BoostLi Energy Storage Module Reconstruction Guide Netherlands TMNL

BoostLi Energy Storage Module (Netherlands,
TMNL)
Reconstruction Guide
Issue 01
Date 2019-10-30
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: https://www.huawei.com
Email: support@huawei.com
Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. i

BoostLi Energy Storage Module (Netherlands, TMNL)
Reconstruction Guide About This Document
About This Document
Purpose
This document describes how to reconstruct the lead-acid batteries in the TP series cabinets,
BTS3900AL cabinets, and APM30H series cabinets into lithium batteries.
Figures provided in this document are for reference only.
Intended Audience
This document is intended for:
 Maintenance engineers
 Sales engineers
 Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk which, if not avoided, will
result in death or serious injury.
Indicates a hazard with a medium level of risk which, if not avoided,
could result in death or serious injury.
Indicates a hazard with a low level of risk which, if not avoided, could
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Supplements the important information in the main text.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.
Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. ii

Reconstruction Guide About This Document
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 01 (2019-10-30)
This is the first official release.
Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. iii

Reconstruction Guide Contents
Contents
About This Document .................................................................................................................... ii

1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety .............................................................................................................................................................. 1
1.2 Personnel Requirements ............................................................................................................................................... 5
1.3 Electrical Safety ............................................................................................................................................................ 5
1.4 Installation Environment Requirements ....................................................................................................................... 7
1.5 Mechanical Safety ........................................................................................................................................................ 8
1.6 Battery Safety ............................................................................................................................................................. 11
2 Reconstruction Scheme .............................................................................................................. 15

3 Tools .............................................................................................................................................. 18
4 Reconstructing the TP48200B-N20D4...................................................................................... 20
4.1 Removing the Existing Lead-Acid Batteries .............................................................................................................. 21
4.2 Reconstructing the Circuit Breaker ............................................................................................................................. 22
4.3 Installing a Intelligent Power Distribution Unit DCDB .............................................................................................. 24
4.4 Reconstructing the Battery Installation Space ............................................................................................................ 28
4.5 Installing Lithium Battery ........................................................................................................................................... 30
4.6 Install the Communications Cables ............................................................................................................................ 35
5 Reconstructing the TP48200A-H15B7 ...................................................................................... 36

5.2 Replacing a Circuit Breaker ........................................................................................................................................ 38
5.3 Reconstructing the Circuit Breaker ............................................................................................................................. 40
5.4 Reconstructing the Heater HAU03A-02 ..................................................................................................................... 42
6 Reconstructing the BTS3900AL ................................................................................................ 59

6.2 Installing an SCC800 .................................................................................................................................................. 60
Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. iv

Reconstruction Guide Contents

7 Reconstructing the APH30H Series ......................................................................................... 85

7.1 Replacing an APM30H Power Cabinet ....................................................................................................................... 85
7.3 Installing the PDU01D-01/PDU03D-02 ..................................................................................................................... 86
7.4 Installing an SCC800 .................................................................................................................................................. 87
7.6 Installing the Heater HAU03A-02 .............................................................................................................................. 92
7.8 Installing Lithium Battery ......................................................................................................................................... 100
7.9 Installing Cables ....................................................................................................................................................... 106
8 Verifying the Installation ........................................................................................................ 109

8.1 Verifying the Hardware Installation .......................................................................................................................... 109
8.2 Verifying Electrical Connections .............................................................................................................................. 109
8.3 Verifying the Cable Installation ................................................................................................................................ 109
9 Software Upgrade ..................................................................................................................... 110

9.1 Preparing for the Upgrade......................................................................................................................................... 110
9.2 Upgrading the SMU02B ........................................................................................................................................... 111
10 Power-On Commissioning .................................................................................................... 116

10.1 Setting SMU Parameters ......................................................................................................................................... 116
10.2 Setting SCC800 Parameters .................................................................................................................................... 118
10.3 Connecting the Battery Supply ............................................................................................................................... 119
11 Follow-up Operations ............................................................................................................ 121

A Associations Between Alarms and Dry Contacts on the UIM ........................................ 122
B Preparing Terminals ................................................................................................................ 124
C Acronyms and Abbreviations ................................................................................................ 126
Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. v

Reconstruction Guide 1 Safety Precautions
1 Safety Precautions
1.1 General Safety

Statement
Before installing, operating, and maintaining the equipment, read this document and observe
all the safety instructions on the equipment and in this document.
The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this document
do not cover all the safety instructions. They are only supplements to the safety instructions.
Huawei will not be liable for any consequence caused by the violation of general safety
requirements or design, production, and usage safety standards.
Ensure that the equipment is used in environments that meet its design specifications.
Otherwise, the equipment may become faulty, and the resulting equipment malfunction,
component damage, personal injuries, or property damage are not covered under the warranty.
Follow local laws and regulations when installing, operating, or maintaining the equipment.
The safety instructions in this document are only supplements to local laws and regulations.
Huawei will not be liable for any consequences of the following circumstances:
 Operation beyond the conditions specified in this document
 Installation or use in environments which are not specified in relevant international or
national standards
 Unauthorized modifications to the product or software code or removal of the product
 Failure to follow the operation instructions and safety precautions on the product and in
this document
 Equipment damage due to force majeure, such as earthquakes, fire, and storms
 Damage caused during transportation by the customer
 Storage conditions that do not meet the requirements specified in this document
General Requirements
 Before installing, operating, or maintaining the equipment, remove any conductive
objects such as watches or metal jewelry like bracelets, bangles, and rings to avoid
electric shock.
Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 1

 When installing, operating, or maintaining the equipment, wear dedicated protective

gears such as insulation gloves, goggles, and safety clothing, helmet, and shoes, as
shown in the following figure.
 Use insulated tools or tools with insulated handles, as shown in the following figure.
 Follow the specified procedures for installation, operation, and maintenance.

 Ensure that bolts are tightened with a torque wrench and marked using red or blue color.
Installation personnel mark tightened bolts in blue. Quality inspection personnel confirm
if the bolts are tightened and then mark them in red. (The marks should cross the edges
of the bolts, as shown in the following figure.)
 Before installing, operating, or maintaining a cabinet, clean up any water, ice, snow, or
other sundries on the top of the cabinet to prevent sundries from falling into the cabinet
when you open the cabinet door.

 Do not install, use, or operate outdoor equipment and cables (including but not limited to
moving equipment, operating equipment and cables, inserting connectors to or removing
connectors from signal ports connected to outdoor facilities, working at heights, and
performing outdoor installation) in harsh weather conditions such as lightning, rain,
snow, and level 6 or stronger wind.
 Before handling a conductor surface or terminal, measure the contact point voltage and
ensure that there is no risk of electric shock.
 Ensure that all slots are installed with boards or filler panels. Avoid hazards caused by
hazardous voltages or energy on boards. Ensure that the air channel is normal, control
electromagnetic interference, and prevent dust and other sundries on the backplane,
baseplate, and boards.
 After installing the equipment, remove idle packing materials such as cartons, foam,
plastics, and cable ties from the equipment area.
 In the case of a fire, immediately leave the building or the equipment area, and turn on
the fire alarm bell or make an emergency call. Do not enter the building on fire in any
case.
 Do not stop using protective devices. Pay attention to the warnings, cautions, and related
precautionary measures in this document and on the equipment. Promptly replace
warning labels that have worn out.
 Keep irrelevant people away from the equipment. Only operators are allowed to access
the equipment.
 All cable holes should be sealed. Seal the used cable holes with firestop putty. Seal the
unused cable holes with the caps delivered with the cabinet. The following figure shows
the criteria for correct sealing with firestop putty.
 Do not use water, alcohol, oil, or other solvents to clean electrical components inside and
outside a cabinet.
Personal Safety
 If there is a probability of personal injury or equipment damage during operations on the
equipment, immediately stop the operations, report the case to the supervisor, and take
feasible protective measures.
 To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
 Do not power on the equipment before it is installed or confirmed by professionals.

