HYDRAULIC POWER

PACK (WITHOUT
CONTROL SYSTEM)

Technical Specification
 Table of Contents
TECHNICALCHECKLIST ................................................................................................................................... 3

ANNEXURE - I ................................................................................................................................................. 5

ANNEXURE – II ............................................................................................................................................... 6

ANNEXURE – III .............................................................................................................................................. 7

1 SCOPE OF WORK: .................................................................................................................................... 8

2 BRIEF DESCRIPTION OF THE HYDRAULIC PRESS:..................................................................................... 8

3 LIST OF SKETCHES AND DRAWINGS : ...................................................................................................... 8

4 SCOPE OF SUPPLY: .................................................................................................................................. 9

5 DETAILS OF THE HYDRAULIC POWER PACK : .......................................................................................... 9

6 SPARES .................................................................................................................................................. 10

7 VENDOR QUALIFICATION CRITERIA: ..................................................................................................... 11

8 DOCUMENTS TO BE SUBMITED: ........................................................................................................... 12

9 ACCEPTANCE CRITERIA: ........................................................................................................................ 13

10 GENERAL TECHNICAL POINTS: .............................................................................................................. 14

11 DELIVERY: .............................................................................................................................................. 14

12 NOTE TO VENDOR: ................................................................................................................................ 14

13 BILL OF MATERIAL for Each Hydraulic Power Pack: .............................................................................. 15

2
 TECHNICALCHECKLIST
Note: Bidder to write YES/NO against each item and Bidder is required to include complete scope
and comply to specification and as such 'NO' is not warranted. However, in case if bidder's reply is
'NO' for any of the items, bidder shall give reasons for the same. Bidder’s offer shall be considered
incomplete and shall not be considered for technical evaluation by purchaser if this duly filled-in
“Technical Checklist” is not submitted along with the bid.

S No. COMPLIANCESTATEMENT/QUERY BIDDER’SCON

FIRMATION/A
NSWER
(YES/NO)*

1. Confirm that the scope of work shall be in compliance with the

TECHNICAL SPECIFICATION document. All other equipment,
materials and work not explicitly mentioned but nevertheless required
for safe and satisfactory operation of equipment/ package shall also
be included by bidder in his offer. Please confirm.

Bidder to note that no deviations are allowed from the Technical

2. specifications. However, if it is inevitable, clause-wise Deviation,
against the Technical specifications (which includes all documents
referred/attached with Technical Specification) shall be duly
consolidated at one place, under Exceptions/ Déviations List (format
enclosed– Annexure-I) and shall be submitted with the bid.
Incase, no such list is furnished, it will be presumed that all
requirements of technical specification are fully met. Any deviations/
deletions/corrections made by the Bidder elsewhere will not be taken
cognisance of and all such deviations shall be deemed as null and
void.
Confirm compliance.

Bidder to confirm that reference list of comparable equipment

3. previously supplied for similar service (as per Experience Record
Proforma ,enclosed– Annexure-II) has been furnished with the bid.

Confirm that all Drawings/Data required to be submitted with bid as

5. per Tech Specification have been included in the Bidder’s proposal.

Confirm that Price schedule Proforma (with price part kept blank in
6. the technical bid)Annexure-III to be submitted with bid as per
Technical Specification have been included in the Bidder’s proposal.
Confirm compliance .

Bidder is informed that the details of equipment furnished in the

7. Bidder’s proposal shall not be reviewed or taken cognizance of at
evaluation stage. These details shall be treated as preliminary
and for reference and record purpose only. Review of details
submitted after award of job will be done by NFC for compliance with
the technical Spec / contract requirements. NFC comments for
ensuring compliance with the technical spec/contract requirement
shall be binding on vendor without any price and time implication to
the NFC. Confirm compliance.

3
 S No. COMPLIANCESTATEMENT/QUERY BIDDER’SCON
FIRMATION/A
NSWER
(YES/NO)*
Confirm that in the event of order, all drawings, documents and data
8 shall be furnished in accordance with Technical Specification

Confirm that lump sum price for the site activities (assembly at
10 site, installation, testing, pre-commissioning, painting,
commissioning, performance guarantee run, handing over to client
and other field works etc.) has been quoted separately.

*Incase of “No”, give reasons.

