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Article history: In the present study, biodiesel has been successfully produced from triglycerides and dimethyl carbonate,
Received 1 April 2010 instead of the conventional alcohol. In this non-catalytic supercritical dimethyl carbonate (SCDMC) tech-
Received in revised form 9 July 2010 nology, valuable compound of glycerol carbonate is obtained as side product, rather than the undesirable
Accepted 9 July 2010
glycerol. Glycerol carbonate has higher commercial value compared to glycerol and its application in
Available online 23 July 2010
industries is enormous. In this optimization study, the effects of important parameters including reaction
temperature, molar ratio of dimethyl carbonate to oil and reaction time were investigated and optimized
Keywords:
by employing response surface methodology (RSM) analysis. It was found that the mathematical model
Biodiesel
Optimization
developed was statistically significant and adequate to predict the optimum yield. The optimum condi-
Response surface methodology tions for SCDMC process was found to be 380 °C for reaction temperature, 39:1 mol/mol of dimethyl car-
Dimethyl carbonate bonate to oil molar ratio and 30 min of reaction time to obtain 91% optimum yield of biodiesel.
Ó 2010 Elsevier Ltd. All rights reserved.
0016-2361/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2010.07.010
3834 K.T. Tan et al. / Fuel 89 (2010) 3833–3839
reported in the literature. For instance, Kim and co-workers have od will be employed to obtain the optimum yield of SCDMC
successfully produced GC from glycerol and dimethyl carbonate reaction.
with immobilized lipase from Candida antarctica (Novozym 435)
which could achieve 100% conversion [13]. Although immobilized 2. Methods
enzyme could possibly enhance the lifespan of catalyst, the long
reaction time needed in the process (30 h) is the main limitation 2.1. Materials
of this method. On the other hand, Ochoa-Gómez and co-workers
reported an optimization study to produce GC by using heteroge- Purified palm oil was purchased from Yee Lee Edible Oils Sdn.
neous catalyst calcium oxide (CaO) which could achieve 100% con- Bhd., Malaysia. Dimethyl carbonate (99%) was used as the solvent
version and yield of 95% in just 90 min of reaction time [11]. (Tc = 275 °C, Pc = 4.63 MPa) and obtained from Merck Sdn Bhd
However, the catalyst was found to suffer from adverse deactiva- (Malaysia). Methyl heptadecanoate was used as internal standard
tion when it is subjected to repeated reactions due to exposure and standard references for FAME analysis which include methyl
to air and degraded surface area. myristate, methyl palmitate, methyl stearate, methyl oleate,
With these numerous weaknesses surrounding GC production, methyl linoleate were obtained from Fluka Chemie.
an innovative process needs to be proposed which could over-
come these limitations. Consequently, Fabbri et al. [17] carried
2.2. SCDMC transesterification
out a novel attempt by utilizing soybean oil and dimethyl carbon-
ate to produce biodiesel and GC simultaneously. In this process,
SCDMC transesterification reaction was carried out by using a
dimethyl carbonate is utilized as methylating agent instead of
batch-type tube reactor (12 mL) made of Stainless Steel Super
methanol and GC is obtained as side product rather than the low-
DuplexÒ which can sustain high temperature and pressure needed
er-valued glycerol. This process is beneficial because GC and bio-
in supercritical treatment as reported by Tan and co-workers [5].
diesel can be produced concurrently in a simple one-step
SCDMC reaction proceeds by reacting dimethyl carbonate with tri-
reaction, instead of the conventional two-step reactions involving
glycerides (oil) to produce FAME and GC as reported by Ilham and
transesterification with methanol and subsequently glycerol
Saka [12]. Initially, dimethyl carbonate and oil were charged into
revalorization with dimethyl carbonate. In their works, Fabbri
the tube reactor without any prior mixing and subsequently
and co-workers successfully produced biodiesel and GC by using
immersed in a furnace heated at pre-determined temperature. A
homogeneous catalyst of sodium methoxide. In addition, the
thermocouple and a pressure gauge were employed to monitor
properties of biodiesel produced were found to be comparable
the reaction temperature and pressure, respectively. The working
with those produced from conventional methanol-based reaction
temperature and pressure employed in this study ranged from
but suffers from long reaction time (5 h) and the presence of cat-
320–400 °C and 15–25 MPa, respectively. After a fixed reaction
alyst necessitates tedious separation and purification procedures.
