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Biomass Conversion and Biorefinery

https://doi.org/10.1007/s13399-022-02540-y

REVIEW ARTICLE

A review on direct carboxylation of glycerol waste to glycerol


carbonate and its applications
Najaa Rozulan1 · Siti Atikah Halim2 · Nurul Razali1 · Su Shiung Lam3

Received: 2 November 2021 / Revised: 1 March 2022 / Accepted: 2 March 2022


© The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2022

Abstract
Concern over global warming, energy demand and the economic impact of exploiting fuel reserves have driven the com-
mercial interest and action to produce biodiesel as the substitute for fossil fuel. Biodiesel produced via the transesterification
reaction of triglyceride with methanol is known to be a promising renewable and clean energy. However, increase in the
biodiesel production leads to undesirable generation of glycerol waste, considering that 1 kg of glycerol can be generated
as by-product from every 10 kg of biodiesel production. Utilising and upgrading of glycerol waste into high-value chemi-
cal can reduce the waste volume and increase the market value of the glycerol itself and the sustainability of the biodiesel
production towards achieving circular economy. Direct carboxylation of glycerol waste is an emerging alternative to utilise
and convert the abundance and easily available waste into glycerol carbonate (GC). GC has various applications as solvent,
additives and chemical intermediate. It has properties such as high boiling and melting point, low volatility and biode-
gradable. This review aims to reveal the impact of both homo- and heterogeneous catalysts employed and their impact on
glycerol conversion and selectivity to GC. Also, the impact of dehydrating agents, solvents and other reaction conditions is
thoroughly discussed, aiming to provide insights into further development of the carboxylation of glycerol to GC. The use
and application of GC are also reviewed.

Keywords  Biodiesel · Glycerol · Glycerol carbonate · Carboxylation of glycerol

1 Introduction Monteiro et al. (2018) stated that the biodiesel production


is expected to rise by 4.5% annually reaching 41 ­Mm3
Biodiesel produced via transesterification of triglyceride in 2022 [3]. This biodiesel production has contributed
with methanol is known to be a promising renewable, about 67% of glycerol production as a waste reaching
environmental friendly and clean energy [1]. Increase in the approximately 2.7 billion in 2020, where every 1 kg of
number of biodiesel plant worldwide has made the biodiesel glycerol is produced for every 10 kg of biodiesel [4, 5]. The
industry one of the most rapidly growing industries, but abundance of crude glycerol creates concerns related to the
it also produces glycerol as one of the by-product [2]. disposal of the glycerol waste which would otherwise lead
to environmental problem [6, 7]. The rising of biodiesel
* Nurul Razali industry is proportional to the increase in glycerol supply
nrazali@umt.edu.my that resulted in reduction of the market price for glycerol
from 25 cents/lbs in 2004 to about 8 cents/lbs in 2011
1
Faculty of Ocean Engineering Technology and Informatics, [8, 9]. Therefore, utilisation of glycerol waste to produce
Universiti Malaysia Terengganu, 21030 Kuala Nerus,
Terengganu, Malaysia glycerol carbonate (GC) or any value-added products such
2 as acrolein, lactic acid, bioethanol, biobutanol and the many
Malaysian Institute of Chemical and Bioengineering
Technology, Universiti Kuala Lumpur, Branch Campus, more uses of GC in pharmaceutical and cosmetic industries
78000 Alor Gajah, Melaka, Malaysia is seen as a great opportunity to resolve the problem [10-
3
Pyrolysis Technology Research Group, Higher Institution [11]12]. GC, also known as 4-hydroxymethyl-1,3-dioxolan-
Centre of Excellence (HICoE), Institute of Tropical 2-one, is a five-membered ring carbonate that can be formed
Aquaculture and Fisheries (AKUATROP), Universiti from glycerol [10]. GC consisting of two functional group
Malaysia Terengganu, 21030 Kuala Nerus, Terengganu, (hydroxyl group and 2-oxo-1,3-dioxolan group) as shown
Malaysia

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Biomass Conversion and Biorefinery

GC can be synthesised from numerous techniques such


as reaction with carbon monoxide (CO), phosgene, urea,
carbon dioxide (­ CO2) and organic carbonates (e.g. dimethyl
carbonate (DMC)). However, the use of phosgene and CO
possessed problems in terms of their toxicity and difficulty
to carry out the reaction [12]. Therefore, the preference is
given to the reaction that is considered to be a green syn-
thesis reaction or using green catalyst in order to reduce the
environmental problems and for safer chemical usage. Direct
carboxylation of glycerol has been proposed to be an envi-
ronmentally friendly technique for the conversion to GC as
it uses a safer chemical, simpler reaction, least toxic reaction
of by-product as well as the use of readily available and low-
cost materials. Glycerol has a large potential in the chemical
industry and the combination with C ­ O2 to produce GC is an
attraction to the scientists and chemists for commercial and
environmental concern as shown in Fig. 4 and 5.

1.1 GC

The increasing production of biolubricants and biofuels


from biomass as well as the existing industrial processes
generating glycerol have produced large quantities of glyc-
Fig. 1  Classification and structure of GC erol exceeding the current demand. The consequence for this
excessive production is the risk of glycerol accumulated as
in Fig.1, 2 and 3 has gained attention from the industry. It a waste posing environmental concern [10]. Ochoa-Gómez
has a variety of applications in commercial sector due to et al. (2012) have listed several basic sets of conditions for
its wide range of reactivity and it may be used to valorise industrial manufacturing of GC [13]. The first requirement
glycerol, which is becoming easily available as by-product is that the catalyst used is preferred to be from low-cost
generated from the production of biodiesel [11]. material, easily separable and recyclable. Next, a simple

OH
O
HO OH CO2 O H2 O
HO

Fig. 2  Carboxylation of glycerol with C


­ O2 to produce GC and water

Fig. 3  The reaction scheme of glycerol and C


­ O2 over ­La2O2CO3 [28]

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Biomass Conversion and Biorefinery

O
OH
catalyst
CO2 HO OH O O H2O
glycerol
OH
glycerol carbonate CH3CN
OH CH3COO acetonitrile
OOCH3C OH HO OH
1-monoacetin 2-monoacetin
CH3COOH CH3CONH2
OH CH3COO acetic acid acetamide
NH3
OOCH3C OOCH3 OOCH3C OH
1,3-diacetin 1,2-diacetin

