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ESM-48100U5

V300R008C10

User Manual

Issue 06
Date 2022-08-04

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

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ESM-48100U5
User Manual About This Document

About This Document

Overview
This document describes the energy storage module ESM-48100U5 (ESM for
short) in terms of its overview, application scenarios, external ports, working
principles, installation, and commissioning.

Figures provided in this document are for reference only.

Intended Audience
This document is intended for:
● Maintenance engineers
● Sales engineers

● Technical support engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows:

Symbol Description

Indicates an imminently hazardous situation which, if not avoided, will result


in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result


in death or serious injury

Indicates a potentially hazardous situation which, if not avoided, may result


in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, could result


in equipment damage, data loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to personal injury.

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Symbol Description

Calls attention to important information, best practices and tips.


NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.

Issue 06 (2022-08-04)
● Updated 1 Safety Precautions.
● Added 5.2 Preparing Cables.
● Added 5.3 Checking Before the Installation.
● Updated Step 2.
● Added 5.7 Installation Verification.
● Updated 5.8.2 Connecting the ESM Supply and Setting Parameters (Third-
Party Power System).
● Updated 7.1 Routine Maintenance.
● Added B FAQs.

Issue 05 (2022-06-30)
● Updated Table 4-2.

Issue 04 (2021-12-08)
● Optimized the content of the document.

Issue 03 (2021-09-26)
● Optimized the content of the document.

Issue 02 (2021-08-06)
● Updated A Warranty Rules.

Issue 01 (2021-07-05)
This issue is the first official release.

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ESM-48100U5
User Manual Contents

Contents

About This Document................................................................................................................ ii


1 Safety Precautions...................................................................................................................1
1.1 General Safety.......................................................................................................................................................................... 1
1.2 Personnel Requirements....................................................................................................................................................... 4
1.3 Electrical Safety........................................................................................................................................................................ 4
1.4 Installation Environment...................................................................................................................................................... 6
1.5 Mechanical Safety................................................................................................................................................................... 7
1.6 Battery Safety........................................................................................................................................................................... 9

2 Product Description.............................................................................................................. 12
2.1 Product Overview..................................................................................................................................................................12
2.2 Application Scenario............................................................................................................................................................ 13
2.3 Appearance and Ports......................................................................................................................................................... 14
2.3.1 Appearance.......................................................................................................................................................................... 14
2.3.2 Panel and Ports.................................................................................................................................................................. 15
2.3.3 Activation and Startup..................................................................................................................................................... 18
2.3.4 Technical Specifications................................................................................................................................................... 19

3 Application..............................................................................................................................21
3.1 Parallel Connection.............................................................................................................................................................. 21
3.2 Online Capacity Expansion................................................................................................................................................ 22
3.3 Application in Class B Environments with Direct Ventilation................................................................................ 22
3.4 Low-Temperature Application...........................................................................................................................................22

4 Transportation and Storage................................................................................................ 24


4.1 Transportation Requirements........................................................................................................................................... 24
4.2 Storage and Recharging..................................................................................................................................................... 24
4.2.1 Storage Requirements......................................................................................................................................................24
4.2.2 Conditions for Judging Overdue Storage.................................................................................................................. 25
4.2.3 Storage with Low SOC (≤ 5%)...................................................................................................................................... 26
4.2.4 Operations Before Recharge.......................................................................................................................................... 26
4.2.5 Recharge Solution............................................................................................................................................................. 26
4.2.6 Recharge Qualification Standards............................................................................................................................... 27

5 Installation and Commissioning........................................................................................ 29

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5.1 Preparing Tools...................................................................................................................................................................... 30


5.2 Preparing Cables................................................................................................................................................................... 30
5.3 Checking Before the Installation..................................................................................................................................... 31
5.4 Installation an ESM.............................................................................................................................................................. 32
5.5 Cable Connections (Huawei Power System)............................................................................................................... 33
5.6 Cable Connections (Third-Party Power System)........................................................................................................ 37
5.7 Installation Verification.......................................................................................................................................................39
5.8 Power-On Commissioning................................................................................................................................................. 41
5.8.1 Connecting the ESM Supply and Setting Parameters (Huawei Power System).......................................... 41
5.8.2 Connecting the ESM Supply and Setting Parameters (Third-Party Power System)................................... 45
5.9 Acceptance Criteria.............................................................................................................................................................. 45

6 ESM Antitheft Function....................................................................................................... 47


6.1 Activating the ESM Electronic Lock................................................................................................................................ 47
6.2 Deactivating the ESM Electronic Lock........................................................................................................................... 50
6.3 Intelligent Displacement Lock and IoT Module......................................................................................................... 52

7 Maintenance Guide...............................................................................................................53
7.1 Routine Maintenance.......................................................................................................................................................... 54
7.2 Replacing an ESM................................................................................................................................................................. 56
7.3 Troubleshooting..................................................................................................................................................................... 58

A Warranty Rules...................................................................................................................... 60
B FAQs..........................................................................................................................................62
C Acronyms and Abbreviations..............................................................................................64

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1 Safety Precautions

1.1 General Safety


Statement
Before installing, operating, and maintaining the equipment, read this document
and observe all the safety instructions on the equipment and in this document.

The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this


document do not cover all the safety instructions. They are only supplements to
the safety instructions. The Company will not be liable for any consequence
caused by the violation of general safety requirements or design, production, and
usage safety standards.

Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and the resulting
equipment malfunction, component damage, personal injuries, or property
damage are not covered under the warranty.

Follow local laws and regulations when installing, operating, or maintaining the
equipment. The safety instructions in this document are only supplements to local
laws and regulations.

The Company will not be liable for any consequences of the following
circumstances:

● Operation beyond the conditions specified in this document


● Installation or use in environments which are not specified in relevant
international or national standards
● Unauthorized modifications to the product or software code or removal of the
product
● Failure to follow the operation instructions and safety precautions on the
product and in this document
● Equipment damage due to force majeure, such as earthquakes, fire, and
storms
● Damage caused during transportation by the customer

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● Storage conditions that do not meet the requirements specified in this


document

General Requirements
● Before installing, operating, or maintaining the equipment, remove any
conductive objects such as watches or metal jewelry like bracelets, bangles,
and rings to avoid electric shock.
● When installing, operating, or maintaining the equipment, wear dedicated
protective gears such as insulation gloves, goggles, and safety clothing,
helmet, and shoes, as shown in the following figure.

● Use insulated tools or tools with insulated handles, as shown in the following
figure.

● Follow the specified procedures for installation, operation, and maintenance.


● Ensure that bolts are tightened with a torque wrench and marked using red or
blue color. Installation personnel mark tightened bolts in blue. Quality
inspection personnel confirm if the bolts are tightened and then mark them in

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red. (The marks should cross the edges of the bolts, as shown in the following
figure.)

● Before installing, operating, or maintaining a cabinet, clean up any water, ice,


snow, or other sundries on the top of the cabinet to prevent sundries from
falling into the cabinet when you open the cabinet door.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, and performing outdoor installation) in harsh
weather conditions such as lightning, rain, snow, and level 6 or stronger wind.
● Before handling a conductor surface or terminal, measure the contact point
voltage and ensure that there is no risk of electric shock.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other sundries on the backplane, baseplate, and boards.
● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
● In the case of a fire, immediately leave the building or the equipment area,
and turn on the fire alarm bell or make an emergency call. Do not enter the
building on fire in any case.
● Do not stop using protective devices. Pay attention to the warnings, cautions,
and related precautionary measures in this document and on the equipment.
Promptly replace warning labels that have worn out.
● Keep irrelevant people away from the equipment. Only operators are allowed
to access the equipment.
● All cable holes should be sealed. Seal the used cable holes with firestop putty.
Seal the unused cable holes with the caps delivered with the cabinet. The
following figure shows the criteria for correct sealing with firestop putty.

● Do not use solvents such as water, alcohol, or oil to clean electrical


components inside or outside of a cabinet.

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Personal Safety
● If there is a probability of personal injury or equipment damage during
operations on the equipment, immediately stop the operations, report the
case to the supervisor, and take feasible protective measures.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Do not power on the equipment before it is installed or confirmed by
professionals.

1.2 Personnel Requirements


● Personnel who plan to install or maintain the equipment must receive
thorough training, understand all necessary safety precautions, and be able to
correctly perform all operations.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will operate the equipment, including operators, trained
personnel, and professionals, should possess the local national required
qualifications in special operations such as high-voltage operations, working
at heights, and operations of special equipment.
NOTE

● Professionals: personnel who are trained or experienced in equipment operations and


are clear of the sources and degree of various potential hazards in equipment
installation, operation, maintenance
● Trained personnel: personnel who are technically trained, have required experience, are
aware of possible hazards on themselves in certain operations, and are able to take
protective measures to minimize the hazards on themselves and other people
● Operators: operation personnel who may come in contact with the equipment, except
trained personnel and professionals

1.3 Electrical Safety


Grounding
● Equipment protective ground must have reliable electrical connection with the
ground screws of metal enclosures (ground resistance: ≤ 0.1 ohm).
● For the equipment that needs to be grounded, install the ground cable first
when installing the equipment and remove the ground cable last when
removing the equipment.
● Do not damage the ground conductor.
● Do not work on the equipment in the absence of a properly installed ground
conductor.
● For a device that uses a three-pin socket, ensure that the ground terminal in
the socket is connected to the protection ground.

