Boostli Energy Storage Module Esm 48100u2 User Manual PDF

BoostLi Energy Storage Module ESM-48100U2
User Manual
Issue 01
Date 2020-06-30
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.

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customer. All or part of the products, services and features described in this document may not be
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Website: https://e.huawei.com
Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. i


User Manual About This Document
About This Document

Document
Overview
This document describes the BoostLi series lithium-ion energy storage module
ESM-48100U2 (ESM for short) in terms of its overview, application scenarios,
external ports, working principles, installation, and commissioning.
Figures provided in this document are for reference only.
Intended Audience
This document is intended for:
● Maintenance eng
engineers
● Sales engineers
● Techn
echnic
ical
al supp
suppor
ortt engi
engine
neer
erss
Symbol Conventions
The symbols that may be found in this document are dened
dened as
as follows:
Symbol Description
Indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury

may result in minor
mi nor or moderate injury.

could result in equipment damage, data loss, performance
deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal injury.
Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. ii


User Manual About This Document
Symbol Description
Calls attention to important information, best practices and tips.

NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.
Issue 01 (2020-06-30)
This issue is the rst
rst ocial
ocial release.
release.
Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. iii


User Manual Contents
Contents
About This
This Document..
Document.............
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1 Product Description..
Description.............
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1.1 Product Overview.........
Overview....................
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1.2 Application
Application Scenario...............................................................................................................................................................2
1.3 Appearance
Appearance and Ports............................................................................................................................................................3
1.3.1 Appearan
Appearance..........
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1.3.2 Panel and
and Ports.....................................................................................................................................................................3
1.3.3 Activation
Activation and Startup....
Startup..............
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2 Application
Application Description...
Description..............
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2.1 Parallel Connection Mode.......
Mode..................
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2.2 Online Expansion......
Expansion................
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2.3 Application
Application in Class B Environm
Environments
ents with Direct Ventilation....................
Ventilation...............................
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10
2.4 Low-Temperature
Low-Temperature Application...........................................................................................................................................10
2.5 Storage with Low SOC (≤ 5%)......
5%)................
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3 Transportation
Transportation and Storag
Storage..........
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12
3.1 Transportation
Transportation Requirement
Requirements...........
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3.2 Storage and Recharging..
Recharging............
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3.2.1 Storage
Storage Requirements......................................................................................................................................................12
3.2.2 Conditions
Conditions for Judging Overdue Storage...
Storage.............
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3.2.3 Processing Before Recharge...

Recharge.............
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14
3.2.4 Recharge
Recharge Solution......
Solution................
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3.2.5 Quali
Qualication
cation Standards for Recharge..
Recharge............
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4 Installation
Installation and Commissio
Commissioning......
ning.................
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4.1 Tools................
Tools...........................
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4.2 Installation
Installation an ESM.......
ESM..................
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4.3 Cable Connections
Connections (Huawei Power System)......
System)................
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4.4 Cable Connections (Third-P
(Third-Party
arty Power System)......
System).................
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4.5 Power-On
Power-On Commissioning.....
Commissioning...............
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4.5.1 Power
Power-On
-On (Huawei Power System)......
System)................
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4.5.2 Power
Power-On
-On (Third-P
(Third-Party
arty Power System).....
System)...............
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4.5.3 Power System Parameter Settings (Huawei Power System)..............................................................................27
4.5.4 Power System Parameter Settings (Third-Party Power System).......................................................................29
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User Manual Contents
4.6 Acceptance Criteria......

Criteria.................
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5 Maintenanc
Maintenance
e Guide......
Guide.................
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5.1 Maintenance Method......
Method.................
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5.2 Replacing an ESM........
ESM..................
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5.3 Tr
Troubleshoo
oubleshooting.......
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6 Deactivating of the Antitheft Function of the ESM..... ESM................

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A Common Criteria...
Criteria..............
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B Warr
Warranty
anty Rules.......
Rules..................
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C Technical Specications
Specications...........
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43
D Acron
Acronyms
yms and Abbrevi
Abbreviations........
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Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. v


User Manual 1 Product Description
1 Product Description
1.1 Product Overview

Overview
The ESM is an energy storage unit composed of lithium batteries. It features better
charge and discharge performance, longer service life, and less self-discharge loss
than ordinary batteries.

An ESM consists of electrochemical cells, an energy storage management unit
(ESMU), power and signal terminals, and mechanical parts. It can be used as an
independent 48 V unit, supports the mixed use of old and new batteries as well as
lithium and lead-acid batteries, and can
c an collaborate with third-party power
systems.
Table 1-1 Nominal
1-1 Nominal ESM voltage and capacity
Product Model Nominal Voltage Rated Capacity
ESM-48100U2 48 V 100 Ah
Features
● Parall
Parallel
el connec
connectio
tion
n for
for power
power expan
expansio
sion:
n: Th
Thee maximu
maximum m power
power (P)
(P) of N ESMs
ESMs
connected in parallel can reach 24 kW
k W. For details, see 2.1 Parallel
Connection Mode.
Mode.
● Applic
Applicatio
ation
n in class
class B envir
environm
onment
entss with
with direct
direct venti
ventilat
lation
ion:: The ESM
ESM can be
used in indoor environments where the ambient temperature and humidity
are not controlled or outdoor environments (with simple shielding measures
such as awnings) where the humidity can reach 100%.
● Suppor
Supportt for third
third-pa
-party
rty power
power system
systems:
s: The ES
ESM
M impleme
implements
nts li
lithi
thium
um batter
battery
y
self-management so that it can be used with third-party power systems.
● Mainte
Maintenan
nance-
ce-fr
free:
ee: The
The mainten
maintenanc
ance-f
e-fre
ree
e fea
featur
ture
e in the use
use of the
the ESM
reduces the costs of battery O&M and the frequency of site visits
● Long
Lon g service
service
lead-acid life
life:: The
batteries. ESM
ESM
The service
service
battery life
life of
state is
is two to (SOH)
health tthr
hree
ee times
timesstate
and the
the lif
life
e of
of com
common
charge mon
Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. 1


(SOC) can be monitored online in real time. These features improve the
reliability of site power backup.
● EMC:
– CE
CE:: E
EN
N 550
55032
32/C
/CIS
ISPR
PR32
32,, Cla
Class
ss A
– RE
RE:: E
EN
N 550
55032
32/C
/CIS
ISPR
PR32
32,, Cla
Class
ss B
Function
● Status
Status monitori
monitoring:
ng: monitors
monitors the
the electrochemi
electrochemical
cal cell voltage
voltage and temperatur
temperature
e
as well as the ESM voltage and current.
● Alarm
Alarm manage
managemenment:
t: gener
generate
atess alarms
alarms when
when overvo
overvolta
ltage,
ge, unde
undervo
rvolta
ltage,
ge,
overcurrent, overtemperature, or undertemperature occurs.
● Protec
Protectio
tion
n against
against except
exceptionions:
s: protec
protects
ts against
against overv
overvolt
oltage
age,, undervol
undervoltag
tage,
e,
overcurrent, short circuits,
ci rcuits, overtemperature, undertemperatur
undertemperature, e,
electrochemical cell faults, and hardware faults.
● Information
Information reporting:
reporting: provides
provides a northbo
northbound
und CAN/RS485
CAN/RS485 port through
through which
alarms and status data are reported.
● Parall
Parallel
el conne
connectio
ction:
n: Mu
Multip
ltiple
le ESMs
ESMs can
can be conne
connecte
cted
d in para
paralle
llel.
l. CAN
CAN
communication supports parallel connection of up to 32 ESMs, and RS485
communication supports parallel connection of up to 16 ESMs.
● Balanc
Balance:
e: supp
support
ortss real-
real-time
time electr
electroch
ochemi
emical
cal ccell
ell bal
balanc
ancing
ing..
● E-label: identies
identies the
the ESM using an electronic label.
● Antith
Antitheft:
eft: provi
provides
des the
the softwar
software-b
e-base
ased
d anti
antithe
theft
ft functi
function
on when
when being
being us
used
ed
with specied
specied Huawei
Huawei power systems.
● Forcib
Forcible
le discon
disconnec
nectio
tion:
n: Users
Users can disc
disconn
onnect
ect the
the externa
externall power
power supply
supply to tthe
he
PWR port and hold down the MANUAL ON/OFF button for 5s to power of
the ESM forcibly.
● Mainte
Maintenan
nance
ce mode:
mode: used
used for
for ESM
ESM repla
replacem
cement
ent.. Users
Users ca
can
n hold
hold down
down the
the
MANUAL ON/OFF button for 15s to enter the maintenance mode so that the
ESM can be replaced safely and reliably.
● Activat
Activation
ion:: The ESM
ESM can
can be activ
activate
ated
d throug
through
h the PWR
PWR port,
port, power
power port,
port, and
the MANUAL ON/OFF button.
1.2 Application Scenario

The ESM provides backup power for a power system. It can be used alone or used
with lead-acid batteries to back up power.
power.
Inside an ESM, an energy storage management unit (ESMU) monitors the status
of temperature, current, and voltage, provides protection against overvoltage,
undervoltage, overcurrent, short circuit,
ci rcuit, overtemperature, and undertemperature,
and reports the ESM running status and alarm information through a
communications port that supports both the CAN and RS485 protocol.


