KEYS

studied in Keg3 r
he imrovtmt Pointsfo be
The
KWhab is keg
Fundion K
Tyes kays
Sign keys
Deinihco dy key Shel
mild
mild a
element a piece of
machine
's IS a mang

mahng
compernent
CompcNent

hub @
bewee tke shapf ond
inseke bekueen
uke geaL, Pulle, Sprocket
uke ffy-wheely
a w a s mede
aeys3
mede
T
m p o r a r y f a s l e n i n a 8
ond
omd sheaina ond
are Sujechd to
terue
mild skeel becaug are
Caused b
crushing shresseg9
Compressive
hey samjmi
Funchons of Key-
fumthong.
baic
IL hag two eshabtto
shabt
t o hub
hub
kon
O TO
TO bsamsmi te torque hub Re
Ke
other Shabt
ot^er Shabt
Cmd hub fo b e k e e n e

berweeen
componemt
maing
maing rotaiomad
roatime
mohion
sh-bf ond
ee Tlahve shbt
To prevemt
ond ge a
a
Glke shabt
maing Par
Jained mathined element

Dtnoho db Key-wa shab

tke shab-
In tke
Ce i'n
slo
a slo- ce accomodlal tte lca
a
Keu
87ooue

to
a machine
hu in q Pauf dk

Matenaly wed fo Key5 slee

cabenn
m e dui u
medi
fro eiheL
masle
shat k am

maeriolp.
Skslex sed dudle
a d gnd noete
 CorTo Tve
e w
Boass amd slainlegs sfeal Key are

envimment falcom
Faccr bsajel 3 to + 3nerJ
geld stengt
TYPES OF KEYS
fslluing
bagis
Ke
s cam be classihied on tRe
fadosS
O Cast
chion
Rigidi cconne

Tightness ftk
Paraeto be rams mi Hed4

elassibrcah on d Kas are

Sumk keya
Saddle keya
Tangenh kya
Round kas
spline
kenned Ra.
k Join
Advembge of shabt kegs Ond
monuacumn9 CosE

O cheap BS DIN ond

OIN o-d NSI)
GNST)
Stamdardizes
(Fso,
wel oganizaljom
Ogamizakm
shardardizakion

Iso- Internahon
es Brihsh standord

Deutrcheg Ensite fur Nrmmg

DIN for
standardizahion)
(German Institud
Numbel
Dire chor Tdenhhicoion
skandaros
Skandard
NaHona
ANS Amuicom
Ns
ThsHudaQ
onm)étion)
Medium to high torque
Ovnd di- connect
Jkurebx
Easily Conne
Teyable
 ois aduanage oF shabt kegs ond keyioin
dise
dure di ona loody
di ona
Suitale f altermaing
OTFy no
amd shock loadad
hus unleg
dusplacerment Of
PoSsible axia
Such ag Set scre
Poss ible
edhra component
by am

i
df h
if ha
ialle
e
rcif beccrne
becomee ve
kyad jaint
migke
Ovea hime
to dismamtle. u e to
Con
Con cenhai
cenhaho
shre
Shes
nhoduce
Kw aB
andreduo te s h t
hsengtk.
Sfoplock.
Sfoplock.
noeh btec needs
cnuofora
a
hamsi
an
Inhodua shabA mbalamce

h Hickay
thickreg
Sumk keya in whicdh
hl
Key Gmd
hub
A Sumk K hu b
the Kuway
K fi into remcun

Teraining hal of k a
R frde & k
ta shal takon at
is
meagurment
skR
he
where Cembe ine&
une

nok oong
Ke
Swnk keys
Typ d
ORecmgular Sunk Ke

Palalle Sumk key

Sqare Sumk ay

Gib head key

Fea h k
wede bt- Keg onc
app i
app taHong
caHong
du
heauy du
uWed i heau o CCurs
These ae
no-sür oCCurs
mo-SG
Posi Hve dmve
and
are
Sumk Kp
O Redkangula Snk key
These keyr wider t h n their hught omd
keys ae
are
i algo called tat ka
Tapu:too w-

prousdad
taey
is PYiclee tapea amd
T t00
at the toP dnly ond bo Hom Side of t ke
remounsle

Tpelis Prouided for ke ke fr ea Tero

Cey fon te keyay
Tom&9
TapeR *:4
Tom' (y)

