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P pressure sensor
U FORWARD REVERSE 42-50°C 62/1 62/2
T temperature sensor ACTUAL VALUES ARE LISTED IN THE TECHNICAL PUBLICATIONS. SLEW 81/2 42-50°C
81/4
KM5/300 KM5/300 64/3
BUCKET CLAM P2 P2 12 bar
OIL TEMPERATURE, ENGINE SPEED AND CONTROL SETTINGS STICK OIL COOLER
STICK 89/2 89/3
high pressure supply lines CAUSE VARIATIONS IN PRESSURE READINGS AND FLOW RATES MODULE
medium pressure supply lines AND MUST BE CONTROLLED TO PROVIDE CONSISTENT CLOSE OPEN SLEW 10 bar 10 bar
L
low pressure lines READINGS. -3B334
64/2 12 bar
63/3 1.5 bar
-3B332
130/2 75
RH TRACK TENSION
61/1 -3B531 -3B532 61/2
CYLINDER
-3B231 U
GEAR OIL T
131/2 120/2 COOLER
RH TRAVEL GEARBOX
55 bar
TRACK TENSION
CONTROL MANIFOLD A6VM-250-HZ A6VM-250-HZ
C MB U MB U C
134/2 MA MA
A A
B B
T1 6 bar T1 6 bar
330 bar
70 bar T2 T2
X X
HIGH PRESSURE
M M FILTER MANIFOLD
330 bar
Vgmin Vgmin 29 -3B101 -3B102 -3B103 -3B104
U U U U
G G P P P P
134/1 23
Vgmax Vgmax 100µm 380 bar 30/4
MAIN PUMP -3Y281
32/4
CONTROL
T P RH TRAVEL MOTOR 121/4 RH TRAVEL MOTOR 76 T P A
SHUTTLE
0.5 bar RELIEF
100µm 380 bar 30/2 P -3B141 0 bar
32/2 VALVE
106
100µm 380 bar 30/1
32/1
-2B118
E E
U
P
95 -2B117 U
T -2Y232 P
T T
SWING -2Y231
E RIGHT MOTOR
L A2FM-180
102/1 SWING BRAKE 110/2
S
B A MOTOR VALVE B A 102/2 110/1
A2FM-180 97/3 97/4 105
T1 T2 T1 T2 X1 X2
C X5 X6
CROSS C
RELIEF -5B461 T1 B1 A1 T2
P
Y2 Y1
SWING
T T -5B462
MANIFOLD 38/4 P T DISENGAGE
SWING P SWING i=1:12
B B A A GEARBOX RIGHT TRAVEL 40 bar SWING VALVES
VALVE GEARBOX
100/1 StF 167/4 100/2 CONTROL
125 St2 St1 38/3 VALVE
35 bar
B A 40 bar
ST1
167/2 B
L L
[2_F16]
A
92
T1 B A C
[2_F16]
370 bar 370 bar 4
T2
[2_F16] 3 90
F ST2 9
8
DRAIN F
[2_F16]
126/1 126/2 T 7 DRAIN
ST3 6 PARK BRAKE - SPEED CONTROL
[2_F16] 37/3
5 TRACK TENSION
[2_F16]
T3 2 28/2 42 41
1
T4 P 50 bar 90 bar
[2_F16] 370 bar 370 bar B A
C
ST4
[2_F16] 126/3 126/4 T
A 93
167/1 B A B L L
St2 St1
U U
-2B116 -2B115
P P
GREASE/
H FAN/CIRC PILOT PUMP FAN/CIRC
H
PUMP KP1/22 PUMP
KP5/250
6 Q=42 L/min KP5/250
LUBRICATION 20/1 Q=460 l/min 20/2 KP1/22 20/3 Q=460 l/min 20/4