Figure 1-1 Typical
1-1 Typical ESM application scenario
1.3 Appearance and Ports

1.3.1 Appearance
Figure 1-2 ESM
1-2 ESM exterior
1.3.2 Panel and Ports

Figure 1-3 ESM
1-3 ESM panel and ports


Table 1-2 Port
1-2 Port pin denitions
No. Silk Screen Item Description
1 GND Protective ground M6 screw
2 DO 1 ESM dry contact Alarm output dry contact; congurable

congurable (if
(if the dry
DO2 output contact is closed, an alarm is reported by default).
1-4..
For details, see Table 1-4
3 COM_ IN Communications port 1. Used for information reporting and
communication cascading.
4 COM_ OUT Communications port
2. Use RJ45
RJ45 terminals
terminals and provi
provide
de the
the 1000 A
surge protection capability. For details, see
Table 1-3.
1-3.
5 RUN Run indicator For the diagram, see Figure 1-5.

1-5.
ALM Alarm indicator For details about functions, see Table 1-5.
1-5.
CHG Charge indicator
DCHG Discharge indicator
SOC SOC indicator
6 MANUAL Button for manual A contact button used for manual power-on/of
ON/OFF power-on/of and maintenance. For details, see 1.3.3 Activation
and Startup.
Startup.
7 PWR ESMU port for The ESM can be activated if the PWR port is
connecting to an supplied with a voltage of 43.2–58
43 .2–58 V. For details,
external power see 1.3.3 Activation and Startup
Startup..
source
8 + ESM positive
positive terminal
terminal Positive
Positive and
and negative
negative ports of the
the ESM.
ESM. Secured
Secured by
M6 screws. Appropriate OT terminals should be
- ESM negative used. The required torque is 4.5-5.5 N·m and the
terminal recommended cable size is 25 mm2. If the ESM is
used at a temperature below 45°C, the cable
c able size
can be smaller but should be at least 16 mm2.

Figure 1-4 RJ45
1-4 RJ45 pins


Table 1-3 Pin
1-3 Pin denitions
denitions of
of communications ports
RJ45 Pin Signal Description Remark
1 RS485 T+ RS485 transmission + ● Four-wire RS485 communications, complying

with the Modbus protocol.
2 RS485 T- RS485 transmission –
● Ba
Baud
ud ra
rate
te:: 9600
9600 b
bit
it/s
/s..
3 NC Reserved
4 RS485 R+ RS485 reception +
5 RS485 R- RS485 reception –
6 NC Reserved -
7 CANH Positive terminal for Used to report alarms to a monitoring unit and
CAN communications exchange data between ESMs connected in
parallel.
8 CANL Negative terminal for
CAN communications
DO1 and DO2 Ports

Table 1-4 DO1
1-4 DO1 and DO2 port denitions
Silk Denition Description Alarm

Screen Status
DO1 Fault, major If the ESM raises one of the following alarms, the dry Congurable
alarm contact supplies an alarm signal: (If the dry
Cell voltage sampling fault, cell temperature
temperature sampling contact is
fault, charge converter output short-circuit, relay coil closed, an
short-circuit, charge low temperature
temperature protection, alarm is
discharge low temperature protection, charge high reported by
temperature protection, discharge high temperature
temperature default.)
protection, power module internal overtemperature
protection, discharge converter output short circuit,
input reverse connection, BMU anti-theft lock,
overload lockout due to component failure, serial
number conict,
conict, input/output
input/output discharge overvoltage
lockout, discharge overcurrent lockout, discharge
overcurrent protection, and cell 1–N fault alarm
DO2 Overload If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Discharge undervoltage alarm, discharge undervoltage
protection protection, discharge due to single-ESM cell low
voltage disconnection, and heavy load warning


LED Indicator
Figure 1-5 LED
1-5 LED indicator
Table 1-5 LED
1-5 LED indicator description
Silk Screen Item Color Description
RUN Run indicator Green Steady on: Communication is normal (including

board startup, self-check, software loading, and
board power-on when not loaded; excluding
sleep when the power port or PWR port is
energized).
Of: The
Of: The ESM is in sleep mode.
Blinking
data. at long intervals: The LUI is querying
Blinking at short intervals: Communication is
interrupted.
ALM Fault indicator Red Steady on: There is a fault or major alarm.
Of: There
Of: There is no fault or major alarm.
CHG Charge indicator Green Steady on: The ESM is being charged.
Of: The
Of: The ESM is open-circuited or discharging.
DCHG Discharge Green Steady on: The ESM is discharging.

indicator Of: The ESM is open-circuited or being
Of: The
charged.


Silk Screen Item Color Description
SOC SOC indicators Green 1. 0–24% capacity

25% indicator: blinking
Other SOC indicators: of
2. 25%–49% capacity
25% indicator: steady on

5. 100% capacity
The four SOC indicators are steady on.
Notes:
● Major alarm:
alarm: The ESM needs
needs to be maintained
maintained immediat
immediately
ely..
● Minor alarm:
alarm: The ESM does
does not require
require maintenan
maintenance,
ce, but sends
sends a reminder
reminder to remote
maintenance personnel.
● Blinking
Blinking at long intervals:
intervals: on for
for 1s and then
then of for
for 1s
● Blinking
Blinking at short
short interva
intervals:
ls: on for 0.125s
0.125s and
and then of for
for 0.125s
● SOC
SOC in
indi
dica
cato
torr of and
and other indicators blinking at short intervals: The ESM has entered the
maintenance mode.
● ESM in
in sleep
sleep mode:
mode: The
The fault
fault indi
indicat
cator
or is of except
except for reverse-connection protection.
● In standb
standby
y mode,
mode, the CHG and
and DCHG
DCHG indicators
indicators are of and
and the ESM is open-circuited.
1.3.3 Activation and Startup

An ESM can be activated in three modes. After being activated, the ESM switches
from the sleep mode to disconnected mode.
● Activat
Activation
ion thr
throug
ough
h the PWR
PWR termi
terminal:
nal: supp
supply
ly 43.2–5
43.2–58
8 V DC powe
powerr to the
the PWR
terminal on the ESM panel for at least 5s.
● Activat
Activation
ion thr
throug
ough
h the MANU
MANUAL
AL ON/OF
ON/OFF F button
button:: hold
hold down
down the MANUAL
MANUAL
ON/OFF button on the ESM panel for at least 5s and less than 15s.


● Activat
Activation
ion thr
throug
ough
h the pow
power
er port:
port: suppl
supplyy a DC volta
voltage
ge of 43.2–
43.2–58
58 V to the
the
power terminal on the front panel for at least 5s.
1. The MANU
MANUALAL ON/OFF
ON/OFF button is a cont
contact
act butt
button.
on. The interval
interval for
for pressing
pressing the
button should be greater than 0.5s; otherwise, the operation is inefective.
2. If y
you
ou ha
have
ve fforc
orcibl
ibly
y pow
power
ered
ed of the
the battery that is in charging, discharging,
d ischarging, or
disconnected mode by pressing the MANUAL ON/OFF button, the ESM can be only
reactivated by pressing and holding this button.