Symbol Conventions
To ensure personal and equipment safety, observe all the safety instructions marked on the
equipment when installing, operating, and maintaining the equipment.
Symbol Description
Indicates a part exposed to high voltage. This symbol warns
operators that both direct and indirect contact with the power grid
is fatal. Such areas include hazardous voltage points or protective
power supply covers that may be removed during maintenance.
Warns users of overheating. This symbol is attached to a device
surface that may overheat and cause scalding. It warns users not to
touch the surface during operations or maintenance. Users should
wear heat insulation gloves before operations to prevent scalding.
Indicates protection earthing. This symbol is attached next to a
or protection ground terminal next to grounded equipment and an
external ground system. An equipment ground cable is connected
to an external ground bar through the protection ground terminal.
Indicates equipotential bonding. This symbol is found with
equipotential terminals inside equipment.
Indicates electrostatic discharge (ESD). This symbol is used in all

electrostatic sensitive areas. Before operating equipment in these
areas, wear ESD gloves or an ESD wrist strap.
Indicates that the equipment is safe to use at altitudes below 2000
m (6561.6 ft.).
Indicates that the equipment is not safe to use in tropical climates.
Indicates a fan assembly or moving part. This symbol is

silkscreened on or attached to the panel of a fan assembly,
or warning operators to keep away. Do not touch the blades when the
fan is rotating.
Indicates that users should refer to the instruction. This symbol is

used when the usage of a device port cannot be clearly described.
or For example, this symbol can be used in but not limited to the
following scenarios:
1. For a multi-power device, use it near the power supply to
replace the multi-power supply identifier. The symbol indicates
that the device has multiple power inputs. Therefore, when
powering off the device, you must disconnect all power inputs.
2. If there are multiple output ports, use the symbol near the
or
output ports. Connect cables according to the rated power
output and configuration parameter information in the
instruction.
3. If there are multiple slots, use the symbol near the slot

Symbol Description
information. For details, see the description of slot information,
restrictions on boards, and usage conditions in the instruction.
1.2 Personnel Requirements

 Personnel who plan to install or maintain Huawei equipment must receive thorough
training, understand all necessary safety precautions, and be able to correctly perform all
operations.
 Only qualified professionals or trained personnel are allowed to install, operate, and
maintain the equipment.
 Only qualified professionals are allowed to remove safety facilities and inspect the
equipment.
 Personnel who will operate the equipment, including operators, trained personnel, and
professionals, should possess the local national required qualifications in special
operations such as high-voltage operations, working at heights, and operations of special
equipment.
 Professionals: personnel who are trained or experienced in equipment operations and are clear of the
sources and degree of various potential hazards in equipment installation, operation, and
maintenance
 Trained personnel: personnel who are technically trained, have required experience, are aware of
possible hazards on themselves in certain operations, and are able to take protective measures to
minimize the hazards on themselves and other people
 Operators: operation personnel who may come in contact with the equipment, except trained
personnel and professionals
1.3 Electrical Safety

Grounding
 The protective ground of the equipment should be reliably connected to the ground
screw on the metal enclosure (grounding resistance ≤ 0.1 ohm).
 For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
 Do not damage the ground conductor.
 Do not operate the equipment in the absence of a properly installed ground conductor.
 For the equipment that uses a three-pin socket, ensure that the ground terminal in the
socket is connected to the protection ground.
AC and DC Power

 The power system is energized by power sources with hazardous voltage. Direct or
indirect contact (through damp objects) with the power sources may result in electric
shock.
 Non-standard and improper operations may result in fire or electric shock.
 Do not connect or disconnect power cables with power on. Transient contact between the
core of the power cable and the conductor will generate electric arcs or sparks, which may
cause fire or personal injury.
 If the power supply to the equipment is permanently connected, install an easily
accessible disconnector at the exterior of the device.
 Before making electrical connections, switch off the disconnector on the upstream device
to cut off the power supply if people may contact energized components.
 If a "high electricity leakage" tag is attached on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the AC power supply;
otherwise, electric shock as a result of electricity leakage may occur.
 Before installing or removing a power cable, turn off the power switch.
 Before connecting a power cable, check that the label on the power cable is correct.
 Before connecting the power supply, ensure that cable connections are correct.
 If the equipment has multiple inputs, disconnect all the inputs before operating the
equipment.
Cabling
 When routing cables, ensure that a distance of at least 30 mm exists between the cables
and heat-generating components or areas. This prevents damage to the insulation layer of
the cables.
 Do not route cables behind the air intake and exhaust vents of the equipment.
 Ensure that cables meet the VW-1 flame spread rating requirements.
 Bind cables of the same type together. When routing cables of different types, ensure that
they are at least 30 mm away from each other.
 Ensure that all cables are securely bound. Route and bind cables so that they appear neat
and tidy and their cable sheaths are intact.
 If an AC input power cable is connected to the cabinet from the top, bend the cable in a
U shape outside the cabinet and then route it into the cabinet.
 Ensure that the bending radius of each cable is at least five times the diameter of the
cable.
 When routing power cables, ensure that there is no coiling or twisting. Do not join or
weld power cables. If necessary, use a longer cable.
ESD
 When installing, operating, and maintaining the equipment, comply with the ESD
protection regulations and wear the ESD clothing, gloves, and wrist strap.
 When holding a board, hold its edge without touching any components. Do not touch the
components with your bare hands.
 Package boards with ESD packaging materials before storing or transporting them.

1.4 Installation Environment Requirements

 To prevent fire due to high temperature, ensure that the ventilation vents or heat
dissipation system are not blocked when the equipment is running.
 Ensure that there are no acid, alkaline, or other corrosive gases in the installation place.
 Do not place the equipment near heat sources or exposed fire sources, such as electric
heaters, microwave ovens, roasters, water heaters, furnace fire, candles, or other places
where high temperature may occur. Otherwise, the enclosure will melt or the equipment
will heat up, which can cause a fire.
 Install the equipment in an area far away from liquids. Do not install it under areas prone
to condensation, such as under water pipes and air exhaust vents, or areas prone to water
leakage, such as air conditioner vents, ventilation vents, or feeder windows of the
equipment room. Ensure that no liquid enters the equipment to prevent faults or short
circuits.
 Before installing the equipment into a cabinet, ensure that the cabinet is secured and will
not tilt or fall down due to loss of balance, which can cause personal injury or equipment
damage.
 Do not expose the equipment to flammable or explosive gas or smoke. Do not perform
any operation on the equipment in such environments.
Installation at Heights
Working at heights refers to operations that are performed at least 2 meters above the ground.
Do not at heights in any of the following situations:
 Rainwater remains on steel pipes or other risky conditions exist. After the preceding
conditions no longer exist, the safety director and relevant technical personnel need to
check the involved equipment. Operators can begin working only after obtaining
consent.
 When working at heights, comply with local relevant laws and regulations.
 Only trained and qualified personnel are allowed to work at heights.
 Before working at heights, check the climbing tools and safety gears such as safety
helmets, safety belts, ladders, springboards, scaffolding, and lifting equipment. If they do
not meet the requirements, take corrective measures or disallow working at heights.
 Wear personal protective equipment such as the safety helmet and safety belt or waist
rope and fasten it to a solid structure. Do not mount it on an insecure moveable object or
metal object with sharp edges. Make sure that the hooks will not slide off.