300 300 bar 300 bar 300
SYSTEM (360) bar Q=42 L/min (360) bar
bar bar
121/1 LH TRAVEL MOTOR 121/2 LH TRAVEL MOTOR 10/3 -3B212
10/4 -3B213
A B -3B211 A
B A B
A6VM-250-HZ A6VM-250-HZ
MAIN PUMP 3/1 SWING PUMP 4/1 MAIN PUMP 3/2 SWING PUMP 4/2 MAIN PUMP 3/3 SWING PUMP 4/3 MAIN PUMP 3/4
authority. Offenders are liable to the payment of damages. All rights
communication of contents thereof, are forbidden whithout express
GEAR OIL
LH TRAVEL GEARBOX
131/1 CIRCULATION PUMP
ENGINE OFF
LH TRACK TENSION LOWERING n=925 rpm (50Hz) n=1946 rpm (50Hz) n=925 rpm (50Hz) n=1946 rpm (50Hz) n=1488 rpm (50Hz) n=925 rpm (50Hz) n=1946 rpm (50Hz) n=925 rpm (50Hz) 0.5 bar
CYLINDER n=920 rpm (60Hz) n=1929 rpm (60Hz) n=920 rpm (60Hz) n=1929 rpm (60Hz) n=1800 rpm (60Hz) n=920 rpm (60Hz) n=1929 rpm (60Hz) n=920 rpm (60Hz)
130/1 -Y142 35 78
21-22 bar
2
U
CLAM ROD A R T
GEAR BOX
P C
CLAM PISTON
32 10/1 -3B241 10/2
1 bar -3B441 1
FAN/CIRCULATION FAN/CIRCULATION
STICK FLOAT PUMP ELECTRIC MOTOR PUMP
STICK PISTON 1800 kW
of a utility model or design.
U KP5/250 KP5/250
STICK ROD P -2B129 Q=460 l/min (50Hz) n=1488 rpm (50Hz) Q=460 l/min (50Hz)
Q=578 l/min (60Hz) n=1800 rpm (60Hz) Q=578 l/min (60Hz)
LEFT LEFT RIGHT RIGHT
TRAVEL TRAVEL TRAVEL TRAVEL 36
FWD REV FWD REV
PILOT CONTROL
A8 MA8 MA7 A7 MA6 A6 MA5 A5 MA4 A4 MA3 A3 MA2 A2 MA1 A1 P2 MANIFOLD P3 P1 β(5.5)=200
25 50 bar
20 bar T
MB8 B8 MB7 B7 MB6 B6 MB5 B5 MB4 B4 MB3 B3 MB2 B2 MB1 B1 T
P P T
150
35 bar
BOOM PISTON 28/1 FAST FILL
P
151
26/1 AUXILIARY CONTROL BLOCK 2 BOOM FLOAT CONTROL VALVE
BOOM ROD 152
Gebrauchsmuster-Eintragung vorbehalten."
T
BUCKET ROD 65 bar
-2Y131 BUCKET PISTON
50 bar 50 bar 50 bar 50 bar
T P2 NOT USED NOT USED NOT USED P1 PROPEL PRESSURE BOOST BOARDING
TRACK TENSION LADDER
SWING PARK BRAKE RELEASE
U T
L P SWING RIGHT Datum Name Benennung/Description Format/
-2B119
SWING LEFT Bearb./Prepared Jun-11-2013 GeHa
Hydraulic Schematic 6060 Format:
Gepr./Checked
Norm/St. Check
50Hz/60Hz AC FS, SIL+CAMP AS
Berab.Abt./Prep.by dept. 21183 Hydraulikschaltplan
260 00
CATERPILLAR CONFIDENTIAL - GREEN Typ BG UBG
Änderungs-Nr Datum
Sach-Nr
Part No 3758525
0
F.K.