The ua propotos aree

+hictnexE)a %
wid (s) d / ,
djomelar_
Soo mm SheG
Thege are e fer uP fo
2 djamelir &iagy.
a fo n gmut
alour
Theexhrq lcay dh depth
u k u t inoreaing
Trek torque wealco
weakor
h
Ca lt
ho l

raeand a
inoreage w deph Shat cr
o ro
eii-
so-R
knme

An
A
ebbeshive
shadt
reducion in

eond
e amg
o d am
area uetion
foY Preuening
TF is wed
t shakt.
Pulley on

Square Swnk ce w
me ua
af t Ke
Sechon
The cross
-

wid Ih amehickne

w 4 t d4
 Tapel is prour ded
Key om Keywa
Yed fo shebt d onelars uplo
are
Thy ype kay
9 mm
diomla9 &s
when deapa
for largu shab
shabt
Thee
Thge can be wd to Yetengaior
recenglo
Compared to
dearable
alaptk

ces
Parallel Sumk kays ar
Sa re
e
Yecamgular
Yeclamgula
Can be e i h
Thee Kkes
Thege are
wwlksu tape
kout
CTOSs-Sechion
bu
d e maing
mahng
Pulle, 82o
where t
T Wed aong t e h
Piece isseujred to sude adily aUaliasle

and
The keys are inenpemEiVe

amd eairto wysel

to
to
&of botfan
fHe ightly
These Kes ae
orally
keyad jaint hawingA
Side
amd hus kayw
ey
hus se rew
foP
he re
earamca
tE R held
helel by
to ideg
be ideally
n
r o t h o n d

nee
Thex keys Uubrakion
UubraHon
ro
BeccuuK
hub yeyuu
hrogh
rworsa ten Puh R
direchion echamica
mehamica
m y
m

uyed wborcieny,
wpblreieny,
Commonly Bhir
The
The
are
becae
enneeving
Cuuomaive
i'nsalakon.

qvalialilt, amd eaje

Gib hesad kay h

heea
add at
a

ke w k a
w lk a
retomgula
Sumk
Sumk lke
Th is
ay Gub heod.
One end ngwn
 The Gib head wually Preuidedto faiie
TOQly Temaade of tke key so Shebt
hge are uges for Pauwd tromymission
Thee kyed sheb
to hold Pulles ond 8ea Hzhky shs
Conaussion Paint for
The head kR key seaveJa

to e Shoht e kay
hammeing
meng hiaut damage
Gab
heod taPeL:100

Suclcay
ot oe
arb heo
shabf

Feater ke adfahed
eiherto the shabt
hub
T is fited Telaive
and which Permg
Pau
fo one membe kngron ay featka key
9 a mouememt
which hansmit
oe Palallo ke
Th Speiaspe mduenon

Pemut aya
a taning Toment and algo
tk shat
hub k
ieto
T is faglenesd
Keway oF e mauing
maui
fF in e
being
ang a suding
q

Pieco
Feaher Icay
haod
Gib
C dable
Sefscrws

parale dunl ca Om
The ua Pmpoamo ane

Gib haad ky
Thege, are we for where Peaty mauned m R
Shabg re reguired to ida along Je &het Suth
ay clukheg for geas shibling devica

woodruht ka macne
madne

ruby keyy haly moon shaped

a
wodd CYOSS-sehon
disc hauing men
Ke ylindical Compomanty fo
Prevembs hubs, ov
3ears, other mahing

of rofahing shalt or
sPindle
ong indepondentl epn&ive
pengive
hat frnkch
Thege are ac a
hege are fai - sake
Pau b mdaenceive load
sheamng
b w'N wo ocdrubt
Thy (nvented
8ods i n &&&
Conne chi cut wm toe aomobilg
one armob1l
oa
wed in madine in diq
dia
Thek are
Thek a e
to 66o mm)in
mm
2y 6mm
Shaby sorn t o He Sanneloed

no Copasle beaing}
baang
The ae
a tte long Paualle ke
hu
9dvonragag in
in R

accomo daing any t

I is capable
emohng Pie cashabt end
boss shebt
endg.
tendony
tapuing
IF is wehu im shabt Preueng
preueng arn emc
un te shabt
s ecq depth
to tun ouer n
ug aywayd

