Professional Documents
Culture Documents
Table of Contents
Part 1
Product Brochure
Part 2
Color Samples
Part 3
Installation Instructions
Part 4
Additional Materials List
Part 5
Sustainability
Part 6
Test Results
Part 7
Warranty Document
ONDUVILLA® is the
perfect solution:
n The premium look of tile at a cost
similar to shingles
n A lifetime limited warranty
n Highest wind warranty in the
industry. Material warrantied
up to 150 mph winds
n Lightweight, time-tested design
n May be installed over shingles;
no tear-off required
2
ONDUVILLA®
delivers an
attractive and
distinctive
appearance.
3
6
3
ONDUVILLA
The Attractive Alternative to Shingles
®
Beautify and protect your home with an ONDUVILLA® roofing system. Manufactured by
Onduline, an established global leader in innovative residential roofing materials with 70 years
of industry experience, ONDUVILLA® delivers superior weather protection and wind resistance
compared to traditional shingles. When professionally installed, your ONDUVILLA® roofing
system will withstand winds up to 150 miles per hour, guaranteed.
Onduline®
SealSmart™ Overlapping guides provide accuracy
of nail zones during installation
SLATE GRAY EBONY BLACK Technology certified through laboratory and field tests.
TERRACOTTA
ONDUVILLA®
The Attractive Alternative to Shingles
CLASSIC RED
ONDUVILLA®
The Attractive Alternative to Shingles
FOREST GREEN
ONDUVILLA®
The Attractive Alternative to Shingles
SIENA BROWN
ONDUVILLA®
The Attractive Alternative to Shingles
SLATE GRAY
ONDUVILLA®
The Attractive Alternative to Shingles
EBONY BLACK
ONDUVILLA®
The Attractive Alternative to Shingles
TUSCANY RED
ONDUVILLA ®
The Attractive Alternative to Shingles
I N S T A L L A T I O N I N S T R U C T I O N S
1
INSTALLATION INSTRUCTIONS
Please use extreme caution on the roof to insure your personal safety at all times. Be sure that ladders and other such devices are
safely positioned and properly secured. OSHA recommends the use of a safety harness when applying roofing. Protective eyewear is
recommended when applying fasteners or using power tools. When walking on ONDUVILLA®, wear soft-soled shoes and place your feet
on the flat area of the shingle. All roofing is slippery when wet, dusty, frosty or oily...avoid working or walking on the roof if any of these
conditions exist. Working on the roof if windy conditions exist can be dangerous and should be avoided. And, like any asphalt product,
refrain from walking on in high heat.
GENERAL INSTRUCTIONS: This guide UNDERLAYMENT (ROOF DECK PROTEC- air behind roof sheathing. Ventilation
addresses basic roofing practice and TION): Underlayment is primarily used must be designed to meet or exceed
commonly occurring roof details for to separate a roof covering from the roof current state or local code minimum
the installation of ONDUVILLA®. For deck, shed water, and provide secondary requirements.
additional information and details weather protection for the roof area
please call 800.777.7663 to speak with of the building. Install a minimum of FLASHING: Corrosion-resistant flashing
a representative or refer to the website, one layer of ASTM D226, Type I No. 15 must be installed at wall and roof
onduvilla-usa.com. asphalt-saturated felt applied horizontally intersections, at gutters, whereever there
in shingle fashion integrated with ice and is a change in roof slope or direction, and
Consult state and local code requirements water leak barrier as required by code. around roof penetrations to help prevent
prior to installation. Follow all OSHA and Refer to manufacturer’s installation leaks.
governmental safety requirements during guidelines and fastening requirements.
installation. Synthetic underlayment can be The darker shaded area of the shingle
substituted for No. 15 asphalt-saturated should be placed at the top.
ROOF DECKS: Use minimum 3/8” (10mm) felt. Consult manufacturer for suitability
plywood or OSB decking as recommended and installation requirements. For correct overlap take care that
by APA-The Engineered Wood Assn. overlapping guides of upper and lower
(Refer to local code on framing and FASTENERS: Use only ONDUVILLA® shingles are aligned.
sheathing minimum requirements). approved fasteners to attach shingles
and accessories. Over driving fasteners Only use ONDUVILLA® fasteners for
SLOPE: 2:12 minimum. For 2:12 up to will damage the shingle as well as create shingles and accessories.
4:12, a double layer of underlayment alignment issues of corrugations. Raised
is required. For 4:12 or greater, a single fasteners will interfere with the sealing Fasten between overlapping guides
layer is required. of the shingle. Unless otherwise noted, unless otherwise noted in guidelines.
shingle fasteners should be placed at
UNDERLAYMENT (LEAK BARRIER): Install apex of each corrugation and centered When using Closure Strips, position so
ice and water leak barrier at the eaves between the two overlapping guides. that fasteners penetrating the shingle
in localities where leaks may be caused also pass through the closure strip.
by water backing up behind ice or debris VENTILATION: For optimal shingle life and
dams. Consult state and local code for to help prevent moisture issues, all roof
minimum requirements. structures must have proper ventilation
to prevent entrapment of moisture-laden
Warranty protection is only applicable when ONDUVILLA® shingles have been installed using ONDUVILLA®
specific installation guidelines.
2
TABLE OF CONTENTS
3
Detailed ONDUVILLA® installation guide
SUPPORTINg STRUCTURE
ONDUVILLA®
Fasteners
Ridge
Slope
Rise
Eave
Run
MATERIALS ChECkLIST
4
INSTALLATION PRINCIPLES
Start installation at eave. Overlap
joints away from entrances Dark strip positioned on the top 3D effect
and/or away from the point of
greatest traffic. This will improve
overall appearance. 6 Half shingle
Position the dark strip “shadow
le
line” at the top. 5 Full shing
gle
Stagger each course at least one 4 Full shin
corrugation from previous piece. ingle
Different visual effects can be Half sh
in gle
2 Full sh
3
created by various staggers of
1, 2, or 3 corrugations. Ensure ingle
1 Full sh
proper waterproofing by aligning
the overlapping guides.
Overlapping
guides
FASTENINg
ONDUVILLA® is to be fastened
at each overlap and corrugation
with ONDUVILLA® Fasteners.
Fasten the shingles following the
order described, between the 2 2 X
overlapping guides. Do not fasten 5
4
3
those corrugations that will be 1
overlapped by the next shingle or
X
Verge Piece until those pieces are 2
in place. 1
X X
2
4
3
1
Ok X
Over fastened
Deformed
1st Course-Start at either rake, shingle can be installed in either direction over properly prepared and installed sheathing,
underlayment, ice and water leak barrier, and edge trim. Begin by installing first full shingle. Install shingle at rake positioning
so that Verge Piece aligns with first corrugation on shingle. You may need to inset shingle 1/4” to 1/2” in order to align first
corrugation with Verge Piece. If necessary overhang shingle no more than 1-1/2” over eave and drip edge trim. Closure Strips
should be used to close corrugations. Fasten according to the fastening pattern in the fastening schedule. On first course, fasten
above the upper alignment line to ensure penetration into the roof deck. Install additional shingles along eave by overlapping
one corrugation and continue following fastener schedule to the opposite rake.
2nd course- Stagger each course a minimum of 1 corrugation from the previous course by cutting the shingle. Preferred method
is to alternate full shingle first course and half shingle second course and continue alternating pattern. Align at the rake edge
as before. Align the overlapping guide with the underlying shingle and fasten according to the fastener schedule. Continue
installing to the rake edge. Continue up slope with additional courses as needed. Make sure that shingles are aligned correctly
and running true following the desired stagger pattern. Make sure fasteners are not over driven as it will cause the shingle to
deflect and not overlap correctly.
5
EAvES
Underlayment
e
To bered
g
stag
12
.5
”
10
.6
25
”
Closure Strips
Leave a space of 1/4’’ between the first corrugation and the rake line in order to provide for the correct fastening of the Verge
Piece. (See Verge section on page 10.)