period, the reaction tube will be transferred into the water bath
Consequently, Ilham and Saka [12] conducted a non-catalytic
to quench the reaction immediately. Then, the products mixture
supercritical dimethyl carbonate (SCDMC) process to produce bio-
will be allowed to settle and subjected to evaporation at 90 °C
diesel and GC by applying single-factor experimental design. In
for 15 min by using rotary evaporator to recover excessive di-
their results, it was reported that SCDMC process can decrease
methyl carbonate. Subsequently, the remaining solution will be al-
the reaction time substantially and only simple separation steps
lowed to settle in a decanter where two layers of solution will be
are required due to the absence of catalyst. Hence, SCDMC pro-
formed which consists of biodiesel (upper portion) as well as GC
cess has been proven to be a promising route to produce biodiesel
and unreacted oil (lower portion). Hence, pure biodiesel solution
and GC which could overcome the issues of glycerol glut and
can be obtained and in order to separate GC from unconverted
uneconomical production costs of biodiesel.
oil, the lower portion was subjected to evaporation at 140 °C for
However, to the best of our knowledge there is still no optimi-
15 min to recover the valuable GC.
zation study of SCDMC process reported in the literature. Optimi-
zation study such as response surface methodology (RSM)
2.3. Product analysis
analysis is crucial to allow researchers to understand the process
comprehensively by taking into account interactions between
The analysis of FAME content in sample was carried out by
experimental variables rather than the conventional single-factor
using gas chromatography (PerkinElmer, Clarus 500) with Nukol™
experimental design. Furthermore, detailed knowledge and under-
capillary column (15 m (length) 0.53 mm (column ID) 0.5 lm
standing of the process is vital for scale-up and commercialization
(film thickness)) and Flame Ionization Detector (FID) as the detec-
purposes in the future. For instance, information obtained from
tor. Detailed analytical procedures have been reported previously
RSM analysis is important to optimize the yield of biodiesel in
[5] and the yield of FAME was calculated by the following Eq. (1).
SCDMC reaction. In addition, the number of experiments required
in RSM to develop statistically-validated results is reduced sub- Total weight of methyl esters
stantially compared to single-factor design [18]. Previously, our re- Yield of FAME; % ¼ 100%
Total weight of oil in the sample
search team has successfully employed RSM analysis in optimizing ð1Þ
biodiesel production from supercritical methyl acetate technology
and the knowledge acquired from the analysis has been proven
useful [19]. Consequently, in this study optimization of SCDMC 2.4. Design of experiments
process by utilizing RSM analysis will be carried out with three
independent variables including reaction temperature (A), di- In this study, RCCD was employed to design and determine the
methyl carbonate/oil molar ratio (B) and reaction time (C). These experiments for SCDMC reactions. Generally, transesterification
variables will be studied in a rotatable central composite design reaction involved 4 important variables which include reaction
(RCCD) to investigate their effects on the yield of biodiesel (re- temperature, molar ratio of solvent to oil, reaction time and cata-
sponse) and subsequently an empirical mathematical model will lyst loading. However, as SDCMC process is a non-catalytic reac-
be developed and thoroughly discussed. Furthermore, effects of tion, only three independent parameters will be investigated in
individual parameters and their interactions on the yield of biodie- this study, comprising of reaction temperature (A), dimethyl car-
sel will be examined as well. Finally, numerical optimization meth- bonate/oil molar ratio (B) and reaction time (C). Table 1 summa-
K.T. Tan et al. / Fuel 89 (2010) 3833–3839 3835
Table 1 is the quadratic coefficient for the variable i and bij is the linear
Constraints of process variables and the respective levels for RCCD. model coefficient for the interaction between variables i and j. Sub-
Variables Symbols Levels sequently, the quality of the proposed model was evaluated based
(2) (1) (0) (+1) (+2)
on the correlation coefficient (R2) while analysis of variance (ANO-
VA) was employed to evaluate the statistical significance of the
Reaction temperature (°C) A 320 340 360 380 400
Molar ratio (mol/mol) B 20 30 40 50 60
model and ‘Lack of Fit’ test.