 Set a restricted area and eye-catching signs for working at heights to warn away irrelevant
personnel.
 Carry the operation machinery and tools properly to prevent them from falling off and
causing injuries.
 Personnel involving working at heights are not allowed to throw objects from the height to
the ground, or vice versa. Objects should be transported by tough slings, hanging baskets,
highline trolleys, or cranes.
 Do not perform operations on the upper and lower layers at the same time. If unavoidable,
install a dedicated protective shelter between the upper and lower layers or take other
protective measures. Do not pile up tools or materials on the upper layer.
 Ensure that guard rails and warning signs are set at the edges and openings of the area
involving working at heights to prevent falls.
 Do not pile up scaffolding, springboards, or other sundries on the ground under the area
involving working at heights. Do not allow people to stay or pass under the area involving
working at heights.
 Inspect the scaffolding, springboards, and workbenches used for working at heights in
advance to ensure that their structures are solid and not overloaded.
 Dismantle the scaffolding from top down after finishing the job. Do not dismantle the
upper and lower layers at the same time. When removing a part, ensure that other parts
will not collapse.
 Do not loiter when working at heights. Do not sleep at heights.
 Any violations must be promptly pointed out by the site manager or safety supervisor
and the involved personnel should be prompted for correction. Personnel who fail to stop
violations will be forbidden from working.
 Operators who violate the safety regulations are responsible for accidents caused. The
supervisor has to bear the responsibility accordingly.
1.5 Mechanical Safety

Hoisting Devices
Do not walk under hoisted objects.

 Only trained and qualified personnel should perform hoisting operations.
 Check that hoisting tools are available and in good condition.
 Before hoisting objects, ensure that hoisting tools are firmly secured onto a load-bearing
object or wall.
 Ensure that the angle formed by two hoisting cables is no more than 90 degrees, as
shown in the following figure.

 Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects
during hoisting.
Using Ladders
 Use wooden or fiberglass ladders when you need to perform live working at heights.
 When a step ladder is used, ensure that the pull ropes are secured and the ladder is held
firm.
 Before using a ladder, check that it is intact and confirm its load bearing capacity. Do not
overload it.
 Ensure that the wider end of the ladder is at the bottom, or protective measures have
been taken at the bottom to prevent the ladder from sliding.
 Ensure that the ladder is securely positioned. The recommended angle for a ladder
against the floor is 75 degrees, as shown in the following figure. An angle rule can be
used to measure the angle.
When climbing a ladder, take the following precautions to reduce risks and ensure safety:

 Keep your body steady.

 Do not climb higher than the fourth rung of the ladder from the top.
 To climb onto a roof, ensure that the ladder top is at least one meter higher than the roof
line, as shown in the following figure.
 Ensure that your body's center of gravity does not shift outside the legs of the ladder.
Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:
Do not drill holes into the equipment. Doing so may affect the electromagnetic shielding of
the equipment and damage components or cables inside. Metal shavings from drilling may
short-circuit boards inside the equipment.
 Wear goggles and protective gloves when drilling holes.
 When drilling holes, protect the equipment from shavings. After drilling, clean up any
shavings that have accumulated inside or outside the equipment.
Moving Heavy Objects

 Be cautious to avoid injury when moving heavy objects.
 When moving the equipment by hand, wear protective gloves to prevent injuries.

 Move or lift the equipment by holding its handles or lower edges. Do not hold the
handles of modules (such as power supply units, fans, and boards) that are installed in
the equipment because they cannot support the weight of the equipment.
1.6 Battery Safety

If no battery is involved, skip this section.
Before installing, operating, or maintaining batteries, read the battery manufacturer's
instructions. The safety precautions specified in this document are highly important
precautions that require special attention. For additional safety precautions, see the
instructions provided by the battery manufacturer.
Basic Requirements
Before operating batteries, carefully read the safety precautions for battery handling and
master the correct battery connection methods.
 Do not expose batteries at high temperatures or around heat-generating devices, such as

sunlight, fire sources, transformers, and heaters. Excessive heat exposure may cause the
batteries to explode.
 Do not burn batteries. Otherwise, the batteries may explode.
 To avoid leakage, overheating, fire, or explosions, do not disassemble, alter, or damage
batteries, for example, insert sundries into batteries or immerse batteries in water or other
liquids.
 When replacing a battery, use a battery of the same model or type. Improper replacement
may cause the battery to explode.
 Do not connect a metal conductor to the battery poles or touch the battery terminals.
Otherwise, the battery may be short-circuited and heat up, which can cause injuries such as
burning.
To ensure safety during battery installation, operation, and maintenance, pay attention to the
following:
 Do not wear conductive articles such as watches, bracelets, bangles, and rings.
 Wear goggles, rubber gloves, and protective clothing to prevent skin contact with
electrolyte in the case of electrolyte overflow. If a battery leaks, protect the skin or eyes
from the leaking liquid. If the skin or eyes come in contact with the leaking liquid, wash
it immediately with clean water and go to the hospital for medical treatment.
 Use dedicated insulated tools.
 Move batteries in the required direction. Do not place a battery upside down or tilt it.
 Keep the battery loop disconnected during installation and maintenance.
 Do not drop, squeeze, or puncture a battery. Protect batteries from external high pressure
to prevent internal short circuits and overheating.
 Dispose of waste batteries in accordance with local laws and regulations. Do not dispose
of batteries as household waste. If a battery is disposed of improperly, it may explode.

 Do not use a damaged battery.

 To prevent injuries or explosion, do not allow children or pets to swallow or bite a
battery.
 If batteries experience discoloration, deformation, abnormal heating, or other
abnormalities during working, charging, or storage, stop using the batteries and replace
them with new ones.
 Batteries can work properly with the allowed charge and discharge parameters when the
temperature is within the specified range. If the temperature is outside the specified
range, the battery charge and discharge performance and safety are affected.
Battery Installation
Before installing batteries, observe the following safety precautions:
 Install batteries in a dry and cool environment with good ventilation, which is away from
high temperature and flammable materials, and take precautions against fire.
 Place and secure batteries horizontally.
 Note the polarities when installing batteries. Do not short-circuit the positive and
negative poles of the same battery or battery string. Otherwise, the battery may be
short-circuited.
 When installing a battery string, retain at least one breakpoint to prevent a loop being
formed. After checking that the installation is correct, close the breakpoints to finish the
installation.
 During the installation, insulate the terminals of cables connecting batteries. Ensure that
the terminals do not come into contact with metal components such as the cabinet.
 Secure battery cables or copper bars by tightening bolts to the required torque. Loose
connections will result in excessive voltage drop or cause batteries to burn out in the case
of excessive current.
 Check battery connections periodically, ensuring that all bolts are securely tightened.
Battery Short Circuit
Battery short circuits can generate high instantaneous current and release a great amount of
energy, which may cause equipment damage or personal injury.
 If permitted, disconnect the batteries in use before performing any other operations.
 To avoid battery short-circuit, do not maintain batteries with power on.
Flammable Gas

 Do not use unsealed lead-acid batteries.

 To prevent fire or corrosion, ensure that flammable gas (such as hydrogen) is properly
exhausted for lead-acid batteries.
Lead-acid batteries emit flammable gas when used. Ensure that batteries are kept in a
well-ventilated area and take preventive measures against fire.
Battery Leakage
Battery overheating causes deformation, damage, and electrolyte spillage.
If the battery temperature exceeds 60°C, check for and promptly handle any leakage.
Electrolyte overflow may damage the equipment. It will corrode metal parts and boards, and
ultimately damage the boards.
When the electrolyte overflows, absorb and neutralize the electrolyte immediately. When
moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte may
hurt human bodies.
If the electrolyte overflows, follow the instructions of the battery manufacturer or neutralize
the electrolyte by using sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3).
Lithium Battery
The safety precautions for lithium batteries are similar to those for lead-acid batteries except
that you also need to note the precautions described in this section.
There is a risk of explosion if a battery is replaced with an incorrect model.