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AC and DC Power

DANGER

● The power system is powered by high-voltage power sources. Direct or indirect


contact (especially through damp objects) with the power sources may result in
electric shock.
● Non-standard and improper operations may result in fire or electric shocks.
● Do not install or remove power cables with power on. Transient contact
between the core of the power cable and the conductor will generate electric
arcs or sparks, which may cause fire or personal injury.

● If the power supply to the equipment is permanently connected, install an


easily accessible disconnector at the exterior of the equipment.
● Before making electrical connections, switch off the disconnector on the
upstream device to cut the power supply if people may contact energized
components.
● If a "high electricity leakage" tag is attached on the equipment, ground the
protective ground terminal on the equipment enclosure before connecting the
AC input power supply; otherwise, electric shock as a result of electricity
leakage may occur.
● Before installing or removing a power cable, turn off the power switch.
● Before connecting a power cable, check that the label on the power cable is
correct.
● Before connecting the power supply, ensure that cable connections are
correct.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.

Cabling
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
● Do not route cables behind the air intake and exhaust vents of the
equipment.
● Ensure that cables meet the VW-1 flame spread rating requirements.
● Bind cables of the same type together. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● Ensure that all cables are securely bound. Route and bind cables so that they
appear neat and tidy and their cable sheaths are intact.
● If an AC input power cable is connected to the cabinet from the top, bend the
cable in a U shape outside the cabinet and then route it into the cabinet.
● Ensure that the bending radius of each cable is at least five times the
diameter of the cable.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.

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Electrostatic Discharge (ESD)


● When installing, operating, and maintaining the equipment, comply with the
ESD protection regulations and wear the ESD clothing, gloves, and wrist strap.
● When holding a board, hold its edge without touching any components. Do
not touch the components with your bare hands.
● Package boards with ESD packaging materials before storing or transporting
them.

1.4 Installation Environment


● To prevent fire due to high temperature, ensure that the ventilation vents or
heat dissipation system are not blocked when the equipment is running.
● Ensure that there are no acid, alkaline, or other corrosive gases in the
installation place.
● Do not place the equipment near heat sources or exposed fire sources, such
as electric heaters, microwave ovens, roasters, water heaters, furnace fire,
candles, or other places where high temperature may occur. Otherwise, the
enclosure will melt or the equipment will heat up, which can cause a fire.
● Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents,
or areas prone to water leakage, such as air conditioner vents, ventilation
vents, or feeder windows of the equipment room. Ensure that no liquid enters
the equipment to prevent faults or short circuits.
● Before installing the equipment into a cabinet, ensure that the cabinet is
secured and will not tilt or fall down due to loss of balance, which can cause
personal injury or equipment damage.
● Do not expose the equipment to flammable or explosive gas or smoke. Do
not perform any operation on the equipment in such environments.

Installation at Heights
Working at heights refers to operations that are performed at least 2 meters
above the ground.
Do not work at heights in any of the following situations:
● Rainwater remains on steel pipes or other risky conditions exist. After the
preceding conditions no longer exist, the safety director and relevant technical
personnel need to check the involved equipment. Operators can begin
working only after obtaining consent.
● When working at heights, comply with local relevant laws and regulations.
● Only trained and qualified personnel are allowed to work at heights.
● Before working at heights, check the climbing tools and safety gears such as
safety helmets, safety belts, ladders, springboards, scaffolding, and lifting
equipment. If they do not meet the requirements, take corrective measures or
disallow working at heights.
● Wear personal protective equipment such as the safety helmet and safety belt
or waist rope and fasten it to a solid structure. Do not mount it on an
insecure moveable object or metal object with sharp edges. Make sure that
the hooks will not slide off.

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DANGER

● Set a restricted area and eye-catching signs for working at heights to warn
away irrelevant personnel.
● Carry the operation machinery and tools properly to prevent them from falling
off and causing injuries.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by tough
slings, hanging baskets, elevated trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and lower
layers or take other protective measures. Do not pile up tools or materials on
the upper layer.
● Ensure that guard rails and warning signs are set at the edges and openings of
the area involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground under
the area involving working at heights. Do not allow people to stay or pass
under the area involving working at heights.
● Inspect the scaffolding, springboards, and workbenches used for working at
heights in advance to ensure that their structures are solid and not overloaded.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a part,
ensure that other parts will not collapse.
● Do not loiter when working at heights. Do not sleep at heights.

● Any violations must be promptly pointed out by the site manager or safety
supervisor and the involved personnel must correct their operations. Personnel
who fail to comply with the requirements must stop the operations.
● Operators who violate the safety regulations are responsible for accidents
caused. The supervisor has to bear the responsibility accordingly.

1.5 Mechanical Safety


Using Ladders
● Use wooden or fiberglass ladders when you need to perform live working at
heights.
● When a step ladder is used, ensure that the pull ropes are secured and the
ladder is held firm.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the wider end of the ladder is at the bottom, or protective
measures have been taken at the bottom to prevent the ladder from sliding.
● Ensure that the ladder is securely positioned. The recommended angle for a
ladder against the floor is 75 degrees, as shown in the following figure. An
angle ruler can be used to measure the angle.

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When climbing a ladder, take the following precautions to reduce risks and ensure
safety:
● Keep your body steady.
● Do not climb higher than the fourth rung of the ladder from the top.
● To climb onto a roof, ensure that the ladder top is at least one meter higher
than the roof line, as shown in the following figure.

● Ensure that your body's center of gravity does not shift outside the legs of the
ladder.

Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:

NOTICE

Do not drill holes into the equipment. Doing so may affect the electromagnetic
shielding of the equipment and damage components or cables inside. Metal
shavings from drilling may short-circuit boards inside the equipment.

● Wear goggles and protective gloves when drilling holes.


● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings that have accumulated inside or outside the equipment.

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Moving Heavy Objects


● Be cautious to avoid injury when moving heavy objects.

● When moving the equipment by hand, wear protective gloves to prevent


injuries.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules (such as power supply units, fans, and boards) that
are installed in the equipment because they cannot support the weight of the
equipment.

1.6 Battery Safety


● When moving a heavy object outwards, be aware of unfixed or heavy objects
on the cabinet to prevent injury.
● Do not change the structure or installation sequence of ESMs without
permission.
● Ground the ESM before powering it on. Otherwise, personal injury or
equipment damage may occur.
● Before powering on the ESM, ensure that the ESM is secured by screws to
prevent it from falling off during operation.
● During transportation, turnover, installation, cable connection, and
maintenance, comply with the national and local laws, regulations, and
relevant standards.
● Before installation or maintenance, wear goggles, rubber gloves, and
protective clothing to avoid damage caused by electrolyte in the case of
electrolyte overflow.
● Before installation or maintenance, ensure that there is no irritant or scorched
smell around the ESM.
● Keep the ESM loop disconnected during installation and maintenance.
● Do not charge or discharge batteries that do not comply with local laws and
regulations.
● The materials and tools prepared by the customer must comply with the
national and local laws, regulations, and relevant standards.
● Secure ESM cables to the specified torque. Loose connections will result in
excessive voltage drops or cause ESMs to burn out when the current increases.
● In an indoor scenario, you are advised to power on the ESM within seven days
after unpacking. If the ESM cannot be powered on in time, place it in a dry
indoor environment without corrosive gas.

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● In an outdoor scenario, you are advised to power on the ESM within 24 hours
after unpacking. If the ESM cannot be powered on in time, place it in a dry
indoor environment without corrosive gas.
● Protect your skin and eyes from ESM electrolyte leakage. If you touch the
electrolyte leakage, wash with clean water immediately and visit a doctor if
the situation is serious.
● Electrolyte overflow may damage the equipment. It will corrode metal parts
and boards, and ultimately damage the boards.
● Protect the ESM from mechanical vibration, collision, punctures, and strong
impact. Otherwise, the ESM may catch fire.
● Do not throw ESMs in fire because this may cause the ESMs to ignite.
● Do not expose batteries at high temperatures or around heat-generating
sources, such as sunlight, fire sources, transformers, and heaters. Overheating
batteries may cause fires or explosions.
● Do not install ESMs in positions where water leakage is likely to occur, such as
areas near air conditioners or cable outlets in the equipment room.
● Do not immerse ESMs in water or expose them to rain.
● Do not operate ESMs or cables during thunderstorms.
● If an ESM is accidentally exposed to water, do not use it. Move it to a safe
place for isolation and apply for spare parts in a timely manner.
● Do not charge a battery when its temperature is below the lower temperature
threshold. Low-temperature and beyond-specification charging may result in
lithium plating, which may cause internal short circuits and safety issues.
● Replacing an ESM with an incorrect model may cause cross current and bias
current, which will trigger ESM protection. Long-time operation with an
incorrect model will result in cell or board faults, which may cause risks such
as fire.
● If the ESM loop is short-circuited, ESM protection will be triggered and the
ESM cannot be charged or discharged. Long-time frequent short circuit can
result in cell or board faults, which may cause risks such as fire.
● An ESM communication failure alarm caused by reasons such as loose
communications cable connection should be handled within 72 hours (default
value, configurable in the range of 8 hours to 720 hours). Otherwise, the ESM
will be internally locked, which may affect the ESM power backup.
● Do not charge or discharge faulty lithium batteries. Store faulty lithium
batteries separately.

