconfiguring the SR4 Controller Trouble Shooting

The unit will need to be reconfigured after removing an alternator and 1. Make sure no liftgate or auxiliary items are connected to the unit
installing a battery charger or when adding supplemental power package. battery or charging system when using the battery charger.
1. In HMI Guarded Access go to Hardware Configuration. 2. Rewire all liftgate or auxiliary items to the supplemental alternator
when using the charger.
2. Select Choices (NONE, 30 Amp, 120 Amp)
3. Make sure no portion of the battery charger or supplemental alternator
• Select NONE - If the unit is equipped with an alternator.
system are interconnected.
• Select 30 Amp - If the unit is equipped with a 30 Amp battery
4. Check all wiring.
charger.
• Select 120 Amp - If the unit is equipped with a 120 Amp battery
charger.
NOTE: If no choice is selected, the default is NONE.
3. If you installed the supplemental power 120A stand alone alternator
you must go to the Aftermarket Alternator and turn it on.

74
 Liftgate Charger Wiring Requirements

Additional kits or individual components (not supplied) are required to complete liftgate battery
charging applications. Contact your Thermo King dealer for available kits.

For safety under all conditions especially high ambient and high load or fault conditions, Thermo King Recommends:
• Liftgate battery charging battery cables to be 2 gauge cross linked polyethylene wire per SAE J1127 Type SGX insulation rating 125C (257F).
• Liftgate battery charging battery cables be protected in a metal conduit per National Electric Code. Plastic conduit is not acceptable unless it is rated to
125C (257F).
• Only the positive, negative and battery sense cables can be run in the same conduit. These wires must also have an insulation rating of 125C (257F).
Do not run the fuel pump power, the fuel level sensor wires, or the fuel lines through the same conduit.
• Positive cable to be equipped with a 100 amp slow blow fuse.

75
 TK-55681-11-IM January 2020

Revision 9

*C-600 CANNOT HAVE SUPPLEMENTAL POWER PACKAGE INSTALLED

Power Package Retrofit Kits

Battery Charger Kits and Supplemental
C-600*, C-600M, S-600, S-700, S-600M and S-610M/DE
Precedent™
Trailer Edition

Installation Manual

Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable
transport temperature control solutions. Thermo King has been providing transport temperature control solutions
for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since
1938. For more information, visit www.thermoking.com or www.tranetechnologies.com

Thermo King has a policy of coninuous product and data improvements and reserves the right to change design and specifications without notice. We are
committed to using environmentally conscious print practices.

TK55681-11-IM Jan 2020

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