 A battery can be replaced only with a battery of the same or similar model recommended
by the manufacturer.
 When handling a lithium battery, do not place it upside down, tilt it, or bump it with
other objects.
 Keep the lithium battery loop disconnected during installation and maintenance.
 When the ambient temperature is lower than the lower limit of the operating temperature
(charge is forbidden at 0°C), do not charge the battery. Otherwise, a short circuit would
occur inside the battery.
 Do not throw a lithium battery in fire.

 When maintenance is complete, return the waste lithium battery to the maintenance
office.

Reconstruction Guide 2 Reconstruction Scheme
2 Reconstruction Scheme
Reconstruction Requirements
This document describes how to reconstruct the lead-acid batteries in the TP series outdoor
cabinets, APM30H series cabinets, and third-party cabinets into lithium batteries or hybrid use
of lithium and lead-acid batteries. The reconstruction requirements are as follows.
Table 2-1 Reconstruction requirements

Cabinet Type Monitoring Reconstruction Reconstruction Temperature Cabinet
Device Requirements Scenario Control Bearing
Capacity
TP48200B-N2 SMU02B  Reconstructing the Reconstruction Within the 4x
0D4 battery installation into lithium working Lithium
space batteries or temperature battery
 Reconstructing the hybrid use of range (0°C to weight x
circuit breaker lithium and 40°C) of Lithium
lead-acid lithium battery
 One batteries batteries quantity
DCDB48-200-16B
is added.
 Upgrade the
software to
V500R002C00 or
later platform
version
TP48200A-H1  Reconstructing the
5B7 battery installation
space
 One 63A circuit
breaker is added
(Replace the original
BLVD 32A circuit
breaker).
 One 100A/2P circuit
breaker is added
(Replacing BLVD:
F21 and F22 circuit


Capacity
breakers).
 One
DCDB48-200-16B
is added.
 Upgrade the
software to
V500R002C00 or
later platform
version
BTS3900AL SMU02C  Reconstructing the
battery installation
space
 Reforming the
busbar.
 One SCC800 is
added.
 Two
DCDB48-200-16Bs
are added.
BTS3900AL  Reconstructing the
AC+BTS3900 battery installation
AL DC space
Scenario  Reforming the
busbar.
 One SCC800 is
added.
 Two
DCDB48-200-16Bs
are added.
 Removing the load3
cable from the AC
cabinet
APM30H +  The APM30H VerD
IBBS200D cabinet uses the
APM30H VerE for
replacement and
reconstruction.
 Reconstructing the
battery installation
space
 One PDU03D-02
and three
PDU01D-01s are
added.
 One SCC800 is


Capacity
added.
 Two
DCDB48-200-16Bs
are added.
 One HAU03A-02 is
added.

Reconstruction Guide 3 Tools
3 Tools
This topic lists the tools required for the installation.
Use insulated tools. The tool pictures in the following table are for reference only.
Table 3-1 Tools

Reconstruction Guide 3 Tools

Reconstruction Guide 4 Reconstructing the TP48200B-N20D4
4 Reconstructing the TP48200B-N20D4
Figure 4-1 Reconstruction layout
(1) Space of the circuit breaker to be (2) DCDB installation (3) Battery installation
reconstructed space space

4.1 Removing the Existing Lead-Acid Batteries
Before reconstruction, record cable connection positions and mark the cables that need to be
reconstructed.
Step 1 Switch the battery circuit breakers to OFF.

Step 2 Loosen the screws and remove the cover and baffle plate from the front of the circuit breaker.
Figure 4-2 Removing the cover
Step 3 Remove the positive battery cables (remove both ends of the cable).
Step 4 Remove the negative battery cables (remove both ends of the cable).
Step 5 Remove the copper bars between batteries.
Step 6 Remove the battery midpoint voltage detection cable and insulate it, bind the cable to the side
panel of the cabinet.
Step 7 Take out the batteries.
Step 8 Remove the parallel copper bar from the circuit breaker, and reinstall the fuse detection cable
to the battery circuit breaker.
Pack the removed component and send it to the local Huawei warehouse.
----End

4.2 Reconstructing the Circuit Breaker

Prerequisites
Before removing the maintenance socket and circuit breaker, switch off the input circuit
breaker on the upper-level device.
 The cabinet door key, insulation tape, and required tools are available.
 The new circuit breaker is intact.
Procedure
Step 1 Remove cables from the maintenance socket.
Step 2 Remove the maintenance socket.
Figure 4-3 Removing the maintenance socket
Step 3 Switch off the circuit breaker.

Step 4 Loosen the screw that secures the lower port of the circuit breaker by using a Phillips
screwdriver, and loosen the buckle at the circuit breaker base by using an insulated flat-head
screwdriver.
Step 5 Remove the circuit breaker from the guide rail.

Figure 4-4 Removing the circuit breaker
Step 6 Cut off the dual-pressure cable terminal on the circuit breaker, crimp the terminal again, and
connect the cable to the circuit breaker on the PSU 1.
Step 7 Adjust the positions of the fixed terminals.
Figure 4-5 Adjusting the position
Step 8 Remove the copper bar.
Figure 4-6 Removing the copper bar
Step 9 Install the copper bar.

Figure 4-7 Installing the copper bar
Step 10 Switch off the new circuit breaker. Press the buckle at the circuit breaker base by using an
insulated flat-head screwdriver and install the new circuit breaker. Then loosen the buckle and
secure the circuit breaker to the guide rail.
Step 11 Tighten the screw that secures the lower port of the circuit breaker.
Figure 4-8 Installing circuit breakers
----End
4.3 Installing a Intelligent Power Distribution Unit DCDB

Step 1 Adjust the mounting ears of the DCDB. Remove the mounting ears of the DCDB, and then
adjust the two holes backwards.

Figure 4-9 Removing mounting ears
Figure 4-10 Reinstall the mounting ears
Step 2 Install a DCDB in the 19-inch rack.
DCDB reverse installation.
Figure 4-11 Installing a DCDB
Step 3 Install a PE cable for the DCDB.

Figure 4-12 Installing a PE cable
(1) Cabinet or site ground bar
Step 4 Install power cables for the DCDB.

Figure 4-13 Installing power cables
Step 5 Install DC output power cables for the DCDB.

Figure 4-14 Installing DC output power cables
(1) DC load
----End
4.4 Reconstructing the Battery Installation Space

Step 1 Install the lithium battery rack.

Figure 4-15 Installing the lithium battery rack
1: Indicates the number of the first screw holes from the bottom up.
2: Indicates the number of the second screw hole from the bottom up.
3: Indicates the number of the third screw hole from the bottom up.
13: Indicates the number of the No. 13 screw hole from the bottom up.
14: Indicates the number of the No. 14 screw hole from bottom to top.
Step 2 Install guide rails for lithium batteries.

Figure 4-16 Installing a guide rail
Install the upper guide rail to the fifth screw hole (number 5 from top to bottom). The lower guide rail is
installed at the bottom of the cabinet. The distance between the two guide rails is 4 U.
Step 3 Install the battery rack on the other side of the cabinet in the same way.
----End
4.5 Installing Lithium Battery

 Smoking and sparks are prohibited near lithium batteries.