Reaction time (min) C 15 20 25 30 35
response as a function of the parameters. The quadratic polynomial Model 10351.71 9 1150.19 114.07 <0.0001 Significant
equation allows researchers to find the desired optimum yield of A 7439.06 1 7439.06 737.74 <0.0001
B 1040.06 1 1040.06 103.14 <0.0001
the SCDMC process. The following Eq. (2) shows the general qua-
C 564.06 1 564.06 55.94 <0.0001
dratic equation for three independent variables. A2 561.87 1 561.87 55.72 <0.0001
B2 349.30 1 349.30 34.64 0.0002
X
3 X
3 X
2 X
3
C2 139.12 1 139.12 13.80 0.0040
Y ¼ b0 þ b i xi þ bii x2i þ bij xi xj ð2Þ AB 528.13 1 528.13 52.38 <0.1358
i¼1 i¼1 i¼1 j¼iþ1 AC 1.13 1 1.13 0.11 0.7453
BC 3.13 1 3.13 0.31 0.5900
where Y is the predicted yield of biodiesel, xi is the ith independent Residual 100.84 10 10.08
variable, b0 is the intercept, bi is the first order model coefficient, bii Lack of fit 67.34 5 13.47 2.01 0.2309 Not
significant
Table 2 Pure error 33.50 5 6.70
Experimental design matrix and the respective biodiesel yield. Cor. Total 10452.55 19
4 Fact 1 1 1 21 75.95
2
5 Fact +1 1 1 78
6 Fact +1 +1 1 80
7 Fact +1 +1 +1 86
8 Fact +1 1 +1 92 54.39
9 Axial 0 2 0 41
10 Axial 0 0 2 50
11 Axial 0 +2 0 77
32.82
12 Axial 2 0 0 13
13 Axial 0 0 +2 79
14 Axial +2 0 0 97
15 Center 0 0 0 73
11.26
16 Center 0 0 0 72
17 Center 0 0 0 78
11.26 32.82 54.39 75.95 97.51
18 Center 0 0 0 75
Biodiesel yield, % (Experimental)
19 Center 0 0 0 72
20 Center 0 0 0 71
Fig. 1. Predicted versus experimental yield of biodiesel.
3836 K.T. Tan et al. / Fuel 89 (2010) 3833–3839
For individual terms, only those with Prob > F less than 0.05 are In this polynomial equation, only terms with Prob > F less than
deemed as significant. Hence, the terms AC and BC are not signif- 0.05 are included while those insignificant terms are negligible
icant and can be omitted from the model. On the other hand, the and can be excluded from the model. From the equation, it can
‘Lack of Fit’ F-value of 2.01 implies that it is not significant rela- be seen that the model consists of single, quadratic and interac-
tive to pure error. Therefore, the model proposed is valid and sta- tion terms with their respective coefficient values. For the coeffi-
tistically significant. Subsequently, the results were utilized to fit cient, positive sign in front of the terms indicates synergistic
into a second order quadratic model of coded units as given in effect while negative sign indicates antagonistic effect. In addi-
Eq. (3). tion, the influence of a term in the model is also indicated by
the coefficient value as well. For instance, in this model reaction
Y ¼ 73:30 þ 21:56A þ 8:06B þ 5:94C 4:73A2 3:73B2 temperature (A) has the biggest coefficient value among the three
2:35C 2 8:13AB ð3Þ independent variables, implying that the yield of biodiesel is
82
75
69
62
Yield (% )
56
30.00
50.00
27.50
45.00
25.00
40.00
Reaction time (Minute) 22.50 35.00
Molar ratio (Mol/Mol)
20.00 30.00
Fig. 2. Effect of reaction time and molar ratio on the yield of biodiesel in three-dimensional response surface.