Fig. 4  Reaction pathway between glycerol and ­CO2 in the presence of acetonitrile. Adapted from Zhang and He [30]; copyright (2021) Elsevier

separation and purification method is required, eliminating production [15]. Besides, the C ­ O2 is very stable resulting in
or reducing the use of solvents with high conversion and a low glycerol conversion rate, and the conversion of ­CO2
selectivity. Shorter reaction time is good and lastly the reac- necessitates a highly reactive catalyst and a large amount
tion must be safe from the start, which means any highly of energy [14, 16]. ­CO2 is thermodynamically stable and
flammable and toxic chemicals should be avoided. Thus, found in oxidised form (G∆f0 = -394 kJ/mol) which must be
in this review, we discuss the routes to produce GC, focus- taken into consideration when utilising ­CO2 as a chemical
ing on the GC synthesis by direct reaction of glycerol with feedstock. [17–19]. Although the reaction is limited by ther-
­CO2, advantage and disadvantages of the conversion route modynamics, high yield of GC can be attained by employing
to synthesise GC, the reaction pathway of GC and the effect suitable dehydrating agents to remove water [19]. Then, only
of certain parameters on carboxylation of glycerol as well a commercial system to utilising both glycerol and ­CO2 to
as direct and indirect application of the glycerol. This study GC can be developed.
also summarised the progress of direct carboxylation of The first publication related to carboxylation of glycerol
glycerol using various catalysts, solvents and dehydrating was reported by Vieville et al. (1998) using zeolites and ion
agents from earlier publications until recent study. exchange resins as catalysts under condition of supercriti-
cal ­CO2 [20]. The catalyst used was zeolite Purosiv, zeolite
13X and Amberlyst A26 where these catalysts successfully
2 Main routes for GC synthesis enhanced the reaction of adsorption of glycerol onto the
solid catalyst and the ethylene carbonate was dissolved in a
The conversion of glycerol waste into valuable product is supercritical ­CO2 (SC-CO2). High yield of GC was achieved
promising ways to reduce the waste. GC is a bifunctional that contributed to 24.8% and 32.1% using zeolites 13X and
chemical that can be used as a solvent, surfactant or in the Purosiv zeolite, respectively.
manufacture of polyurethanes and polycarbonates [14]. George et al. (2009) reported that reaction between glyc-
Hence, there are four routes for the conversion of glycerol erol and ­CO2 is totally selective to 1,2-GC at 120 °C using
into GC as discussed below focusing on the carboxylation ­CO2 pressure of 13.8 MPa. The result showed that the GC
of glycerol. yield was increased from 30 to 35% when 13X zeolite was
employed. 13X zeolite was used to trap the water produced
2.1 Direct reaction of glycerol with ­CO2 from the reaction. The inclusion of methanol as a solvent
between glycerol and supercritical C ­ O2 ­(scCO2) ensures
Figure 4 shows the reaction of glycerol with ­CO2. This reac- total solubility, allowing for a more homogeneous reaction
tion can be considered as green reaction theoretically as the and improving the yield [21]. Since then, more study on car-
reaction only produces GC and water. However, this reac- boxylation of glycerol using both homo- and heterogeneous
tion is thermodynamically limited and has small equilibrium catalyst have been reported employing oxides, organic bases
constant that makes this reaction undesirable for industrial or Rh complexes [22].

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Biomass Conversion and Biorefinery

O O
A

OH

H2O
OH OH NH2
CO2 NH3
HO OH HO O O HO O O

OH OH
CO2 H2O
H2O

O O

O OH O NH B1
HO OH
OH

H2O NH3

O
O
O OH
O NH B2
HO NH2
H2O HO

Fig. 5  Reaction pathway of glycerol and ­CO2 to GC (A) and 4-HMO (B1 and B2). Adapted from Razali et al. [5]

Ezhova et al. (2012) reported the use of rhodium com- Li et al. (2013) first reported the reaction of glycerol and
plexes with phosphine ligands. The selectivity towards GC ­ O2 using lanthanum doped with ZnO in the addition of ace-
C
is 100% under condition of 140 °C and pressure of 40 atm tonitrile [26]. The reaction condition was 170 °C, pressure
but the yield was only 0.24%. This shows that the reaction of 40 bars for 12 h. La:Zn molar ratio was highly respon-
is thermodynamically limited [22]. The development of sible for the higher conversion of glycerol and yield of GC
heterogeneous catalyst has been investigated and is prefer- at optimum ratio of 1:4. 30.3% of glycerol conversion and
able than homogeneous catalyst due to the ease of catalyst 14.3% and 47.3% yield and selectivity to GC were recorded.
recovery [10]. The progress of the reaction of glycerol Mono- and diacetin were also detected as the by-products of
and ­CO2 has been updated with the use of catalyst such as this reaction aside from GC as shown in Fig. 6.
hydrotalcites modified with halogen anion [23], ­CeO2 [24] Carboxylation of glycerol using halogen anion such
and ­La2O2CO3/ZnO [25]. as ­F−, ­Cl− and ­Br− modified with Zn/Al/La derived from

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Biomass Conversion and Biorefinery

Fig. 6  The possible reaction OH


pathway of C­ O2 and PO to O
synthesised GC. Reproduced CO2 HO OH
from Ma et al. [60] with permis-
sion from the Royal Society of PO
Chemistry. Glycerol