Bidder’s Seal Signature of Bidder with date

4
 ANNEXURE - I

EXCEPTION/DEVIATION SCHEDULEFORMAT

S.No. Document No. Sheet Clause TECHNICAL Requirement Deviation

No. No. required by the
Bidder and
justification of its
need

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Bidder’s Seal Sign. of Bidder with date

5
 ANNEXURE – II

EXPERIENCE RECORD PROFORMA

S No Company name and Address Details Month & Year of

where Hydraulic power pack Commissioning
Supplied earlier 1.Operating Pressure

2. Flow

3.Tank Capacity

1.

2.

3.

4.

5.

Bidder's Seal Sign of Bidder with Date

6
 ANNEXURE – III

Price schedule Proforma

Un-priced price-bid shall be submitted with the offer as per the format given below. All the item/rows
are to be filled as “Q” indicating quoted and submitted with technical offer, and the same shall be
submitted as Price-bid in part-II. Item wise cost of all the items shall be clearly offered as per the price
bid for cost evaluation. Bidder‟s offer shall be considered incomplete and shall not be considered for
technical evaluation by purchaser if this duly filled-in is not submitted along with the bid.

S No Item Description Qty Unit Remarks

1. Supply of HYDRAULIC POWER PACK (without control system) 06 Set
for fully automatic, 150 ton, bi-directional compacting, CNC
hydraulic press, as per specification in enclosed annexure

Mandatory Spares
2. PROPORTIONAL PRESSURE RELIEF VALVE 2 Nos
Make – Parker
Part No - R4V10 535 11 P1 GOQ A1
Item Desig.In Hyd Ckt - 1Z1

3. DIRECTION CONTROL VALVE 2 Nos

Make –HERION
Part No - SC6VH10G16800110V
Item Desig.In Hyd Ckt - 6Y1

4. SEAT VALVE 4 Nos

Part No - D4S06 – 3B5 – 3A4 –BA – IM1173
Make – VELJAN
Item Desig.In Hyd Ckt - 6E13

5. SEAT VALVE 8 Nos

Part No - D4S06-3C2-3B4-CDOQ-B1 Y
Item Desig.In Hyd Ckt - 6Y2 & 6Y3
Make –VELJAN

6. SEAT VALVE 8 Nos

Part No - D4S06-3C2-3B4-CDOQ-B1 XY
Item Desig.In Hyd Ckt - 6Y4 & 4Y1
Make –VELJAN

7. DIRECTION CONTROL VALVE 2 Nos

Part No - 3D06-35-A08-02-03-40B1-OQ-538
Item Desig.In Hyd Ckt - 6Y5
Make –VELJAN

8. MAIN PUMP 1 Nos

Part No - V30D-140-RKN-1-0-04/LVN/400 with Amplifier cards
and connector (9 plunger, variable flow, axial piston pump)
Make – HAWE
Item Desig.In Hyd Ckt - 1E1

Bidder's Seal Sign of Bidder with Date

7
 TECHNICAL SPECIFICATION OF HYDRAULIC POWER PACK
(WITHOUT CONTROL SYSTEM)

1 SCOPE OF WORK:

Scope of work includes design, manufacturing, procurement of bought out items, assembly,
testing, inspection at supplier’s site, painting, packing & forwarding, safe delivery to stores
and erection & commissioning of Six (06) numbers of hydraulic power pack (without control
system) for fully automatic, 150 ton, bi-directional compacting, CNC hydraulic press as per
the specification.

2 BRIEF DESCRIPTION OF THE HYDRAULIC PRESS:

The subject hydraulic press is used for the production of cylindrical compacts (Pellets) of
Ceramic powder. The compaction load on the powder in a die is applied simultaneously from
top punches and bottom punches. The top and bottom punches are driven by top and
bottom ram hydraulic cylinders. The movements/ position of the top and bottom rams are
controlled by hydraulic Servo valves in the power pack through closed loop control.
Moreover the pressure control through proportional pressure relief valve also occurs in the
close loop. Movements, position and the pressure are programmable as per requirement.
Hydraulic power pack drives the hydraulic press precisely and problem in power pack may
lead to production of defective Pellet. Hence the Power Pack is a very critical part of this
Hydraulic Press.

3 LIST OF SKETCHES AND DRAWINGS :

S/N SKETCH/ DWG NAME SKETCH/ DWG NO.