Dis adwanage wealtom t e shaE

deptt d R , k e wa
The
feathq kaya
feahe Ca
Cam no be d ay
Thee
Thex

dubh l t tp n s a shabt
Shabt omd
omd
I beween
behween
mouem ent is Permitfes
NO j a
hub
 Saddle kas
hus.
The which y prouided on w tke
Kway Ka Pardel sorymidg
No kegway n shalt Thereoe
due fo ihon ody
Tyees d Saddle keys
There ame twofyey Saddie ka
' e l a t Saddle kay
Hollgsddle key
Flat S adelle keg
u
ig
whieh
T a a tafe k
hub and y tat n *e Sat

hus
LA. f l a t

h a b rS u e

below load
d
belou
und shobf-
TH is probable to sup
ught l o d

hangmi stion. s h a b t t o makh

m
The flat Soae iy C
Saddle ca.
Sotace Sddle ay.
holts
Sronge oy
COvee
The
Tese ays
afs
Hollo Saddfe key:
whih its in a keyway u
T a tap kay
ky Shapd to i
hub omd bottom
CAwed Suotaa shalt
 do Wh
are hrtd m °d
The k s lou PwaL angnioq
e r igk du

CusvalbU
Similos fo shalt
Shabt ma
m atte
ehh
enectly
enacty
fo
fo
h y
C
C aa
Lv e
rv el
lt r
t\ re
e

e kaa
One Suae Fpey
ome J p
witk Jk shabt
madde ony
Aduanag
The eckethe eyaya
The
hente Cos gw

capaiby l o
lor
Dis oduUonkegy t r c m i g g i o n
capau

The Prwe
heau d u g egpmonts

Tangert ka- hea

e w h i g h t e r v e .

tore
Thee Ke are
hargi
high
to ngle
ujee ggt
k ngle
Thek ae
pau
aa a
be uad
may
Thee
Ton enk

nd
onc
CroSsJ echon
C r o s s - s e c h e n

Rond kas uruular

ecuhally
auhall
ane
in omd
ond
ks shalt
The
round
rauhally
in J
mo
hole Jo shalb
H
Jm k hub aßenbly

drillee te te
slof
rroraly alignd.
Cam be loud
hantmiin
torgue
forgu
Thee a e uje
Pswy ive.
Splines
ke ae masle inkgra eut d ska y called
selinshalb
Shat+key selind hk«H-
JLa
l a heaeh
maeh
q
shagt
Feelk on
Seineg
une are 9raove
OrnoMe componem
on
P k 9rue ealk
hub to targu t e inea
uneor On
ond
botk
e n botk
wken
Seune e
r e
quneally uged
vohono moion deired Seunz
no
6
o and
enlly shaltthavirg 4, 6,
ansmitfsd Suuh a
These ane uRd u high foreue
utomo bileg
D -25d
b 02

Kennedy key t
hsangmnissjon J box
I wed for hígh rawe

called hea dutcay

TF y alwa Suane cey
w a rar
ThR oe alwas as
seeriog
Seprajy
a am elacacd aqo
The t o
 Forces ading on Sunk kay
tore Gcon
gcom
whenky u fo anma
a okea 4t t follouing
Shalt to hub Orn
hub to
forcaw a om e Key
Teg kyw TO
te K
Force (F) due fo
fi elace
elac e
faperad ice
key
Keep tR shaigh
hanmma
P r y tk
apely hamma
keyway forca Shauld ka
w
compregti e shce
hne
-forcosProducaj d i ttutt to
bhtti to
vy
The forcos
Thek
force
The megnikde h e
fsn
ds
to
f orr
g pe
q e
aetmjne tramgn&h
tsangmi&ho

lue to t shott: The

foray
Thee forca
Fore (F)
FOrte to shegt:
hub
ondhub
Cruhing she
Shaf to Comrreive (or
Sheaing annd
sheainga
Produce
e ke lengk
force along Concemhake

of the
ae
fo
f arrcc
eeg
The
ishabaion
beccuk
e
tR
ne unubar
naknof
Ka
n e a t et o r q e i n p u e m d end cayd
Cayd
d i s h buion
bution is
dishm
umulny
of hub
The non- k
shet
sha gt
tkfwisHing of cloe u|e

farceg aing
o K shatto
shat
to
h
hu s ..
ub

The
fsom
som
hsamsmue dug to
forraj
Fore
e
9/1

th
Theveoc dergning c hammemn f o
hanmemn
foa
lceyway
tke t
fik kej
key e
wbhamd) ae nealec4 o n g t e langs d
forca
dishjbuhom te
The
Unor
alyo
 skengtk of a Sunk ky:
sha- ondhus
when ke connechng bekween i