Misoperations
The following table lists some misoperations that should be avoided.

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Misoperations Protection Description

Reverse Before an ESM is activated: The ESM power cables must be


connection correctly connected. If the ESM power cables are reversely
connected, the ESM stays in sleep mode and will not start. If
you forcibly activate the ESM (through the MANUAL
ON/OFF button or power port), a protection alarm will be
reported and the ALM indicator will turn on.
After an ESM is activated: If the ESM power cables are
reversely connected, the ESM may be damaged.

External short If the ESM loop is short-circuited, ESM protection will be


circuit triggered and the ESM cannot be charged or discharged.
Long-time frequent short circuit can result in cell or board
faults, which may cause risks such as fire.

Serial ESMs cannot be connected in series. If ESMs are connected


connection in series forcibly, ESM protection will be triggered. Operating
outside the protection range will result in board or battery
damage and battery protection failure, which may cause
risks such as fire.

Gas Composition
● The ESM is an enclosed battery system and will not release any gases under
normal operations.
● If the ESM is severely misused, for example, being burned or used under
thunderstruck, it may be damaged, resulting in electrolyte leakage. The
electrolyte of organic carbonate nature may produce CO2, CO, and N2 after
being burned.

Battery Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution.
● If a battery leaks or is damaged, contact technical support or a battery
recycling company to dispose of the battery.
● If the batteries are out of service life, contact a battery recycling company for
disposal.
● Do not expose waste batteries to high temperatures or direct sunlight.
● Do not expose waste batteries to high humidity or corrosive environments.

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User Manual 2 Product Description

2 Product Description

2.1 Product Overview


The ESM is an energy storage unit composed of lithium batteries. It features better
charge and discharge performance, longer service life, and less self-discharge loss
than ordinary batteries.
An ESM consists of electrochemical cells, an energy storage management unit
(ESMU), power and signal terminals, and mechanical parts. It can be used as an
independent 48 V unit, supports the mixed use of old and new batteries, and can
collaborate with third-party power systems.

Table 2-1 Nominal ESM voltage and capacity


Product Model Nominal Voltage Rated Capacity

ESM-48100U5 48 V 100 Ah

Features:
● Parallel connection for power expansion: The maximum power (P) of N ESMs
connected in parallel can reach 24 kW. For details, see 3.1 Parallel
Connection.
● Application in class B environments with direct ventilation: The ESM can be
used in indoor environments where the ambient temperature and humidity
are not controlled or outdoor environments (with simple shielding measures
such as awnings) where the humidity can reach 100%.
● Support for third-party power systems: The ESM implements lithium battery
self-management so that it can be used with third-party power systems.
● Maintenance-free: The maintenance-free feature in the use of the ESM
reduces the costs of battery O&M and the frequency of site visits.
● Long service life: The ESM service life is two to three times the life of common
lead-acid batteries. The battery state of health (SOH) and state of charge
(SOC) can be monitored online in real time. These features improve the
reliability of site power backup.

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● EMC:
– CE: EN 55032, Class A
– RE: EN 55032, Class B

Function
● Status monitoring: monitors the electrochemical cell voltage and temperature
as well as the ESM voltage and current.
● Alarm management: generates alarms when overvoltage, undervoltage,
overcurrent, overtemperature, or undertemperature occurs.
● Protection against exceptions: protects against overvoltage, undervoltage,
overcurrent, short circuits, overtemperature, undertemperature,
electrochemical cell faults, and hardware faults.
● Information reporting: provides a northbound CAN/RS485 port through which
alarms and status data are reported.
● Parallel connection: Multiple ESMs can be connected in parallel. CAN
communication supports parallel connection of up to 32 ESMs, and RS485
communication supports parallel connection of up to 16 ESMs.
● Balance: supports real-time electrochemical cell balancing.
● E-label: identifies the ESM using an electronic label.
● Antitheft: provides the software-based antitheft function when being used
with specified Huawei power systems.
● Forcible disconnection: Users can disconnect the external power supply to the
PWR port and hold down the MANUAL ON/OFF button for 5s to power off
the ESM forcibly.
● Maintenance mode: used for ESM replacement. Users can hold down the
MANUAL ON/OFF button for 15s to enter the maintenance mode so that the
ESM can be replaced safely and reliably.
● Activation: The ESM can be activated through the PWR port, power port, and
the MANUAL ON/OFF button.

2.2 Application Scenario


An ESM alone can provide backup power in the power system.
Inside an ESM, the BMS monitors the temperature, current, and voltage, provides
protection against overvoltage, undervoltage, overcurrent, short circuit,
overtemperature, and undertemperature, and reports the ESM running status and
alarm information through a communications port that supports both the CAN
and RS485 protocols.

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Figure 2-1 Typical ESM application scenario

2.3 Appearance and Ports

2.3.1 Appearance
Figure 2-2 ESM exterior

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2.3.2 Panel and Ports

Figure 2-3 Panel and ports

Table 2-2 Port pin definitions

No. Silk Screen Item Description

1 GND Protective ground M6 screw

2 DO1 ESM dry contact output Alarm output dry contact; configurable
DO2 (if the dry contact is open, an alarm is
reported by default). For details, see
Table 2-4.

3 COM_ IN Communications port 1. Used for information reporting and


communication cascading.
4 COM_ OUT Communications port
2. Use RJ45 terminals. For details, see
Table 2-3.

5 RUN Run indicator For the diagram, see Figure 2-4.


For details about functions, see Table
ALM Alarm indicator
2-5.
CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

6 MANUAL Button for manual A contact button used for manual


ON/OFF power-on/off power-on/off and maintenance. For
details, see 2.3.3 Activation and
Startup.

7 PWR ESMU port for The ESM can be activated if the PWR
connecting to an port is supplied with a voltage of 43.2–
external power source 58 V. For details, see 2.3.3 Activation
and Startup.

8 + ESM positive terminal Positive and negative ports of the ESM.


Secured by M6 screws. Appropriate OT
terminals should be used. The required
torque is 4.5-5.5 N·m and the
recommended cable size is 25 mm2. If
the ESM is used at a temperature below

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No. Silk Screen Item Description

- ESM negative terminal 45°C, the cable size can be smaller but
should be at least 16 mm2.

Table 2-3 Pin definitions of communications ports

Pin Definition RJ45 Pin Signal Description Remark

1 RS485 T+ RS485 transmission + ● Four-wire RS485


communications,
2 RS485 T- RS485 transmission – complying with the
3 NC Reserved Modbus protocol.
● Baud rate: 9600
4 RS485 R+ RS485 reception + bit/s.
5 RS485 R- RS485 reception –

6 NC Reserved -

7 CANH Positive terminal for ● Complies with the


CAN communications CAN protocol.

8 CANL Negative terminal for ● Used to report


CAN communications alarms to a
monitoring unit and
exchange data
between ESMs
connected in
parallel.

DO1 and DO2 Ports

Table 2-4 DO1 and DO2 port definitions

Silk Definition Description Alarm


Screen Status

DO1 Fault, major If the ESM raises one of the following alarms, the dry Configurable
alarm contact supplies an alarm signal: (By default,
Cell voltage sampling fault, straight-through short an alarm is
circuit fault, straight-through open circuit fault, cell reported
fault, reverse connection protection, module internal when the
temperature protection, cell temperature sampling dry contact
exception, discharge overcurrent lockout alarm, theft is open)
alarm, charge low temperature protection, charge
high temperature protection, charge overcurrent
protection, discharge low temperature protection,
discharge high temperature protection, discharge
overcurrent protection, and SN conflict

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Silk Definition Description Alarm


Screen Status

DO2 Overload If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Battery string discharge undervoltage protection,
protection single-cell discharge undervoltage protection, battery
string discharge undervoltage alarm, cell discharge
undervoltage alarm, and discharge overcurrent
warning

LED Indicator

Figure 2-4 LED indicator

Table 2-5 LED indicator description


Silk Screen Item Color Description

RUN Run Green Steady on: Communication is normal (including board


indicator startup, self-check, software loading, and board power-on
when not loaded; excluding sleep when the power port or
PWR port is energized).
Off: The ESM is in sleep mode.
Blinking at long intervals: The LUI is querying data or is
loading.
Blinking at short intervals: Communication is interrupted.

ALM Alarm Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.
Blinking slowly: Anti-theft lock.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being charged.