User Manual 2 Application Description
2 Application Description
2.1 Parallel Connection Mode
ESMs can be connected in parallel to increase the backup time or backup power.
power.
Table 2-1 Power
2-1 Power derating coecients
coecients for
for parallel connection
Number of 2 3 4 5 6 7 8 9 ...... 16

Parallel ESMs
(N)
Derating 0.70 0.60 0.55 0.50 0.50 0.45 0.40 0.40 ...... 0.40
Coefcient
Maximum current of N ESMs

ESMs connected in parallel = N x
x Derating coecient
coecient x
x Imax, where
Imax is the maximum allowed ESM current. For example, if four ESMs are connected in
parallel, the maximum current is 4 x 0.55 x 100 A = 220 A.


2.2 Online Expansion

In the maintenance mode of the ESM, the system capacity or power can be
expanded without disconnecting the battery supply so that the site will not break
down in case of a mains power failure during capacity expansion.
2.3 Application in Class B Environments with Direct

Ventilation
Ventilation
The ESM can be used in class A or B environments with direct ventilation but
cannot be used separately in class C or D environments. If the ESM needs to be
used in class C or D environments, cabinets with air conditioners and a high IP
rating (IP55 or higher) must be deployed.
Environments subject to atmospheric corrosion can be classied

classied into
into four
categories:
● Class A environ
environment
ment (controll
(controlled
ed environmen
environment):
t): refer
refer tto
o indoor
indoor environmen
environments
ts
where the ambient temperature and humidity are controlled (including rooms
where people live) and the relative humidity of air is ccontrolled
ontrolled below 65%.
● Class
Class B envir
environm
onment
ent (unc
(uncont
ontro
rolle
lled
d env
envir
ironm
onment
ent):
): refe
referr to ind
indoor
oor
environments where the ambient temperature and humidity are not
controlled or outdoor environments (with simple shielding measures) where
the humidity can reach 100%.
● Class C enviro
environment
nment (harsh
(harsh enviro
environment
nment):
): refer
refer to o
outdoo
utdoorr land
land envir
environmen
onments
ts
(with simple shielding measures) near seas or pollution sources. If a site is
near a sea, it is 0.5–3.7 km away from the sea. If a site is near a pollution
source, it is at most 3.7 km away from salt lakes, 3 km away from heavy
pollution sources such as smelteries, coal mines, and thermal power plants, 2
km away from medium pollution sources such as chemical, rubber rubber,, and
galvanization industries, or 1 km away from light pollution sources such as
packing houses, tanneries, and boiler rooms.
● Class
(with D envir
environmen
simple onment t (sea
shielding(sea environmen
environment):
measures) t): refer
at most refer tto
500 mo outdoo
outdoor
away r land
land
from theenvironmen
environments
seashore ts
or
environments on the sea.
2.4 Low-
Low-T
Temperature Ap
Applicat
plication
ion
● Low-te
Low-tempe
mperaratur
ture
e chargin
charging:
g: The
The ESM does
does not
not suppo
support
rt batte
battery
ry charg
charging
ing at
at a
temperature below 0°C. When the battery temperature is below 0°C, the ESM
will shut down the charging loop to disable charging.
When the ESM is used in an environment below 0°C, a heater needs to be
added in the cabinet, and batteries can be charged after the battery
temperature rises to 3°C or above.
● Low-temper
Low-temperatur
ature
e dischar
discharging:
ging: The ESM does not support
support battery
battery dischar
discharging
ging
at aESM
the temperature
will shut below –20°C.
down the When theloop
discharging battery temperature
to disable is below –20°C,
discharging.


When the ESM is used in an environment below –20°C, a heater needs to be

added in the cabinet, and batteries can be discharged after the battery
temperature rises to –17°C or above.
2.5 Storage with Low SOC (≤ 5%)

The
of. In
of. ESM
In has application
actual ESMU staticscenarios,
power consumption and
avoid storing anself-discharge
ESM with lowloss
SOCafter power-
(≤ 5%). If
unavoidable, limit the storage duration to 30 days at 25°C or 15 days at 45°C.
Promptly recharge the ESM after the storage. Otherwise, the ESM may be
damaged due to overdischarge, which requires replacing the ESM.
The following situations may cause storage of ESMs in discharge state:

1. After the site
site power
power suppl
supplyy is discon
disconnected
nected due to
to a mains
mains outage
outage,, the power
power
supply is not recovered for a long time because the faults (such as cable
faults) cannot be rectied
rectied in
in a timely manner.
2. After installation
installation and commissioni
commissioning
ng are complete,
complete, the mains power
power is
switched of directly
directly without powering of the
the ESM. The ESM can enter the
low power mode only after being completely
c ompletely discharged, and the interval for
onsite acceptance check is long.
3. Other
Other reaso
reasons
ns resu
result
lt in that
that the
the ESM canno
cannott enter
enter the
the low powe
powerr mode
mode
normally.


User Manual 3 Transportation and Storage
3 Transportation and Storage
3.1 Transportation Requirements

The product passes the certications
certications of
of the UN38.3 (UN38.3: Section 38.3 of the
sixth Revised Edition of the Recommendations on the Transport
Transport of Dangerous
Goods, Manual
Test of the Rulesoffor
Tests
the and Criteria)
Inspection ofand SN/T 0370.2-2009
Packaging (Part
for Exporting 2: Performance
Dangerous Goods).
This product belongs to class 9 dangerous goods.
The product can be delivered to the site directly and transported by land and
water.. The packing case must be secured for transportation, compliant with
water
related national standards, and printed with marks such as anti-collision
anti- collision and
moisture prevention. Dispose of waste ESMs in strict accordance
ac cordance with local laws
and regulations.
Protect the packing case with the product from the following situations:
● Being
Being damp
dampene
ened
dbby
y rain
rains,
s, sno
snows,
ws, or fallin
falling
g into
into water
water
● Falli
alling
ng or mech
mechan
anic
ical
al im
impa
pact
ct
● Be
Bein
ing
g ups
upsid
ide-
e-do
down
wn or tilt
tilted
ed
3.2 Storage and Recharging
3.2.1 Storage Requirements

1. Place ESMs according
according to the
the signs
signs on the p
packing
acking case during
during storage.
storage. Do
Do not
put ESMs upside down or sidelong.
2. Stack ESM packing
packing cases
cases by
by complyin
complying
g with
with the
the stacking
stacking require
requirements
ments on the
the
external package.
3. The stor
storage
age envir
environm
onment
ent requ
requir
ireme
ements
nts a
are
re as foll
follows
ows::
– Ambien
Ambientt tem
temper
peratu
ature
re:: 0–40°C;
0–40°C; recom
recommen
mended
ded stor
storage
age tempe
tempera
ratur
ture:
e: 20–
30°C
– Relative hu
humidity:
ty: ≤ 95%


– In a dry
dry cle
clean
an place
place with
with prop
proper
er vent
ventil
ilat
atio
ion
n
– In a place
place that
that is
is aw
away
ay from
from corr
corrosi
osive
ve an
and
d organ
organic
ic subst
substanc
ances
es (incl
(includi
uding
ng
gas)
– In a pla
place
ce fr
free
ee fr
from
om dir
direct
ect sun
sunli
ligh
ghtt
– At leas
leastt 2 meters
meters away
away fro
from
m heat
heat source
sourcess (suc
(such
h as
as a heater
heater))
4. The wareh
warehouse
ouse keeper
keeper should
should collect
collect ESM
ESM stora
storage
ge inform
information
ation every month
and periodically report the ESM inventory information to the planning
department. The ESMs that have been stored overdue should be recharged in
a timely manner.
5. Regional oces
oces or
or organizations should not store ESMs or communication
equipment congured
congured with
with ESMs. Prior approval should be obtained for any
requirement on ESM storage.
6. ESMs
ESMs sho
shoul
uld
d be deli
delive
vere
red
d base
based
d on th
the
e "rst
"rst in,
in, rst
rst out"
out" rule.
7. Install
Install ESMs
ESMs in a dry,
dry, clean,
clean, an
and
d ventilate
ventilated
d environ
environment
ment that is free
free from
from
sources of strong infrared radiation, organic solvents, and corrosive gases. Do
not expose the ESMs to sunlight or water and keep them far away from
sources of ignition.
3.2.2 Conditions for Judging Overdue Storage