Size
Blatt
Sheet
3
1
Blätter
Sheets
Legend NOTE:
main lines
drain/return/suction lines
B component lines B
jump connection:
[page_coordinates_component]
C C
182/2
BOOM RH ATTACHMENT CONTROL
161 MANIFOLD
T T T
BOOM PISTON B4
360 bar
STICK BOOM ROD A4 360 bar
183/2
a4 BOOM b4
D D
STICK PISTON B3
360 bar
STICK ROD A3 360 bar
STICK FLOAT BOOM FLOAT
VALVE VALVE
164/3 164/4
a3 STICK b3
T
T BUCKET PISTON B2
360 bar
BUCKET ROD A2 360 bar
BUCKET a2 BUCKET b2
184/2
P2
E 189/2 CLAM PISTON B1 E
360 bar
CLAM ROD A1 360 bar
CLAM
186/2
a1 CLAM b1
P1
187
RF Zyl KF Zyl RF
330 bar KF
ST1
[1_F1]
CLAM RELIEF T1
MANIFOLD [1_F1]
T2
F X [1_F1] F
RF Zyl KF Zyl ST2
[1_F1]
ST3
[1_F1]
LH ATTACHMENT CONTROL T3
[1_F1]
160 MANIFOLD
T T T4
[1_F1]
ST4
[1_F1]
CLAM
a4 BUCKET b4
184/1
BUCKET
STICK PISTON B3
G 360 bar G
STICK ROD A3 360 bar
T
T
a3 STICK b3
a2 BOOM b2
P2
B1
183/1 360 bar
360 bar
H STICK A1 H
a1 SPARE b1
P1
182/1
BOOM
I I
authority. Offenders are liable to the payment of damages. All rights
communication of contents thereof, are forbidden whithout express
[1_I1]
STICK PISTON [1_I1]
STICK FLOAT [1_I1]
J J
STICK ROD [1_I1]
[1_I1]
BOOM PISTON [1_I1]
BOOM FLOAT [1_I1]
BOOM ROD [1_I1]
of a utility model or design.
K
K
"Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung
Legend
A ELECTRICAL SWITCHES AND SENSORS SOLENOIDS A
C contamination switch
P pressure switch
SIGNAL TYPE COORDINATES RANGE FUNCTION/DESCRIPTION POSITION SIGNAL FUNCTION/DESCRIPTION COORDINATES
T temperature switch
L
U
level switch 3B101 PRESSURE SENSOR 1_D10 0-600 bar MAIN PUMP 1 OUTLET 25-A1 2Y211 BUCKET PISTON CONTROL 1_K6
P
U
pressure sensor 3B102 PRESSURE SENSOR 1_D10 0-600 bar MAIN PUMP 2 OUTLET 25-A2 2Y213 BUCKET ROD CONTROL 1_K5
B
T temperature sensor 3B103 PRESSURE SENSOR 1_D10 0-600 bar MAIN PUMP 3 OUTLET 25-A3 2Y242 RH TRAVEL VALVE BACKWARD CONTROL 1_K5 B
3B104 PRESSURE SENSOR 1_D10 0-600 bar MAIN PUMP 4 OUTLET 25-A4 2Y241 RH TRAVEL VALVE FORWARD CONTROL 1_K5
25-A5 2Y244 LH TRAVEL VALVE BACKWARD CONTROL 1_K5
high pressure supply lines 3B110 PRESSURE SENSOR 1_D15 0-600 bar MAIN PUMP CONTROL 25-A6 2Y243 LH TRAVEL VALVE FORWARD CONTROL 1_K4
medium pressure supply lines 2B129 PRESSURE SENSOR 1_J6 0-600 bar ATTACHMENT CONTROL PILOT 25-A7 2Y205 STICK FLOAT VALVE CONTROL 1_K4