Shingles can be temporarily fastened using blind nailing method with standard roofing nails. Nail top of shingle in flat area
between alignment guides with roofing nails following alignment and overlap install guidelines. Make sure temporary fastener
is flush with shingle. Install ONDUVILLA® Fasteners as recommended.
6
RIdgE FOR PITCh BELOw 10/12
1 Run shingles to ridge. Leave gap 2 The Apron Piece is installed on 3 For pitches above 8/12, it is
for ventilation if desired. both sides of the roof to secure necessary to cut the flat part
watertightness. At the verge, the above the corrugations.
Apron Piece has to be cut on site
parallel to the last corrugation of
the shingle.
Closure Cap
Slim Cap
lap
er
Ov Slim Cap
Soft fixing
Apron Piece
Closure Strip
lap
er
Ov
4 Install Closure Strips. Install Slim 5 At low pitches (below 4/12), 6 Foam closures can be fastened
Cap over Apron Piece maintaining soft fastening is recommended below the ridge piece, in order
proper overlap and fastening in order to avoid the possible to prevent birds or other animals
schedule. deformation of the Slim Cap. from entering the roof space.
Closure Strips
Verge Piece
Standard Ridge
piece
1 The Slim Cap can be used for pitches up 2 Install Closure Strips. Install ridge
to 10/12. Above that limit, the Standard fastening through corrugations.
Ridge piece should be used.
7
hIP
1 Carefully cut shingles maintaining proper 2 Apply Flashing Band for the first 3’ of hips
gap for ventilation. and then ONDULAIR SLIM membrane for
rest of hip.
ONDULAIR SLIM
Perforated aluminum self-
adhesive tape, which provides
additional water tightness and
assists in the ventilation at hips
and ridges.
Closure Cap
8
vALLEY
Underlayment
Center full width of ice and water leak barrier in valley directly over sheathing. Install a minimum of 20” wide metal valley
over ice and water leak barrier in 8’ to 10’ sections in shingle fashion overlapping a minimum of 6”. Preformed “w” style valley
is preferred. Secure every 24” o.c. with cleats or large head nails. Seal nail heads with compatible sealant and run shingle
underlayment. Install shingles, trimming to leave open valley. Install closure pieces to close corrugations, carefully fastening
shingles to minimize penetrating metal valley.
9
hIPS TO RIdgE
Slim Cap
4”
5-3/
x .1
pro Apron Piece
Ap
1 Secure the watertightness of the 2 Apply a module consisting 3 Cut the Slim Cap with an angle
detail by applying self adhesive of 2 Slim Cap portions (to of 45° and fasten it. The ridge
flashing material (Flashing Band.) be fastened together using piece has to overlap the hips.
Flashing Band), cutting them at
the right angle in accordance
with the slope of the roof.
vERgE
Verge Piece
Gable end
Overlapping
stripes
2
Top fastening 2.4”
1
Side fastening
1 At the beginning of the roof, the 2 In addition to the usual fastening 3 On the opposite side, the roof
Verge Piece simply overlaps the on top of the corrugation, side may not end with a corrugation.
first corrugation of ONDUVILLA®. fastening is also necessary to Cut shingle and install a 1” x 1”
ensure against wind uplift. Side batten. Bend shingle onto batten
fastening comes first, then finalize and fasten the Verge Piece through
with top fastening. the batten.
10
SIdEwALL METhOd 1
Install ice and water leak barrier directly to sheathing and 4” up sidewall. Run shingle to the sidewall and trim to fit. Install metal
flashing over last corrugation and onto ice and water leak barrier on sidewall. Fasten through metal and shingle corrugation and
fasten flashing to sidewall. Flash top edge of metal on sidewall with self-adhesive flashing tape making sure to correctly shingle
flashing, weather resistant barrier and cladding over metal flashing.
SIdEwALL METhOd 2
Install ice and water leak barrier to sheathing and 4” up sidewall. Install metal J channel a minimum of 4” up sidewall. Throat of
metal J channel should be wide enough for last shingle corrugation to terminate into channel. Fasten through corrugation and
ice and water leak barrier making sure not to fasten through metal J channel. Properly shingle metal J channel on side wall with
weather resistant barrier and exterior cladding.
hEAdwALL
Run ONDUVILLA® shingles up slope to wall. Install Apron Piece on shingles at wall. Install Flashing Band and/or flashing metal,
sealing top edge of Apron Piece to wall. Install wall covering over Flashing Band and top of Apron Piece.
11
MONO RIdgE TO wALL
Verge Piece
1 Install the Verge Piece. Install Closure Strips. 2 Apply a Standard Ridge piece and fasten it on
both sides.
12
vENTILATION
All roofs require proper ventilation. This illustrates how to install a power vent.
Locate and position roof vent as recommended by manufacturer. Run shingles up slope to the desired location of vent.
Position ONDUVILLA® Flashing Adapter with corrugations overlapping shingle. Use vent template to mark and cut out opening
for vent in sheathing and the ONDUVILLA® Flashing Adapter. Make sure flange on the vent fits on the flat area of the adapter.
Install vent per manufacturer’s recommendations setting vent flange in a continuous bead of compatible sealant.
With vent in place, cut flat section of upper ONDUVILLA® Flashing Adapter to go around the throat of the vent. Where
adapters overlap, run two parallel beads of sealant. Make sure to maintain proper overlap and alignment of adapter consistent
with the shingles. Continue running shingles maintaining proper alignment and overlap.
13
SPECIAL APPLICATION: ONdUvILLA® FLAShINg AdAPTER
The ONDUVILLA® Flashing Adapter can be used in a variety of locations on the roof in order to provide proper water tightness.
This may include chimneys, ventilators, skylights or other roof penetrations.
1 ONDUVILLA® Shingle
2 ONDUVILLA® System-Approved Fastener
3 Verge Piece
4 Slim Cap
5 Closure Cap 4
6 Foam Closure Strip (Eaves)
7 Foam Closure Strip (Ridge)
8
8 Apron (Option to #7)
3
6
15
PROdUCT dESCRIPTION dIMENSIONS
Cap for ridge and hips, for roofs with a pitch up to
Slim Cap 10/12.
41-1/2 x 7’’
n Pipe Flashings
www.oatey.com/products/flashings/roof-flashings/retro-master-flash-roof-flashings
or similar
n Valley Metal
http://www.qualityedge.com/w-valley/
or similar with a minimum of 10 inches of flashing on each side of the valley.
n Self-Adhered Underlayments (for use along eaves, valleys or as local building code
requires)
https://grace.com/construction/en-us/roofing-underlayments/Grace-Ice-And-Water-
Shield
or similar is recommended
n Underlayments
Minimum of ASTM D226 Type II 30lb felt. Synthetic underlayments can be used but will
void a class C fire rating.
Our Objectives
People
n Contribute to people’s
progress
n Share know how
n Provide comfort to end users
ONDUVILLA
The Attractive Alternative to Shingles
®
Onduline’s carbon footprint: 4066 g CO2/m2. Our products are least emissive
products, compared to other roofing solutions.
Pur Projet, March 2011
Recycled content: Onduline has received a VAR Confirmation report (VAR 1016) to
process the recycled content of its solutions.
ICC-ES, June 2011
Green Seal of Falcão Bauer in Brazil, a well known Brazilian construction material
laboratory. This seal attests that we use 50% of recycled material for our products.
Russia: Eco-houses: Houses built with wood, insulated with straw and covered with
Onduline (official supplier)
http://www.i-freedom.ru/
ICC-ES Evaluation Report DRAFT ESR-1957
Reissued May 1, 2013
This report is subject to renewal June 1, 2015.
www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ®
2
DIVISION: 07 00 00—THERMAL AND MOISTURE finished weight of 0.68 pound per square foot (3.32 kg/m ).