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Silk Screen Item Color Description

SOC SOC Green 1. 0–24% capacity


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% capacity
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% capacity
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicators: off
4. 75%–99% capacity
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% capacity
The four SOC indicators are steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking at long intervals: on for 1s and then off for 1s
● Blinking at short intervals: on for 0.125s and then off for 0.125s
● SOC indicator off and other indicators blinking: The ESM has entered the maintenance mode.
● At the ambient temperature of 25°C±2°C, charge the lithium battery to 100% SOC, and
discharge it at 0.5C until undervoltage protection is triggered. During the discharge, use a
high-precision power analyzer to measure the current and Ah value on the electrochemical
cells and record the SOC value and discharge Ah value on the BMS periodically (every 10
minutes is recommended). After the discharge ends, calculate the actual SOC of each record
point based on the actual accumulated discharge power and compare the calculated SOC with
the BMS SOC to verify the accuracy. After four hours of storage, perform the next charge and
discharge cycle (full charge and discharge cycle at 0.1C–0.5C). The SOC accuracy after two
cycles must be within ±5%.
● ESM in sleep mode: The Alarm indicator is off except for reverse-connection protection.

2.3.3 Activation and Startup


The ESM can be activated in three modes. After being activated, the ESM switches
from sleep mode to disconnected mode.

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● Activation through the PWR port: Supply a DC voltage of 43.2–58 V to the


PWR port on the ESM panel for at least 5s.
● Activation through the MANUAL ON/OFF button: Hold down the MANUAL
ON/OFF button on the ESM panel for at least 5s and less than 15s.
● Activation through the power port: Supply a DC voltage of 43.2–58 V to the
power port on the front panel for at least 5s.
NOTE

1. The MANUAL ON/OFF button is a contact button. The interval for pressing the
button should be greater than 0.5s; otherwise, the operation is ineffective.
2. If the ESM in charge state is deactivated through the MANUAL ON/OFF button,
you can only activate the ESM through the MANUAL ON/OFF button. If the ESM in
discharge or disconnected state is deactivated through the MANUAL ON/OFF
button, you can activate the ESM through the PWR port or power port when the
external busbar has no voltage.
3. If the intelligent displacement lock antitheft function is enabled for the ESM, the
shutdown and maintenance functions of the MANUAL ON/OFF button will become
ineffective. To use this button, you need to disable the intelligent displacement
lock/GPS antitheft function.
4. If the intelligent displacement lock antitheft function is enabled for the ESM, the
default cell pack undervoltage protection threshold of the ESM will increase to 46
V.

2.3.4 Technical Specifications


Table 2-6 Technical specifications

Item Specifications

Dimensions (W x D x H) ● 442 mm x 396 mm x 130 mm (excluding mounting ears)


● 482 mm x 396 mm x 130 mm (including mounting ears)

Weight ≤43 kg

Nominal voltage 48 V DC

Equalized charging 56.4 V DC


voltage

Float charging voltage 54.5 V DC

Max. charging/ 100 A/100 A@35°C


discharging current limit

Max. charging/ 4800 W


discharging power

Operating ambient ● Charge: 0°C to 45°C


temperature ● Discharge: –20°C to +45°C

Relative Humidity 5%–95%

Atmospheric 61 kPa–113 kPa

Installation mode Installed in a 19-inch rack

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Item Specifications

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

Ripple and noise ≤200 mV

IP rating IP20

Other requirements Indoor scenario:


● There is no conductive dust, corrosive gas, or explosion hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There is no conductive dust, corrosive gas, or explosion hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

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3 Application

3.1 Parallel Connection

Table 3-1 Power derating coefficients for parallel connection

Number of 2 3 4 5 6 7 8 9 ...... 16
Parallel ESMs

Derating 0.70 0.60 0.55 0.50 0.50 0.45 0.40 0.40 ...... 0.40
Coefficient

NOTE

ESMs can be connected in parallel to increase the backup time or power.


● Maximum current of N ESMs connected in parallel = N x Derating Coefficient x Imax,
where Imax is the maximum current allowed for the ESMs. Take four ESMs connected in
parallel as an example: Imax = 4 x 0.55 x 100 A = 220 A.
● If the backup power of ESMs is greater than 24 kW, the backup time is prolonged, but
the backup power remains unchanged.

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3.2 Online Capacity Expansion


In ESM maintenance mode, the system capacity can be expanded online without
disconnecting the battery supply. In this way, the site will not break down in case
of a mains power failure during capacity expansion.

3.3 Application in Class B Environments with Direct


Ventilation
The ESM can be used in class A or B environments with direct ventilation but
cannot be used in class C or D environments without temperature control devices.
Air conditioner cabinets with high protection levels (IP55 or higher) are
recommended if ESMs are deployed in class C or D environments.

Environments subject to atmospheric corrosion can be classified into four


categories:

● Class A environment (controlled environment): indoor environment where the


ambient temperature and humidity are controlled (including rooms where
people live) and the relative humidity of air is controlled below 65%.
● Class B environment (uncontrolled environment): indoor environment where
the ambient temperature and humidity are not controlled or outdoor
environments (with simple shielding measures) where the humidity can reach
100%.
● Class C environment (harsh environment): outdoor land environment (with
simple shielding measures) near seas or pollution sources. If a site is near a
sea, it is 0.5–3.7 km away from the sea. If a site is near a pollution source, it is
at most 3.7 km away from salt lakes, 3 km away from heavy pollution sources
such as smelteries, coal mines, and thermal power plants, 2 km away from
medium pollution sources such as chemical, rubber, and galvanization
industries, or 1 km away from light pollution sources such as packing houses,
tanneries, and boiler rooms.
● Class D environment (sea environment): outdoor land environment (with
simple shielding measures) at most 500 m away from the seashore or
environment on the sea.

3.4 Low-Temperature Application


● Low-temperature charge: The ESM does not support battery charging at a
temperature below 0°C. When the battery temperature is below 0°C, the ESM
will shut down the charging loop to disable charging.
When the ESM is used in an environment below 0°C, a heater needs to be
added in the cabinet, and batteries can be charged after the battery
temperature rises to 3°C or above.
● Low-temperature discharge: The ESM does not support battery discharging at
a temperature below –20°C. When the battery temperature is below –20°C,
the ESM will turn off the discharging loop to disable discharging.

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When the ESM is used in an environment below –20°C, a heater needs to be


added in the cabinet, and batteries can discharge after the battery
temperature rises to –17°C or above.

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User Manual 4 Transportation and Storage

4 Transportation and Storage

4.1 Transportation Requirements


The product passes the certifications of the UN38.3 (UN38.3: Section 38.3 of the
sixth Revised Edition of the Recommendations on the Transport of Dangerous
Goods, Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance
Test of the Rules for the Inspection of Packaging for Exporting Dangerous Goods).
This product belongs to class 9 dangerous goods.

The product can be delivered to the site directly and transported by land and
water. The packing case must be secured for transportation, compliant with
related national standards, and printed with marks such as anti-collision and
moisture prevention. Dispose of waste ESMs in strict accordance with local laws
and regulations.

Protect the packing case with the product from the following situations:

● Being dampened by rains, snows, or falling into water


● Falling or mechanical impact
● Being upside-down or tilted

4.2 Storage and Recharging

4.2.1 Storage Requirements


1. Place ESMs according to the signs on the packing case during storage. Do not
put ESMs upside down or sidelong.
2. Stack ESM packing cases by complying with the stacking requirements on the
external package.
3. The storage environment requirements are as follows:
– Ambient temperature: 0–40°C, recommended storage temperature: 20–
30°C
– Relative humidity: ≤ 95%

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– Dry and clean environment with proper ventilation


– Away from corrosive and organic substances (including gas)
– Away from direct sunlight
– At least 2 meters away from heat sources (such as a heating radiator)
4. The warehouse keeper should collect ESM storage information every month
and periodically report the ESM inventory information to the planning
department. The ESMs that have been stored longer than specified duration
should be recharged in a timely manner.
5. Regional offices or organizations should not store ESMs or communication
equipment configured with ESMs. Prior approval should be obtained for any
requirements on ESM storage.
6. ESMs should be delivered based on the "first in, first out" rule.
7. Install ESMs in a dry, clean, and ventilated environment that is free from
sources of strong infrared radiation, organic solvents, and corrosive gases. Do
not expose the ESMs to sunlight or water and keep them far away from
sources of ignition.

4.2.2 Conditions for Judging Overdue Storage


It is recommended that the ESM not be stored for a long period. It should be used
soon after being deployed onsite.

Table 4-1 Storage requirements

Required Actual Recharge Remarks


Storage Storage Interval
Temperature Temperature

0°C–40°C 0°C ≤ T ≤ 30°C 12 months Within the recharge interval:


Use the ESM as soon as
30°C < T ≤ 8 months possible.
40°C
Reaching the time for recharge:
Recharge the ESMs.
The total storage duration
should not exceed the warranty
period.