1. HYDRAULIC CIRCUIT -1 HYD CKT-1

2. HYDRAULIC CIRCUIT -2 HYD CKT-2

3. HYDRAULIC POWER PACK HYD-PP-01

4. HYDRAULIC CIRCUIT -1 HYD CKT-1

NFC/NFCK/2019/M1/R0, Sheet no. 1of

5. MANIFOLD
8 to 8 of 8

6. MANIFOLD BLOCK -1 MB-1

7. MANIFOLD BLOCK -2 MB-2

8. MANIFOLD BLOCK -3 MB-3

9. MANIFOLD BLOCK -4 MB-4

8
4 SCOPE OF SUPPLY:

4.1 Complete Hydraulic power pack

4.2 Complete Hose/ pipe Connection and required plumbing work between hydraulic
power pack and structure

4.3 Structural supports for all equipment, piping, cable trays etc. as applicable (note: no
support for pump mounting shall be taken from hydraulic tank)

4.4 Operating and maintenance platforms, access ladders/ steps, etc. required to provide
access to various items of unit for operation and maintenance wherever required.

4.5 Complete piping work, all valves, fittings and instrumentation as required for
distribution of utilities

4.6 First fill of oils & lubricants and replenishment of any loss of these up to commissioning
as required

4.7 All drawings and documents as per art no 8.2

5 DETAILS OF THE HYDRAULIC POWER PACK :

5.1 The power pack shall confirm to the hydraulic circuit no. HYD CKT-1 and HYD CKT-2.

5.2 The maximum operating main line pressure of the power pack is 250 bar and max.
flow 180 lpm. Maximum auxiliary line pressure is 150 bar and max flow is 22 lpm.

5.3 The indicative layout of the various components and hydraulic lines of the power pack
is shown in enclosed sketch no. HYD-PP-01. Changes are acceptable with approval
from NFC.

5.4 Sketches/ indicative drawings of the tanks and various manifold blocks are shown in
enclosed sketch/dwg nos. MB-1, MB-2, MB-3, MB-4. The manifold blocks Manifold
(NFC/NFCK/2019/M1/R0). Manifold Block -1(MB-1) & Manifold Block-2(MB-2) are
indicated in the Hydraulic circuit HYD CKT-1. Changes in the drawings are acceptable
with approval from NFC.

5.5 Leakage/ drain oil collection tray (as per attached drawing) shall be mounted all
around the power pack with slope. Drain valve has to be provided by the supplier. The
tray should be made of 1.5 mm SS304 sheet and side height should be at least 30mm.

5.6 Manifold Blocks’ Specification:

5.6.1 Rated Pressure: 250 Bar
5.6.2 Maximum operating temperature: 60deg C
5.6.3 MOC: 45C8 as per IS 5517-1993
5.6.4 Oil to be used : Servo System 32
5.6.5 Physical dimension and details as per Dwg. Nos.
NFC/NFCK/2019/M1/R0, MB-1, MB-2, MB-3, MB-4.

9
 5.6.6 Manifold Block surface flatness : 0.01mm/100mm
5.6.7 Surface Finish: less than or equal to 0.8 microns Ra.
5.6.8 All the manifold Blocks should be Chrome Plated.
5.6.9 Dimensional Tolerances: IS 2102:1993 Part-1, Fine class
5.6.10 Raw material defect detection by FBH of dia 3mm using DAC curve.
5.6.11 Manifold Blocks’ models should be made in SolidWorks tool and
checked using Manifold Design Tool / HydroMan tool.
5.6.12 Punching of hydraulic valve numbers and fitting connection numbers
on the manifold blocks as shown in the hydraulic circuit.

5.7 The oil cooler shall be selected such that the maximum temperature of the oil should
not cross 45oC. Temperature and flow rate of cooling water available are 30oC and 80
lpm respectively. The oil cooler selected must be shell and tube type having standard
make and model number. The technical catalog of the oil cooler shall be available
along with dimensional details and performance curves. The MOC of the tubes shall
be DHP copper/ CuZn28Sn1/ CuNi30.

5.8 Tank Details: Hydraulic Tank shall be made of SS 304. Dissimilar welding is strictly
prohibited i.e. the components which will be welded on hydraulic tank, will be made of
SS 304. Only TIG welding shall be carried out as welding operation. Pump and motor
support shall not be mounted from hydraulic tank. Proper slope shall be provided at
bottom of the tank for proper cleaning of oil. Similar slope should be provided at top
plate of the tank.

5.9 Diffuser: Suitable diffuser shall be provided at return oil line to hydraulic tank. This will
help to prevent foaming and agitation, and reduces potential pump cavitations from
flow disturbances at the inlet. Operating temperature of Diffuser shall be maximum 90
deg C.