3
PROTECTION The sheets have 1 /8-inch-deep (35 mm) corrugations
Section: 07 41 00—Roof Panels spaced at 4 inches (102 mm) on center, continuous along
the length. The exposed surface is factory-finished with a
REPORT HOLDER: paint surface coating in one of eight colors - white, tan,
blue, black, brown, gray, red or green.
OFIC NORTH AMERICA INC.
® ®
4900 ONDURA DRIVE 3.2 Ondura /Duracor Corrugated Asphalt Roofing
FREDERICKSBURG, VIRGINIA 22407 Tile:
(800) 777-7663 A corrugated asphalt roofing tile that is identical to the
www.ondura.com sheet described in Section 3.1, with the exception that the
3
tiles are 19 /4 inches long (502 mm).
EVALUATION SUBJECT: ® ®
3.3 Onduvilla and Onduvilla FR Corrugated Asphalt
® ®
O N D U R A /D U R A C O R C O R R U G A T E D A S P H A L T Roofing Tile:
® ®
R O O F IN G SHEET AND O N D U R A /D U R A C O R , ® ®
Onduvlla and Onduvilla FR corrugated asphalt roofing
® ®
O N D U V IL L A , AND O N D U V IL L A FR tiles consist of corrugated sheeting made from processed
C O R R U G A T E D A S P H A L T R O O F IN G T IL E mineral and organic fibers and impregnated with bitumen
(asphalt). The sheets are nominally 15 ¾ inches wide by
1.0 EVALUATION SCOPE 42 inches long by 0.114 inch thick (400 by 1070 by 2.8
Compliance with the following codes: mm) and have a nominal finished weight of 0.60 pound per
2
® square foot (2.93 kg/m ). The sheets have 1 ½ -inch-deep
! 2015, 2009 and 2006 International Building Code (IBC) (38 mm) corrugations spaced at 7 ½ inches (191 mm) on
®
! 2015, 2009 and 2006 International Residential Code center, continuous along the length. The exposed surface
(IRC) is factory-finished with or without a paint surface coating in
one of six colors – terracotta 3D, classic red 3D, forest
Properties evaluated:
green 3D, siena brown, slate grey, or ebony black.
! Weather protection
3.4 Fasteners:
! Wind resistance ® ®
OFIC nails used for installation of OFIC Ondura /Duracor
! Durability ® ®
sheets, and Ondura /Duracor , Onduvilla® and Onduvilla®
! Fire classification FR tiles are ring-shanked type, fabricated from ASTM A
510, Grade 1006 or 1008, steel wire, with mechanically
2.0 USES deposited zinc coating to a thickness of 2.0 mils [0.002
® ® ® ®
Ondura /Duracor , Onduvilla , and Onduvilla FR inch (0.05 mm)]. The nails have a 0.135-inch (3.4 mm)
7
Corrugated Asphalt Roofing Sheet and Tile are used as shank diameter and a /16-inch (11.1 mm) head diameter.
1 5
either Class A, Class C or as nonclassified roof coverings The nails have a /8-inch-thick-by- /8-inch-diameter (3.2 by
when installed in accordance with this report. 15.9 mm) EPDM rubber washer attached below the nail
head. Nails are a minimum of 2 ¾-inch-length (70 mm) for
3.0 DESCRIPTION
½ inch (12.5 mm) penetration into code complying
® ®
3.1 Ondura /Duracor Corrugated Asphalt Roofing sheathing.
Sheet:
A corrugated asphalt roofing sheet consisting of corrugated Screws of minimum a 0.135-inch (3.4 mm) shank diameter
sheeting made from processed mineral and organic fibers 7
and a /16-inch (11.1 mm) head diameter with greater than
and impregnated with bitumen (asphalt). The sheets are inch (12.5 mm) penetration into code complying sheathing
3
nominally 49 inches wide by 78 /4 inches long by 0.123 are approved for use when installed in accordance with
inch thick (1245 by 2000 by 3.1 mm) and have a nominal
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.
1000
Section 2.1.3 of this report.. and Table 2 for wind uplift resistance and nailing pattern.
® ®
Nails placed at tile crowns must be the Ondura /Duracor
nails described in Section 3.3. Nails placed in the tile
3.5 Ridge Caps: valleys at the underlaps, when required, must be
A wide ridge cap and a narrow ridge cap are manufactured corrosion-resistant, with a 0.125-inch (3.2 mm) shank
from the same material as the sheet and tile, without diameter and a 0.410-inch (10.4 mm) head diameter.
3
the corrugations. Both ridge caps are 78 /4 inches length 4.1.3
®
Onduvilla , and Onduvilla
®
FR
(2000 mm), with the wide ridge cap having a width of Corrugated Asphalt Roofing Tile: Starting at the eave,
19 inches (483 mm) and the narrow ridge cap having the tiles are fastened through the underlayment to the roof
1
a width of 12 /2 inches (318 mm). sheathing with fasteners of sufficient length to penetrate a
3
4.0 DESIGN AND INSTALLATION minimum of of /4 inch (19 mm) into the sheathing or
through the sheathing, whichever is less. See Figure 4 for
4.1 General: nailing pattern and Table 2 for wind uplift resistance and
Installation of the corrugated asphalt roofing sheets and nailing pattern. Nails placed at tile crowns must be as
Tiles must comply with this report and the manufacturer’s described in Section 3.4. Nails placed in the tile valleys at
published installation instructions. The manufacturer’s the underlaps, when required, must be corrosion-resistant,
published installation instructions must be available at the with a 0.125-inch (3.2 mm) shank diameter and a 0.410-
jobsite at all times during installation. inch (10.4 mm) head diameter.
4.2 Roof Classification:
The roofing sheets and tiles must be installed on roofs with ® ®
4.2.1 Ondura /Duracor Corrugated Asphalt Roofing
a minimum slope of 2:12 (17 percent). The sheets Sheet and Tiles: When installed in accordance with this
and tiles must be installed over solid or closely fitted, report, roof covering systems consisting of the
15
minimum /32-inch-thick (11.9 mm) exterior grade plywood ® ®
Ondura /Duracor Corrugated Asphalt Roofing Sheet or
7
complying with U.S. DOC PS-1 or PS-2, or /16-thick ®
Ondura /Duracor
®
Corrugated Asphalt Roofing Tile,
(11.1 mm) OSB sheathing complying with U.S. DOC PS-2, underlayment and solid or closely fitted plywood or OSB
covered with a minimum of one layer of asphalt-saturated sheathing, have a Class C roof classification in accordance
felt underlayment complying with ASTM D 226, Type II with IBC Sections 1505.1 and 1505.4 or IRC Section
(No. 30), except where roof fire classification is required. R902.1..
This installation should be done in accordance with Section
4.2 of this report. ®
4.2.2 Onduvilla Corrugated Asphalt Roofing Tiles:
In areas where there has been a history of ice forming When installed in accordance with this report, roof covering
®
along the eaves, causing a backup of water, an ice barrier systems consisting of the Onduvilla Corrugated Asphalt
must be provided in accordance with 2009 IBC Section Tile, underlayment and solid or closely fitted plywood or
1507.5.4, 2006 IBC Section 1507.5.3 or IRC Section OSB sheathing, have a Class C roof classification in
R905.4.3.1. The ice barrier must extend from the eave to a accordance with IBC Sections 1505.1 and 1505.4 or IRC
distance of at least 24 inches (610 mm) inside the exterior Section R902.1.
wall line of the building.