O O
OH
O O HO
O O
step 2 OH
PC PG
GC

hydrotalcites as catalyst has also been reported with C ­ l− giv- hydrotalcites. The best result obtained for glycerol conver-
ing good result with a glycerol conversion of 35.5%, selec- sion, selectivity and yield towards GC is 35.7%, 42.2% and
tivity of 45.2% and yield of 16% [23]. Similar study was 15.1%, respectively, under reaction condition of 170 °C,
conducted by Li et al. (2014) using Li-, Mg- and Zr-mod- 4 MPa for 12 h using Zn:La:Al with molar ratio of 4:1:1
ified Zn/Al/La catalysts using a co-precipitation method. introduced with lithium [29]. Liu et al. (2015) reported the
The result showed that 39.5% of glycerol conversion and use of ­CeO2 as the catalyst together with 2-cyanopyridine
18.7% of GC yield were recorded under optimum condition and dimethyl formamide (DMF) that acts as water trapping
of 170 °C, ­CO2 pressure 6 MPa for 14 h with molar ratio agent and also as solvent in his study. The result of 78.9%
of Zn/Al/La = 4:1:1. The catalytic reaction has been greatly of GC yield has been observed in 5 h at 150 °C and 4 MPa.
affected by the halogen anion, large specific surface area, After 5 recycling cycles, the catalyst can be regenerated
high surface content of Zn as well as the high binding energy without losing any activity by calcination at 400 °C for 5 h
of Zn atom while the number of basic sites may affect the [24].
selectivity towards GC. Ozorio et al. (2015) has employed metal-impregnated
Zhang & He (2014) employed copper (Cu) supported zeolite Y catalyst that was treated with aqueous solution of
on lanthanum oxide to synthesise GC in the presence of Ag(NO3), Zn(NO3) and ­SnCl2. The catalyst was then tested
acetonitrile that acts as water trapping agents. At reaction in carboxylation of glycerol reaction at 180 °C, 100 bar for
condition of 150 °C, pressure of 70 bars for 12 h, the glyc- 3 h in the absence of solvent. Only 5.8% of GC yield were
erol conversion was 33.4%, and the selectivity of GC and observed [30]. Recently, carboxylation of crude glycerol has
monoacetin was 45.4% and 52.9%, respectively, while the been reported for the first time using L
­ a2O3 as catalyst with
yield of GC was 14.3%. Monoacetin was the only by-product adiponitrile as dehydrating agents [5]. Selectivity of crude
detected; and due to hydrolysis of acetonitrile, the reaction glycerol was greatly reduced to 2.3% when compared to
between glycerol and acetic acid happened. The reaction refined glycerol, which had a selectivity of 17%. The conver-
would not take place in the absence of acetonitrile because sion was 54% while the yield was only 1.2%. With the excep-
acetonitrile has the ability to shift the reaction to thermo- tion of methanol, which exhibited the positive impact on the
dynamic equilibrium and leads to the formation of GC by measured selectivity, which increased from 17 to 22%, other
reacting with water [27]. Further research have been pub- contaminants in the crude glycerol influenced the catalytic
lished that employed Cu-based catalyst supported on acid process thus reducing the yield of GC. However, impuri-
and basic, acid sites only, basic sites only or no acid or basic ties such as water, methyl palmitate and sodium methoxide
site support [28]. The study showed that the formation of could play the role of reducing the selectivity towards GC,
glycerol into GC and monoacetin was affected by the particle instead of enhancing the production of 4-(hydroxymethyl)
size of Cu and acid and basic sites of the catalysts. The big- oxazolidin-2-one.
ger the Cu particle size, the slower the reaction rate. Lewis Li et  al. (2020) [31] have prepared a series of
base catalyst favoured the GC formation, while Lewis acid ­La2O2CO3–ZnO catalyst using hydrothermal method in a
catalyst promoted the monoacetin formed. photo-thermal condition to convert glycerol and ­CO2 to glyc-
Li et al. (2014) studied the carboxylation of glycerol using erol carbonate. The study shows that in the thermally driven
solid catalyst derived from Zn/Al/La/M (M = Li, Mg, Zr) reaction, the number of basic sites of ­La2O2CO3–ZnO was

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Biomass Conversion and Biorefinery

discovered to be a crucial determinant. These were observed challenges in addition with the complexities of the corrosion
to increase as the ­La2O2CO3 content increased. Under light of reactors [35]. Thus, the recent study has shifted the use of
irradiation condition using 20% ­La2O2CO3–ZnO catalyst homogeneous catalyst to heterogeneous catalyst due to the
with optimum reaction of 150 °C, 5.5 MPa for 6 h gives the ease of catalyst recovery and separation and the most of the
highest GC yield of 6.1% which doubled the result compared reaction does not require the use of solvents. Basic hetero-
to the yield obtained under thermally driven reaction (3.3%). geneous catalyst will favour the formation of GC while the
In the recent study by Hu et al. (2021) [32] introduced the acid sites of the catalyst favour the formation of acetins that
use of inorganic dehydrating agents to improve the conver- also caused the reduction of catalytic activity. The addition
sion, yield and selectivity of the reaction between glycerol of water trapping agents such as adiponitrile, acetonitrile,
and ­CO2 using La/ZIF-8 catalyst. The study shows that La/ ­MgCO3 and 2-cyanopyridine also have been used in the
ZIF-8 catalyst exhibits higher catalytic activity compared to study for the water elimination and shifts the equilibrium in
La/modified ZnO attributed to large specific surface area and favour of the products side. There is still need to find new
also strengthened Lewis acidity and basicity. The conver- approaches to develop more efficient and low-cost catalyst
sion, yield and selectivity reached 36.6%, 34.8% and 95%, systems in the presence of dehydrating agents to get good
respectively, using ­MgCO3 as the water trapping agent in GC yields. For the catalyst design, future perspectives may
the presence of 5La/ZIF-8 under condition of 150 °C, 7 bar focus on the preparation of cheaper, stable and catalyst
for 15 h. with high selectivity. Designing efficient catalyst systems
Li et al., (2016) studied the recyclability of CeO2 catalyst that are reusable and efficient in the direct carboxylation of
[33]. This study was carried out in the presence of 2-cyano- crude glycerol with C ­ O2 is crucial, so these catalysts can
pyridine and dimethyl formamide (DMF) that acts as dehy- be employed in industry [35]. In order to enhance electron
drating agent and solvent, respectively. The regeneration of donation for the ­CO2 and glycerol reaction, the intensity of
the used catalyst was performed by calcination at 400 °C for Lewis acidity and basicity of the catalysts could be modi-
5 h. The result shows that the GC and 2-picolinamide yield fied and optimised. Furthermore, searching for more effi-
are almost similar as fresh ­CeO2 catalyst even after 5 times cient organic or inorganic basic dehydrating agents for water
of usage. (GC yield for fresh C ­ eO2 catalyst and used catalyst removal should be considered. The previous studies have
are 29.4% and 28.0%, respectively). The catalyst leaching focused on valorisation of pure glycerol but there is one
was tested using ICP and proved that the leaching was below more attractive approach which is the conversion of crude
the detection limit. This suggested that the microstructure of glycerol from the biodiesel industry to eliminate the needs
the catalyst was stable and the active sites of the catalyst can for expensive purification methods.
be regenerated using simple calcination procedure.
Another study conducted by Liu et al., (2018) investigated 2.2 Transcarbonation of glycerol with phosgene
the recyclability of C ­ eO2-ZrO2 as catalyst in the presence
of 2-cyanopyridine and DMF [34]. The used catalyst was The benefits of this reaction are that it is simple and gives
washed with ethanol for 3 times and dried at 110 °C for good results in terms of the yield [11, 39]. However, some
24 h (without calcination). The used ­CeO2-ZrO2 catalyst of the significant disadvantages is that this process has a low
performed much lower catalytic activity. The conversion atom economy and phosgene is regarded as highly poison-
of glycerol and GC yield over used C ­ eO2-ZrO2 was only ous and corrosive in nature [29, 40]. Several nations have
14.2% and 9.7% in contrast to the reaction with fresh catalyst outlawed its usage in the industry for safety reasons, making
(40.9% and 36.3% of glycerol conversion and GC yield). this method not widely employed due to its negative effect
Then, the used catalyst was also pre-treated and calcined at [14].
400 °C for 5 h in air. The glycerol conversion and GC yield
were 41.4% and 36.3%, respectively. The recyclability of 2.3 Reaction of glycerol with urea
catalyst is possible and can be achieved. The active sites of
used catalyst (for, e.g. ­CeO2 and C­ eO2-ZrO2) can be regener- There are many studies conducted for the synthesis of GC
ated through calcination process. and urea. Yoo & Mouloungui (2003) studied the reaction
The list of catalyst used for this reaction is summarised of glycerol with urea using heterogeneous zinc catalysts
in Table 1. By reviewing the studies on direct carboxylation such as zinc sulphate, zinc organosulphate and zinc ion
of glycerol, it is found that homogeneous and heterogeneous exchange resins. The result showed that calcined ­ZnSO4
catalyst can be used to obtain GC in this reaction. Homoge- is the best catalyst to be used in the reaction with urea at
neous catalyst shows promising result in the conversion and 150 °C with a pressure of 4 kPa for 2 h reaction, yielding
selectivity towards GC in direct carboxylation of glycerol 86% of GC. However, this reaction is a homogeneous reac-
under mild conditions. However, this homogeneous catalyst tion as ZnSO4 salt is soluble in glycerol [42]. The previous
becomes less appealing due to the separation and recycling study of dual-catalyst over Zn/mixed oxide catalyst has