5.10 Hydraulic Reservoir Isolator: A suitable capacity (min 18 lit) hydraulic reservoir shall be
used to avoid ingestion of airborne contaminants into hydraulic system. By using an
elastomer (Urathane) bladder as a lung, the changes in gas volume in a hydraulic
system’s reservoir can be trapped and prevented from mixing with the outside
atmosphere. Details of Isolator is mentioned in Bill of Material.

5.11 Effort shall be put to use bended tube/ pipes instead of welding.

6 SPARES

6.1 MANDATORY SPARE: Vendor shall furnish the itemized price for the following
mandatory spares along with the bid.. The price of mandatory spares shall be
considered for commercial evaluation. Also an un-priced copy of the list of mandatory
spares shall be furnished with technical offer. Following sets of mandatory spare shall
be supplied.

10
S/N ITEM ITEM MAKE PART NO NOS
DESIG. DESCRIPTION
IN HYD
CKT

1. 1Z1 PROPORTIONAL PARKER R4V10 535 11 P1 GOQ 2

PRESSURE A1
RELIEF VALVE

2. 6Y1 DIRECTION HERION SC6VH10G16800110V 2

CONTROL VALVE

3. 6E13 SEAT VALVE VELJAN D4S06 – 3B5 – 3A4 – 4

BA – IM1173

4. 6Y2 & SEAT VALVE VELJAN D4S06-3C2-3B4-CD- 8

OQ-B1 Y
6Y3

5. 6Y4 SEAT VALVE VELJAN D4S06-3C2-3B4-CD- 8

OQ-B1 XY
& 4Y1

6. 6Y5 DIRECTION VELJAN 3D06-35-A08-02-03- 2

CONTROL VALVE 40B1-OQ-538

7. 1E1 MAIN PUMP HAWE V30D-140-RKN-1-0- 1

04/LVN/400 with
Amplifier cards and
connector

(9 plunger, variable
flow, axial piston
pump)

7 VENDOR QUALIFICATION CRITERIA:

7.1 The offers of the vendors having prior experience with complying all the following
features in last 5 years. Completion certificate of the same shall be submitted along
with the quotation
7.1.1 Manufacturing hydraulic power packs with servo valve
7.1.2 Operating at 250 bar pressure and flow of 180 lpm
7.1.3 Tank capacity 1000 litre or more

7.2 The vendors having a design facility with licensed versions of SolidWorks tool and
Manifold Design Tool / HydroMan Tool will only be acceptable.

7.3 Offers of Hydraulic Compaction Press with servo valve/ Hydraulic power pack
manufacturers will only be acceptable. Offers of traders will not be considered.

7.4 CNC machining facility should be available with the firm. Facilities available with the
vendor shall be indicated at the time of quotation.

11
7.5 Vendor shall have Digital contamination level monitoring facility (NAS level 7).
Calibration certificate for the same shall be submitted during the bid.

8 DOCUMENTS TO BE SUBMITED:

8.1 Along with the Bid: The bidders shall submit the following along with the bid.
8.1.1 Package layout with overall and important dimensions
8.1.2 List of Mandatory Spares
8.1.3 Technical literature/Catalogues/Brochures of major bought out items/
component
8.1.4 Delivery Schedule of equipments/package .
8.1.5 Experience Certificate and submission of document as per the Vendor
Evaluation Criteria

8.2 FOR APPROVAL: The successful vendor has to submit the following documents within
30 days from the date of PO placement, for approval, before the commencement of
the work:
8.2.1 Design Analysis report of the main manifold block
(NFC/MFBAP/242013/M1/R0) using manifold design tool / HydroMan
Tool.
8.2.2 Soft Copies of the SolidWorks tool models (in sldprt, sldasm, pdf
format) of the manifold blocks
8.2.3 Soft copies of the SolidWorks tool models (in sldprt, sldasm, pdf
format) of all the fabricated items of the Power Pack.
8.2.4 Soft copy of the SolidWorks tool model (in sldprt, sldasm, pdf format)
of power pack along with complete piping work.
8.2.5 Soft copies of the drawings (in slddrw, pdf format) of all the fabricated
items of the power pack.
8.2.6 Hard copies of the drawings of all the fabricated items of the power
pack.
8.2.7 QAP including Acceptance test Plan
8.2.8 Schedule of activities.
8.2.9 Bill of Material and Hydraulic Circuit.

