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Halite Scale Formation in Gas-Producing Wells
Halite Scale Formation in Gas-Producing Wells
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# Institution of Chemical Engineers
www.ingentaselect.com=titles=02638762.htm Trans IChemE, Vol 81, Part A, March 2003
I
n Northern German gas reservoirs, the precipitation of salt from the reservoir water is
observed to an increasing extent as recovery progresses. The resulting halite scale causes a
signi cant decrease in production rate, all the way to complete blockage of the ow paths
and ultimately the abandonment of wells. In order to remove salt deposits as well as prevent the
precipitation of salt in the zone immediately surrounding the well, fresh water treatments are
performed at regular intervals during production operations. This paper addresses the entrain-
ment of reservoir water from gas reservoirs, even in reservoirs without active edge-water drive,
and the halite precipitation in depleted gas wells on the basis of theoretical considerations. The
discussion includes a description of chemical parameters determined from analysis of reservoir
water for the early detection of salt precipitates in the reservoir rock. Besides the implementa-
tion of the fresh water treatment in practice, special attention is paid to the dissolution
behaviour of halite scale. The ionic distribution in the back-produced treatment uid is
evaluated with reference to the prevailing reservoir conditions. During the past 17 years, a
large number of fresh water stimulations have been conducted in Northern German gas
reservoirs. The results of these operations are explained in detail. The success of the
stimulation based on the change in productivity index is evaluated and interpreted for
parameters such as treatment volume and shut-in time.
352
HALITE SCALE FORMATION 353
behaviour of halite scale and evaluation of the stimulations As production progresses and the pressure decreases as a
performed in a selected gas eld are discussed. result, the salt concentration in the remaining reservoir water
increases until halite scale is formed.
LITERATURE SURVEY The evaporation of water and consequently the crystal-
lization of salt from the present residual water as a result of
The occurrence of salt deposits in the reservoir rock, in pressure decline do not lead to a blockage, because an
the borehole, or both, whether in gas wells or in HTHP wells increase in salt volume as a result of crystallization can
(Jasinski and Sablerolle, 1996), has been published only de nitely be excluded. The salt blockage occurs in a
sporadically. In general, a distinction is made between salt dynamic system, a continuous ow of water to the well
precipitates which occur in gas wells with decreased reser- which evaporates in the near-wellbore and causes progres-
voir pressure (Dietzsch, 2000) and those which are formed sive build-up. Dietzel et al. (1998) described the occurrence
during injection of dry gas into porous media for storage of free water when there is no apparent ow of edge water,
(Kleinitz, 1978; Mill et al., 1997). In the publications, the schematically drawn in Figure 3. The pressure drop result-
causes are analysed, the effects of the halite scale on the ing from production leads to an expansion of the pore water
production behaviour are evaluated (Kleinitz and Tölcke, and consequently to an increase in water saturation beyond
1982), and stimulation measures are proposed (Wagner, the point of irreducible water saturation. This leads to a
1995; Kleinitz et al., 2001). greater proportion of free saline reservoir water being
Charé (1976) and Couture et al. (1996) have considered transported with the gas ow to the production well. As it
the basic theoretical principles of salt precipitation in porous results from decreasing reservoir pressure, the increase in
media, whereas Jasinski (Jasinski and Sablerolle, 1996; pore water evaporation is particularly pronounced in zones
Jasinski and Frigo, 1996), Weiss et al. (1999), and Franke subject to substantial pressure decrease, that is, in the
and Gösele (1999) have discussed aspects of mathematical proximity of the well. Here the concentration of the original
modelling. Dietzel et al. (1998) have considered the trans- as well as the entrained reservoir water rises beyond the
port of water from the reservoir to the well as a result of a solubility limit to precipitate salt. The transport of salt
decrease in pressure and mobilization of connate water. through the zone of strong evaporation leads to additional
Dietzel et al. (1993) has described problems (forming of salt precipitation, thus giving rise to observed impairment
water blocks) occurred in stimulation due to decreasing of ow.
owing pressure as a result of reservoir depletion. The importance of salt precipitation investigations for
Northern Germany gas wells is shown in Figure 3. Beyond a
HALITE PRECIPITATION IN GAS WELLS recovery factor of 60–70%, as explained in Figure 2, the
absorption of water into the gas can increase decidedly for a
The cause of halite precipitation in depleted gas wells is number of gas reservoirs; thus the associated increase in salt
explained with the aid of Figure 2. In this gure, the concentration in the water of the pores may also be favoured.
maximal water content in methane is plotted as a function Furthermore, highly mineralized formation water (TDS
of the pressure and water salinity. The recovery factor for a 150–330 g l¡1) is present in many gas reservoirs of Northern
gas eld in Northern Germany is also included in the Germany. In some cases, a slight loss of water is quite
Figure 2. The decrease in reservoir pressure can be derived suf cient for initiating the precipitation of halite from this
from the p=Z behaviour. As is well known, the reservoir formation water. In Figure 4 the present recovery factor for
pressure decreases as recovery progresses. On the other 51 gas elds in Northern Germany is given. As indicated the
hand, the solubility of water in the gas increases with recovery factor for 43% of the elds is situated within the
decreasing reservoir pressure. The water content in methane critical range between 60 and 100%. In these gas elds,
increases decidedly beyond 200 bar for the reservoir consi- fresh water treatments are performed by Preussag Energie at
dered here. The salinity does not change the curve’s general regular intervals in some of the wells by dissolving the salt
form, but alters the absolute values quite signi cantly. in the perforated and in the skin zone for years.