94
80
67
53
Yield (% )
39
30.00
380.00
27.50
370.00
25.00
360.00
Reaction time (Minute) 22.50 350.00
Reaction temperature (Celsius)
20.00 340.00
Fig. 3. Effect of reaction temperature and reaction time on the yield of biodiesel in three-dimensional response surface.
K.T. Tan et al. / Fuel 89 (2010) 3833–3839 3837
highly influenced by this parameter. On the other hand, the cor- is important as the presence of a variable could influence the
relation coefficient (R2) of the model was found to be 0.9904, reactivity or performance of other parameters and subsequently
indicating that 99.04% of the variation in the results was attrib- affected the overall yield of biodiesel. Conventional single-factor
uted to the three variables studied in this process. Ideally, the va- experimental design does not take into account these interactions
lue of R2 is unity, representing a complete agreement between and their respective effects which might be insufficient to under-
predicted and experimental responses. Hence, for this model the stand the process comprehensively. Consequently, in this study,
R2 is relatively high and near to unity which indicates an excel- interaction between parameters was highlighted and discussed
lent regression model for the yield of biodiesel. Fig. 1 shows the thoroughly. Fig. 2 shows the interaction between molar ratio (B)
correlation between experimental yields against predicted values and reaction time (C) on the yield of biodiesel for SCDMC process.
by using the proposed model. From the figure, it is obvious that at any designated molar ratio,
the yield increase proportionally with increment of reaction time
3.2. Interaction between process variables until the optimum of 30 min. Prolonging the reaction time allows
transesterification reaction between triglycerides and dimethyl
One of the advantages of employing RSM in optimization carbonate to reach higher yield until the reaction is limited by
study is the inclusion of interaction between parameters which the reversible nature of the reaction. Similarly, the yield also aug-
might influence significantly the response of a process. In this mented steadily when the molar ratio is enhanced from 30 to 50.
context, the effect of interaction between the parameters involved In this case, high concentration of dimethyl carbonate improves
a
90
74
59
43
Yield (% )
27
50.00
380.00
45.00
370.00
40.00
360.00
Molar ratio (Mol/Mol) 35.00
350.00
Reaction temperature (Celsius)
30.00 340.00
b
97
High (+1)
76
Yield (%)
Low (-1)
55
34
13
Fig. 4. Effect of reaction temperature and molar ratio on the yield of biodiesel in (a) three-dimensional response surface (b) two-dimensional plot {high (+1) = 50:1 mol/mol
and low (1) = 30:1 mol/mol}.
3838 K.T. Tan et al. / Fuel 89 (2010) 3833–3839
the reactivity and pushes the reaction to producing more FAME Table 5
and GC. On the other hand, the trend shown by methyl acetate- Biodiesel yield of the three independent experiments to validate model adequacy.