low pressure lines 25-A8 2Y206 STICK PISTON CONTROL 1_K4
pilot lines 2B116 PRESSURE SENSOR 1_G7 0-600 bar SWING LEFT CONTROL
C
2B115 PRESSURE SENSOR 1_G7 0-600 bar SWING RIGHT CONTROL 25-B1 2Y216 CLAM ROD CONTROL 1_K5 C
25-B2 2Y217 CLAM PISTON CONTROL 1_K5
main lines 3B241 TEMPERATURE SENSOR 1_J11 -50-150°C PUMP GEARBOX OIL 25-B3 2Y201 BOOM ROD CONTROL 1_K5
drain/return/suction lines 3B231 TEMPERATURE SENSOR 1_C15 -50-150°C HYDRAULIC TANK OIL 25-B4 2Y202 BOOM FLOAT VALVE CONTROL 1_K5
component lines 2B261 TEMPERATURE SENSOR 1_G3 / SLEWING GEARBOX 25-B5 2Y203 BOOM PISTON CONTROL 1_K5
25-B6 2Y204 STICK ROD CONTROL 1_K4
jump connection: 3B412 TEMPERATURE SWITCH 1_I13 / SWING PUMP 2 DRAIN OIL 25-B7 2Y232 SLEW RIGHT CONTROL 1_K4
D [page_coordinates_component] 3B411 TEMPERATURE SWITCH 1_I11 / SWING PUMP 1 DRAIN OIL 25-B8 2Y231 SLEW LEFT CONTROL 1_K4 D
3B413 TEMPERATURE SWITCH 1_I15 / SWING PUMP 3 DRAIN OIL
25-P2 2Y161 PILOT MANIFOLD DISENGAGE 1_K6
3B212 CONTAMINATION SWITCH 1_I13 / SWING PUMP 2 CASE 25-P4 2Y144 TRACK TENSION ADJUSTMENT 1_K6
3B213 CONTAMINATION SWITCH 1_I15 / SWING PUMP 3 CASE
3B211 CONTAMINATION SWITCH 1_I11 / SWING PUMP 1 CASE 110/2 2Y232 SLEW RIGHT DISENGAGE 1_E13
110/1 2Y231 SLEW LEFT DISENGAGE 1_E14
E
2B115 CONTAMINATION SWITCH 1_I15 / SWING CHARGE PUMP 3 E
3B114 CONTAMINATION SWITCH 1_I13 / SWING CHARGE PUMP 2 26/2-A1 2Y141 TRACK BRAKE RELEASE 1_K2
3B113 CONTAMINATION SWITCH 1_I11 / SWING CHARGE PUMP 1 26/2-A2 - - 1_K2
26/2-A3 2Y143 TRAVEL SPEED CONTROL 1_K3
3B401 CONTAMINATION SWITCH 1_I8 / MAIN PUMP 1 CASE 26/2-A4 2Y142 TRAVEL PRESSURE BOOSTER 1_K3
3B402 CONTAMINATION SWITCH 1_I11 / MAIN PUMP 2 CASE
3B403 CONTAMINATION SWITCH 1_I13 / MAIN PUMP 3 CASE 26/1-A1 - - 1_L2
F
3B404 CONTAMINATION SWITCH 1_I15 / MAIN PUMP 4 CASE 26/1-A2 - - 1_L2 F
26/1-A3 - - 1_L3
5B461 CONTAMINATION SWITCH 1_E3 / SWING MOTOR 1 CASE 26/1-A4 2Y131 SWING PARK BRAKE RELEASE 1_L3
5B462 CONTAMINATION SWITCH 1_E6 / SWING MOTOR 2 CASE
5B463 CONTAMINATION SWITCH 1_G3 / SWING MOTOR 3 CASE 23 3Y281 PUMP SPEED CONTROL 1_D15
5B464 CONTAMINATION SWITCH 1_G6 / SWING MOTOR 4 CASE 35 2Y101 ENGINE OFF LOWERING 1_J6
G
2B122 PRESSURE SENSOR 1_I6 / LUBRICATION SYSTEM PRESSURE G
3B191 PRESSURE SWITCH 1_K10 / FAST FILL
3
3
Blätter
Sheets