Salt precipitation
Reservoir water Critical density
Quotient rbrine ˆ 1.10 rbrine ˆ 1.235 rbrine ˆ 1.25 rbrine ˆ 1.30
Na=Li 480 460 400 100
Na=K 17 16.5 14 2
Na=Mg 45 42 40 10
Na=Ca 1.3 1.25 1.2 0.2
Na=Cl 0.3 0.3 0.3 0.1
K=Mg 2.7 2.6 2.5 2.8
K=Cl 0.022 0.024 0.025 0.035
Mg=Cl 0.0065 0.007 0.008 0.012
Ca=Mg 34 34 34 33
Ca=Cl 0.23 0.23 0.25 0.4
Na=(Ca ‡ Cl) 0.24 0.25 0.25 0.07
(Na ‡ K)=Cl 0.33 0.33 0.33 0.13
(Ca ‡ Mg)=Cl 0.25 0.23 0.25 0.4
Up to this point, the concentrations of all ions increased The process of halite dissolution in water is controlled by
linearly with the density. In Table 1, the sensitivity of the exchange of liquid on the crystal which is dissolving.
various quotients is compared for the ranges before salt Under convective conditions in the free aqueous phase, a
precipitation (r 1.100 and 1.235 g cm¡3) and after salt preci- halite particle with a diameter of 1 mm dissolves in about
pitation (r 1.25 and 1.30 g cm¡3). For the well considered, 2900 s (Schlünder, 1996). Under owing conditions, the
the following quotients may provide as indicators, on an dissolution time is only 85 s for equal dimensions. If these
mg l¡1 basis, for the recognition of salt precipitation: Na=Li, considerations in the bulk uid water are applied to the
Na=K and Na=(Ca ‡ Cl). porous medium, the dissolution rate for salt is signi cantly
Potassium salts are known to precipitate at the end of the lower. Furthermore, this value decreases with decreasing
deposition sequence during the evaporation of sea water; porosity of the rock material. On the basis of published data
consequently, potassium as well as lithium and bromide (Kretzschmar et al., 1986), the reduction factor for the
remain in solution in the course of the initial saliniferous dissolution rate (free convection) is about 100 under the
successions. The experimental results clearly indicate that reservoir conditions considered. Thus, a rough estimate
the sodium concentration decreases after salt crystallization. indicates that a halite grain with a diameter of 1 mm
Since KCl is employed for the protection of clays during would require about 3 days to dissolve completely in the
fresh water stimulation, the quotient Na=Li is applied, porous medium.
among others. Hence, the quotient (Figure 5) for sodium The soak times employed in practice are gained from
and lithium was employed as an indicator for early detection experiences, because the dissolution of halite in situ is
of salt precipitation. The quotient Na=Li has a value of about dominated by diffusion. Large sections of the porous
460 before salt crystallization and values de nitely less than matrix are completely blocked off and convective conditions
400 in the case of salt precipitation. The use of this quotient cannot be assumed. In the absence of forced movement,
for monitoring production wells can therefore be recom- signi cant diffusion is required to get suf cient quantities of
mended. low-salinity water in the vicinity of halite scale.
STIMULATION
Fresh water treatments are performed in order to avoid or
remove scale deposits and thus maintain the productivity of
gas wells. The evaluation of pressure build-up and PLT
measurements at individual wells provides information on
the variation of the skin effect and thus allows conclusions
on permeability reduction in the zone immediately
surrounding the well. By increasing the bottom-hole pres-
sure, for instance, with a decrease in rate, additional
perforation or stimulation measures, pressure conditions
Figure 5. Na=Li-quotient vs brine density. which cause supersaturation of the formation water can at
Before After Improvement Shut-in time Volume EGMBE KCl LiCl Citric
Date m3(Vn) (h bar2)¡1 (%) Ranking (h) (m3) (%) (%) (%) acid (%)
February 93 0.5 2.1 320 1 504 47.0 3 2 0 0
October 93 1.1 2.6 136 1 456 45.0 3 2 0 0
March 94 1.6 1.5 ¡6 6 336 24.6 3 2 0 0
December 94 0.6 1.3 117 1 120 19.0 3 2 0 0
March 95 0.8 1.3 63 2 552 20.0 3 2 0 0
November 95 1.8 1.8 0 6 312 40.0 3 2 0 0
October 96 1.0 1.6 60 2 624 41.4 3 2 24.4 0
October 97 1.5 2.0 33 3 384 44.0 3 2 0 0
December 98 2.2 2.2 0 6 216 40.0 3 2 0 0
October 99 2.0 3.0 50 2 336 42.0 3 2 0 5
April 00 3.0 3.0 0 6 552 38.0 3 2 0 5
March 01 2.5 3.0 20 4 384 40.0 3 2 0 5
of the cumulative gas production per well (Wells 1–3). The before and after stimulation. The frequently observed
plot clari es the importance of early detection of halite succession of highly successful and totally ineffective
precipitation in the wellbore for high stimulation success. As stimulation treatments cannot be interpreted in an unambig-
can be seen from Figure 9, the ef ciency of the fresh water uous manner. No relationship can be detected between the
treatments decreases with cumulative gas production. amount of dissolved salt and the improvement in producti-
Furthermore, the treatment must be optimized, in order to vity index for the gas eld considered.
permanently dissolve halite scale in the near-wellbore area. An analysis of the back- owing uid after fresh water
The most crucial point for fresh water treatments in those stimulation in a Bunter reservoir well has indicated that the
reservoirs is reached when the reservoir pressure, on the one major portion of the halite scale is deposited in the lower
hand, is responsible for high halite scale potential in the tubing and perforation zone. There is also evidence of its
wellbore area, and on the other hand is not able to back- ow occurrence in the formation, at least in the near-wellbore area.
the necessary amount of stimulation uid.