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Biomass Conversion and Biorefinery

Table 1  Summarisation of comparative study of catalyst with different reaction parameters


Catalyst Dehydrating Solvent Reaction parameters Glycerol Selectivity Yield Ref
agent conversion (%) (%)
Temp Time Pressure (%)
(°C) (hr) (MPa)

Heterogeneous catalyst
With solvent and dehydrating agent
Ce0.98Zr0.02O2 2-cyanopyridine DMF 150 5 4 40.9 - 36.3 [34]
CeO2 (different 2-cyanopyridine DMF 150 5 4.0 - - 20.8 [24]
preparation
methods)
Without solvent and dehydrating agent
2%Au/ZnWO4- - - 150 - 8.0 - 100 10.6 [36]
ZnO (Using photo-
thermal catalysis)
DVB-based polymer 100 4 2 82 - 81.0 [15]
ZnO, SnO, ­Fe2O3, - - 180 12 15.0 - - 8.1 [37]
La2O3
NaY, AgY, ZnY, - - 180 3 10.0 5.8 [30]
SnY
With solvent, without dehydrating agent
20%La2O2CO3–ZnO - DMF 150 6 5.5 6.9 - 6.1 [31]
(Using light irradiation)
50%La2O2CO3–ZnO - DMF 150 6 5.5 4.5 - 4.1 [31]
(Using thermal-driven condition)
ZnWO4–ZnO - DMF 150 6 5.0 - 100 6.5 [38]
(10%W–Zn)
Without solvent, with dehydrating agent
5La/ZIF-8 Acetonitrile - 150 15 0.7 46.5 75 35.3 [32]
5La/ZIF-8 MgCO3 - 150 15 0.7 36.6 92 34.8 [32]
ZIF-67 Acetonitrile - 210 12 0.3 32 92 29 [8]
Biochar Acetonitrile - 160 22 3.0 - - 0.048 [39]
and biochar ash mol/L
La2O3 Adiponitrile - 160 18 4.5 54 2.3 1.2 [5]
La2O2CO3 /ZnO Acetonitrile - 170 12 4.0 24.3 59.2 14.4 [25]
CeO2 2-cyanopyridine - 180 - 15.0 - - 18.7 [40]
Zn/Al/La–Cl Acetonitrile - 170 12 4.0 35.5 45.2 16.0 [23]
Cu-based Acetonitrile - 150 3 7.0 8.9 29.3 - [28]
Catalyst
2.3 wt.% Cu/La2O3 Acetonitrile - 150 12 7.0 33.4 45.4 14.3 [27]
Zn/Al/La–Li Acetonitrile - 170 12 4.0 35.7 42.2 15.1 [29]
La2O2CO3–ZnO Acetonitrile - 170 12 4.0 30.3 47.3 14.3 [26]
Homogeneous catalyst
With solvent and dehydrating agent
n-Bu2SnO 13X (soda) MeOH 120 4 13.8 - 100 35 [21]
zeolite
Without solvent and dehydrating agent
n-Bu2Sn(OMe)2 - - 180 15 5.0 - - 7 [41]
With solvent, without dehydrating agent
RhCl3 + ­PPh3 + KI - MeOH 140 59 5.0 0.24 100 0.24 [22]

not been extended to Zn/mixed oxide catalyst that com- study conducted by Nguyen-phu et al. (2020), use ZnMeO
prised of other metal component that are beneficial to the mixed oxide catalyst with two ratios which is high and
development of Zn/mixed oxide catalysts [43, 44]. The low ZnMe2O ratio. The result showed that Zn-rich mixed