NOTE

1. If ESMs have been stored overdue, promptly report the event to the department leader.
2. Dispose of bulging ESMs irrespective of how long they have been stored.
3. The storage duration (t) starts from the latest charge time marked on the ESM packing
case. The latest charge time is updated after every charge.
4. If an ESM is qualified after charge, mark the latest charge time and the next recharge
time on the ESM packing case. The next recharge time is 8 months (stored above 30°C)
or 12 months (stored below 30°C) later than the latest charge time. The total storage
duration should not exceed the warranty period.

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4.2.3 Storage with Low SOC (≤ 5%)


ESMs have static power consumption and self-discharge loss after power-off. In
actual application scenarios, avoid storing an ESM with low SOC (≤ 5%). If storing
an ESM with low SOC is unavoidable, limit the storage duration to 30 days at 25°C
or 15 days at 45°C. Promptly recharge the ESM after the storage. Otherwise, the
ESM may be damaged and scrapped due to overdischarge.

The following situations may cause storage of ESMs in discharge state:

1. After the site power supply is disconnected due to a mains outage, the power
supply is not recovered for a long time because the faults (such as cable
faults) cannot be rectified in a timely manner.
2. After installation and commissioning are complete, the mains power is
switched off directly without powering off the ESM. The ESM enters the low
power mode only after being completely discharged, and the interval for
onsite acceptance check is long.
3. Other reasons that prevent the ESM from entering the low power mode
normally.

4.2.4 Operations Before Recharge


● Check the ESM appearance.
● Dispose of bulging ESMs.
● Dispose of damaged or misshapen ESMs.
● Dispose of leaking ESMs.
● Polish ESM terminals using sandpaper if they are corroded.

4.2.5 Recharge Solution


Recharge ESMs that pass tests using either of the following solutions based on site
requirements.

Recharge ESMs using a power system:

1. Identify qualified ESMs that can be recharged.


2. Install the ESMs and connect cables to the ESMs by referring to the quick
installation guide of the related power system.
3. Use the power system to recharge the ESMs.

Table 4-2 Recharge parameter settings

Recharge Setting Value


Parameter

Charge 56.4 V
voltage

Charge Use the default charge current limit coefficient. The


current maximum charge current is 100 A.

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Recharge Setting Value


Parameter

Termination The charge duration is greater than 10 minutes and the


condition charge current is less than 0.02 C, or the ESM is protected.

4. Hold down the MANUAL ON/OFF button for at least 5s and less than 15s.
Wait all indicators on the front panel turn off and then remove the cables.
Place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.

Recharge the ESMs of a purchased or borrowed DC regulated power supply that


supports 48 V charge by performing the following operatio

1. Connect the positive and negative poles of an ESM to the output positive and
negative terminals on a DC regulated power supply respectively.

Figure 4-1 Connecting cables between an ESM and DC regulated power


supply equipment

2. Set charge parameters for the DC regulated power supply equipment. For
details, see Table 4-2.
3. Hold down the MANUAL ON/OFF button for at least 5s and less than 15s.
Wait all indicators on the front panel turn off and then remove the cables.
Place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.

CAUTION

● ESM can be activated through power cables.


● Do not perform operations with power on when connecting the recharge
cables.

4.2.6 Recharge Qualification Standards

Table 4-3 Recharge qualification standards

Required Recharge End Voltage Required Voltage After Open-Circuit


for 8 Hours

≥ 51 V ≥ 48 V

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NOTE

1. For the ESM that is qualified after recharge, hold down the MANUAL ON/OFF button
for at least 5s and less than 15s. Wait until all indicators on the front panel turn off and
then remove the cables. Place the ESM in the original packing case. Mark the latest
charge time and the next recharge time (the next recharge time is 8 months if stored
above 30°C or 12 months if stored below 30°C later than the latest charge time) on the
packing case. Packed ESMs should be used as soon as possible.
2. If the ESM is not qualified after recharge, recharge it again. If the ESM is still not
qualified, dispose of it.

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5 Installation and Commissioning

Prerequisites
It is recommended that ESMs are provided by the same manufacturer, of the same
model, and in the same lot.

Comply with regulations and warnings issued by the ESM manufacturer.

Before installing ESMs, ensure that the battery circuit breakers in the power
system are OFF or that the battery fuses are removed.

DANGER

● Smoking and sparks are prohibited near ESMs.


● Use installation tools with insulated handles. Otherwise, the ESMs may burn
out and injury may be caused.
● Before handling ESMs, wear goggles, rubber gloves, and protective clothes.
Remove any conductive objects, such as watches, bracelets, bangles, and rings.
● Do not use metal to simultaneously touch two or more terminals of the ESM or
simultaneously touch a terminal of the ESM and a grounded object (for
example, the ESM cabinet). Otherwise, short circuits will occur, which may
produce sparks.
● The power system or battery system site should be equipped with qualified fire
extinguishing facilities, such as fire extinguishing sands and powder fire
extinguishers.
● Do not place installation tools on the ESM when installing the ESM. After the
installation, do not place foreign matter on or around the ESM.
● Segregate the installation place, arrange dedicated guardians, and place
warning signs of "danger" and "high voltage" above the ESM and separators.
● Wear anti-high-voltage clothes (including gloves and shoes) according to the
high voltage safety requirements, and wear ESD gloves and wrist straps.
● Use dedicated insulation tools. Metal tools such as torque wrenches must be
insulated before they are used.

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5.1 Preparing Tools


Required tools and materials are available.

NOTICE

● Use insulated tools. Tools in the following figure are for reference only.
● After installing power terminals, periodically check whether they are tightened,
and whether rust, corrosion, or other foreign objects exist. If necessary, clean
the terminals and tighten the bolts. If the battery bolts are loosely connected,
the connection voltage drop may be too high, or the battery may be burnt
when the current is large.

5.2 Preparing Cables


All cables must comply with local regulations, standards, and customer
requirements.
The cross-sectional area of a power cable depends on the current that flows
through it and the allowed voltage drop.

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The copper cable specifications are for reference only. Determine proper cables
based on site requirements.

NOTICE

Do not connect aluminum cables to ESMs directly to prevent electrochemical


corrosion of copper and aluminum.

Table 5-1 Preparing cables


Cable Type Maximum Operating Minimum Cross-
Current (A) Sectional Area (mm2)

Ground cable N/A 6

Battery power cable 100 A 25

NOTE

● The size data in the table is applicable when the ambient temperature is 30°C (in air)
and only cables in a single loop are involved.
● When the ambient temperature is not 30°C or cables in multiple loops are routed
together, use cables with larger cross-sectional areas if the cabling distance is long.
● Power cables should be able to withstand a temperature of at least 90°C.

5.3 Checking Before the Installation


Step 1 Check the installation environment.

Table 5-2 Installation environment checklist


No. Item Result

1 The installation clearance meets the □ Yes □ No


requirements.

2 The bearing capacity of the installation site □ Yes □ No


meets the requirements.

3 The installation environment meets the □ Yes □ No


requirements.

4 The cables and installation tools meet the □ Yes □ No


requirements.

5 Fire extinguishing facilities, such as □ Yes □ No


firefighting sands and powder fire
extinguishers, are available onsite and in
compliance with local laws and regulations.

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Step 2 Check that the battery package is intact. If any damage is found, notify the carrier
and supplier immediately.

Step 3 Unpack the equipment and check that the equipment is intact.
1. Visually inspect the battery appearance for shipping damage. If any shipping
damage is found, take photos and notify the carrier and supplier immediately.
2. Check that all fittings comply with the packing list. If there is any discrepancy,
keep a record and contact the supplier immediately.

NOTICE

– In an indoor scenario, you are advised to power on the ESM within seven
days after unpacking. If the ESM cannot be powered on in time, place it in
a dry indoor environment without corrosive gas.
– In an outdoor scenario, you are advised to power on the ESM within 24
hours after unpacking. If the ESM cannot be powered on in time, place it in
a dry indoor environment without corrosive gas.

----End

5.4 Installation an ESM


Procedure
Step 1 Install an ESM according to the quick installation guide and check whether
floating nuts are installed on both sides of the rack. If not installed, install the
floating nuts delivered with the cabinet on both sides of the rack.

Step 2 Push the ESM into the cabinet and fasten the ESM.

Figure 5-1 Installing an ESM

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NOTICE

● The weight of an ESM-48100U5 is about 43 kg. Check the load-bearing


capability of the rack tray before installation.
● ESM-48100U5 is 396 mm deep. Check the rack depth before installation.
● The ESM can be installed in 19-inch mode. Guide rails and trays are installed.
Ensure that the load-bearing capacity of the ESM meets requirements. This
section uses guide rails as an example.
● It is recommended that ESM be installed from the bottom to the top.
● If a third-party cabinet is deployed, reserve 4 U space for each battery, It is not
supported to stack ESMs or makean ESM land on its back panel.
● If a Huawei cabinet is deployed, refer to the installation guide of the cabinet to
install batteries.

Figure 5-2 Correct installation diagram

----End

5.5 Cable Connections (Huawei Power System)


Prerequisite
The ESM has been correctly installed.
The protective gloves, socket wrench, and cabinet door key are available.