It is recommended that the ESM not be stored for a long period. It should be used
soon after being deployed onsite.
Table 3-1 Storage
3-1 Storage requirements
Required Actual Recharge Remarks

Storage Storage Interval
Temperature Temperature
0–40°C 0°C ≤ T ≤ 30°C 12 months Not reaching the time for

recharge: Use the ESM as
30°C < T ≤ 8 months soon as possible.
40°C
Reaching the time for
recharge: Recharge the ESM.
The total storage duration
should not exceed the
warranty period.
1. If ESMs have been stored overdue,

overdue, promptl
promptly
y report the event to the department leader
leader..
2. Dispose of bulging
bulging ESMs directly
directly ir
irresp
respective
ective of how long
long they have
have been stored.
stored.
3. The storage
storage duration
duration (t) sta
starts
rts from
from the latest
latest charge
charge time on the ESM package.
package. The
latest charge time is updated after every charge.
4. If an ESM
ESM is
is qualied
qualied after
after charge, mark the latest charge time and the next recharge
time on the ESM packing
packi ng case. The next recharge time is 8 months (stored above 30°C)
or 12 months (stored below 30°C) later than the latest charge time. The total storage
duration should not exceed the warranty period.


3.2.3 Processing Before Recharge

● Chec
Check
k th
the E
ESM
SM appe
appear
aran
ance
ce..
● Di
Disp
spos
ose
e of bul
bulgi
ging
ng ESM
ESMss dir
directl
ectly
y.
● Dispo
Dispose
se of
of dama
damage
ged
d or miss
missha
hape
pen
n ESMs
ESMs dir
direct
ectly
ly..
● Di
Disp
spos
ose
e of lea
leaki
king
ng ESM
ESMss dir
directl
ectly
y.
● Polish
Polish ESM termin
terminals
als using
using sand
sandpap
paper
er if
if they
they are
are corro
corroded
ded..
3.2.4 Recharge Solution

Recharge ESMs that pass tests using either of the following solutions based on site
requirements.
Recharge ESMs using a power system:
1. Identify qualied
qualied ESMs
ESMs that can be recharged.
2. Install
Install the
the ESM
ESMss and connect
connect cables
cables to
to the ESMs by refer
referring
ring to the
the quick
quick
installation guide of the related power system.
3. Us
Use
e the
the powe
powerr syst
system
em to
to rech
rechar
arge
ge the
the E
ESM
SMs.
s.
Table 3-2 Recharge
3-2 Recharge parameter settings
Recharge Setting Value

Parameter
Charge 53.5 V.
voltage
Charge Use the default charge current limit coecient.

coecient. The
The
current maximum charge current is 100 A.
Termination The charge duration is greater than 10 minutes and the

condition charge current is less than 0.02 C (2 A), or the ESM is
protected.

4. Hold
Hold down
down the MANU
MANUAL
AL ON/OF
ON/OFF
F button
button for
for at least
least 5s and
and less
less than
than 15s.
15s.
Wait all indicators on the front panel turn of and
and then remove the cables.
Place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.
Recharge the ESMs of a purchased or borrowed DC regulated power supply that
supports 48 V charge by performing the following operation:
1. Connect
Connect the
the positive
positive and n
negativ
egative
e poles
poles of an ES
ESM
M to the o
output
utput positive
positive and
and
negative terminals on a DC regulated power supply respectively
respectively..
Figure 3-1 Connecting
3-1 Connecting cables between an ESM and DC regulated power
supply equipment


2. Set charge
charge parameter
parameterss for
for the DC regula
regulated
ted power
power supply
supply equipment.
equipment. For
details, see Table 3-2.
3-2.
3. Hold
Hold down
down the MANU
MANUAL AL ON/OF
ON/OFF F button
button for
for at least
least 5s and
and less
less than
than 15s.
15s.
Wait all indicators on the front panel turn of and
and then remove the cables.
Place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.
● Batte
Batteries
ries can
can be activated
activated throug
through
h power
power cables.
cables.
● Do not per
perform
form operat
operations
ions with
with power on
on when connectin
connecting
g the recharge
recharge
cables.
3.2.5 Qualication
Qualication Standards
Standards for Recharge
Table 3-3
3-3 Qualication
Qualication standards
standards for recharge
Requ
Requir
ired
ed Rech
Rechar
arge
ge End
End Vol
Volttage
age Requ
Requirire
ed Vol
Volta
tage
ge Afte
Afterr O
Ope
pen-
n-Ci
Cirrcu
cuit
it
for 8 Hours
≥ 51 V ≥ 48 V
1. For the ESM that

that meets the
the standa
standard
rd afte
afterr recharge,
recharge, hold
hold down the MANUAL
MANUAL ON/OFF
ON/OFF
button for at least 5s and less than 15s. Wait all indicators on the front panel turn of
and then remove the cables. Place the ESM in the original packing case. Mark the latest
charge time and the next recharge time (the next recharge time is 8 months (stored
above 30°C) or 12 months (stored below 30°C) later than the latest charge time) on the
packing case. Packed ESMs should be used as soon as possible.
2. If tthe
he ESM
ESM iiss not
not qualied
qualied after
after recharge, recharge it again. If the ESM is still not
qualied, dispose
qualied, dispose of it.


User Manual 4 Installation and Commissioning
4 Installation and Commissioning
Prerequisites
The recommended ESMs come from one batch of one manufacturer and are of
the same model.
The installation and commissioning comply with the regulations and warnings
issued by ESM manufacturers.
Before installing ESMs, ensure that battery circuit breakers in the power system
are OFF or that battery fuses are removed.
● Smoki
Smoking
ng and
and sparks
sparks are
are proh
prohibited
ibited near ESMs
ESMs..
● Use inst
installatio
allation
n tools with
with insulated
insulated handles
handles.. Otherwise,
Otherwise, the ESMs
ESMs may be
burned and injury may be caused.
● Befo
Before
re operating
operating ESMs,
ESMs, wear goggles,
goggles, rubber
rubber gloves,
gloves, and protectiv
protective
e clothes.
clothes.
Remove any conductive objects, such as watches, bracelets, bangles, and rings.
● Do not us
use
e metal to simultan
simultaneousl
eously
y touch two or more
more terminal
terminalss of the ESM.
ESM.
Do not use metal to touch both an ESM terminal and a grounded object such
as a battery cabinet. Otherwise, a short circuit will occur
oc cur,, which may produce
sparks.
● It is rrecomme
ecommended
nded that
that the power
power and
and battery
battery systems
systems be equipped
equipped with
with
qualied reghting
qualied reghting facilities
facilities onsite, such as reghting
reghting sand
sand and dry powder
extinguishers.
● Do not plplace
ace installatio
installation
n tools on the
the ESM during
during installat
installation.
ion. After
After the
installation, do not place foreign matters on or around the ESM.
● Segr
Segregate
egate the install
installation
ation place,
place, arrange
arrange dedicated
dedicated guardians
guardians,, and place
warning signs of "danger" and "high voltage" above the ESM and separators.
● Wear ant
anti-high
i-high-volt
-voltage
age clothing
clothing (including
(including gloves
gloves and shoes)
shoes) accordin
according
g to the
high voltage and safety requirements, and wear ESD gloves and wrist straps.
● Use dedi
dedicated
cated insulati
insulation
on tools.
tools. Metal tools
tools such as
as torque
torque wrenches
wrenches mu
must
st be
insulated before they are used.


4.1 Tools
Required tools and materials are available.
NO TI E
● Use iinsu
nsulat
lated
ed tools
tools.. The foll
followi
owing
ng gure
gure is
is for reference only.
● After in
install
stalling
ing power
power terminals,
terminals, periodicall
periodically
y check whether
whether they are tightened
tightened,,
and whether rust, corrosion, or other foreign objects exist. If necessary, clean
the terminals and tighten the bolts. If the battery bolts are loosely connected,
the voltage drop may be too high, or the battery may be burnt when the
current is large.