®
4.2.2 Onduvilla FR Corrugated Asphalt Roofing Tiles:
The sheets and tiles must be installed with a minimum side When installed in accordance with this report, roof covering
lap of one corrugation. The minimum end (head) ®
systems consisting of the Onduvilla FR Corrugated
® ®
lap must be 7 inches (178 mm) for Ondura /Duracor Asphalt Tile, two layers of mechanically secured GAF
sheets. The minimum end (head) lap must be 5 ¾ inches ®
Versashield Solo™ underlayment and solid or closely
® ®
(146 mm) for Ondura /Duracor tiles. The minimum end fitted plywood or OSB sheathing, have a Class A roof
®
(head) lap must be 3.5 inches (89 mm) for Onduvilla , and classification in accordance with IBC Sections 1505.1 and
®
Onduvilla FR tiles. Ridge caps, hip covers and valley 1505.4 or IRC Section R902.1.
flashing must be installed in accordance with the
manufacturer’s published installation instructions. Other 4.3 Wind Uplift Resistance:
flashing must be installed in accordance with IBC Section
1503.2 and IRC Section R903.2. See Tables 1 and 2 for allowable wind uplift resistance and
® ® corresponding nailing patterns.
4.1.1 Ondura /Duracor Corrugated Asphalt
Roofing Sheet: Starting at the eave, the sheets are 4.4 Reroofing:
fastened at the corrugation crowns through the
underlayment to the roof sheathing with the Reroofing must comply with the requirements in Section
® ®
Ondura /Duracor nails described in Section 3.3. The 4.4.1 (Replacement) or Section 4.4.2 (Recovering), as
fasteners must be of sufficient length to penetrate a applicable.
3
minimum of /4 inch (19 mm) into the sheathing or through 4.4.1 Replacement: Prior to application of the
the sheathing, whichever is less. See Figure 1 for nailing sheets or tiles, the existing roof covering and underlayment
pattern and Table 1 for wind uplift resistance and nailing must be completely removed. Any damaged sheathing
pattern. must be replaced. The sheets or tiles, and underlayment,
® ® must be installed as described in Section 4.1 of this report.
4.1.2 Ondura /Duracor Corrugated Asphalt
Roofing Tile: Starting at the eave, the tiles are fastened 4.4.2 Recovering: The sheets or tiles may be
through the underlayment to the roof sheathing with installed over existing asphalt shingle roofs, provided the
3
fasteners of sufficient length to penetrate a minimum of /4 requirements of IBC Section 1510 or IRC Section R907, as
inch (19 mm) into the sheathing or through the sheathing, applicable, are met. When installed over an existing
whichever is less. See Figures 2 and 3 for nailing pattern asphalt shingle roof with either a Class A or Class C roof
ESR-1957 | Most Widely Accepted and Trusted Page 3 of 4
® ®
TABLE 1—MAXIMUM ALLOWABLE WIND DESIGN PRESSURES FOR ONDURA /DURACOR SHEETS
1
NAILING PATTERN DESIGN WIND
SYSTEM Starter Row, End UPLIFT
PRODUCT SUBSTRATE
NUMBER (Head) Laps Field of Sheet PRESSURE
and End Row (psf)
One at each valley
under lap,
1
15 4 /2 inches from
® Min. /32-inch-thick
Ondura / One at each end of tile; one at
® 3 exterior grade 47
Duracor corrugation crown corrugation
plywood
crowns marked X
as shown in
Figure 2
15 One at each
® Min. /32-inch-thick
Ondura / One at each corrugation crown
® 4 exterior grade 54
Duracor corrugation crown marked X as
plywood
shown in Figure 3
2
For SI: 1 inch = 25.4 mm; 1 psf = 4.88 kg/m .
1
See Figure 1 for illustration.
ESR-1957 | Most Widely Accepted and Trusted Page 4 of 4
SYSTEM 1 SYSTEM 2
For SI: 1 inch = 25.4 mm.
® ®
FIGURE 1―TYPICAL NAILING PATTERN FOR ONDURA /DURACOR SHEETS
(SEE TABLE 1)
ESR-1957 | Most Widely Accepted and Trusted Page 5 of 4
® ® ® ®
TABLE 2—MAXIMUM ALLOWABLE WIND DESIGN PRESSURE FOR ONDURA /DURACOR , ONDUVILLA AND ONDUVILLA FR
TILES
1
NAILING PATTERN DESIGN WIND
SYSTEM Starter Row, End UPLIFT
PRODUCT SUBSTRATE
NUMBER (Head) Laps Field of Sheet PRESSURE
and End Row (psf)
One at each valley
under lap,
1
15 4 /2 inches from
® Min. /32-inch-thick
Ondura / One at each end of tile; one at
® 3 exterior grade 47
Duracor corrugation crown corrugation
plywood
crowns marked X
as shown in
Figure 2
15 One at each
® Min. /32-inch-thick
Ondura / One at each corrugation crown
® 4 exterior grade 54
Duracor corrugation crown marked X as
plywood
shown in Figure 3
1 ¾ inches from
15
Min. /32-inch-thick end of tile; one at
®
Onduvilla and oriented strand One at each corrugation
® 5 70
Onduvilla FR board or exterior corrugation crown crowns marked X
grade plywood as shown in
Figure 4
2
For SI: 1 inch = 25.4 mm; 1 psf = 4.88 kg/m .
1
See Figure 2 for System No. 3 and Figure 3 for System No. 4.
® ®
FIGURE 3―TYPICAL NAILING PATTERN FOR ONDURA /DURACOR TILES
(SEE SYSTEM NO. 4, TABLE 2)
8385 White Oak Avenue
Rancho Cucamonga, CA 91730
909.483.0250 ph. | 909.483.0336 fx.
Photographs of each of the three types of colored roof tiles are provided in the
appendix of this report.
SAMPLING DETAIL: The samples were randomly selected by a QAI representative at the client’s
manufacturing facility located at Poligono Industrial El Campillo II, P12, APTDO 25,
48500 Gallarta, Spain on November 21, 2014. QAI documented the materials and
manufacturing procedures in accordance with ICC-ES AC85, Section 3.1.
DATE OF RECEIPT: Samples were received at QAI Laboratories on December 1, 2014, 2015.
AUTHORIZATION: QAI Test Proposal FB-2014-091001-R1 dated September 22, 2014, signed by Paul
Nelson of OFIC North America Incorporated on September 23, 2014.
TEST REQUESTED: Performance testing in accordance with ICC ES Acceptance Criteria for Corrugated
Asphalt Roofing Sheets and Tiles, AC330, Approved April 2006. Detailed test
methods and procedures are provided on subsequent pages of this report.
TEST RESULTS: Detailed test results are provided on subsequent pages of this report.
Page 1 of 23
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Page 2 of 23
TABLE OF CONTENTS
Appendix..………..…………………..……………………………………………………………….……Pages 18-23
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One roof deck measuring approximately 10 feet high by 10 feet wide was constructed for the test. The roof
deck consisted of 2 x 4 SPF wood rafters spaced 24 inches on center, 15/32 -inch thick Exposure 1 Oriented
Strand Board (OSB), one layer of #30 roofing felt and Onduvilla Corrugated Asphalt Roofing Tiles.
The 2 x 4 wood rafters were secured to 2 x 4 wooden end plates using four 16d common nails, two at each end
of the rafter. The 15/32 -inch thick Exposure 1 OSB sheathing was secured to the rafters with 6d ring shank
nails. The nails were spaced 6 inches on center around the perimeter of the roof deck and 12 inches on center
in the field of deck. The Onduvilla Corrugated Asphalt Roofing Tiles were installed over the weather resistive
barrier following the manufactures installation instructions. The Onduvilla Corrugated Asphalt Roofing Tiles
were secured to the OSB sheathing with Onduvilla Fasteners measuring approximately 2¾” long by 0.125-inch
in diameter with a 0.395-inch diameter Phillips Oval Head and 0.636-inch diameter plastic washer which
allowed for a minimum ¾” penetration through the sheathing. The screws were located at each corrugation
approximately 8” on center and 1¾” from the edge of the tile.