 Switch off the battery circuit breakers before installing lithium batteries.
 Do not use metal or conductors to simultaneously touch two or more battery terminals. Do
not use metal or conductors to simultaneously touch battery terminals and grounded
objects (for example, the battery compartment); otherwise, transient short circuits will
occur, which may produce sparks or explosions.
 Do not immerse lithium batteries in water or expose them to rain.
 Short circuits inside a lithium battery or on the lithium battery loop must be prevented to
avoid fire and personal injury.
 Comply with regulations and warnings issued by the lithium battery manufacturer.
 Avoid ingestion of lithium battery components.
 Protect lithium batteries from mechanical vibration, collision, punctures, and strong
impact. Otherwise, the lithium batteries may catch fire.
 Do not throw lithium batteries into fire because this may cause batteries to ignite.
 Dispose of waste lithium batteries in strict accordance with local laws and regulations.
 Use tools with insulated handles. Otherwise, the lithium battery may burn out and personal
injury may be caused.
 Before operating lithium batteries, wear goggles, rubber gloves, and protective clothes.
Remove any conductors such as jewelry or watches.
 During installation, ensure that the positive and negative lithium battery terminals are
correctly connected to prevent reverse polarity. First connect the negative lithium battery
cable and then connect the positive lithium battery cable.
 Secure lithium battery cables to a torque specified in the lithium battery documentation.
Loose connections will result in excessive voltage drops or cause lithium batteries to burn
out when the current is high.
 A lithium battery communication failure alarm caused by reasons such as loose
communications cable connection should be handled within 72 hours (default value,
configurable). Otherwise, the lithium battery will be internally locked, which may affect
the lithium battery power backup.
 Before installing lithium batteries, ensure that the cabinet anchor bolts are tightened.
 Install lithium batteries on the lower layer and then the upper layer.
In this example, one lithium battery is installed.

Step 1 Install the lithium battery.

Figure 4-17 Installing a lithium battery
Step 2 Install ground cables.
Figure 4-18 Installing ground cables
(1) Ground bar
Step 3 Install the PWR activation cables and power cables.

Connect the activation cables and power cables of the lithium batteries to correct polarity.
Otherwise, the lithium batteries will fail to be activated or powered on.
1. Locate the ESM activation cable in the fitting bag.

2. Install one end of the activation cable at a PWR port of the ESM.
3. Install the other end of the activation cable at the DCDU-12C.
4. Remove the protective cover from ESM power wiring terminals.
5. Connect the negative ESM power cable to the battery circuit breaker.
6. Connect the positive ESM power cable to the RTN+ busbar.
7. Reinstall the protective cover of the ESM power wiring terminals.

Figure 4-19 Installing the PWR activation cables and power cables
Step 4 Reinstall the cover and baffle bar in front of the circuit breakers, take the filler panel out of
the fitting bag, and insert the filler panel from the empty position in the cover.
----End

4.6 Install the Communications Cables

Figure 4-20 Installing the communications cables

Reconstruction Guide 5 Reconstructing the TP48200A-H15B7
5 Reconstructing the TP48200A-H15B7
Before the cabinet reconstruction, record the position of the fan tray assembly and the cable
installation position, and remove the fan tray assembly. Reinstall the fan assembly after the
reconstruction.
Figure 5-1 Removing the fan tray assembly
Figure 5-2 Installing the fan tray assembly

(1) Circuit breaker to (2) Circuit breaker to be reconstructed (3) DCDB

be replaced (BLVD: F21 and F22） installation space
(4) Heater to be (5) Battery installation space (6) Heater

removed installation space

reconstructed.

Step 2 Remove the cover from the RTN+ busbar.
Step 3 Remove the positive battery cables (remove both ends of the cable).
Step 4 Remove the negative battery cables (remove both ends of the cable).
Step 7 Remove the parallel copper bar from the circuit breaker, and reinstall the fuse detection cable
to the battery circuit breaker.
----End
5.2 Replacing a Circuit Breaker

After the circuit breaker is replaced, connect the input power cable of the DCDU-12C to the
new circuit breaker.
Prerequisites
Before replacing an circuit breaker, switch off the input circuit breaker on the upper-level
device.
Procedure
Step 1 Unscrew and remove the cover before the circuit breaker.
Step 2 Switch off the circuit breaker that is to be replaced.
Step 3 Record positions where the cables and signal cable terminals connect to the circuit breaker.
Step 4 Loosen the screw that secures the upper port of the circuit breaker by using a Phillips
screwdriver, and remove the power cable and signal cable terminals. Wrap the cable and
terminals by using the insulation tape to prevent hazards.

screwdriver.
Step 9 Remove the insulation tape from the output power cable and signal cable terminals. Then
connect the power cable and signal cable terminals to the upper port of the circuit breaker and
tighten the screw.
Step 10 Switch on the circuit breaker.
Figure 5-5 Installing the circuit breaker
Step 11 Place the cover before the circuit breaker, and tighten the screws.
----End

Follow-up Procedure
5.3 Reconstructing the Circuit Breaker

Prerequisites
Before replacing an circuit breaker, switch off the input circuit breaker on the upper-level
device.
Procedure
Step 1 Switch off the circuit breaker.
Step 2 Unscrew and remove the cover before the circuit breaker.
There are two types of cover plates. This document uses one type of cover as an example.
Figure 5-6 Removing the cover
Step 3 Loosen the screw that secures the upper port of the circuit breaker by using a Phillips
screwdriver, and remove the power cable (remove both ends of the cable).

screwdriver.
The guide rail is not wide enough and needs to be forcibly installed.
Step 8 Install circuit breaker cables and tighten the screws.
Connect only one fuse detection cable. Use insulation tape to insulate the extra detection
cable.
Figure 5-8 Installing the circuit breaker

Figure 5-9 Circuit breaker cable connections
----End
5.4 Reconstructing the Heater HAU03A-02

Step 1 Record the positions of the cables on the heater and remove the cables.
Step 2 Remove the heater from the equipment compartment.
Step 3 Install the heater in the cabinet, place the heater in the reserved position, and tighten the
screws.

Figure 5-10 Installing a heater
Step 4 Reinstall the removed cables on the heater.

----End


DCDB reverse installation.

Figure 5-14 Installing a PE cable for the DCDB
(1) Cabinet ground bar
Step 4 Install an expansion copper bar.
Figure 5-15 Installing an expansion copper bar
DCDB power cables are routed from the rear of the BBU.

Figure 5-16 Installing power cables for the DCDB
Step 6 Place the cover before the circuit breaker, and tighten the screws.
There are two types of cover plates. This document uses one type of cover as an example.
Figure 5-17 Installing the cover

Figure 5-18 Installing DC output power cables for the DCDB
(1) DC load
----End

Step 1 Remove the guide rails from the lithium battery rack.

Figure 5-19 Removing the guide rail
Step 2 Remove the lead acid battery limit plate.
Figure 5-20 Removing the limit plate
Step 3 Install the lithium battery rack.

Figure 5-21 Installation position
Figure 5-22 Installing the lithium battery rack
Step 4 Install the battery rack fastener.

Figure 5-24 Installing the battery rack fastener
Step 5 Install guide rails.
Figure 5-25 Installing guide rails
Installation position of the guide rail: Number the third screw hole from bottom to top

Step 6 Install the equipotential cable between the lithium battery rack and the cabinet.
Figure 5-26 Installing an equipotential cable
----End

Step 1 Install auxiliary guide rails for lower-layer batteries.

Figure 5-28 Installing auxiliary guide rails
Step 2 Install lower-layer batteries.

Figure 5-29 Installing lower-layer batteries
Step 3 Install auxiliary guide rails for upper-layer batteries.
Figure 5-30 Installing auxiliary guide rails
Step 4 Install upper-layer batteries.

Figure 5-31 Installing upper-layer batteries
Step 5 Install ground cables.
Figure 5-32 Installing ground cables
Step 6 Install the PWR activation cables.


2. Install one end of the activation cable at a PWR port of the ESM.
3. Install the other end of the activation cable at the DCDU-12C and RTN+ busbar.
Figure 5-33 Installing the PWR activation cables
Step 7 Install power cables.


2. Connect the negative ESM power cable to the battery circuit breaker.
3. Connect the positive ESM power cable to the RTN+ busbar.
Cables are routed from the right/rear side of the cabinet.