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Biomass Conversion and Biorefinery

oxide gave better result in glycerol conversion and GC 3 Reaction mechanism and pathways
yield compared to that shown by Zn-poor mixed oxide on the carboxylation of glycerol
[45]. Another recent study has utilised ­SnO2 with ­MoO3
and ­WO 3 catalyst using fusion and wet impregnation Many researchers have proposed reaction mechanism or reac-
method for the production of GC. High conversion and tion pathway specifically according to their study to find the
selectivity towards GC were shown upon the use of M ­ oO3/ understanding of how the reaction happens between glycerol
SnO 2 catalyst due to their smaller crystallite size, high and ­CO2 as reactant molecule to produce GC either in the pres-
surface area and has more acidic sites [46]. The advan- ence of catalyst, solvent and dehydrating agent. The details of
tages of using this route for the production of GC are that each reaction pathway are discussed in the subsection below.
it is low-cost material, readily available, and the catalyst
is easily recoverable and recyclable [45, 47]. However, in 3.1 Reaction pathway of carboxylation of glycerol
order to eliminate the ammonia formed during glycerolysis over acetonitrile
of urea and push the equilibrium closer to completion, the
reaction must be done in a vacuum condition or must be Zhang & He (2014a) showed the reaction pathway for the
done at a reduced pressure [7, 46]. between glycerol and ­CO2 in the presence of acetonitrile
(dehydrating agent) and promotes the formation of GC and
water (Fig. 7). Water and acetonitrile were generated, which
2.4 Transesterification with DMC were subsequently changed into acetamide, and then further
reaction between acetamide and water formed acetic acid.
Transesterification between glycerol and DMC is one of the Monoacetin and diacetin can still be produced by esterifying
favourable methods for the production of GC as DMC has glycerol with acetic acid. However, in their study, there is no
high reactivity as well as less time of reaction and higher sign of acetic acid in the reaction products, implying that the
product obtained [39, 40]. The catalyst used for this reaction acetic acid produced during the reaction has been transformed
can be either homo- or heterogeneous catalyst. Based on the to mono- and diacetin [27].
previous study, homogeneous catalyst that has been investi-
gated is ­K2CO3, NaOH and ­H2SO4 [48, 49], while example 3.2 Reaction route of producing GC from glycerol
of heterogeneous catalyst is CaO-based catalyst [50] and and ­CO2 using adiponitrile
Mg/ZnO [51].
In the study by Bai et al. (2013), NaOH/γ-Al2O3 catalyst Razali et al. (2019) showed the reaction route of converting
demonstrated an excellent catalytic activity with the glyc- glycerol and C ­ O2 to GC and 4-(hydroxymethyl)oxazolidin-
erol conversion and selectivity to GC reached up to 97.9% 2-one ­(C4H7NO3, 4-HMO) using adiponitrile as dehydrating
and 99.0%, respectively. This shows that homogeneous cata- agent as shown in Fig. 8. 4-HMO is proposed to be produced
lyst enhanced the reaction activity. Meanwhile, LiCl/CaO by the reaction of glycerol, ­CO2 and ­NH3 derived from adi-
showed good catalyst for the transesterification reaction as pamide decomposition. C ­ O2 reacts with the glycerol’s main
the ­Li2O2 species has moderate basic site which contributed and secondary alcohol groups to form 2,3-hydroxypropyl
to the great catalytic reaction of the transesterification pro- hydrogen carbonate and [2-hydroxy-1-(hydroxymethyl)ethyl]
cess in the study [50]. The highest yield obtained for GC is hydrogen carbonate. After reacting with ­NH3, these species
94.19% under reaction condition of temperature at 65 °C for generate (2-amino-3-hydroxy-propyl) hydrogen carbonate
1 h with CaO loaded with 10% of LiCl. Pradhan & Sharma and [1-(aminomethyl)-2-hydroxy-ethyl] hydrogen carbonate,
(2021) used Mg/ZnO base catalyst in their study using wet respectively. The generation of 4-HMO isomers (B1 and B2)
impregnation method, where 98.4% of glycerol conver- follows the cyclisation of these intermediates. By-products
sion and 96.7% GC yield were obtained. The research also such as acetamide have been detected in prior studies of GC
studied the optimisation condition of temperature, molar synthesis using nitrogen-containing dehydrating agents, but
ratio of DMC/Glycerol, catalyst loading and reaction time. the generation of 4-HMO has never been reported [26].
However, this route also has some disadvantages which are,
when using homogeneous catalyst and enzymes, there were 3.3 Reaction pathway of conversion of glycerol
difficulties in separating the catalyst and corrosion of reac- and ­CO2 using propylene oxide as coupling
tors and pipelines [52]. This had then shifted the favour to agent
the use of heterogeneous catalyst but the problem was that
several steps were needed for the recovery and regeneration Ma et al. (2012) are the first to use potassium iodide (KI)
of the catalyst which needed washings with methanol for a and propylene oxide (PO) as a coupling agent, thus overcom-
few times, drying above 100 °C for 2 to 5 h before it can be ing the thermodynamic limitation. In the coupling reaction
reused again [53].

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N N
N N

O O OH
N O N O N N
C HO OH
O O O
O H+ H+

NH NH N

H+ H+
O O O
H+ OH
N N N
O O
O O OH
O
OH
HO HO

H+

O HO
O

O
NH2 O

N
OH

Fig. 7  The proposed mechanism for GC formation from glycerol and C


­ O2 over 2-cyanopyridine. Reproduced from Su et al. [42] with permission
from the Royal Society of Chemistry