4.2 Installation an ESM

Procedure
Step 1 Install an ESM according to the quick installation guide and check whether
oating nuts
oating nuts are installed on both sides of the rack. If not installed, install the
oating nuts
oating nuts delivered with the cabinet on both sides of the rack.
Step 2 Push the ESM into the cabinet
c abinet and fasten the ESM.
Figure 4-1 Installing
4-1 Installing an ESM
NO TI E
● The we
weight
ight of an
an ESM-48100U2
ESM-48100U2 is about
about 43 kg.
kg. Check the
the load-bearing
load-bearing
capability of the rack tray before installation.
● ESM-4
ESM-48100U2
8100U2 is 396 mm
mm deep
deep.. Check the
the rack
rack depth
depth before
before install
installation.
ation.
● The ESM ca
can
n be installed
installed in a 19-inch
19-inch rack with
with guide
guide rails and
and a tray.
tray. Check
Check
whether the load-bearing capability meets requirements.
requirements.
● If multip
multiple
le ESMs are
are installed,
installed, clearances
clearances should
should be reserved.
reserved. The averag
average
e space
for each ESM should be at least 3 U. It is not supported to stack ESMs or make
an ESM land on its back panel.
● Inst
Install
all ESMs fr
from
om bottom
bottom to top. You
You are advised
advised to install
install ESMs on three
three
layers.


Figure 4-2 Correct
4-2 Correct installation diagram
----End
4.3 Cable Connections (Huawei Pow

Power
er System)
Prerequisite
The ESM has been correctly installed.
The protective gloves, socket wrench, and cabinet door key are available.
Procedure
Step 1 Wear the protective gloves.

Step 2 Install the ESM ground cable.


4-3 Installing the ESM ground cable
(1) Ground bar
Step 3 Install the ESM communications cables.
After the ESM communications cables are installed, connect a build-out resistor to the
COM_OUT port of the last ESM.
4-4 Installing the ESM communications cables (Method 1)


4-5 Installing the ESM communications cables (Method 2)
Step 4 Install the PWR activation cables of the ESM.
Activation cables are required for Huawei power systems (except the 5G power
system). Perform the following steps to install the activation cables.
1. Locate
Locate the
the ESM
ESM activ
activatio
ation
n cable
cable and
and cable
cable termin
terminals
als in
in the
the tting
tting bag.
bag.
2. Instal
Installl tthe
he activa
activatio
tion
n cabl
cable
e at
at the
the termin
terminals
als..
3. Instal
Installl one end of
of the activ
activatio
ation
n cable
cable at a PWR
PWR port
port of the
the ESM.
ESM.
4. Install
Install the
the oth
other
er end
end of the activati
activation
on cable
cable at a load route
route (BLVD
(BLVD route
route
recommended, the recommended circuit breaker capacity of the activation
act ivation
cable ranges from 6 A to 32 A) and the corresponding RTN+ busbar in the
power system.
Activation cables of two, four, six, and eight groups of ESMs can be cascaded to one
BLVD circuit breaker.


4-6 Installing the PWR activation cables for the ESM
Step 5 Assemble an OT terminal with the ESM power cable.
Figure 4-7 Preparing
4-7 Preparing an OT terminal
(1) Cable (2) OT terminal (3) Heat shrink tubing
(4) Hydraulic pliers (5) Heat gun
Step 6 Install negative and positive power cables of the ESM.
● When in
install
stalling
ing the ESM
ESM power cable,
cable, ensure
ensure that
that the protrud
protruding
ing part
part of the
OT terminal on the cable faces outward.
● Do not con
connect
nect two or more
more cables
cables to the positive
positive and
and negative
negative power ports
ports of
the ESM in parallel.


Figure 4-8 Connection
4-8 Connection of ESM power cables
4-9 Installing negative and positive power cables
c ables for the ESM
Step 7 Remove the protective gloves and pack up all tools.
----End
4.4 Cable Connections (Third-Party Power System)

Prerequisite
The ESM has been correctly installed.
The protective gloves, socket wrench, and cabinet door key are available.
Procedure
Step 2 Install the ESM ground cable.


4-10 Installing the ESM ground cable
(1) Ground bar
Step 3 Install the ESM communications cables.
After the ESM communications cables are installed,

i nstalled, connect a build-out resistor to
the COM_OUT port of the last ESM.
4-11 Installing the ESM communications cables
Step 4 Assemble an OT terminal with the ESM power cable.
Figure 4-12 Preparing
4-12 Preparing an OT terminal
(1) Cable (2) OT terminal (3) Heat shrink tubing
(4) Hydraulic pliers (5) Heat gun
Step 5 Install negative and positive power cables of the ESM.


● When in
install
stalling
ing the ESM
ESM power cable,
cable, ensure
ensure that
that the protrud
protruding
ing part
part of the
OT terminal on the cable faces outward.
● Do not con
connect
nect two or more
more cables
cables to the positive
positive and
and negative
negative power ports
ports of
the ESM in parallel.
Figure 4-13 Connection
4-13 Connection of ESM power cables
4-14 Installing negative and positive power cables of the ESM
----End


4.5 Power-On Commissioning
NO TI E
● Perf
Performing
orming the
the power-on
power-on procedure
procedure provided
provided in this
this section may result
result in
power failure or alarms. Inform the alarm center before and after the
procedure.
● The pow
power
er-on
-on procedur
procedure
e involves
involves various
various technologies
technologies and
and should be
performed by trained personnel according to the power-on
power-on instructions.
● Durin
During
g operations
operations,, stand on dry
dry insulating
insulating material
material and
and do not wear any
any
conductors such as jewelry or watches. Use insulated tools during power-on.
● Do not eestabl
stablish
ish contact
contact between
between electrica
electricall points
points that have
have diferent
diferent electric
electric
currents.
● When you arare
e performing
performing operat
operations
ions and do not want
want other
otherss to operate,
operate, attach
attach
the label "Currently being serviced. Do not switch on." to the power distribution
equipment.
● Durin
Duringg the power-on
power-on procedur
procedure,
e, shut down
down the system immediate
immediately
ly if any fault
is detected. Rectify the fault and proceed with the procedure.
● Conn
Connect
ect the lithium
lithium battery
battery supply
supply when
when the AC power
power supply
supply is norm
normal.
al.
4.5.1 Power-On (Huawei Power System)

Step 1 Switch on the battery circuit breakers and the circuit
c ircuit breaker connected to
activation cables in the power system.
NO TI E
If the Huawei power monitoring module is connected to the ESM for the rst
time, the monitoring module will restart automatically as battery management
parameters need to be switched to the ESM.
Step 2 When multiple ESMs connected in parallel are powered on, observe the RUN
indicator on each ESM panel. Communication is normal if the indicator is steady
on and is not established if it blinks at short intervals. Check the communications
cables between ESMs and rectify the fault.
Step 3 When the ESMs are communicating with the monitoring module, check whether
the communication is normal. If the RUN indicator on an ESM is steady on, the
ESM communicates properly with the monitoring module. If the indicator is
blinking at short intervals, the communication is interrupted. In this case, check
that the communications cable is i s properly connected.
Step 4 Observe the ESMs for 15 minutes. Ensure that they are working properly (the ALM
indicator is of and
and the RUN indicator is steady on).
----End


4.5.2 Power-On (Third-Party Power System)
Procedure
Step 1 Switch on the ESM circuit breakers.
Step 2 Check whether the ESMs are activated. If the RUN indicator on an ESM is on, the
ESM is activated. If it is of,
of, the
the ESM is not activated. If so, check that the cables
are properly connected.
Step 3 Observe the ESMs for 15 minutes. The ESMs are running properly if the ALM
indicators are of.
----End
4.5.3 Power System Parameter Settings (Huawei Power

System)
Set parameters as follows for the ESM used in a power system.
sy stem.
Huawei power system automatically identies

identies ESMs
ESMs and sets battery parameters.
There is no need to set the parameters onsite. To
To check the ESM running status or
change the charge current limit coecient,
coecient, log
log in to the Web user interface (UI)
or LCD of Huawei power system and perform the following operations.
NO TI E
● Requ
Required
ired Huawei
Huawei power
power monitori
monitoring
ng module:
module: SMU02C
● Requ
Required
ired software
software version:
version: SMU
SMU V500R003C10
V500R003C10 or later
later
Procedure
Table 4-1 Setting
4-1 Setting battery parameters on the LCD
Main Menu Level-2 Menu Level-3 Menu Level-4 Menu Setting Value Scope
Setting Battery Basic Charge Set based on 0.05 C10–1.0

parameters parameters current limit the site C10
coecient requirements
To check the ESM running status or change the charge current limit coecient
coecient on
on
the Web UI, perform the following operations:
Step 1 Set the PC IP address in the same network segment as the SMU IP address, enter
https://local IP address of
of the SMU (for
SMU (for example, https://192.168.0.10) in the
address box of Internet Explorer, and press Enter
Enter.. The login page is displayed.