In order to achieve a positive uniform load across the underside of the roof tiles, a 4 mil thick plastic sheet was
placed between the roofing felt and OSB sheathing and sealed around the perimeter of the test deck. Holes
were drilled in the OSB sheathing under each course and through each rafter to allow air to be applied
uniformly to the plastic sheathing. The back of test assembly was sealed with ½-inch thick plywood to provide
for an air tight test assembly. A photograph of the test assembly is provided in the appendix of this report.
Test Procedure
Testing was conducted in accordance with UL 1897 Uplift Tests for Roof Covering Systems March 11, 2004. A
positive (uplift) test pressure of 1-inch water column (5.2 psf) was applied to the underside of the roof panels
for one minute and observations recorded. The test pressure was then increased in 1-inch water column (5.2
psf) increments until failure of roof assembly was observed.
Test Requirements
B) The roof panels shall show no evidence of progressive delamination or bubbling from within or between
any of the components of the assembly.
C) The roof panels shall show no evidence of tearing, cracking, rupture or other evidence of opening of the
roofing system.
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Test Results
At a test pressure of 14.4 inches of water column or 75 psf, the OSB sheathing, which was nailed to the wood
framing, separated from the framing resulting in failure of the test assembly. The maximum pressure that the
roof assembly withstood for 1 minute without failure was 13.5 inches of water column or 70 psf*. This would be
considered the ultimate test load of the roof deck. A photograph of the mode of failure is provided in the
appendix of this report.
*Note: 70 psf would be equivalent to a basic wind speed of approximately 167 MPH.
Observations
The fasteners maintained the securement of the fastened component up to a test pressure of 13.5 inches of
water column or 70 psf. The roof tiles showed no evidence of progressive delamination or bubbling from within
or between any of the components of the assembly. The roof tiles showed no evidence of tearing, cracking,
rupture or other evidence of opening of the roofing system.
Conclusion
The Onduvilla Corrugated Asphalt Roofing Tiles met the wind up-lift requirements of UL 1897 up to a test
pressure of 70 psf.
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Three test assemblies measuring 48” wide by 96” long overall were prepared for the test. Each assembly
consisted of nominal 2 x 4 SPF wood rafters spaced 24 inches on center, 15/32 -inch thick Exposure 1 Oriented
Strand Board (OSB), one layer of #30 roofing felt and Onduvilla Corrugated Asphalt Roofing Tiles. The studs
were nailed to the top and bottom plates parallel to the panel’s length dimension using two 16d nails at each
end of the stud. The Onduvilla Corrugated Asphalt Roofing Tiles were installed over the weather resistive
barrier following the manufactures installation instructions. The Onduvilla Corrugated Asphalt Roofing Tiles
were secured to the OSB sheathing with Onduvilla Fasteners measuring approximately 2¾” long by 0.125-inch
in diameter with a 0.395-inch diameter Phillips Oval Head and 0.636-inch diameter plastic washer which
allowed for a minimum ¾” penetration through the sheathing. The screws were located at each corrugation
approximately 8” on center and 1¾” from the edge of the tile.
Test Procedure
Testing was conducted in accordance with Section 20 of ASTM E72-02, Standard Test methods of Conducting
Strength Tests of Panels for Building Construction and Section 12 of ASTM E2322-03, Standard Test Method
for Conducting Traverse and Concentrated Load Tests on Panels used in Floor and Roof Construction.
The test specimens were individually placed horizontally, tile side up, on a vacuum chamber and supported at
each end as shown in Figure 2 of ASTM E 2322. The exterior side of the tiles was covered with a 2 mil. thick
plastic film thus facilitating a positive load on roof tiles. The plastic film was then sealed around the perimeter
of the test chamber. The clear span of the test assembly was 93”.
Dial indicators were placed midspan, at each edge of the panel. After initial deflection readings were recorded,
test loads were applied to the specimen in 15 psf increments until an ultimate load was reached. At each
increment, deflection measurements were recorded upon initial application of the load and after 5 minutes.
After the measurements were recorded, the load was released and initial set readings recorded. Set readings
were again recorded after a 5 minute period. Once the ultimate load was reached, the load was reduced to
zero and the mode of failure recorded.
The loads were uniformly applied to the specimen using a reversible controllable blower system.
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TRANSVERSE LOAD RESISTANCE TEST PER SECTION 3.2 OF ICC ES AC 330 (CONT.)
Test Results
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TRANSVERSE LOAD RESISTANCE TEST PER SECTION 3.2 OF ICC ES AC 330 (CONT.)
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TRANSVERSE LOAD RESISTANCE TEST PER SECTION 3.2 OF ICC ES AC 330 (CONT.)
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TRANSVERSE LOAD RESISTANCE TEST PER SECTION 3.2 OF ICC ES AC 330 (CONT.)
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Net Set After 5 Minutes
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TRANSVERSE LOAD RESISTANCE TEST PER SECTION 3.2 OF ICC ES AC 330 (CONT.)
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TRANSVERSE LOAD RESISTANCE TEST PER SECTION 3.2 OF ICC ES AC 330 (CONT.)
Observations
Specimen No.1
At an ultimate test load of 118 psf, the wood framing cracked. The maximum load maintained for the full 5
minute duration was 105 psf.
Specimen No.2
At an ultimate test load of 127 psf, the wood framing cracked. The maximum load maintained for the full 5
minute duration was 120 psf.
Specimen No.3
At an ultimate test load of 130 psf, the wood framing cracked. The maximum load maintained for the full 5
minute duration was 120 psf.
The average maximum load sustained for 5 minutes for the three specimens was 115 psf.
A photograph showing the mode of failure is provided in the appendix of this report.
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Test Procedure
Testing was conducted in accordance with Section 21 of ASTM E72-02, Standard Test methods of Conducting
Strength Tests of Panels for Building Construction and Section 13 of ASTM E2322-03, Standard Test Method
for Conducting Traverse and Concentrated Load Tests on Panels used in Floor and Roof Construction on the
three transverse load specimens after the completion of the transverse load test.
The test specimens were individually placed on a level surface and a 44.5 N (10 lb.) incremental load applied
to the weakest (corrugation) area and a 445 N (100 lb) incremental load applied to the strongest (valley) area
on the surface of the roof tile. The load was applied through a 25.4 mm (1”) diameter steel bar having a 1.3
mm (0.05”) radius loading edge. Deflection readings were recorded at each increment to failure or until a
maximum load of 4.45 kN (1,000 lbs.) was reached. After reaching the maximum load, the load was removed
and the depth of the indentation determined to the nearest 0.025 mm (0.001”).
Test Results
Applied Deflection at Strongest Area (in) Applied Deflection at Weakest Area (in)
Load Specimen Specimen Specimen Load Specimen Specimen Specimen
(lbs) No.1 No.2 No.3 (lbs) No.1 No.2 No.3
0 0.000 0.000 0.000 0 0.000 0.000 0.000
100 0.126 0.119 0.122 10 0.039 0.035 0.036
200 0.201 0.198 0.200 20 0.046 0.044 0.045
300 0.273 0.254 0.266 30 0.113 0.112 0.113
400 0.342 0.323 0.328 40 0.262 0.260 0.259
500 0.411 0.398 0.405 50 0.463 0.460 0.458
600 0.499 0.485 0.488 60 0.696 0.688 0.690
700 0.803 0.795 0.799 70 0.850 0.844 0.865
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Page 13 of 23
CONCENTRATED LOAD RESISTANCE TEST PER SECTION 3.3 OF ICC ES AC 330 (CONT.)
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CONCENTRATED LOAD RESISTANCE TEST PER SECTION 3.3 OF ICC ES AC 330 (CONT.)
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CONCENTRATED LOAD RESISTANCE TEST PER SECTION 3.3 OF ICC ES AC 330 (CONT.)