involving PO, glycerol and C ­ O2 includes cycloaddition of GC. 2-cyanopyridine are formed into 2-picolinamide during
­CO2 with PO (step 1, Fig. 9) followed by transesterification the process, which functioned as a dehydrating reagent as
of glycerol with propylene carbonate. Then, the GC and pro- well as a promoter in the current carbonylation reaction [40].
pylene glycol (PG) were synthesised (step 2, Fig. 9). Using
KI as the homogeneous catalyst, it is possible to transform 3.5 Catalytic path for carboxylation of glycerol
glycerol and ­CO2 simultaneously via the coupled reaction. using methanol as solvent
Another study conducted by Song et al. (2018) introduced
functionalised heterogeneous catalyst using imidazole-based Figure 1 depicts a possible catalytic route using methanol as
ionic liquids into DVB-based polymers, showing good per- a solvent in the study by George et al., (2009). The finding
formance of ionic liquid groups in the coupling reaction of suggested that dibutyltin(IV)oxide (nBu2SnO) was activated
PO and C ­ O2. The reaction with prepared PDVB-(vIm-BuBr) by methanol and undergoes continuous removal of water to
catalyst demonstrated stability throughout the reaction and overcome thermodynamic limitation to obtain higher yield.
enhanced catalytic activity even after five cycles of reaction Then, it reacts with glycerol to produce tin–glycerol complex
[54]. and underwent C ­ O2 insertion leading to GC via 7-membered
key intermediate tin–glycerolcarbonate complex. Methanol
3.4 Reaction route for the reaction glycerol and ­CO2 exchange was followed by a rearrangement inside this inter-
over 2‑cyanopyridine mediate executing product to complete the cycle [21].

Su et al. (2017) have proven that, without the use of any 3.6 Catalytic path for carboxylation of glycerol
metal catalysts or additives, the addition of 2-cyanopyridine in dimethyl formamide (DMF) solvent
together with glycerol and C ­ O2 can produce GC gradually.
The possible reaction route is shown in Fig. 10. ­CO2 was The study conducted by Liu & He (2018) proposed a reac-
activated by 2-cyanopyridine to form a five-membered ring tion pathway for the carboxylation of glycerol with ­CO2
intermediate, which then interacted with glycerol to form using xW–Zn composite in DMF solvent (Fig. 2). Glycerol

13
Biomass Conversion and Biorefinery

2 MeOH H2O OH
R
Sn OH
O
R
1 OH
R OMe
2 MeOH
Sn
O R OMe
2
O

R
OH O
Sn
H2O R
O 4

OH
2 MeOH

O
CO2
O
R
Sn
R O
O

5
R= nBu
OH

Fig. 8  Possible catalytic route for GC formation. Adapted from George et al. [23]; copyright (2021) Elsevier

and ­CO2 were first activated as zinc glycerolate and bridged DMF, where ­CeO2-based has been employed as catalyst
bidentate carbonate species, respectively, on an xW–Zn (Fig. 10). The OH group of glycerol was initially absorbed
catalyst. The zinc glycerolate was subsequently introduced on the Lewis basic site ­(Ce 4+ ). Cerium glyceroxide
into the activated bridged bidentate carbonate, generating a species was formed and the ­CO2 was activated as cheating
seven-member ring cyclic carbonate. This cyclic carbonate bidentate carbonate species. Following that, ring esters
was then formed GC by intramolecular nucleophilic attack with seven-membered were synthesised by directly
of the alkoxy oxygen atom on the carbonyl carbon atom [38]. introducing activated ­CO2 into the cerium alkoxides, as
well as the formation of the adsorbed water molecules. The
3.7 Plausible mechanism of glycerol and ­CO2 2-cyanopyridine was transformed to 2-picolinamide. Then,
over 2‑cyanopyridine and DMF solvent GC was synthesised via an intramolecular nucleophilic
attack of the alkoxy group (next to Ce) on carbonyl carbon
Liu et  al. (2018c) presented a mechanism for the atoms [34].
carboxylation of glycerol over 2-cyanopyridine and

13
Biomass Conversion and Biorefinery

O HO OH

O O O O
Zn W Zn
O OH
HO O
O
O
O
Zn
O O C O
Zn

OH

H O O
O
O O O H
Zn W Zn
O
O O O O O
Zn W Zn O
O
O Zn
O O O
O Zn
HO O O
Zn
O O
Zn

O
O O
O O Zn
W Zn Zn
O
O O O
O O C

O
HO

Fig. 9  Possible catalytic route for GC formation from glycerol and ­CO2 in DMF employing ZnWO4–ZnO. Adapted from Liu and He [40]; copy-
right (2021) Elsevier

3.8 Proposed mechanism of glycerol and ­CO2 oxide surface to produce adsorbed alkoxide, which attacked
in the absence of dehydrating agents the ­CO2 molecule to produce a carboxylate intermediate.
and solvents The secondary hydroxyl of the glycerol might attack the
carboxyl group in the sequence, resulting in production of
Figure 11 shows the proposed mechanism to synthesise GC cyclic carbonate [37].
over zinc oxide as catalyst. The glycerol reacted with zinc

13
Biomass Conversion and Biorefinery

OH
HO OH
O O O O
HO O O
Ce Ce OH
Ce
Ce O
O
O H

O O
O O
O O
Ce OH
O
HO

N
OH H N
N O NH2
N
OH N H
N
Ce Ce Ce Ce O N
O O Ce Ce
H O
H

Fig. 10  Proposed mechanism of carboxylation of glycerol employing ­CeO2-based catalyst over 2-cyanopyridine in DMF. Adapted from Liu et al.
[36]; copyright (2021) Elsevier

4 Influence of reaction parameters decomposition of glycerol carbonate to occur where higher


on the direct carboxylation of glycerol temperature leads to lower catalytic activity. Thus, in this
study, the optimum reaction temperature is at 170 °C.
After reviewing papers and research regarding direct carbox- Liu & He, (2018) [38] study the use of novel
ylation of glycerol, it is found that there are several factors ­ZnWO4ZnO prepared by two different methods; conven-
affecting the catalytic reaction to produce GC such as reac- tional hydrothermal and wet impregnation method in the
tion temperature, pressure and time. These factors affecting direct synthesis of glycerol and C­ O 2. The effect on the
the glycerol conversion, GC selectivity and yield have been reaction conditions was studied using 10%W–Zn cata-
discussed in the subsequent sections. lyst. The reaction temperature ranges between 110 °C and
190 °C. The yield of GC increased drastically from 0.6% to
4.1 Reaction temperature 6.5% with the increasing temperature of 110 °C to 150 °C
which suggested that the reaction of glycerol and ­CO 2
Li et al. (2014) [29] in their study stated that the conver- occur the most during this time interval. However, as the
sion of glycerol and GC yield increase with the increase reaction temperature goes higher from 170 °C to 190 °C,
in reaction temperature in the range of 150–170 °C. How- the yield of GC decrease to 5.0% and 1.7%, respectively,
ever, future increase in temperature leads to the decrease as the other by-products which is 3-(dimethylamino)-
in the GC yield which due to the significant decrease in 1,2-propanediol that comes from glycerol reacting with
GC selectivity. In the case of higher temperature or in N,N-di-methyl formamide (solvent) was detected specifi-
the presence of amino groups, there is possibility for the cally in 190 °C.