Figure 4-15 Login
4-15 Login page
Step 2 On the login page, choose Monitoring

choose Monitoring > DC Power >
Power > Lithium Battery Group >
Group >
Running Parameter >
Parameter > Charge Parameters to
Parameters to modify the charge current limit
coecient and
coecient and set the value range to 0.05 C10 to 1.0 C10.
Figure 4-16 Setting
4-16 Setting the charge current limit coecient
Step 3 On the login page, choose Monitoring >DC Power >

Group >
Running Information to
Information to view the ESM running status.


Figure 4-17 Viewing
4-17 Viewing the ESM status
----End
4.5.4 Power System Parameter Settings (Third-Party Power

System)
NO TI E
When the lithium battery is connected to a third-party power system, set the
battery capacity based on the congured
congured lithium
lithium battery capacity.
capacit y.
Table 4-2 Parameter
4-2 Parameter settings
No. Parameter Standard Value
1 Capacity N (ESM quantity) x 100 Ah
2 Charge current limit coecient 0.15C10
3 Equalized charge voltage 53.5 V
4 Float charge voltage 51 V
5 Low voltage alarm 47 V


No. Parameter Standard Value
6 Load lo
low vo
voltage di
disconnection (L
(LLVD) 46 V
threshold
7 Battery low voltage disconnection (BLVD) 44 V

threshold
4.6 Acceptance Criteria

Install and accept the ESM to ensure that the ESM can work properly.
No. Item Acceptance Criteria
1 Indicator The indicator status is normal (the RUN indicator is steady

status on and no indicator is red).
2 Working The ESM works properly (check by simulating a mains

status outage or mains recovery).
3 Current The current

the ESM curdeviation
rent is nois
rmwithin
al. Acc±2
ordA.
ing to system settings,


User Manual 5 Maintenance Guide
5 Maintenance Guide
Skilled personnel are required to perform maintenance operations. Skilled

personnel should also be protected against unintentional contact or exposure to
energy sources capable of causing injury.
Skilled personnel refer to personnel who:
● Have
Have traini
training
ng or exper
experien
ience
ce in th
the
e equipme
equipment
nt techno
technolog
logy
y, particu
particular
larly
ly in
knowing the various energies and energy magnitudes used in the equipment.
● Are expected
expected to
to us
use
e their
their ttrain
raining
ing and
and experie
experience
nce to recogn
recognize
ize energ
energyy source
sourcess
capable of causing pain or injury and to take action for protection from injury
from those energies.
NO TI E
The ESM software can be upgraded only when the AC input is normal.
5.1 Maintenance Method

Table 5-1 Maintenance
5-1 Maintenance method
Main
Mainte
tena
nanc
nce
e Obje
Object
ct Maint
Mainten
enan
ance
ce Met
Metho
hod
d
ESM Check the ESM indicators for its running status. Table 4 describes the
indicators.
Moni
Monito
tori
ring
ng (LCD
(LCD)) 1. View
View the
the ESM
ESM run
runni
ning
ng st
stat
atus
us on the
the LCD
LCD of H
Hua
uawe
weii powe
powerr moni
monito
tori
ring
ng
module (SMU02B or SMU02C): LCD menu path: Main Menu > Menu >
Running Information >
Information > Lithium Battery >
Battery > Lithium Battery Group
2. Check th
the
e active alarms
alarms for ESM fault
fault alarms.
alarms. LCD menu
menu path: Main
Menu >
Menu > Active
Active Alarm.
Alarm. If there is any fault alarm, handle it by referring
to Troubleshooting.


Main
Mainte
tena
nanc
nce
e Obje
Object
ct Maint
Mainten
enan
ance
ce Met
Metho
hod
d
Monito
Monitorin
ring
g ((Web
WebUI)
UI) 1. Check
Check the ESM runnin
running
g stat
status
us on the WebUI
WebUI of the Hua
Huawei
wei power
power
monitoring module (SMU02B or SMU02C). WebUI menu path:
Monitoring > DC Power >
Group > Running
Running
Information
2. Check ththee active alarms

alarms for ESM
ESM fault alarms.
alarms. WebUI
WebUI menu
menu path:
Home >
Home > Active
Active Alarm.
Alarm. If there is any fault alarm, handle it by
referring to Troubleshooting.


Main
Mainte
tena
nanc
nce
e Obje
Object
ct Maint
Mainten
enan
ance
ce Met
Metho
hod
d
Network 1. Check th
the
e ESM running
running status
status on the Huawei power
power syste
system
m network
management system management system NetEco (NetEco V600R008C20 or later). NetEco
menu path: Monitor
Monitor >
> Site Name >
> Lithium Battery Group >
Group > Data
2. Check th
thee active alarms
alarms for ESM
ESM fault alarms.
alarms. NetEco
NetEco menu
menu path:
Monitor >
Monitor > Site Name >
> Lithium Battery Group >
Group > Alarm
Alarm.. If there is
any fault alarm, handle it by referring to Troubleshooting.
Troubleshooting.
5.2 Replacing an ESM

Prerequisites
● The protective
protective gloves,
gloves, Phillip
Phillipss sc
screw
rewdriver
driver and socket
socket wren
wrench
ch are
are available.
available.
● You have conrmed
conrmed the
the model of the ESM to be replaced and prepared a new
ESM.
● You are
are autho
authoriz
rized
ed to ente
enterr the
the site
site with
with the
the key
key..


Context
ESM replacement may cause a system power failure. To To prevent power failures,
ensure that other power sources, such as the mains, diesel generator,
generator, or a third-
party DC power source, provide continuous power supply.
Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:
1. In the
the non-maint
non-maintenanc
enancee modes,
modes, hold
hold down
down the
the Manual
Manual ON/OF
ON/OFF
F button
button for
for at
least 15s to enter the maintenance mode.
2. In the
the maintenan
maintenance
ce mode,
mode, hold
hold down
down the
the Manual
Manual ON/OFF
ON/OFF button
button for
for at least
15s to exit the maintenance mode.
Before replacing an ESM in an actual maintenance scenario, hold down the

Manual ON/OFF button for the ESM to power of.of. After
After the ESM is replaced, hold
down the Manual ON/OFF button for at least 15s on the new ESM to exit the
maintenance mode.
Removing the Old ESM

Step 2 Switch the BAT–

BAT– battery circuit breaker on the power sy
system
stem to OFF or remove the
battery fuse.
Step 3 Use the Manual ON/OFF button on the ESM to turn of the
the battery output.
Step 4 Disconnect the cables from the old ESM. Insulate each cable and label it
immediately after disconnecting it.
Step 5 Loosen the screws on the panel and remove the ESM.
----End
Installing the New ESM

Step 1 Install the new ESM and tighten the screws.
Step 2 Hold down the Manual ON/OFF button for 15s for the ESM to enter the
maintenance mode. In this mode, all indicators blink, the ESM board is activated,
but the ESM will not be charged or discharged.
Step 3 Connect the cables to the new ESM based on the cable labels.
Step 4 Switch the BAT–