Test Results
Residual
Maximum load (lbs) Mode of Failure
Specimen Indentation (in)
No. Strongest Weakest Strongest Weakest Strongest Weakest
Area Area Area Area Area Area
Roof tile tore Roof tile tore
1 723 100 0.205 0.490
at steel bar at steel bar
Roof tile tore Roof tile tore
2 745 96 0.211 0.495
at steel bar at steel bar
Roof tile tore Roof tile tore
3 730 98 0.208 0.483
at steel bar at steel bar
Average 733 98 0.208 0.489 *** ***
Photographs showing the results of the concentrated load test are provided in the appendix of this report.
Test Procedure
Five 3” x 12” specimens were cut from each of the three sampled products and placed in a Q-Panel QUV
machine and subjected to 2,000 hours of accelerated aging using Cycle 5 and UVB-313 lamps as described in
ASTM G 154. The black panel temperature was maintained at 80ºC during the light portion of the test and
50°C during the condensation portion of test. The average irradiance level was 0.62w/m2 @ 310nm during the
light portion of the test.
Test Requirements
No visible surface or structural changes, such as peeling, chipping, cracking flaking or pitting, shall be
observed under minimum five-power magnification.
Test Results
No visible surface or structural changes, such as peeling, chipping, cracking flaking or pitting, was observed
under minimum five-power magnification on any of the 15 specimens.
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One roof deck measuring approximately 10 feet high by 10 feet wide was constructed for the test. The roof
deck consisted of 2 x 4 SPF wood rafters spaced 24 inches on center, 15/32 -inch thick Exposure 1 Oriented
Strand Board (OSB), one layer of #30 roofing felt and Onduvilla Corrugated Asphalt Roofing Tiles.
The 2 x 4 wood rafters were secured to 2 x 4 wooden end plates using four 16d common nails, two at each end
of the rafter. The 15/32 -inch thick Exposure 1 OSB sheathing was secured to the rafters with 6d ring shank
nails. The nails were spaced 6 inches on center around the perimeter of the roof deck and 12 inches on center
in the field of deck. The Onduvilla Corrugated Asphalt Roofing Tiles were installed over the weather resistive
barrier following the manufactures installation instructions. The Onduvilla Corrugated Asphalt Roofing Tiles
were secured to the OSB sheathing with Onduvilla Fasteners measuring approximately 2¾” long by 0.125-inch
in diameter with a 0.395-inch diameter Phillips Oval Head and 0.636-inch diameter plastic washer which
allowed for a minimum ¾” penetration through the sheathing. The screws were located at each corrugation
approximately 8” on center and 1¾” from the edge of the tile.
Test Procedure
Testing was performed in accordance with Section 3.3 of ICC ES Evaluation Guideline for Asphalt Shingles
Made with an Attached Interply, EG 270, Approved August 2004. The roof deck was adjusted to a 2:12 slope
and the underside of the test specimen photographed. An air flow velocity between 35 and 40 miles per hour
(56 and 64 km/h) along with a simulated rainfall rate of 6 inches per hour was applied across the surface of the
test specimen. The test specimen was subjected to three 15 minute wind-driven rain cycles with a 5 minute off
period after each cycle during which time the joints on the underside of the specimen was examined for water
infiltration. Upon completion of the test, roofing components were dismantled and the condition of the lapped
areas and the underside of the test specimen noted and photographed. Prior to testing, the air velocity and
simulated rainfall was measured at random locations (see table below) to ensure that the wind-driven rain was
distributed uniformly across the surface of the test specimen.
Measured Measured
Measurement
Air Velocity1 Rainfall2
Locations
(mph) (in)
Left lower edge 35 5½
Center lower edge 38 6
Right lower edge 35 5½
Middle left edge 38 6¼
Middle Center 40 6¼
Middle right edge 38 6¼
Left upper edge 38 6
Center upper edge 40 6¼
Right upper edge 40 6
Percent Variation 12.5 12.0
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Note 1: The air flow velocity was measured at the locations noted in the table using a calibrated vane-type
velocimeter over a 24 square inch area. The air flow was delivered to the test specimen using dual gas
powered wind machines and baffle system.
Note 2: The simulated rainfall was measured at the locations noted in the table using a sealed container
covering a 24 square inch area. The water was delivered to the test specimen using a water spray
system connected in line with a calibrated flow meter.
Test Requirements
There shall be no leaks. The extent of shingle or panel fluttering during the test periods shall be noted and
whether the fluttering was due to oversized nail holes or loosening fasteners.
Test Results
Upon dismantling of the roof components, lapped areas were intact with no damage noted. A photograph of
the underside of the test specimen after the conclusion of the test is provided in the appendix of this report.
Results of fire testing are provided in QAI Test Report Number RJ3539-2 and RJ3539-3 dated June 18, 2015.
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APPENDIX
Photograph No.1
Anthracite Black Roof Tile
Photograph No.2
Slate Gray Roof Tile
Photograph No.3
Florentino Roof Tile
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APPENDIX
Photograph No.4
Wind Up-lift Test Assembly
Photograph No.5
Failure of Wind Up-lift Test Assembly
The OSB sheathing, which was nailed to the wood framing, separated from the framing
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APPENDIX
Photograph No.6
Transverse Load Test Set-up
Photograph No.7
Typical Results of Transverse Load Test
The wood framing cracked
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APPENDIX
Photograph No.8
Typical Results of Concentrated Load Test on Strongest Area
Roof tile tore at steel bar
Photograph No.9
Typical Results of Concentrated Load Test on Weakest Area
Roof tile tore at steel bar
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
Client: OFIC North America Incorporated
Report No: RJ3539-1
Date: June 1, 2015
Page 22 of 23
APPENDIX
Photograph No.10
Wind Driven Rain Test Set-up
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
Client: OFIC North America Incorporated
Report No: RJ3539-1
Date: June 1, 2015
Page 23 of 23
APPENDIX
Photograph No.11
Underside of Wind Driven Rain Test Specimen before the Test
Photograph No.12
Underside of Wind Driven Rain Test Specimen after the Test
****End of Report****
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
8385 White Oak Avenue
Rancho Cucamonga, CA 91730
909.483.0250 ph. | 909.483.0336 fx.
SAMPLE ID: Onduvilla FR Red. A photograph of the roof tile is provided in the appendix of this
report.
SAMPLING DETAIL: The samples were randomly selected by a QAI representative at the client’s
manufacturing facility located at P.K. 2 Sapanca, 54600, Sakarya, Turkey on March
12, 2014. The sampled products were forwarded to the client’s facility at 4900 Ondura
Drive, Fredericksburg, Virginia for application where a red acrylic paint was applied to
the tiles exterior surface. The application of the red paint was witnessed by a QAI
representative on March 27, 2015. QAI documented the materials and manufacturing
procedures in accordance with ICC-ES AC85, Section 3.1.
AUTHORIZATION: Testing authorized by Paul Nelson under QAI Test Proposal # FB-2014-091001-R1
dated September 22, 2014.
TEST REQUESTED: Conduct a series of Class A Intermittent Flame, Spread of Flame, and Burning Brand
roof fire tests on the sampled material in accordance with the methods and procedures
outlined in ASTM Test Method E108-11, "Standard Test Methods for Fire Tests of
Roof Coverings"(E108).
TEST RESULTS: Detailed test results are provided on subsequent pages of this report.
CONCLUSION: The Sampled Onduvilla FR Corrugated Asphalt Roofing met the requirements of
ASTM E108-11 for Class A Burning Brand, Intermittent Flame and Spread of Flame.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-2
June 18, 2015
Page 2 of 6
All test deck assemblies were stored indoors at temperatures not lower than 60ºF (16ºC) nor higher than 90ºF
(32ºC) for the period of time necessary to cure the assembly components prior to testing. The test decks were
stored in such a manner to assure that each deck was surrounded by free circulating air.
The test decks were constructed by QAI personnel following the construction details outlined in ASTM E108-11
specification standard for deck construction.