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Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.

Figure 5-3 Installing the ESM ground cable

(1) Ground bar

Step 3 Install the ESM communications cables.


NOTE

After the ESM communications cables are installed, connect a build-out resistor to the
COM_OUT port of the last ESM.

Figure 5-4 Installing the ESM communications cables (Method 1)

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Figure 5-5 Installing the ESM communications cables (Method 2)

Step 4 Install the PWR activation cables of the ESM.

CAUTION

To install activation cables for Huawei power systems (except 57 V power


systems), perform the following steps.

1. Locate the ESM activation cable and cable terminals in the fitting bag.
2. Install the activation cable at the terminals.
3. Install one end of the activation cable at a PWR port of the ESM.
4. Install the other end of the activation cable at a load route (BLVD route
recommended, the recommended circuit breaker capacity of the activation
cable ranges from 6 A to 32 A) and the corresponding RTN+ busbar in the
power system.

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Figure 5-6 Installing the PWR activation cables for the ESM

Step 5 Assemble an OT terminal with the ESM power cable.

Figure 5-7 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

Step 6 Install negative and positive power cables of the ESM.

CAUTION

● When installing the ESM power cable, ensure that the protruding part of the
OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive and negative power ports of
the ESM in parallel.

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Figure 5-8 Connection of ESM power cables

Figure 5-9 Installing negative and positive power cables for the ESM

Step 7 Remove the protective gloves and pack up all tools.

----End

5.6 Cable Connections (Third-Party Power System)


Prerequisite
The ESM has been correctly installed.
The protective gloves, socket wrench, and cabinet door key are available.

Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.

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Figure 5-10 Installing the ESM ground cable

(1) Ground bar

Step 3 Install the ESM communications cables.


NOTE

After the ESM communications cables are installed, connect a build-out resistor to the
COM_OUT port of the last ESM.

Figure 5-11 Installing the ESM communications cables

Step 4 Assemble an OT terminal with the ESM power cable.

Figure 5-12 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

Step 5 Install negative and positive power cables of the ESM.

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CAUTION

● When installing the ESM power cable, ensure that the protruding part of the
OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive and negative power ports of
the ESM in parallel.

Figure 5-13 Connection of ESM power cables

Figure 5-14 Installing negative and positive power cables for the ESM

Step 6 Remove the protective gloves and pack up all tools.

----End

5.7 Installation Verification


After all devices are installed, verify the installation.

Checking the Environment

Table 5-3 Environment checklist

No. Item Result

1 There are no unnecessary adhesive tape or cable □ Yes □ No


ties on cables.

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No. Item Result

2 There are no adhesive tapes, cable ties, paper □ Yes □ No


scraps, or packing materials around the device.

Checking Electrical Connections

Table 5-4 Electrical connection checklist


No. Item Result

1 All the ground cables prepared onsite contain □ Yes □ No


copper core wires and have correct diameters. No
switches or fuses are installed on the cables and no
short-circuit occurs.

2 The ground cables are securely and correctly □ Yes □ No


connected, and the screws are tightened. No short-
circuit occurs on power inputs or outputs.

3 Power cables and ground cables are not coiled and □ Yes □ No
extra parts are cut off.

4 Connectors for power cables and ground cables are □ Yes □ No


soldered or crimped securely.

5 Bare cables and terminal handles are completely □ Yes □ No


wrapped with heat-shrink tubings.

6 Flat washers and spring washers are securely □ Yes □ No


installed for all OT terminals, and all OT terminals
are intact and properly connected.

7 Ensure that bolts are tightened with the specified □ Yes □ No


torque and marked in red and blue after double-
check.

Cable Checklist

Table 5-5 Cable connection checklist


No. Item Result

1 All cable joints are secured properly, especially for □ Yes □ No


signal cables and cable connectors.

2 Cables are bound neatly without twists or excessive □ Yes □ No


bends. Cable ties are evenly spaced and properly
tightened in the same direction.

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No. Item Result

3 Power cables, ground cables, and signal cables are □ Yes □ No


bound separately.

4 Cables are routed in a way convenient for future □ Yes □ No


maintenance and expansion.

5 The excess of cable ties on indoor cables is □ Yes □ No


trimmed off without burrs, and the excess of cable
ties on outdoor cables are cut with a margin of 3
mm to 5 mm.

6 Unused ports are protected. □ Yes □ No

7 Cable labels are properly and securely attached in □ Yes □ No


the same direction.

5.8 Power-On Commissioning

NOTICE

● Performing the power-on procedure provided in this section may result in


power failure or alarms. Inform the alarm center before and after the
procedure.
● The power-on procedure involves various technologies and should be
performed by trained personnel according to the power-on instructions.
● During operations, stand on dry insulating material and do not wear any
conductors such as necklaces or watches. Use insulated tools during power-on.
● Do not establish contact between electrical points that have different voltages.
● When you are performing operations and do not want others to operate, attach
the label "Currently being serviced. Do not switch on." to the power distribution
equipment.
● During the power-on procedure, shut down the system immediately if any fault
is detected. Rectify the fault and proceed with the procedure.
● Power on the ESM when the AC power supply is in good condition.

5.8.1 Connecting the ESM Supply and Setting Parameters


(Huawei Power System)

Connecting the Lithium Battery Supply


Step 1 Switch on the battery circuit breakers and the circuit breaker connected to
activation cables in the power system.

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NOTICE

If the Huawei power monitoring module is connected to the ESM for the first
time, the monitoring module will restart automatically because battery
management parameters need to be switched to the ESM.

Step 2 When multiple ESMs connected in parallel are powered on, observe the RUN
indicator on each ESM panel. Communication is normal if the indicator is steady
on and is not established if it blinks fast. Check the communications cables
between ESMs and rectify the fault.

Step 3 When the ESMs are communicating with the monitoring module, check whether
the communication is normal. If the RUN indicator on an ESM is steady on, the
ESM communicates properly with the monitoring module. If the indicator blinks
fast, the communication is interrupted. In this case, check that the
communications cable is properly connected.

Step 4 Observe the ESM for 15 minutes. Ensure that it is working properly (the ALM
indicator is off and the RUN indicator is steady on).

----End

Setting Parameters

NOTICE

● Set parameters as follows for the ESMs running in a power system.


● A Huawei power system automatically identifies ESMs and sets battery
parameters. There is no need to set the parameters onsite. To check the ESM
running status or change the charge current limit coefficient, log in to the
WebUI or LCD of the Huawei power system.
● Contact technical support to obtain the version mapping between the ESM
software and the Huawei power system monitoring tool or local maintenance
tool.

LCD

Table 5-6 Setting ESM parameters

Main Menu Second-Level Third-Level Fourth-Level Setting Value Range


Menu Menu Menu

Parameters Battery Basic Charge Limit Set based on 0.05C10~1.0C


Settings Parameters Coef the site 10
requirements

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WebUI
Step 1 Remove the cable connected to the FE port on the SMU. Use a network cable to
connect the network port on the PC to the FE port on the SMU.
Step 2 Configure the PC IP address and the SMU IP address in the same network
segment.
For example, if the SMU has an IP address of 192.168.0.10, a subnet mask of
255.255.255.0, and a default gateway of 192.168.0.1, set the IP address to
192.168.0.11, subnet mask to 255.255.255.0, and default gateway to 192.168.0.1
on the PC.
NOTE

● The default IP address of the SMU is 192.168.0.10, the default subnet mask is
255.255.255.0, and the default gateway is 192.168.0.1.
● If the default IP address has been changed, you can view the new IP address on the
NetEco.

Step 3 Set the PC IP address in the same network segment as the SMU IP address, enter
https://local IP address of the SMU (for example, https://192.168.0.10) in the
address box of Internet Explorer, and press Enter. The login page is displayed.

Figure 5-15 Login page

Step 4 On the login page, enter the preset user name admin and preset password
Changeme, set the language, and click Log In.
Step 5 Choose Monitoring > DC Power > Lithium Battery Group > Running Parameter
> Charge Parameters to modify the charge current limit coefficient. The value
range is 0.05C10–1.0C10.

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Figure 5-16 Setting the charge current limit coefficient

Step 6 Choose Monitoring > DC Power > Lithium Battery Group > Running
Information to view the ESM running status information.

Figure 5-17 Viewing the ESM status

Step 7 After the commissioning is complete, reconnect the cable removed in Step 1.

----End

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5.8.2 Connecting the ESM Supply and Setting Parameters


(Third-Party Power System)

Connecting the Lithium Battery Supply


Step 1 Switch on the ESM circuit breakers.

Step 2 Check whether the ESMs are activated. If the RUN indicator on an ESM is on, the
ESM is activated. If it is off, the ESM is not activated. In this case, check that the
cables are properly connected.

Step 3 Observe the ESMs for 15 minutes. The ESMs are running properly if the alarm
indicators are off.

----End

Setting Parameters

NOTICE

The default charge current limit of the ESM is 0.15C.