BAT– battery circuit breaker in the power system to ON or reinstall the
battery fuse using a fuse extracting unit.
Step 5 Hold down the Manual ON/OFF button for 15s for the ESM to exit the
maintenance mode. The ESM is automatically activated and connects to the power
system.
----End


Follow-up Operations
● Put the
the rremo
emoved
ved comp
compone
onent
nt into
into the
the ESD
ESD box or bag
bag and then
then place
place the
the ESD
box or bag into the carton box with foams or the bag of the new component.
● Fill
Fill in the ffaul
aultt card
card with
with the info
informa
rmation
tion abou
aboutt the remo
removed
ved compo
componen
nent.
t.
● Con
Contact
tact yo
you
ur loc
local
al Huaw
Huawei
ei oce
oce to
to handle the faulty component.
5.3 Troubleshooting
Troubleshooting
Fault Type Fault Generation Possible Causes Troubleshooting
Condition
BMS fault 1. The electrochemical 1. The weldin

welding
g point
point for
for Replace the ESM.
cell voltage electrochemical cell voltage
sampling circuit is sampling is loose or
faulty. disconnected.
2. The electr
electroch
ochemi
emical
cal 2. The voltag
voltagee samp
samplin
ling
g
cell temperature terminal is disconnected.
sampling circuit is 3. The fuse
fuse in the vol
voltag
tage
e
faulty. sampling circuit is blown.
4. The elec
electr
troch
ochemi
emical
cal ccell
ell
temperature sensor has failed.
Cell fault The voltage of the 1. Due to larg

large
e self-dis
self-discha
charg
rge,
e, Replace the ESM.
electrochemical cell is the electrochemical cell
low or unbalanced. overdischarges to below 2.0 V
after long-term storage.
2. The electr
electroch
ochemi
emical
cal ce
cell
ll is
damaged by external factors,
and short circuits, pinpricks, or
crushing occurs.
Overvoltage 1. The busbar

busbar voltag
voltage
e 1. The busb
busbar
ar input
input voltag
voltage
e If the ESM
protection is greater than 59.4 exceeds the normal value. cannot be
V in charging state. 2. Cells
Cells are
are not consi
consiste
stent.
nt. The
The recovered due to
2. The
The max
maxim
imum
um capacity of some protection
electrochemical cell electrochemical cells against
voltage is greater deteriorates too fast or the abnormality,
than 3.8 V. internal resistance of some contact local
electrochemical cells is too Huawei engineers
3. The
The ESM
ESM volt
voltag
age
e is to rectify the
greater than 55 V. high.
fault.


Fault Type Fault Generation Possible Causes Troubleshooting

Condition
Undervoltage 1. The
The ESM
ESM volt
voltag
age
e is 1. The main
mainss power
power fa
failu
ilure
re has
has
protection less than 44 V. lasted for a long time.
2. The
The min
minim
imumum 2. Cells
Cells are
are not consi
consiste
stent.
nt. The
The
electrochemical cell capacity of some
voltage is less than electrochemical cells
2.5 V. deteriorates too fast or the
internal resistance of some
electrochemical cells is too
high.
Charge high The maximum 1. The

The ESM
ESM am
ambi
bien
entt
temperature electrochemical cell temperature is too high.
protection temperature is greater 2. There
There are
are abno
abnorma
rmall heat
heat
than 60°C. sources around the ESM.
Discharge high The maximum
temperature electrochemical cell
protection temperature is greater
than 65°C.
Charge low The minimum 1. The

The ESM
ESM am
ambibien
entt
temperature electrochemical cell temperature is too low.
protection temperature is less 2. The heat
heater
er fail
failss to work.
work.
than 0°C.
Discharge low The minimum

temperature electrochemical cell
protection temperature is less
than –20°C.


User Manual 6 Deactivating of the Antitheft Function of the ESM
6 Deactivating of the Antitheft Function

of the ESM
Scenario
Before NetEco replacement or a cross-R-version
cross-R-version upgrade of the monitoring
module, deactivate the antitheft function of the ESM.
Procedure
Step 1 Log in to the NetEco WebUI and choose System
System >
> License Management.
Management.
Figure 6-1 NetEco
6-1 NetEco WebUI
Step 2 Select the ESM and click Deactivate

Deactivate..
After the antitheft function of the ESM is deactivated, the ESM status is displayed as
Inactive..
Inactive


User Manual 6 Deactivating of the Antitheft Function of the ESM
Figure 6-2 Deactivating
6-2 Deactivating the antitheft function of the ESM
----End


User Manual A Common Criteria
A Common Criteria
Safety Precautions
● Avoi
Avoid
d skin
skin cont
contac
actt with
with elec
electr
trol
olyte
yte overow.
overow. Before
Before installing or maintaining
batteries, wear goggles, rubber gloves, and protective clothing.
● Keep
Keep the ESM loop
loop disc
disconn
onnecte
ected
d durin
during
g ins
instal
tallat
lation
ion and
and maint
maintena
enance
nce..
● Secu
Securre E
ESM
SM cabl
cables
es to th
the
e tor
torqu
quee specied
specied in
in the ESM documentation. Loose
connections will result in excessive voltage drops or cause ESMs to burn out
when the current increases.
● Protec
Protectt your
your skin and
and eyes
eyes from
from ESM
ESM electr
electrolyt
olyte
e leakag
leakage.
e. If your
your bo
body
dy comes
comes
in contact with electrolyte leakage, wash with clean water immediately and
visit a doctor.
● Avoi
Avoid
d inge
ingest
stio
ion
n of ESM
ESM comp
compon
onen
ents
ts..
● Protect
Protect the
the E
ESMs
SMs from mechanical
mechanical vibration,
vibration, collision,
collision, punctures
punctures,, and
and strong
strong
impact. Otherwise, the ESMs may catch re.
● Do not throw ESMs in re
re because
because this may cause the ESMs to ignite.
● Do not
not imme
immerse
rse ESMs
ESMs iin
n wate
waterr or expose
expose the
them
m to ra
rain.
in.
● Replaci
Replacing
ng an ESM with
with an
an incorr
incorrect
ect mode
modell may caus
cause
e cross
cross ccurr
urrent
ent and
and bias
bias
current, which will trigger ESM protection. Long-time operation with an
incorrect model will result in cell or board faults, which may cause risks such
as re.
● If the
the ESM loop
loop is shor
short-ci
t-circ
rcuit
uited,
ed, E
ESM
SM prote
protectio
ction
n will
will be tri
trigge
ggere
red
d and the
the
ESM cannot be charged or discharged. Long-time frequent short circuiting can
result in cell or board faults, which may cause risks such as re.
● An ESM
ESM commun
communicat
ication
ion fail
failur
ure
e ala
alarm
rm cause
caused
d by rreas
easons
ons such
such as loose
loose
communications cable connection should be handled within 72 hours (default
value, congurable
congurable in
in the range of 1 minute to 720 hours). Otherwise, the
ESM will be internally locked, which may afect
afect the
the ESM power backup.
● Dispose
Dispose of
of waste
waste ESMs
ESMs in stri
strict
ct accor
accordan
dance
ce with
with local
local laws
laws and regu
regulat
lation
ions.
s.
Misoperations
The following lists some misoperations that should be avoided.


User Manual A Common Criteria
Miso
Misope
perrat
atio
ions
ns Prot
ote
ectio
ction
n Desc
Descri
ript
ptio
ion
n
Reverse If terminals are connected with reverse polarity, the ESM will
connection not start and will stay in sleep mode. If you hold down the
MANUAL ON/OFF button to activate the ESM, it will report a
protection alarm and the ALM indicator will be lit.
External short If the ESM loop is short-circuited, ESM protection will be

circuit triggered and the ESM cannot be charged or discharged.
Long-time frequent short circuiting can result in cell or board
faults, which may cause risks such as re.
Series ESMs cannot be connected in series. If ESMs are connected

connection in series forcibly, ESM protection will be triggered.
Operations outside the protection range will result in board
or battery damage and battery protection failure, which may
cause risks such as re.
Gas Composition
The ESM is an enclosed battery system and will not release any gases under
normal operations.
If the ESM is severely misused, for example, being burned or thunderstruck, the
ESM may be damaged, resulting in electrolyte
elec trolyte leakage. Because the electrolyte is
of organic carbonate nature, it may produce CO 2, CO, and N2 after being burned.