based supercritical reaction contradicts with this finding as any Run A (°C) B (mol/mol) C (min) Predicted (%) Experimental (%)
increment of molar ratio of methyl acetate to oil decreases the 1 380 39 30 94 90
yield of biodiesel [19]. It was reported that excessive concentra- 2 380 39 30 94 93
tion of methyl acetate required tedious separation processes 3 380 39 30 94 89
which leads to lower yield. The disagreement between these
two processes might be attributed to the difference in reaction
rate as the optimum reaction time for SCDMC and supercritical 3.3. Process optimization
methyl acetate are 30 and 60 min, respectively [19]. Conse-
quently, the high reactivity of SCDMC reaction favours elevated Optimization studies of transesterification reaction by employ-
concentration of solvent which could effectively pushes the reac- ing RSM analysis have been reported by several researchers
tion to higher yield but in the case of methyl acetate, the kinetic [19,24–26]. In this study, numerical optimization was carried out
of the reaction is too long and the high concentration of solvent to find the optimum conditions of the three independent variables
induces difficulties in separation of FAME, leading to lower over- which resulted in optimum yield of biodiesel. In numerical optimi-
all yield. zation, the independent parameters which include reaction tem-
On the other hand, the effect of reaction temperature (A) and perature, molar ratio and reaction time were set to ‘within the
reaction time (C) on the yield of biodiesel is shown in Fig. 3. As range’ between low (1) and high (+1) while the yield was set to
can be seen from the figure, the yield is only slightly influenced ‘maximum’ value as shown in Table 4. Subsequently, solutions
by the reaction time at low reaction temperature of 340 °C as the were generated by the software and the solution with the highest
increment is only marginal. However, at higher reaction tempera- desirability was selected and the validity of the optimum results
ture of 380 °C the yield increases substantially to achieve optimum was verified by three independent runs of experiment. Table 5
of 94%. Temperature is an important parameter as it influences the summarizes the optimum conditions of experiments, predicted
reaction rate of transesterification reaction significantly and subse- and experimental yields. From the table, it can be seen that the
quently the yield of biodiesel [23]. At low reaction temperature, experimental values are well in agreement with the predicted va-
the reaction rate is too low to affect the yield although the reaction lue of 94%. Averagely, the experiments obtained biodiesel yield of
time is extended to 30 min. On the other hand, high temperature 91%, implying that the experimental error is only 3.3% which is less
induces faster reaction rate compared to lower temperature and than the acceptable range of ± 5%. Consequently, it is proven that
subsequently leads to higher yield of biodiesel. Hence, the opti- the developed model is adequate to predict the yield of biodiesel
mum reaction temperature for SCDMC process is 380 °C as shown in SCDMC process. In addition, the optimum conditions generated
in the figure. by the optimization study are adequate to obtain the average opti-
Fig. 4(a) shows the three-dimensional plot of reaction temper- mum yield of 91%.
ature (A) and molar ratio (B) on the yield of biodiesel. From the
figure, it is obvious that interaction between these two parame-
4. Conclusion
ters leads to different trends of yield at various reaction condi-
tions and can be easily interpreted by two-dimensional graph
This study has shown that SCDMC process is a promising alter-
as shown in Fig. 4(b). For instance, at low molar ratio, the yield
native route to produce biodiesel. The valuable and versatile com-
increases substantially when the temperature was raised from
pound of glycerol carbonate produced in SCDMC reaction allow
340 to 380 °C. However, the yield only increases gradually at
biodiesel producer to generate higher side income and subse-
higher molar ratio of 50. Reaction rate at low temperature is usu-
quently leads to overall cost-effective biodiesel production. Be-
ally very slow due to the poor solubility between oil and di-
sides, optimization study by using RSM analysis was successfully
methyl carbonate which forms a two-phase solution. Hence,
carried out with the optimum yield of 91%. In addition, the math-
when lower ends of temperature and molar ratio were employed,
ematical model developed was also validated and found to be ade-
an insignificant yield of 27% was obtained but when the molar ra-
quate to predict biodiesel yield with an insignificant error. Hence,
tio was increased to 50, the yield augmented to more than 59%. In
this optimization study has shown that SCDMC reaction has a huge
this phenomenon, the elevated concentration of dimethyl carbon-
potential to produce biodiesel economically.
ate increases the reactivity and pushes this reversible reaction to
producing more FAME and GC even though the reaction temper- Acknowledgement
ature is relatively low [23]. However, when the reaction temper-
ature is increased to 380 °C, both molar ratios converge at 86% The authors would like to acknowledge Universiti Sains
yield. This implies that the influence of high reaction temperature Malaysia (Research University Grant No. 1001/PJKIMIA//814047
on the yield is so significant that increment in molar ratio from and USM Fellowship) for the financial support given.
30 to 50 would not contribute to higher biodiesel yield. As high
temperature promotes enhanced mutual solubility and subse- References
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