Step 8 Take out the new RTN+ busbar cover from the fitting bag and install the cover onto the
RTN+ busbar.
----End

Step 1 Install the communications cables

----End

Reconstruction Guide 6 Reconstructing the BTS3900AL
6 Reconstructing the BTS3900AL

(1) SCC800 installation (2) Battery installation (3) DCDB 2 installation

space space space
(4) DCDB 1 installation
space
reconstructed.

Step 2 Remove the positive battery cables.
Step 3 Remove the negative battery cables.
----End
6.2 Installing an SCC800

Step 1 Install the SCC800 in a 19-inch rack.

Figure 6-2 Installing the SCC800 in a 19-inch rack
Step 2 Connect the ground cable of the SCC800 to the nearest ground screw.
Step 3 Install SCC800 power cables.
Figure 6-3 Connecting SCC800 power cables
----End


Scenario 1
Step 1 Remove the protective cover from copper bar.
Figure 6-4 Removing the protective cover from copper bar
Step 2 Remove the load3 cables from the BTS3900AL AC cabinet. (This item needs to be removed
only in the BTS3900ALAC+BTS3900AL DC scenario.)
Step 3 Remove the copper bars to be reconstructed.

Figure 6-5 Removing the upper copper bar
Figure 6-6 Removing the lower copper bar
Step 4 Remove the filler panel.

Figure 6-7 Removing the filler panel
Step 6 Install the DCDBs.

Figure 6-10 Installing the DCDBs
Step 7 (Optional) Set the address DIP switch.
When multiple DCDBs are cascaded, you need to set the DIP address.
1. Remove the DMU02C1.
Figure 6-11 Removing the DMU02C1
2. Set the address DIP switch.

Figure 6-12 DIP switch
Table 6-1 DIP switch description
Address of Pin1 Pin2 Pin3 Pin4

the DCDB
1 OFF OFF OFF ON

2 OFF ON OFF ON
3 ON OFF OFF ON
4 ON ON OFF ON
3. Reinstall the DMU02C1.

Step 8 Install a new RTN+ copper bar.
Figure 6-13 Installing a new RTN+ copper bar
Step 9 Install the DCDU NEG(-) copper bar.

Figure 6-14 Installing the DCDU NEG(-) copper bar
Step 10 Install the DCDU copper bar protective cover.
Figure 6-15 Installing the DCDU copper bar protective cover
Step 11 Install the copper bar protective cover.

Figure 6-16 Installing the copper bar protective cover

(1) DC load
----End
Scenario 2
Step 1 Remove the protective cover from copper bar.
Figure 6-19 Removing the protective cover from copper bar
Step 2 Remove the load3 cables from the BTS3900AL AC cabinet. (This item needs to be removed
only in the BTS3900ALAC+BTS3900AL DC scenario.)

Step 3 Remove the copper bars to be reconstructed.
Figure 6-20 Removing the upper copper bar
Figure 6-21 Removing the lower copper bar
Step 4 Remove the filler panel.

Figure 6-22 Removing the filler panel
Step 6 Install the DCDBs.

Figure 6-25 Installing the DCDB
When multiple DCDBs are cascaded, you need to set the DIP address.


the DCDB
1 OFF OFF OFF ON

2 OFF ON OFF ON
3 ON OFF OFF ON
4 ON ON OFF ON

Step 8 Install the DCDU RTN+ copper bar.
Figure 6-28 Installing the DCDU RTN+ copper bar
Step 9 Install the DCDU NEG(-) copper bar.

Figure 6-29 Installing the DCDU NEG(-) copper bar
Step 10 Install the DCDU copper bar protective cover.
Figure 6-30 Installing the DCDU copper bar protective cover
Step 11 Install the copper bar protective cover.

Figure 6-31 Installing the copper bar protective cover

(1) DC Load
----End

Step 1 Install a 19-inch rack.

Figure 6-34 Installing a 19-inch rack
Step 2 Install guide rails for lithium batteries.

Figure 6-35 Installing a guide rail
2: Indicates the number of the second screw hole from the bottom up.
3: Indicates the number of the third screw hole from the bottom up.
5: Indicates the number of the fifth screw hole from the bottom up.
6: Indicates the number of the sixth screw hole from bottom to top.
----End


Step 1 Remove the mounting ears from the lithium battery.

Figure 6-36 Removing the mounting ears
Step 2 Install the new lithium battery mounting ears.
Figure 6-37 Installing the new mounting ears
Step 3 Install a lithium battery.

Figure 6-38 Installing a lithium battery
Step 4 Install the ground cable.
Figure 6-39 Installing the ground cable
(1) Ground bar
Step 5 Install the PWR activation cables.

2. Install one end of the activation cable to the DCDU-12C.

Figure 6-40 Installing the PWR activation cables

2. Remove the protective cover from battery copper bar.
3. Connect the ESM negative power cable to the corresponding busbar.
4. Connect the ESM positive power cable to the corresponding busbar.

----End



Reconstruction Guide 7 Reconstructing the APH30H Series
7 Reconstructing the APH30H Series
Figure 7-1 APH30H reconstruction layout
(1) SCC800 installation (2) DCDB 2 installation (3) DCDB 1 installation

space space space
7.1 Replacing an APM30H Power Cabinet

If the APM30H power cabinet of the site is APM VerD (BOM number: 01071394 or
02113776), replace the power cabinet. Remove the APM30H power cabinet and install a new
APM30H power cabinet (BOM number: 02114552). For details about how to install it, see the
APM30H product documentation.

reconstructed.

Step 2 Remove the positive battery cables.
Step 3 Remove the negative battery cables.
----End
7.3 Installing the PDU01D-01/PDU03D-02

Step 1 Wear an ESD wrist strap or ESD gloves.

Step 2 Install a PDU.
1. Open the latch on the upper left corner of the PDU and pull the upper ejector lever
outwards.
2. Slide the PDU into the corresponding slot along the guide rails.
3. Close the ejector lever and secure it using the latch.

Figure 7-3 Installing a PDU
Step 3 Remove the ESD wrist strap or ESD gloves and collect the tools.
----End
7.4 Installing an SCC800

Step 1 Install the SCC800 in a 19-inch rack.
Figure 7-4 Installing the SCC800 in a 19-inch rack
Step 2 Connect the ground cable of the SCC800 to the nearest ground screw.
Step 3 Install SCC800 power cables.

Figure 7-5 Connecting SCC800 cables
----End


When DCDBs are cascaded, you need to set the DIP address.


the DCDB
1 OFF OFF OFF ON

2 OFF ON OFF ON
3 ON OFF OFF ON
4 ON ON OFF ON

Step 3 Install PE cables for the DCDB.
Figure 7-9 Install PE cables for the DCDB 2

Figure 7-10 Install a PE cable for the DCDB 1
Figure 7-11 Installing power cables for the DCDB 1

Figure 7-12 Installing power cables for the DCDB 2
(1) DC load
----End
7.6 Installing the Heater HAU03A-02

Step 1 Remove the mounting ears of the heater.

Figure 7-14 Removing the mounting ears
Step 2 Install new mounting ears for the heater.
Figure 7-15 Installing new mounting ears
Step 3 Install the heater fastener.

Figure 7-16 Remove the screws
Figure 7-17 Removing the double-sided tape

Figure 7-18 Installing the heater fastener
Step 4 Install a heater.
Figure 7-19 Installing a heater

Step 5 Install communications cables.
Figure 7-20 Installing communications cables

----End

Step 1 Remove the battery baffle plates.

Figure 7-22 Removing battery baffle plates
Step 2 Remove the cover of the power distribution box.
Figure 7-23 Removing the cover of the power distribution box

Step 3 Remove the lead-acid battery power cables.