Lumber: Nominal 2” x 4” Douglas Fir, having a moisture content between 8 and 12%.
15
Deck: /32” AC Exterior grade plywood, having a moisture content not greater than 8%.
Caulking: 3M Fire Barrier Sealant CP 25WB+ intumescent Red caulking was used to seal all
seams and joints on the plywood test decks.
Underlayment: Two layers of Versashield ® Solo™ Fire Resistant slip sheet made by GAF Materials
Corporation. The roof underlayment was fastened to the substrate using T50 flat head
staples at 18” intervals and incorporated a 2” overlap.
Roof Covering: Onduvilla FR Corrugated Fire Retardant Asphalt roofing shingles fastened to the deck
with Onduvilla Fasteners measuring approximately 2¾” long by 0.125-inch in diameter
with a 0.395-inch diameter Phillips Oval Head and 0.636-inch diameter plastic washer
allowing a minimum ¾” penetration through the sheathing. The fasteners were placed at
the apex of each corrugation and centered between the two overlapping guides. Each
course was overlapped to leave 12” exposure and fastened at 14” above the leading
edge of the shingle.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-2
June 18, 2015
Page 3 of 6
Test Parameters
The brands were placed on the deck following the flame application schedule as outlined in Section 10.4.2. of
ASTM E 108-11. Brands were placed at the location considered most vulnerable which was determined to be
centered over the horizontal joint.
Test Results
Observations
All four test decks performed in a similar manner. At no time during the test was there any evidence of flaming
on the underside of the test decks, neither did any glowing embers fall from the deck assembly.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-2
June 18, 2015
Page 4 of 6
Test Parameters
Test Results
Test Deck Assembly #1: The deck assembly ignited at 1 minute and 18 seconds then self-extinguished 3
seconds during the following flame-off cycle. The test was terminated at 60 minutes with no evidence of
flaming on the underside of the deck, neither was there any glowing embers or displacement of any portion of
the deck.
Test Deck Assembly #2: The deck assembly ignited at 52 seconds then self-extinguished during the
following flame-off cycle. On the 2nd flame on cycle the slight surface ignition occurred at 5 minutes and 20
seconds then self extinguished on the off cycle. The test was terminated at 60 minutes with no evidence of
flaming on the underside of the desk, neither was any glowing embers or displacement of any portion of the
desk.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-2
June 18, 2015
Page 5 of 6
Test Parameters
Test Results
Observations
Both decks performed in a similar manner. After the ignition of the test sample surface the flame front
progressed steadily to the maximum spread distance and then receded back to the test flame impingement
area.
At no time during or after the intermittent flame, spread of flame or burning brand tests shall:
1. Any portion of the roof covering material be blown or fall off the test deck in the form of flaming or glowing
brands that continue to glow after reaching the floor, or
2. The roof deck be exposed, or
3. Portions of the roof deck fall away in the form of particles that continue to glow after reaching the floor.
4. At no time during the Class A intermittent flame or burning brand tests shall there be sustained flaming of
the underside of the deck.
5. At the conclusion of the spread of flame tests, the flaming shall not have spread beyond 6 feet for Class A,
and there shall have been no significant lateral spread of flame from the path directly exposed to the test
flame.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-2
June 18, 2015
Page 6 of 6
APPENDIX
Photograph No.1
Onduvilla FR Red Corrugated Asphalt Roof Tile
**********
End of Report
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
8385 White Oak Avenue
Rancho Cucamonga, CA 91730
909.483.0250 ph. | 909.483.0336 fx.
SAMPLING DETAIL: The samples were randomly selected by a QAI representative at the client’s
manufacturing facility located at Poligono Industrial El Campillo II, P12, APTDO 25,
48500 Gallarta, Spain on November 21, 2014. QAI documented the materials and
manufacturing procedures in accordance with ICC-ES AC85, Section 3.1.
AUTHORIZATION: Testing authorized by Paul Nelson under QAI Test Proposal # FB-2014-091001-R1
dated September 22, 2014.
TEST REQUESTED: Conduct a series of Class C Intermittent Flame, Spread of Flame, and Burning Brand
roof fire tests on the sampled material in accordance with the methods and procedures
outlined in ASTM Test Method E108-11, "Standard Test Methods for Fire Tests of
Roof Coverings"(E108).
TEST RESULTS: Detailed test results are provided on subsequent pages of this report.
CONCLUSION: The Sampled Onduvilla Corrugated Asphalt Roofing Tiles met the requirements of
ASTM E108-11 for Class C Burning Brand, Intermittent Flame and Spread of Flame.
Page 1 of 6
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-3
June 18, 2015
Page 2 of 6
All test deck assemblies were stored indoors at temperatures not lower than 60ºF (16ºC) nor higher than 90ºF
(32ºC) for the period of time necessary to cure the assembly components prior to testing. The test decks were
stored in such a manner to assure that each deck was surrounded by free circulating air.
The test decks were constructed by QAI personnel following the construction details outlined in ASTM E108-11
specification standard for deck construction.
Lumber: Nominal 2” x 4” Douglas Fir, having a moisture content between 8 and 12%.
15
Deck: /32” AC Exterior grade plywood, having a moisture content not greater than 8%.
Underlayment: One layer of ASTM D226 30# felt asphalt roof underlayment was fastened to the
substrate using T50 flat head staples at 18” intervals and incorporated a 2” overlap.
Roof Covering: Onduvilla Corrugated Fire Retardant Asphalt roofing shingles fastened to the deck with
Onduvilla Fasteners measuring approximately 2¾” long by 0.125-inch in diameter with a
0.395-inch diameter Phillips Oval Head and 0.636-inch diameter plastic washer allowing
a minimum ¾” penetration through the sheathing. The fasteners were placed at the apex
of each corrugation and centered between the two overlapping guides. Each course was
overlapped to leave 12” exposure and fastened at 14” above the leading edge of the
shingle.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-3
June 18, 2015
Page 3 of 6
Test Parameters
The brands were placed on the deck following the flame application schedule as outlined in Section 10.4.3 of
ASTM E 108-11. Brands were placed at the locations considered most vulnerable which was determined to be
in the valleys of the corrugations centered over panel joints in the test deck
Test Results
Observations
Both test decks performed in a similar manner. At no time during the test was there any evidence of flaming on
the underside of the test decks, neither did any glowing embers fall from the deck assembly.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-3
June 18, 2015
Page 4 of 6
Test Parameters
Test Results
Test Deck Assembly #1: The deck assembly ignited at 56 seconds then self-extinguished during the
following flame-off cycle. The test deck continued to ignite and self-extinguish during the following cycles. The
test was terminated at 8 minutes with no evidence of flaming on the underside of the deck, neither was there
any glowing embers or displacement of any portion of the deck.
Test Deck Assembly #2: The deck assembly ignited at 3 minutes 36 seconds then self-extinguished during
the following flame-off cycle. The test deck continued to ignite and self-extinguish during the following cycles.
The test was terminated at 8 minutes 30 seconds with no evidence of flaming on the underside of the desk,
neither was any glowing embers or displacement of any portion of the desk.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-3
June 18, 2015
Page 5 of 6
Test Parameters
Test Results
Observations
Both decks performed in a similar manner. After the ignition of the test sample surface the flame front
progressed steadily to the maximum spread distance until the test was terminated at 4 minutes.
At no time during or after the intermittent flame, spread of flame or burning brand tests shall:
1. Any portion of the roof covering material be blown or fall off the test deck in the form of flaming or glowing
brands that continue to glow after reaching the floor, or
2. The roof deck be exposed, or
3. Portions of the roof deck fall away in the form of particles that continue to glow after reaching the floor.
4. At no time during the Class C intermittent flame or burning brand tests shall there be sustained flaming of
the underside of the deck.