T TOue tsonsmalfed by te Skajt

jrtferena
F Tangenho forca ating at
Of ke thajt
diq sht
leng ke
w wid d c
t hicloney dh kaj.
T S h e a r shes fe ty maer R ay
Kay
Cruyking shxe for tb naena
when hsangádfing by
wal y ShottR
E m f l ithu by ske.aring 8 Cuing
Consielering Shaauog cay
The tanaonhal sheaing frrca aing t

-(
The tangoalia shanuing fore(P) cthng a
iramborene ahat sCallsted f
ameg undor &kaar
Shea shey (7) Skaa fr
Shaa armq
Shao fora
tangenhia forte e)E Skor shi)s
AShor Orea
Shear areq xw

FF xwx |
 TOYQue b mife b te shabt (T)-
Ta F x d

dxwx T*/2
e cey
Consideing e
Cruthina s ahina e Gromgwse
Grmornce
e
aing
cYushing forte
The tarngonha
shalt

G c nPr Csushing Forte

req wnde Crushinj
Crushing
shey ()= Crushing seA.
Compressive

shy ( ) misking r q
Crushng Pore (F)= CYushng

F xAxEl

shaGt
mu4db
IOLe roamg

T Fx d/
T
shaamn9 n
sheamng nse
Mally Sheng
The ke
Craing

Ts Te
won wa&|

atleagk
y

2 s tuyua
ky
k
maenad

Pemissible secs for

The PrdmiSible Ska
 y Shaamna ond
Suae keyeqyally Shsom
Crushin
Pinding t lengbK e lc
Prwe.
JFem
o

wke-d shat y hsens muling b l

lkay equa to Fe
R hShoos
aa she d
shaE:
forSiona Jhoa Shengk d
LTa dx w s 2
d-Le halt
oYSicna shaa shengt

T 1s,xd?

fs xd Tds
wdf

bo&oton
s a m e fer o
K eke
y matena
.
Jem

EbtEbt b Kywa on shabt Srengk

when &e keywau nto J shabt,3F

feduce9 l o a d camying Capaca e Shabt
tke tceyway reduce torsiona shend
Shgt
Thy y dlug to shey Concenraio neal te
Coymes tCayday.
 Suao keyeqally song u Shaamna one
Cmushin
Pinding Ute lenab U e lc
Prre9.
ke shajt y sam nling b
Shaos shengds
forSicna shoa Shengk4 4sha}t
LTa dxwy a
TOYSicaa shaar shengtk t e thalt

T sxd?

1 x d xd md
wadf

for boh o t on
Ke matena Same
fs.

ST
EbtEbte Kywa on shabtF Skrengtk
When te kep u
u t into J shaGt, SF
feduce9 load Canying Capat e Skaht
tke
Recesway reduce t dors jona shena
Skgt
Thy dua to t she Contenkrajoy neal t
Comes Cayua
Icyay
 tunto J shalgtt veduua
Ackaallly ta keyway
area of ke shat whith burthe
e Coss- secthna
shemgh b setid sh-t
Said sk«jt
boecty in redudh on bayed
baye
weokming
bsec b keya
for
H'P. nodre y
The relahon
regulty ven
On e&e enpelmemf
On
e I -0 2 ( - ( )

Sh-t Srength fader

w lk keywy
k kyw
shot
Shserngtk cy .
ksut
Shsengk d e shatt
wwid Eay
e Tckeyuway) dept tay
dia gt
75
Cayeskagf y
tshongth t
Usuallr kon
velue

Sotid shabt, c h i hiator

aboue relalim,
oblained b e syling +re
omc
Omd
kguay ong
he fwist
ae
ncr cs
a ej
oeJ ed
d

on e angte
ay
raio k) wich uy ien

K K 1409()-o14
 PROBLEms 650 N -m

O diametig tsansmg ttorY

Steel shabt o mm n d dept
o mm
thveugh q feate ky wja
The allouable shear amd crushing shcs
are
8mm
m m omd to0 m mm reppechvelurDekermine
enyk e keg
Ang Given data
liametu shabt d= 40 m
50XIo-mm
TOrqe tramsmltd 65o N-m= 6
o mm

dep hicdereskyt= &Mm

loudad ikao &sT. =55NJmm
ooable Cruing shay o0 mm
TO Fincd
lengk c
O By consicdeting t she.ar sheu key
shear shey (Ts)= Shear ce (E)
Sheor r a a A)
Sheo Forte (P) sheor shy Shaar bre{A)|
=
)
F = Tsx xw
TOque sang mted b He shebt (T)
T Fxd/
T Ts Axwx d/,
engbi q ke (4) = T
Tswxdf,
2T
2 650xt
sxw xd