13
Biomass Conversion and Biorefinery

Fig. 11  The proposed mecha- OH


nism to synthesised GC using
zinc oxide as catalyst. Adapted HO OH
from Ozorio and Mota [39] with H2O
permission from the John Wiley
and Sons O

HO
O
O OH
O
Zn
Zn OH

OH O
O
Zn
Zn
HO

CO2
O
HO
O
O
O
O
Zn O O OH
Zn O
Zn
Zn OH

Liu et al. (2016) investigated the catalytic temperature temperature is crucial to obtain higher GC yield and favour
ranging from 90  °C to 190  °C and discovered that the the selectivity towards GC formation.
best optimum temperature was 170 °C with the result of
GC yield boost drastically from 0.9% to 21.2%. As the 4.2 Reaction time
temperature been more than 170 °C, the material balance
of glycerol started to deteriorate due to the result of the For the reaction time, the previous study recorded the range
by-products formation reaction. The glycerol conversion at of reaction time is between 1 and 24 h. Hu et al. (2021)
lower temperature (90 °C) was only 4.5% and it improved studied the reaction time between 3 and 12 h of reaction
drastically at higher temperature of 170 °C contribute to employing ZIF-67 as the catalyst in direct synthesis of glyc-
39.3% [27]. The rising of temperature from 110  °C to erol and ­CO2. The result showed increasing pattern from 3 to
170 °C led to higher GC selectivity contributed to 46.6% 12 h which is 17% to 92% and 4% to 29% for selectivity and
but lower selectivity of monoacetin which significantly yield of GC, respectively. Same trend was recorded for the
decreased from 62.2% to 51.6%. GC yield that increased from 4.6% to 16.8% as the reaction
Zhang and He (2014) studied the influence of reac- time increased from 1 to 12 h [40]. However, the conversion
tion temperature between 90 °C and 170 °C and the result of glycerol after 6 h of reaction is almost the same. This
indicated that higher temperature promotes more glycerol concludes that yield of GC increased with the increase in
carbonate formation under certain reaction conditions reaction time.
[27]. The conversion of glycerol at reaction temperature In another study conducted by Li et al. (2014) conducted
of 90 °C is the lowest contribute to 4.5% and gradually the experiments within range period of time between 8
increases when the reaction temperature goes up to 110 °C. and 16 h of reaction. The study shows that there was rapid
The selectivity towards GC was significantly increased increase in glycerol conversion and GC yield within 12 h
along with the rise in temperature. From temperature of reaction, however, the reaction had not improved after
110 °C to 170 °C, the conversion of glycerol and selectiv- 14 h of reaction [29]. Similar result was observed in the
ity towards GC formation increased from 26.1% to 39.3% study by Ozorio and Mota (2017) which varies the reaction
and 37.2% to 46.6%, respectively. However, the trend for time up to 24 h. The result shows that the yield of GC after
monoacetin decreased with the increasing temperature. 12 h of reaction is almost stagnant that can be attributed to
This concludes that higher temperature enhances the for- equilibrium conditions [37]. Li et al. (2014) conducted the
mation of GC in the study. Therefore, the optimisation of study which varies time reaction between 8 and 16 h. The

13
Biomass Conversion and Biorefinery

result shows from 8 to 12 h of reaction, the conversion of However, there is not much information available for this
glycerol and GC yield increase. As the time increases to factor to be implemented in a large scale of GC production,
16 h, the conversion and GC yield have not improved which thus extensive research and study needs to be done to study
proved that the reaction has approaching thermodynamic the best design configuration for industrial and commercial
equilibrium [29]. purposes.
Liu and He (2018) [38] studied the influence of reac-
tion time on the catalytic activity between 1 and 20 h. As
the reaction time increases, the conversion of glycerol also 5 Applications of GC
increased; however, the yield of GC was only increased from
1 to 5 h of reaction, but after 6 h of reaction time, the yield Since 2007, GC has been commercialised under the name
is slightly decreased. This study concludes that prolonged of Glycerine Carbonate by the Huntsman Corporation. The
reaction time will facilitate the side reactions hence reduce molecular structure of GC is slightly similar between ethyl-
the selectivity towards GC formation [38]. ene and propylene carbonate as well as glycerol. However,
GC has higher density compared to ethylene and propylene
4.3 Reaction pressure carbonate because of the presence of H-bonding with the
hydroxyl group of GC [11]. Other advantages of GC are
Increasing ­CO2 pressure may improve the glycerol conver- soluble in water, high boiling point, low toxicity, good bio-
sion, yield and selectivity to GC as discussed in the study by degradability and has high flashing point [56]. Besides that,
Li et al. (2014). The result showed that, from 2.0 to 6.0 MPa, GC is commonly recognised as a high boiling solvent, a gas
the conversion of glycerol increased from 27.3% to 39.5% separation membrane component, a surfactant component
and yield of GC increased from 11.5% to 18.7% [29]. Under and also component of industrial coatings, polymers, deter-
optimum condition of 170 °C, 14 h and 6.0 MPa, the con- gent, inks, paints, lubricants and electrolytes [1, 54, 55]. All
version of glycerol and GC yield reached 39.5% and 18.7%, of these good properties of GC contributed to wide applica-
respectively. Increase in ­CO2 pressure means higher concen- tion in the industry as shown in Fig. 12. Table 2 summarises
tration of ­CO2 dissolved in the acetonitrile, thus promoting the properties of GC and pure glycerol.
the conversion of glycerol. Similar result was reported by
Liu and He (2018) [38] which studied the pressure range 5.1 Solvent
between 0.6 and 6.0 MPa. The GC yield increase with the
increase in C ­ O2 pressure which the highest yield of GC GC can be used as biobased solvent due to its advantages
(7.5%) obtained at 6.0 MPa. such as low volatility, low toxicity and biodegradability [57].
The study conducted by Su et al. (2017), set the ­CO2 pres- GC also can substitute ionic liquid because it is inexpensive,
sure between 4.0 and 20.0 MPa. The result for both glycerol safe and being a renewably sourced co-solvent in acid-cata-
conversion and GC yield increased from 28.7% to 46.4% lysed dehydration of fructose and inulin to 5-hydroxy-meth-
and 6.8% to 17.8%, respectively. The formation of 2-pico- ylfurfural [58]. The study by Benoit et al. (2010) showed that
linamide also increased with the increasing ­CO2 pressure approximately 90 wt% of ionic liquid can be replaced using
[40]. Meanwhile, the study using Cu/La2O3 catalyst varied GC, thus reducing the environmental cost of traditional ionic
the ­CO2 pressure from 1.5 to 8.0 MPa and discovered that liquid-based processes [58].
both glycerol conversion and the selectivity to GC keep ris-
ing from 24.6% to 37.2% and 38.9% to 47.5%, respectively, 5.2 Lithium and lithium‑ion batteries
but, the selectivity to monoacetin decreased from 59.7% to
50.7% [27]. Ozorio and Mota (2017) conducted a study with When GC was properly employed in lithium-ion cells, GC
a higher ­CO2 pressure of 150 bar, reaction temperature of has the ability to create a solid electrolyte interface layer on
180 °C for 12 h that gives the result of GC yield maximum graphite anodes. Moreover, GC can improve cell longevity
of 6.8%. by forming oligomers under proper condition and forming
electrode passivation layers. GC has high dielectric constant
4.4 Reaction design compared to other carbonate solvents used in lithium cell
electrolyte, making it a better lithium solvation [11].
Reaction design is also one of most significant influence
on the catalytic reaction that affects the glycerol conversion 5.3 Cosmetics
since the access to the active site of the catalyst is aggravated
[12]. There is more study was been done using a batch reac- In general, nitrocellulose is the main component of nail
tor compared to fixed-bed reactor as the result for glycerol enamels contain. In conventional nail lacquer removers
conversion is much higher obtained using batch reactor [55]. to remove coatings of the nail lacquer, acetone and ethyl