User Manual B Warranty Rules
B Warranty Rules
● Huawei
Huawei will
will not
not be liab
liable
le ffor
or any
any damage
damage to
to Huawei
Huawei ESMs
ESMs caused
caused by
by forc
force
e
majeure events.
– Natur
Natural
al disast
disasters
ers such
such as earthq
earthquak
uakes,
es, volca
volcanic
nic erupt
eruption
ions,
s, and land
landsli
slides
des
– Fires
– Wars
– Lightning strikes
● Huawei
Huawei will
will not
not be liab
liable
le ffor
or any
any damage
damage to
to Huawei
Huawei ESMs
ESMs caused
caused by the
the
following events:
– Damage
Damage such
such as br
break
eakage
age and leakag
leakagee is cau
caused
sed to the
the ESMs
ESMs due to
misoperations or incorrect connections during the ESM transportation
and installation performed by the customer.
customer.
– The cust
custome
omerr does
does not
not rech
recharg
arge
e the
the ESMs
ESMs iin
n tim
time
e and
and the
the ESMs
ESMs a
are
re
stored more than six months longer than the storage term, which causes
capacity loss or irreversible damage to the ESMs.
– After
After tthe
he ESMs
ESMs are
are instal
installed
led and connec
connected
ted to the
the syste
system,
m, tthe
he custo
customer
mer
does not power on the ESMs in time, which causes the ESMs to be
overdischarged and further causes damage to the ESMs.
– Damage
Damage is
is caused
caused to ESMs
ESMs becaus
because
e they
they are
are not
not accept
accepted
ed in time
time due
due to
customer reasons.
– Damage
Damage is caus
caused
ed to
to ESMs
ESMs beca
because
use the opera
operatin
ting
g en
envir
vironm
onment
ent or
external power parameters do not meet operating environment
requirements. For example, the ambient temperature is poor, power
outage frequently occurs in the power grid, the ESMs are frequently
overdischarged due to the customer's improper maintenance, the
capacity of a customer site is expanded, and the ESMs are not fully
charged for a long period.
– The cust
custome
omerr chang
changes
es the
the ESM
ESM use
use sscen
cenari
arios
os with
without
out notifyi
notifying
ng H
Huaw
uawei.
ei.
– Damage
Damage toto ESMs
ESMs is cause
caused
d by the
the custom
customer
er or a thir
third
d party
party,, for
for exampl
example,
e,
the customer relocates or reinstalls ESMs without notifying Huawei.
– The custom
customer
er does
does not corre
correctl
ctly
y set
set ESM
ESM oper
operatin
ating
g manag
manageme
ement
nt
parameters including but not limited to ESM capacity,
capaci ty, number of ESMs,
equalized charging voltage, oat
oat charging
charging voltage, charge current limit,
and disconnection voltage.


User Manual B Warranty Rules
– The cust
custome
omerr does
does not service
service ESMs
ESMs base
based
d on th
the
e approp
appropria
riate
te oper
operati
ation
on
guide. For example, the customer does not periodically check whether
ESM terminal screws are tightened.
– The
The cus
custo
tome
merr con
conne
nects
cts ex
extr
tra
a loa
loads
ds to ESMs
ESMs..
– The cust
custome
omerr mixes
mixes Huawe
Huaweii ESMs
ESMs with
with othe
otherr ESMs,
ESMs, which
which cause
causess th
the
e
acceleration of capacity deterioration. For example, the customer uses
Huawei ESMs
or with old together with the ESMs of other brands or rated capacities,
ESMs.
– ESMs are stolen.
– Th
The
e ESM
ESM warr
arranty
anty exp
expir
ires
es..


User Manual C Technical Specications
C Technical Specications
Table C-1 Technical
C-1 Technical specications
Item Specications
Dimen
Dimensi
sion
onss ((W
W x D x H) ● 442 mm x 396
396 mm x 130
130 mm (exc
(exclu
ludi
ding
ng moun
mounti
ting
ng ears
ears))
● 482 mm x 396 mm
mm x 130
130 mm (inclu
(including
ding mounting
mounting ears)
ears)
Weight 43 kg
Nominal voltage 48 V DC
Equalized charging 53.5 V DC

voltage
Float charging voltage 51 V DC
Max. charging/ 100 A/100 A@35℃

discharging current limit
Max. charging/ 4800 W

discharging power
Oper
Operat
atin
ing
g Tem
Tempe
pera
ratu
ture
re Ch
Char
argi
ging
ng:: 0°C–5
0°C–55°C
5°C;; Disch
Dischar
argi
ging
ng:: –20°C
–20°C to
to 55°
55°C
C
Relative Humidity 5%–95%
Atmospheric 61 kPa~113 kPa
Installation mode Installed in a 19-inch rack
Maintenance mode Maintained from the front
Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)
Ripple and noise ≤ 200 mV
IP rating IP20


User Manual C Technical Specications
Item Specications
Other requirements Indoor scenario:

● There
There is no conductiv
conductive
e dust, corros
corrosive
ive gas,
gas, or explosion
explosion hazard.
hazard.
● Dust, corros
corrosive
ive substanc
substances,
es, pests,
pests, mol
molds,
ds, and other
other indicato
indicators
rs
should be controlled in accordance with class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There
There is no conductiv
conductive
e dust, corros
corrosive
ive gas,
gas, or explosion
explosion hazard.
hazard.
● Dust, corros
corrosive
ive substanc
substances,
es, pests,
pests, mol
molds,
ds, and other
other indicato
indicators
rs
should be controlled in accordance with class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).


User Manual D Acronyms and Abbreviations
D Acronyms and Abbreviations
E
ESM energy storage module
ESMU energy storage management unit
L
LUI LCD user interface
SOC state of charge

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HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.

Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. i

BoostLi Energy Storage Module ESM-48100U2

About This Document

Figures provided in this document are for reference only.

Indicates an imminently hazardous situation which, if not avoided,

Indicates a potentially hazardous situation which, if not avoided,

Indicates a potentially hazardous situation which, if not avoided,

Indicates a potentially hazardous situation which, if not avoided,

Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. ii

BoostLi Energy Storage Module ESM-48100U2

Calls attention to important information, best practices and tips.

Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. iii

BoostLi Energy Storage Module ESM-48100U2

3.2.3 Processing Before Recharge...

Issue 01 (2020-06-30) Copyright © Huawei Technologies Co., Ltd. iv

BoostLi Energy Storage Module ESM-48100U2

4.6 Acceptance Criteria......

6 Deactivating of the Antitheft Function of the ESM..... ESM................

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BoostLi Energy Storage Module ESM-48100U2

1.1 Product Overview

than ordinary batteries.

Product Model Nominal Voltage Rated Capacity

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BoostLi Energy Storage Module ESM-48100U2

1.2 Application Scenario

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BoostLi Energy Storage Module ESM-48100U2

1.3 Appearance and Ports

1.3.2 Panel and Ports

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BoostLi Energy Storage Module ESM-48100U2

No. Silk Screen Item Description

1 GND Protective ground M6 screw

2 DO 1 ESM dry contact Alarm output dry contact; congurable

5 RUN Run indicator For the diagram, see Figure 1-5.

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

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BoostLi Energy Storage Module ESM-48100U2

RJ45 Pin Signal Description Remark

1 RS485 T+ RS485 transmission + ● Four-wire RS485 communications, complying

4 RS485 R+ RS485 reception +

5 RS485 R- RS485 reception –

DO1 and DO2 Ports

Silk Denition Description Alarm

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BoostLi Energy Storage Module ESM-48100U2

Silk Screen Item Color Description

RUN Run indicator Green Steady on: Communication is normal (including

DCHG Discharge Green Steady on: The ESM is discharging.

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BoostLi Energy Storage Module ESM-48100U2

Silk Screen Item Color Description

SOC SOC indicators Green 1. 0–24% capacity

75% indicator: steady on

1.3.3 Activation and Startup