Step 4 Install the lithium battery power cables in the power distribution box and reserve them on the
side panel of the cabinet.
Connect the positive and negative lithium battery power cables to correct polarity. Otherwise,
the lithium battery will fail to power on.
Figure 7-24 Installing lithium battery power cables
Step 5 Reinstall the cover of the power distribution box.

Step 6 Remove the cover from the battery circuit breaker cable.
Step 7 Replace the battery circuit breaker cable.
The battery circuit breaker cables can be connected to the RTN (+) and NEG (-) screws. The preceding
cable connection is used as an example.

Figure 7-25 Replacing the battery circuit breaker cable
Step 8 Reinstall the cover for the battery circuit breaker cable.
----End


Step 1 Remove the mounting ears from the lithium battery.

Figure 7-26 Removing the original mounting ears
Step 2 Place the lithium battery upright on the floor and install the lithium battery support on the
lithium battery.
Ensure that the lithium battery silkscreen faces upward.
Figure 7-27 Installing lithium battery supports
Step 3 After the first-layer lithium battery of the upper component into the cabinet and secure it.

Figure 7-28 Installing the first-layer lithium battery of the upper compartment (frist floor)
Figure 7-29 Installing mounting ears

Figure 7-30 Installing the first-layer lithium battery of the upper compartment (second floor)
Step 4 Installing the ground cables.

Figure 7-31 Installing the ground cables
(1) Site ground bar
----End

7.9 Installing Cables

Figure 7-32 Installing battery power cables

Figure 7-33 Installing battery activation cables


Reconstruction Guide 8 Verifying the Installation
8 Verifying the Installation
8.1 Verifying the Hardware Installation

 Check that all screws, especially those with electrical connections, are tightened. Check
that flat washers and spring washers are complete and installed correctly.
 Check that rectifiers are completely inserted into their respective slots and properly
locked.
8.2 Verifying Electrical Connections

 Check that all circuit breakers are switched to OFF or that all fuses are removed.
 Check that flat washers and spring washers are securely installed for all OT terminals,
and all OT terminals are intact and properly connected.
 Check that batteries are correctly installed and that battery cables are correctly connected
without short-circuit.
 Check that input and output power cables and ground cables are correctly connected
without short-circuit.
8.3 Verifying the Cable Installation

 Check that all cables are securely connected.
 Check that cables are arranged neatly and bound properly to the nearest cable ties
without being distorted or over-bent.
 Check that cable labels are properly and securely attached in the same direction.

Reconstruction Guide 9 Software Upgrade
9 Software Upgrade
Prerequisites
The SMU upgrade package, BSP upgrade package, and intelligent device protocol package
have been obtained from Huawei technical support.
9.1 Preparing for the Upgrade
 Prepare the following tools and materials: PC, network cable, software upgrade package, individual
file
Step 1 Connect the network cable.
Figure 9-1 Connecting a network cable
Step 2 Open Internet Explorer, and Log in to the WebUI.

Figure 9-2 Logging in to the WebUI
Step 3 Enter the user name and password.
Table 9-1 SMU02B default user names and passwords
Version User Name Password

V300R002C20 (included) and later admin Changeme
versions
Step 4 Click Log In to log in to the system.

Step 5 Choose Maintenance > Version information and view the current software version.
----End
9.2 Upgrading the SMU02B

Step 1 On the WebUI home page, enter the user name and password.

Figure 9-3 Logging in to the WebUI
Step 2 Choose Maintenance > Software Upgrade. Browse and upload the BSP software upgrade
package. Click Upload.
Figure 9-4 Upgrading the BSP software package
Step 3 Select the BSP upgrade package. Click Local Upgrade.

Figure 9-5 Selecting the BSP upgrade package
The system automatically restarts, which takes about 3 minutes.
Step 4 Refresh the page, open the login page, and enter the user name and password again.
Step 5 Choose Maintenance > Software Upgrade. Browse and upload the SMU software upgrade
package. Click Upload.
Figure 9-6 Uploading the SMU software upgrade package
Step 6 Select the SMU software upgrade package. Click Local Upgrade.

Figure 9-7 Selecting the SMU upgrade package
The system automatically restarts, which takes about 3 minutes.
Step 7 Enter the user name and password.

Step 8 Choose Maintenance > Version Information and check the upgrade result.
Figure 9-8 Checking the upgrade result

If page freezing occurs on the WebUI after the upgrade, try clearing the browser cache.
Step 9 Choose System Settings > Site configuration. Browse the System Indiviual File. Click
Upload.
Figure 9-9 Uploading the System Indiviual File
----End

Reconstruction Guide 10 Power-On Commissioning
10 Power-On Commissioning
 Performing the power-on procedure provided in this section may result in power failure or
alarms. Inform the alarm center before and after the procedure.
 The power-on procedure involves various technologies and should be performed by
trained personnel according to the power-on commissioning instructions.
 The commissioning is performed with power on. During commissioning, stand on dry
insulating objects, remove conductive articles such as watches and bracelets, and use
insulated tools.
 During commissioning, avoid contact between electrical points of different electric
currents.
 Before switching on units or components, ensure that their status meets requirements.
 When you are performing operations and do not want others to operate, attach the label
"Currently being serviced. Do not switch on." to the user equipment.
 During commissioning, shut down the power system immediately if any fault is detected.
Rectify the fault before proceeding with the commissioning.
10.1 Setting SMU Parameters

Set parameters as follows for the ESM used in a power system.
Huawei power system automatically identifies ESMs and sets battery parameters. There is no
need to set the parameters onsite. To check the ESM running status or change the charge
current limit coefficient, log in to the Web user interface (UI) or LCD of Huawei power
system and perform the following operations.
The monitor model of Huawei power supply system should be SMU02B or SMU02C.

Table 10-1 Setting battery parameters on the LCD
Main Menu Level-2 Menu Level-3 Menu Level-4 Menu Setting Value Scope
Setting Battery Basic Charge current Set based on the 0.05 C10–1.0
parameters parameters limit coefficient site C10
requirements
To check the ESM running status or change the charge current limit coefficient on the Web UI,
perform the following operations:
Enter https://local IP address of the SMU (for example, https://192.168.0.10) in the address
box of Internet Explorer, and press Enter. The login page is displayed.
Figure 10-1 Login page
On the login page, choose Monitoring > DC Power > Lithium Battery Group > Running
Parameter > Charge Parameters to modify the charge current limit coefficient and set the
value range to 0.05 C10 to 1.0 C10.
Figure 10-2 Setting the charge current limit coefficient

On the login page, choose Monitoring > DC Power > Lithium Battery Group > Running
Information to view the ESM running status.
Figure 10-3 Viewing the ESM status
10.2 Setting SCC800 Parameters

Check that the SCC800 power circuit breaker is ON before setting SCC800 parameters.
Selecting the Display Language
After powering on the SMU, press or in the LCD to select a display language.
Then press to enter the standby screen.
If an undesired language is selected, reinstall and restart the SMU and then select the desired language.
Setup Wizard Init

After the Setup Wizard Init screen is displayed, set the following parameters.
The preset password for login is 000001
Table 10-2 Setting parameters
Item Setting
Time Zone Set to the local time zone.

Item Setting
Date and Time Set to the local date and time.
Battery Vendor Set the parameters based on site
requirements.
Battery Model
The SMU may restart Yes
Setting the Date and Time
 The LCD backlight turns off if no button is pressed within 30 seconds.