Table 5-7 Setting parameters

No. Parameter Standard Value Value for Enabling the


Intelligent Displacement Lock
Antitheft Function

1 Capacity N (ESM quantity) x 100 Ah N (ESM quantity) x 97 Ah

2 Charge current 0.15C10 0.15C10


limiting
coefficient

3 Equalized charge 56.4V 56.4V


voltage

4 Float charge 54.5V 54.5V


voltage

5 LLVD disconnect 47 V 47.6 V


voltage

6 BLVD disconnect 40.5V 46 V


voltage

5.9 Acceptance Criteria


Install and verify ESMs to ensure that they work properly.

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User Manual 5 Installation and Commissioning

No. Item Acceptance Criteria

1 Indicator The indicator status is normal (the RUN indicator is steady


status on and no indicator is red).

2 Working You are advised to simulate a mains outage and recovery.


status The working status of the ESM is normal in the simulated
condition.

3 Current The ESM current is normal. According to system settings,


the current deviation is within ±2 A.

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ESM-48100U5
User Manual 6 ESM Antitheft Function

6 ESM Antitheft Function

6.1 Activating the ESM Electronic Lock


NetEco WebUI
NOTE

● The ESM electronic lock is applicable when a Huawei power system is used and the
required NMS license is purchased.
● This document uses iMaster NetEco V600R021C10 as an example.

Step 1 Log in to the NetEco.

Figure 6-1 NetEco WebUI

Step 2 On the NetEco WebUI, choose Topic > Battery Management.

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Figure 6-2 NetEco WebUI

Step 3 On the NetEco WebUI, choose iLock > Site Name > Set iLock Parameters.

Figure 6-3 NetEco WebUI

Step 4 On the NetEco WebUI, set iLock Enable to Enable.

Figure 6-4 NetEco WebUI

----End

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SMU WebUI
Step 1 Log in to Huawei SMU WebUI.

Figure 6-5 WebUI

Step 2 Choose Monitoring > Lithium Battery Group > Running Parameter > iLock
Enabled > Enabled, and click Submit.

Figure 6-6 WebUI

----End

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User Manual 6 ESM Antitheft Function

LCD

Table 6-1 Enabling electronic lock (LCD)


First-Level Second-Level Third-Level Fourth-Level Default Value Value
Menu Menu Menu Menu Range

Parameters Li Battery # Basic iLock Enable Lock Disable Lock


Settings NOTE Parameters NOTE Enable,
● This parameter is This parameter Lock
available when is available Disable
the battery only when the
model is ESM-A, battery
ESU-A, or ESM- antitheft
BX. function is
supported.
● The default
battery
parameters vary
depending on the
battery model or
battery capacity.

6.2 Deactivating the ESM Electronic Lock

NOTICE

● The ESM electronic lock applies only to Huawei power systems.


● Before NetEco replacement or SMU software R-version upgrade, deactivate the
electronic lock of the ESM.
● You need to deactivate the electronic lock if an ESM with the license activated
will be connected to another site.

NetEco WebUI
Step 1 Log in to the NetEco WebUI and choose System > License Management.

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User Manual 6 ESM Antitheft Function

Figure 6-7 NetEco WebUI

Step 2 Select the ESM and click Manual Allocate.

Figure 6-8 NetEco WebUI

Step 3 Select the ESM and click Deactivate.


NOTE

After deactivation, the ESM status is displayed as Inactive.

Figure 6-9 NetEco WebUI

----End

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6.3 Intelligent Displacement Lock and IoT Module


Carrier Users
For details about how to maintain the intelligent displacement lock and IoT
module, visit https://support.huawei.com and see Intelligent Displacement Lock
and IoT Module V300R008C10 Installation Guide.

Enterprise Users
For details about how to maintain the intelligent displacement lock and IoT
module, visit https://support.huawei.com/enterprise and see Intelligent
Displacement Lock and IoT Module V300R008C10 Installation Guide.

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ESM-48100U5
User Manual 7 Maintenance Guide

7 Maintenance Guide

DANGER

● Do not smoke or use an open flame around batteries.


● Do not use wet cloth to clean exposed copper bars or other conductive parts.
● Do not use any organic solvent to clean batteries.

WARNING

Do not maintain batteries with power on. To power off batteries before
performing operations such as checking and tightening screws and measuring the
impedance of battery modules, inform the customer of the risks and take
preventive measures or evaluate the risks.

CAUTION

● When moving batteries, handle batteries gently, and pay attention to personal
safety.
● Use insulated tools during installation and maintenance.
● Keep the battery switch off when installing or maintaining the batteries.
● Before installing and maintaining the battery modules, remove the BCU, and
reinstall the BCU after the installation or maintenance is complete.
● After batteries are discharged, charge the batteries in time to avoid affecting
their service life.

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User Manual 7 Maintenance Guide

NOTICE

● Before performing operations, read through the user manual and pay attention
to safety precautions. Only qualified personnel are allowed to perform
maintenance operations.
● The ESM software can be upgraded only when the AC input power is normal.

7.1 Routine Maintenance


To ensure the optimal operating status of ESMs, check and maintain ESMs
regularly. When maintaining ESMs, record related information for checking ESM
management parameters in the future.

Table 7-1 ESM maintenance

No. Item Acceptance Criteria Check Method and Recommended


Troubleshooting Check Interval

1 Installation There is no air exhaust ● Check method: Quarterly


position vent or refrigerant visual inspection
copper pipe of the air ● Troubleshooting:
conditioner placed Rectify the fault
above the ESM, and based on the
no other water acceptance criteria.
leakage risks exist.

2 Battery ● Batteries are free ● Check method: Quarterly


appearance from stains. visual inspection
● Battery wiring ● Troubleshooting:
terminals are – Use a soft
intact. cotton cloth to
● Batteries are intact clean the battery
and free of surface to keep
damage, it clean and free
deformation, of stains.
bulges, and cracks. – Contact
● Batteries have no technical
electrolyte leakage. support
(If electrolyte engineers.
leakage occurs,
there will be a
pungent smell.)

3 Indicator status Check the running ● Check method: Quarterly


of the ESM status of ESMs by visual inspection
observing their ● Troubleshooting: If
indicators. For details, a fault alarm is
see Table 2-5. generated, see 7.3
Troubleshooting.

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No. Item Acceptance Criteria Check Method and Recommended


Troubleshooting Check Interval

4 Ground cables The ground cables of ● Check method: Quarterly


the ESMs are secured visual inspection
to the ground bar, and ● Troubleshooting:
the screws are Tighten the screws.
tightened.

5 Power cables and Screws are tightened. ● Check method: Quarterly


terminals The insulation layers visual inspection
of cables are intact ● Troubleshooting:
and terminals are free Replace the cables
from black marks and and tighten the
noticeable sparks. loose screws.

6 Voltage ● Measure and record ● Check method: (1) Semi-annually


the busbar voltage Measure using a
and the positive multimeter. (2)
and negative When a network
voltages of ESMs management
when charging is system is
about to complete. configured, obtain
Ensure that the the data remotely.
voltages are the ● Troubleshooting:
same. If the Replace the cables
voltages are and tighten the
different, check for loose screws.
cable faults and
rectify them.
● In the first year,
collect real-time
data when
discharging is
about to complete
at least once every
six months.
● From the second
year, check the
capacity quarterly.

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No. Item Acceptance Criteria Check Method and Recommended


Troubleshooting Check Interval

7 Battery ● Disconnect power ● Inspection method: Annually


connection supply to batteries (1) Visual
(recommended) and then check the inspection. (2)
battery power Verify. Disconnect
terminal power supply to
connection. the corresponding
● Use a torque battery route,
wrench to check ensure that
whether the batteries enter the
tightening torque maintenance state,
of each battery and use an
screw meets the insulated torque
requirements. After wrench to check
checking that the the screw torque.
screw torque meets ● Troubleshooting:
the requirements, Rectify the fault
mark the screw for based on the
subsequent check. acceptance criteria.

7.2 Replacing an ESM


Prerequisites
● The protective gloves, Phillips screwdriver, and socket wrench are available.
● You have confirmed the model of the ESM to be replaced and a new ESM is
available.
● You are authorized to enter the site with the key.
● (Optional) The intelligent displacement lock function has been disabled. For
details, visit https://support.huawei.com and see Intelligent Displacement
Lock and IoT Module V300R008C10 Installation Guide.

Replacement Requirements

NOTICE

To keep power continuity during ESM replacement, ensure that other power
sources, such as the mains, diesel generator, or a third-party DC power source,
provide continuous power supply.

Conditions for the ESM to enter and exit the maintenance mode:
1. If the intelligent displacement lock antitheft function is disabled, hold down
the MANUAL ON/OFF button for at least 15s to enter the maintenance mode.
2. Hold down the MANUAL ON/OFF button for at least 15s to exit the
maintenance mode.

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User Manual 7 Maintenance Guide

Before replacing an ESM in an actual maintenance scenario, hold down the


MANUAL ON/OFF button for the ESM to power off. After the ESM is replaced,
hold down the MANUAL ON/OFF button on the new ESM to exit the maintenance
mode.