5. At the conclusion of the spread of flame tests, the flaming shall not have spread beyond 13 feet for Class
C, and there shall have been no significant lateral spread of flame from the path directly exposed to the
test flame.
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: OFIC NORTH AMERICA INCORPORATED
Report No.: RJ3539-3
June 18, 2015
Page 6 of 6
APPENDIX
Photograph No.1
Anthracite Black Roof Tile
Photograph No.2
Slate Gray Roof Tile
Photograph No.3
Florentino Roof Tile
******End of Report******
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
OFITECH SASU
Monsieur Laurent Lainé
Zone Industrielle B.P. 17
F-76480 Yainville France
P. Flüeler
Peter Flüeler, dipl. Ing. ETH/ Sia usic
Überlandstr. 129, 8600 Dübendorf Tel. 044 932 1983 /Fax 044 972 1723
p.flueler@hispeed.ch info@fluelerpolymer.ch www.fluelerpolymer.ch Spin-off EMPA
Customer: OFITECH SASU, Zone Industrielle B.P. 17, F-76480 Yainville
Order: Determination of hail impact resistance following APBIC-protocol, test report No. 346-14/1.2e page 2/4
1. Summary
Impact tests using ice balls of Ø 2 cm at a velocity of 21 m/s caused a maximum kinetic energy of
0.8 Joule:
2. Material description
The test samples and tiling battens were delivered on October 15, 2014 by French postal services
and then stored in the test laboratory. The description of test object is as follows:
Aspect Description
Objects: Roofing sheets
Designation: ONDUVILLA PPHR
Origin: Onduline, F-76480 Yainville France
Material base: Wooden fibers in bitumen, pressed
Size: 1070 x 400 mm
Wave height: 40 mm
Covering surface: 0.32 m2
Covering size: 1.0 m
Width minimal: ~ 3 mm
Weight: 4 kg/m2
Cross section: See data sheet
Appearance top: Matt, pressed fine texture
Appearance bottom: Raw
Markings: None
Colour: Brown, flamed
Status: New
Size of test sample: 3 sheets, 6 waves
Test field: Middle sheet
Construction: Tiling batten 70x50 mm on plywood plate
Supporting plate: Plywood plate 26 mm, 9-times laminated
Fixation: Original screwing, 2 screws on overlapped wave tops
Test mounting: Test plate on tilting steel frame
Customer: OFITECH SASU, Zone Industrielle B.P. 17, F-76480 Yainville
Order: Determination of hail impact resistance following APBIC-protocol, test report No. 346-14/1.2e page 3/4
4. Photos
Page
1
of
3
ONDUVILLA
by
ONDULINE
NORTH
AMERICA,
INC.
Corrugated
Shingle
and
Accessory
Lifetime
Limited
Warranty
(h)
failure
to
install
in
accordance
with
Onduline’s
option,
of
Product
that
Onduline’s
published
installation
Onduline
deems
defective.
The
Owner
instructions.
and
Onduline
expressly
agree
that
the
3)
The
Product
surface
coating
is
not
remedy
of
repair
or
replacement
of
the
maintained
so
as
to
completely
cover
defective
Product
is
the
exclusive
and
the
Product
throughout
the
Warranty
sole
remedy
available
from
Onduline.
Period.
4)
The
Owner
fails
to
supply
Onduline
COMPLIANCE
with
samples
and
photographs
of
the
The
Owner
is
responsible
for
verification
allegedly
defective
Product,
which
that
the
Product
is
compliant
with
state
Onduline
deems
sufficient
to
illustrate
and
local
regulations
and
standards
that
the
failure,
or
the
Owner
removes
the
are
relevant
to
the
Property
including
Product
before
giving
Onduline
a
but
not
limited
to
building
codes
and
reasonable
opportunity
to
examine
the
building
permit
requirements.
Onduline
Product.
will
provide
at
Owner’s
request
all
certification
information
available
for
HOW
TO
MAKE
A
WARRANTY
CLAIM
the
Product.
Owner
must
submit
any
claims
under
the
applicable
warranty
in
writing
prior
NO
CONSEQUENTIAL
DAMAGES
to
the
expiration
of
the
Warranty
Period
ONDULINE’S
LIABILITY
TO
AN
OWNER
together
with
proof
of
purchase
to:
TO
WHOM
THIS
WARRANTY
EXTENDS
Onduline
North
America,
Inc.
SHALL
NOT
EXCEED
ONDULINE’S
SALE
Customer
Services
PRICE
FOR
THE
PRODUCT
AND
4900
Ondura
Drive
ALLOWANCES
AS
SET
OUT
ABOVE.
Fredericksburg,
VA
22407
ONDULINE
SHALL
NOT
BE
LIABLE
FOR
Phone
1-‐800-‐777-‐7663.
INCIDENTAL,
SPECIAL,
PUNITIVE
OR
CONSEQUENTIAL
DAMAGES
RESULTING
DISCLAIMER
FROM
ANY
FAILURE
OR
DEFECT
IN
THE
Under
the
Warranty,
the
Product
is
only
PRODUCT,
INCLUDING
BUT
NOT
warranted
(i)
to
be
free
from
defects
in
LIMITED
TO
LOSS
OF
ANY
REVENUE
OR
workmanship
and
material
and
(ii)
to
OTHER
ECONOMIC
LOSS.
Some
states
withstand
wind.
ONDULINE
MAKES
NO
do
not
allow
the
exclusion
or
limitation
OTHER
WARRANTY
OF
ANY
KIND
of
incidental
or
consequential
damages,
EXPRESS
OR
IMPLIED.
ANY
IMPLIED
so
the
above
limitation
may
not
apply
to
WARRANTIES
OF
MERCHANTIBILITY
OR
you.
If
any
portion
of
this
document
FITNESS
FOR
A
PARTICULAR
PURPOSE
shall
be
held
ineffective
or
void,
for
any
WHICH
EXCEED
THE
OBLIGATIONS
SET
reason,
the
remainder
shall
remain
in
FORTH
IN
THIS
WARRANTY
ARE
HEREBY
effect.
DISCLAIMED
BY
ONDULINE.
The
Product
is
provided
by
Onduline
only
on
GOVERNING
LAW
the
terms
set
forth
herein
and
any
This
Warranty
shall
be
interpreted
alternative
or
conflicting
term
in
any
under
Virginia
law
and
any
legal
action
purchase
order,
confirmation
or
other
relating
to
the
warranty
shall
be
acceptance
delivered
by
an
Owner
or
brought
only
in
Virginia
courts.
This
Installer
are
hereby
rejected.
No
Warranty
gives
you
specific
legal
rights,
representative,
employee,
distributor
or
and
you
may
also
have
other
rights
dealer
of
Onduline
has
the
authority
to
which
vary
from
state
to
state.
make
or
imply
any
representation,
promise
or
agreement
which
in
any
way
varies
the
terms
of
this
Warranty.
Some
states
do
not
allow
limitations
on
how
long
an
implied
warranty
lasts,
so
the
Warranty
Period
limitation
may
not
apply
to
you.
SOLE
REMEDY
Onduline’s
only
liability
under
this
Warranty
or
in
any
action
based
upon
this
Warranty,
contract,
negligence
(of
Onduline,
its
agents
or
employees),
strict
product
liability
or
otherwise,
is
limited
to
the
repair
or
replacement,
at
Page
2
of
3
ONDUVILLA
by
ONDULINE
NORTH
AMERICA,
INC.
Corrugated
Shingle
and
Accessory
Lifetime
Limited
Warranty
REGISTRATION FORM
PROPERTY O WNER
Address: ________________________________________________________________
Phone Number:
E-‐mail:
PROPERTY ADDRESS
Address:
PRODUCT INFORMATION
CONTRACTOR INFORMATION
Address:
Phone Number:
E-‐mail:
Comments:
________________________________________________________________________________________
Page
3
of
3