S0mm= 60 mm
By esm &ideu ng ruyhing dee
Cushina comprestii &y ) = Crushing For (P
 AC
e &ha6f
tsunymlted by
ToqLae
Toqe
Ac xt/2
T
T Axt,<2
| T

8 4x 6 SOXIo 8 225 m

(=8 2mm) bovet

aue
o
large Ueae b
a
=82 mn
See<t

c (*) diomet
engk
for a
Sutable Permi&sibe
P e r m i s i b l e

Sunk key Kw S0
S o00asPm.
Pm. he
The
Pesign Kwe
l8
to rsurms mu
Shalt metemoy
are

in tk Key
Ssesse Crushinna
nin Crushin
ondIS0 mm
sheain7
Sheaing

Ang Gtiven dao

6 0 mm
60 m
e Shegf w
| & x ta
dianee 18 Kw:
P =

PoweL rams raited

PswerL N-580 Pm
Speed Shabt

TsF
60 mm
S hear hey
Iso mm
Crushing
To cegign umk keyy

TOrque Tr ansauled (T)

P 2n NT W

xT
18XI0= 2 TTx 5 0 0
Ox10dd
 T 8 xo x 60x1000

2x TSo0
343 949 o44 m
T 3 43.q4q xto-m
Ke dimenkjcn diomaa
shebt
baote, wen
dei qm data
Y o deqign
From

d 60 my
cey ()= lem
widt

Shear shekey e
ConSielemng
S
T: Jxwx x o /
K 2 2X 343 94q x (o
x Tsx4 18x 60
K 0 615=12 mm

consideing ke oushing shese

T Axs i
243.qug x to
4x
4
Ex l XSox 60

Hik 3.8q6 4 mm
Vaue y aue wo y
eing J larger
Consid
dengts te k ( ) 1 4 mm|

The Value t Kelagk uy vy o , wen compaund

Heme we com caldat a)
to e udk Key
emg key (K) 4wa 4X18>12 Mm.
Recom gulor stmk k 1 8m \) m X7n
Rult:
degined
 macle
A 45 mm oyaeneteg Ss habft
4+00 Mfa Pareulle ky Size l4 mm
gield ssengtk oF
hic made stee) k a gicld sengk
wde and qmm
Teureeslengk
o be
y ue n Fe
oF 34o meq matimwm
loaded fo hrong mit e
OF ke , i6 ke shabft iy omd
Use a shocr she e
PeYmssible tore
qssume afech 6 Sag«ty 2 .
Givem tata
(d)= 4S mm
amela s h b t 4OO mm
shank (Y): 400 M Pa
Sid tensil
f sha
wid e key ()14m
ictney t e Ke C)
hom_k (G 24o Mea 240 mm
yreld t n s t

2
Fac d Sage (Fas)
T o Find e lengk b e key.. na*Rk
sees e e
maxshear
HccoYding to
Shea shc fo e shof i e t d shes
giedd s h
Sael (Pos) =

allowable shey
Fackor
ield she
louasle shey (Tnon
Factor d Sag
= i d&hey
ccording to may shaa shex (Tnanm

nan yield Sho

2- XFOS
The ndhd Shea Steyf- e
CE)K 340
Tmonka 8S Nmm
2 FoS 2

The max Shea Stes e sha

dO
N
mon s 2-x Fos 2x2
Tosque hsangmilled by Usha^t

T fs J- d3
32

T: s
d
txd3

Ta
x 100 x ( 4s = , 1:8x1o -mm
6

Coni daung Shoar &ee m Cay

T w ( ) : d/

2T
2X& x to
wTsd
6 2 mm 6 8 mm

C rCor domng R CompvelmYe Cmyhing Shegtc)

For 1key ma
idd
T
3440
340 S 2
J 1o4 6 mm
Os mm
Taing Jlaru
tetwo Vaua
IOS mm
 q60YPm m ha amiled Sfeel Shet
A 5 KW

uanneliL nd U efentieneing TS mm.

40 mm
e
Schefos
Shea md Cushing
The Pesmissible 2 mfa. Deign e
re SG Mea nd
mild scel leey emen&ion Check shaar
motrshht
eway n
yor ro

shalt
Ans Griven data
IS kw =I5xto a
Powe Ce)=
RPm
SPe (n) =960o
mm
dia she (4) = 4o
ay= 7 7S mm
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