Removing an Old ESM


Step 1 Wear protective gloves.

Step 2 Switch the BAT– battery circuit breaker in the power system to OFF or remove the
battery fuse.

Step 3 Hold down the MANUAL ON/OFF button for 15s to enter the maintenance mode
(In maintenance mode, all indicators blink fast, the ESM is activated, but it will
not be charged or discharged).

Step 4 Disconnect the cables from the old ESM. Insulate each cable and label them
immediately.

Step 5 Loosen the screws on the panel and remove the ESM.

----End

Installing an New ESM


Step 1 Install the new ESM and tighten the screws.

Step 2 Hold down the MANUAL ON/OFF button for 15s for the battery to enter the
maintenance mode. In this mode, all indicators blink, the battery board is
activated, but the battery is not charged or discharged.

Step 3 Connect the cables to the new ESM based on the cable labels.

Step 4 Switch the BAT– battery circuit breaker in the power system to ON or reinstall the
battery fuse using a fuse extracting unit.

Step 5 Hold down the MANUAL ON/OFF button for 15s for the battery to exit the
maintenance mode. The battery is automatically activated and connects to the
power system.

Step 6 Remove the protective gloves and pack up all tools.

----End

Follow-up Procedure
● Put the removed component into the ESD box or bag and then place the ESD
box or bag into the carton box with foams or the packing case of the new
component.
● Fill in the fault card with the information about the removed component.
● Contact your local office to handle the faulty component.

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7.3 Troubleshooting
Troubleshooting
Fault Type Fault Generation Possible Causes Troubleshooting
Condition

BMS fault 1. The electrochemical 1. The welding point for Replace the ESM.
cell voltage sampling electrochemical cell voltage
circuit is faulty. sampling is loose or
2. The electrochemical disconnected.
cell temperature 2. The voltage sampling
sampling circuit is terminal is disconnected.
faulty. 3. The fuse in the voltage
sampling circuit is blown.
4. The electrochemical cell
temperature sensor has
failed

Cell fault The voltage of the 1. Due to large self-discharge, Replace the ESM.
electrochemical cell is the electrochemical cell
low or unbalanced. overdischarges to below 2.0
V after long-term storage.
2. The electrochemical cell is
damaged by external factors,
and short circuits, pinpricks,
or crushing occurs.

Overvoltage 1. The busbar voltage is 1. The busbar input voltage If the ESM cannot
protection greater than 59.4 V in exceeds the normal value. be recovered due
charging state. 2. Cells are not consistent. The to protection
2. The maximum capacity of some against
electrochemical cell electrochemical cells abnormality,
voltage is greater than deteriorates too fast or the contact local
3.9 V. internal resistance of some engineers to rectify
electrochemical cells is too the fault.
3. The ESM voltage is
greater than 55 V. high.

Undervoltage 1. The ESM voltage is 1. The mains power failure has


protection less than 40.5 V. lasted for a long time.
2. The minimum 2. Cells are not consistent. The
electrochemical cell capacity of some
voltage is less than 2.5 electrochemical cells
V. deteriorates too fast or the
internal resistance of some
electrochemical cells is too
high.

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Fault Type Fault Generation Possible Causes Troubleshooting


Condition

Charge high The maximum 1. The ESM ambient


temperature electrochemical cell temperature is too high.
protection temperature is greater 2. There are abnormal heat
than 60°C. sources around the ESM.
Discharge The maximum
high electrochemical cell
temperature temperature is greater
protection than 65°C.

Charge low The minimum 1. The ESM ambient


temperature electrochemical cell temperature is too low.
protection temperature is less than 2. The heater fails to work.
0°C.

Discharge The minimum


low electrochemical cell
temperature temperature is less than
protection –20°C.

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ESM-48100U5
User Manual A Warranty Rules

A Warranty Rules

● The Company shall not be liable for any damage to ESMs due to force
majeure (such as earthquakes, volcanic eruptions, mudslides, lightning strikes,
fires, and wars).
● The Company shall not be liable for any damage to ESMs caused by the
following reasons:
– The operating temperature requirements are not met, the power grid
condition is poor, power outages frequently occur, the site capacity is
expanded, or lithium batteries cannot be fully charged for a long time.
– The lithium battery is damaged, broken, or leaks due to improper
operations or incorrect connection.
– The customer does not recharge the batteries in time and the batteries
are stored longer than the storage term, which causes capacity loss or
irreversible damage to the batteries.
– After the batteries are installed and connected to the system, the
customer does not power on the batteries in time, which causes the
batteries to be overdischarged and thus causes damage to the batteries.
– Damage is caused to batteries because they are not accepted in time due
to customer reasons.
– Damage is caused to batteries because the battery operating
environment or external power parameters do not meet environment
requirements. Examples include operating temperature beyond the
specified range, frequent power grid failures, frequent overdischarge due
to improper maintenance, and long-time low battery capacity due to
capacity expansion.
– The customer changes the ESM use scenarios without notifying the
Company.
– Damage is caused by customers or third parties to batteries, for example,
customers replace or reinstall the ESMs without notifying the Company.
– The customer does not correctly set ESM operating parameters including
but not limited to ESM capacity, number of ESMs, equalized charge
voltage, float charge voltage, charge current limit, and disconnection
voltage.

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User Manual A Warranty Rules

– The customer does not maintain ESMs based on the operation guide for
the required devices onsite. For example, the customer does not
periodically check whether battery terminal screws are tightened.
– The customer connects extra loads to ESMs.
– The customer uses ESMs with other lithium batteries, causing
acceleration of capacity decrease. For example, the customer uses ESMs
together with lithium batteries of other vendors, with lithium batteries of
different rated capacity, or old and new batteries are mixed.
– ESMs are stolen.
– ESMs whose warranty period expires.

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User Manual B FAQs

B FAQs

ESM Charging Failed


● Possible causes:
– Low battery temperature: The ESM cannot be charged at low
temperature because low temperature protection is triggered.
– Weak AC power supply: The AC power supply is insufficient and the
busbar voltage is low, so the battery cannot be charged.
– Incorrect charging voltage parameter settings: The battery charging
voltage parameters are incorrectly set and the busbar voltage is low, so
the battery cannot be charged.
– Battery contactor or fuse fault: The charge loop of the ESM is faulty so
the battery cannot be charged.
– ESM activation cable not installed: If the ESM is used with an anti-reverse
subrack, the ESM cannot be activated upon mains power recovery after
deep discharge protection is triggered.
● Solutions:
– Low battery temperature: If the ESM is used in a low-temperature
environment, a heater needs to be installed in the cabinet. The ESM can
be charged after low-temperature protection stops.
– Weak AC power supply: Reconstruct the AC power supply onsite to meet
power requirements of the site.
– Incorrect charge voltage parameter settings: Check the charge voltage
parameter settings and set the charge voltage of the ESM according to
the user manual.
– Battery contactor or fuse fault: Apply for a spare part and replace the
faulty part.
– ESM activation cable not installed: Connect an ESM activation cable if the
ESM is used with an anti-reverse subrack.

ESM Backup Time Abnormal


● Possible causes:
– The equalized and float charging voltages of the ESM are incorrectly set.
As a result, the ESM is not fully charged.

Issue 06 (2022-08-04) Copyright © Huawei Technologies Co., Ltd. 62


ESM-48100U5
User Manual B FAQs

– The LLVD and BLVD voltages of the ESM are set too high.
– The discharge temperature of the ESM is too low.
– The discharge rate of the ESM is too high.
● Solutions:
– Insufficient charge due to incorrect equalized and float charging voltage
settings: Check the charging voltage parameter settings and set the ESM
charging voltage according to the user manual.
– High LLVD and BLVD voltage settings: Check the LLVD and BLVD voltage
parameter settings and set them to the recommended values in the user
manual.
– Low discharge temperature: If the ESM is used in a low-temperature
environment, a heater needs to be installed in the cabinet. The ESM can
be charged after low-temperature protection stops.
– High discharge rate: Expand the capacity of ESMs of the same type at the
site to reduce the ESM discharge rate.

ESM Restart
Step 1 Switch off the ESM circuit breaker.
Step 2 Hold down the MANUAL ON/OFF button on the ESM panel for at least 5s and less
than 15s to power off the ESM.
Step 3 Switch on the ESM circuit breaker.

----End

ESM Activation Button Failed


● Possible causes:
– The ESM antitheft locks (displacement lock) are activated.
– After the GPS module is installed, the ESM activation button is shielded
by default.

ESM Communication or Identification Failed


● Possible causes:
– The ESM communications cable is incorrectly connected.
– The build-out resistor is not installed or incorrectly installed.

Issue 06 (2022-08-04) Copyright © Huawei Technologies Co., Ltd. 63


ESM-48100U5
User Manual C Acronyms and Abbreviations

C Acronyms and Abbreviations

B
BMS battery management system

E
ESM energy storage module

L
LUI LCD user interface

S
SOC state of charge

Issue 06 (2022-08-04) Copyright © Huawei Technologies Co., Ltd. 64

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