 Re-login is required if no button is pressed within 1 minute.
 The preset password for login is 000001.
Set the date and time as required.
Table 10-3 Setting the date and time
Main Second-Lev Third-Level Default Settings

Menu el Menu Menu Value
Setting Date and Time Zone UTC +08:00 Set to the local time zone.
Wizard Time Beijing
NOTE Date and - Set to the local date and
The date and Time time.
time vary
with time NTP Enable No Yes/No
zones. Set the
time zone, NOTE
date, and Set the parameter to Yes if
time based on you need to synchronize the
the local SMU time and the site
situation. network server time.
10.3 Connecting the Battery Supply

Procedure
Step 1 Switch on the battery circuit breakers in the battery cabinet.
The SMU will restart after identifying lithium batteries.

Step 2 Check whether the lithium batteries are activated. If the running indicator on a lithium battery
is on, the battery is activated. If it is off, the battery is not activated. If so, check whether the
activation cables are properly connected.
Step 3 Check whether the lithium batteries communicate properly. If the running indicator on a
lithium battery is steady on, the battery communicates properly with the SMU. If the indicator
blinks fast (4 Hz), the communication is interrupted. In this case, check that the
communications cable is properly connected.
Step 4 Set all the circuit breakers to the appropriate status based on site requirements.
Step 5 Observe the lithium batteries for 15 minutes. The batteries are running properly if the alarm
indicators are off.
----End

Reconstruction Guide 11 Follow-up Operations
11 Follow-up Operations
Step 1 Set all the switches to the appropriate status based on site requirements.
Step 2 Observe the power system for 1 hour and check that no alarm (excluding door status alarms)
is displayed on the liquid crystal display (LCD) of the monitoring module and that the voltage
and current for batteries and loads are normal.
After power-on and commissioning, if the site is not to be powered on, switch off the battery circuit
breaker or disconnect the battery fuse. If the site cannot be powered on within two months, disconnect
the battery loop.
Step 3 Reinstall removed panels (if any).

Step 4 Take out fireproof putty from the fitting bag. Seal used cable holes using the fireproof putty,
and block empty cable holes using the lids that come with the cabinet.
Step 5 The paint on the cabinet exterior should be intact. If paint flakes off, repaint the area to avoid
corrosion.
Step 6 Lock the cabinet door and hand over the key to the administrator.
Step 7 Clean the site and leave.
----End

BoostLi Energy Storage Module (Netherlands, TMNL) A Associations Between Alarms and Dry Contacts on the
Reconstruction Guide UIM
A Associations Between Alarms and Dry

Contacts on the UIM
Table A-1 Associations between dry contacts and alarms (TP48200B-N20D4)
Dry Contact Silkscreen Associated Alarm

Type
Dry contact inputs DIN1 Dry contact input 1

The default DIN2 Dry contact input 2
setting (closed:
alarm; open: DIN3 Dry contact input 3
normal) can be
modified. DIN4 Dry contact input 4
DIN5 Dry contact input 5
Dry contact ALM1 AC Failure/Long AC Failure
outputs
ALM2 Bus Bar Ultra Overvoltage (Disabled by
The default default)/Bus Bar Overvoltage/Bus Bar Ultra
setting (closed: Undervoltage (Disabled by default)/Bus Bar
alarm; open: Undervoltage
normal) can be
modified. ALM3 Rectifier Fault (Redundant) (Disabled by
default)/Rectifier Fault (Non-redundant)
(Disabled by default)/Multi-Rectifier Fault/All
Rectifiers Fail to Communicate/Rectifier
Fault/Rectifier Protection/Communication
Failure
ALM4 AC Surge Protector Fault/DC Surge Protector
Fault
ALM5 Load Fuse Break/Battery Fuse Broken
ALM6 High Battery Temperature/Ultra High Battery
Temperature (Disabled by default)/Low Battery
Temperature/Ultra Low Battery Temperature
(Disabled by default)/High Ambient
Temperature/Ultra High Ambient Temperature

BoostLi Energy Storage Module (Netherlands, TMNL) A Associations Between Alarms and Dry Contacts on the
Reconstruction Guide UIM

Type
(Disabled by default)/Low Ambient Temperature
ALM7 Smoke alarm
ALM8 Water Sensor Alarm
Table A-2 Associations between dry contacts and alarms (TP48200A-H15B7)

Type
Dry contact inputs DIN1 Dry contact input 1

DIN1-DIN4, DIN2 Dry contact input 2
DIN6 closed:
alarm DIN3 Dry contact input 3
DIN5 open: alarm
DIN5 Heater fault
Dry contact ALM1 -
outputs
ALM2 -
The default
setting (closed: ALM3 -
alarm; open:
normal) can be ALM4 -
modified.
ALM5 -
ALM6 -
ALM7 -
ALM8 -

Reconstruction Guide B Preparing Terminals
B Preparing Terminals
Cut a cable of a proper length and install terminals.
Preparing a cord end terminal
Figure B-1 Preparing a cord end terminal
(1) Cable (2) Cord end terminal (3) Crimping tool
Preparing an OT terminal
Figure B-2 Preparing an OT terminal
(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun
Preparing an EPC4 terminal
The EPC4 terminal is suitable for a cable with the maximum size of 4 mm 2, and the cable should be
stripped for 8 mm.

Reconstruction Guide B Preparing Terminals
Figure B-3 Preparing an EPC4 terminal
Preparing an EPC5 terminal
The EPC5 terminal is suitable for a cable with the maximum size of 10 mm2, and the cable should be
stripped for 17 mm.
Figure B-4 Preparing an EPC5 terminal

Reconstruction Guide C Acronyms and Abbreviations
C Acronyms and Abbreviations
E
ESM energy storage module
F
FE fast Ethernet
I
IP Internet Protocol
N
NIM network interface module
S
SCC site control center
SMU Site monitoring unit
U
UIM user interface module
W
WIM Wireless Interface Module

BoostLi Energy Storage Module Reconstruction Guide Netherlands TMNL

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Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. i

About This Document

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. ii

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. iii

About This Document .................................................................................................................... ii

2 Reconstruction Scheme .............................................................................................................. 15

5 Reconstructing the TP48200A-H15B7 ...................................................................................... 36

6 Reconstructing the BTS3900AL ................................................................................................ 59

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. iv

6.4 Reconstructing the Battery Installation Space ............................................................................................................ 76

7 Reconstructing the APH30H Series ......................................................................................... 85

8 Verifying the Installation ........................................................................................................ 109

9 Software Upgrade ..................................................................................................................... 110

10 Power-On Commissioning .................................................................................................... 116

11 Follow-up Operations ............................................................................................................ 121

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. v

1.1 General Safety

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 1

 When installing, operating, or maintaining the equipment, wear dedicated protective

 Follow the specified procedures for installation, operation, and maintenance.

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 2

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 3

Indicates electrostatic discharge (ESD). This symbol is used in all

Indicates that the equipment is not safe to use in tropical climates.

Indicates a fan assembly or moving part. This symbol is

Indicates that users should refer to the instruction. This symbol is

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 4

1.2 Personnel Requirements

1.3 Electrical Safety

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Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 6

1.4 Installation Environment Requirements

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1.5 Mechanical Safety

Do not walk under hoisted objects.

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 8

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 Keep your body steady.

Moving Heavy Objects

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1.6 Battery Safety

 Do not expose batteries at high temperatures or around heat-generating devices, such as

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 11

 Do not use a damaged battery.

Battery Short Circuit

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 12

 Do not use unsealed lead-acid batteries.

Battery overheating causes deformation, damage, and electrolyte spillage.

There is a risk of explosion if a battery is replaced with an incorrect model.

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 13

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 14

Table 2-1 Reconstruction requirements

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Cabinet Type Monitoring Reconstruction Reconstruction Temperature Cabinet

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Cabinet Type Monitoring Reconstruction Reconstruction Temperature Cabinet

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 17

This topic lists the tools required for the installation.

Table 3-1 Tools

Issue 01 (2019-10-30) Copyright © Huawei Technologies Co., Ltd. 18