13
Biomass Conversion and Biorefinery

Fig. 12  Direct and indirect


application of GC. Reproduced
from Sonnati et al. [14] with
permission from the Royal Soci-
ety of Chemistry

Table 2  The properties of GC and pure glycerol [44] surfactant [63]. For GC ester, it can be synthesised from the
Properties Units GC Pure glycerol
reaction of GC and aliphatic acyl chlorides as these compounds
have a good thermal and oxidation stability [64].
Molecular weight g/mol 118.09 92.094
Density at 25 °C g/ml 1.4 1.261
5.7 Chemical intermediate
Boiling point °C 354 290
Melting point °C -69 17.8
GC can split off ­CO2 and yield glycidol that can act as chem-
Vapour pressure at 177 °C bar 0.008 0.003
ical intermediate [65]. Glycidol also has been an attraction
Flash point °C 190 177
to the industry as it can be used as raw materials for glycidyl
Dielectric constant at 20 °C ESU 111.5 42.5
ethers, polyglycerols and polyurethane, as well as in per-
Viscosity at 25 °C cP 85.4 1500
fume, paints, detergents and dye-levelling agents [63, 64].
In addition, glycidol is one of the chemical intermediates
that is widely used in textile, plastics, pharmaceutical and
acetate which act as a solvent can dissolve the nitrocellu- cosmetic industries [44]. The route for synthesis of glycidol
lose. Conventional nail lacquer remover, on the other hand, from GC is shown in Fig. 13.
is extremely flammable and can cause nail cracking [59].
To overcome this problem, combine GC with 1,3-dimethyl-
2-imidazolidinone, hydroxypropyl cellulose and water to 5.8 Polymers
make a nail lacquer remover. This nail lacquer remover
contains cyclic alkylene carbonate, which is low in flam- Polycarbonate can be synthesised from GC that exhibits
mability, does not cause drying and breaking [59]. five-membered cyclic-carbonate end groups. The reaction
of diamine and the cyclic-carbonate end group may pro-
5.4 Blowing agents duce non-isocyanate polyurethane polymer [66]. Further-
more, inexpensive GC also can be a source of new polymeric
GC can generate C­ O2 when reacted with isocyanate [60], materials for the production of polyurethanes and polycar-
GC can thus be employed as blowing agents such as for bonates [67].
polyurethane foams, for example [11].

5.5 Detergents 6 Conclusions

GC also can be used as one of composition in solid detergent This review summarises the related literature on direct car-
[61]. Interestingly, the best hand-feel performance can come boxylation of glycerol using different catalysts. Advantages
from hydrolysing GC in wash liquor to form glycerol [62]. and disadvantages of four major routes to produce GC are
listed and discussed, focusing on the GC synthesis by direct
5.6 Surfactants reaction of glycerol with ­CO2. The reaction pathway of GC
is presented. The effect of certain parameter on carboxyla-
Some examples of surfactants as indirect application of GC tion of glycerol as well as direct and indirect application of
are sorbitan polyglycerol and GC esters. Reaction of sorbitan the glycerol also has been discussed. More summarisation
carboxylic acid ester with GC may produce polyglycerol of key conclusions is listed below:

13
Biomass Conversion and Biorefinery

O
OH OH
O
O O
Step 1 Step 2
HO Cl O
OCH3 OCH3 HO

Fig. 13  Route synthesis of glycidol from GC. Republished with permission of Zhou et al. [76]; copyright (2021) Elsevier

1. Conversion of glycerol to GC can be tested out using Funding  NR would like to thank Universiti Malaysia Terengganu for
either homogeneous or heterogeneous catalyst; however, the financial support (RIGS 55192/11).
the use of heterogeneous catalyst is preferred because
Data availability  The data analysed during the current study are pub-
there are some limitations to use homogeneous catalyst, licly available and stated in References section.
such as difficulty in catalyst recovery and low conversion The authors declare no competing interest.
of glycerol due to low ­CO2 reactivity.
2. Direct carboxylation of glycerol is thermodynamically
limited and has small equilibrium constant. To achieve
high glycerol conversion, the equilibrium must be References
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