8.3 BEFORE PDI STAGE-I : Following documents w.r.t all manifold blocks shall be
forwarded by the supplier to NFC :
8.3.1 Raw material defect detection report to be submitted.
8.3.2 Material Composition certificate from NABL approved lab to be
submitted.

8.4 BEFORE PDI STAGE-II: Material composition certificate, bill of material as used
(along with their location) and internal test reports of fabricated items and power pack
shall be forwarded to NFC.

12
8.5 ALONG WITH SUPPLY: All as built documents mentioned at point no.8.2.

9 ACCEPTANCE CRITERIA:

9.1 PDI STAGE-I: Testing of Main manifold Block (NFC/NFCK/2019/M1/R0) and other
manifold blocks at supplier’s site :
9.1.1 Marking of hydraulic valve and fitting connection numbers on the
manifold blocks will be checked.
9.1.2 Interconnectivity, Pressure and leak testing:

9.1.2.1 Pressure and leak testing will be carried out at 280 bar.

9.1.2.2 Pressure testing arrangement and any material required for

the testing to be made by the supplier.

9.1.2.3 Dummy plates with open-able ports and dummy plugs as

required will be mounted on the manifold block and should be
arranged by the supplier to test the interconnectivity,
pressure and leak testing.

Note: 100% testing of all Veljan make valves shall be ensured by the supplier and test report
of each and every valve shall be submitted to NFC. After the submission of test report,
supplier shall ensure testing of 25% of valve of each type in the presence of NFC officials at
M/s Veljan Site. In case any of the valves fails during the test, 100% valve shall be tested in
the presence of NFC officials. Intimation for the same should be given at least 15 days
before the testing. Only tested and accepted valves shall be used for Power pack.

9.2 PDI STAGE-II: Testing of the complete power pack at supplier’s site:
9.2.1 Electrical supply to all the hydraulic valves, pressure switches, motors
etc. shall be provided along with manual signal generator.
9.2.2 Required Hydraulic oil (Servo System 32/ ISO VG32) should be
arranged by the supplier for testing. The same shall be sent as first fill
at purchaser’s site
9.2.3 Two number of hydraulic cylinders to be arranged by the supplier for
testing purpose.
9.2.4 The testing w.r.t pressure and leakage shall be demonstrated for
continuous operation of 4 hours at a pressure 280 bar. Each circuit
shall be energised minimum 10 times during the test.
9.2.5 Manual sequencing of the valves shall be demonstrated to check the
performance of the power pack.
9.2.6 Note: pump testing will be carried out with motor of 22 KW

Note: Vendor shall have its own external arrangement for flushing the tank, pipe lines and
the manifold blocks and the same shall be carried out before commencement of the testing
of power pack, by-passing all the valve and the pumps. Vendor shall inform the same. The

13
evidence of the same shall be submitted before PDI II stage. Vendor shall ensure that no
marking should come on the sealing of the valve area.

9.3 AT NFC: The power pack will be connected to the Press and the performance testing
of the power pack will be carried out.

10 GENERAL TECHNICAL POINTS:

10.1 Complete power pack should be supplied in assembled condition as per the approved
layout and the hydraulic circuit and any left out items required for the completeness of
the power pack, whether fabricated one or brought out shall be in the supplied scope.

10.2 Fittings and tubing mentioned in BOM are indicative only. Actual quantity will be as per
requirement. Quantity mentioned as spare shall be supplied in loose.

10.3 Any additional items or features required / identified, during detailed engineering for
the completeness and trouble free performance of the system shall be included in the
vendors scope without any price and time implication, as long as system performance
and technical requirement within the battery limits of the system as defined under this
specification/ requisition are kept unchanged.

11 DELIVERY:

The first unit (complete in all aspect) shall be delivered at NFC Hyderabad .

After successful commissioning of first unit and obtaining approval from NFC, remaining five
(05) equipments shall be supplied at NFC-Kota, Rawatbhata Rajasthan site.

However, vendor shall follow the delivery schedule as per “Annexure -1, DELIVERY
SCHEDULE OF 6 NOS OFHYDRAULIC POWER PACK”

12 NOTE TO VENDOR:

12.1 The firm should inform NFC at all important stages of fabrication so that stage wise
inspection can be carried out by NFC

12.2 Wherever not specified in the technical specification, the firm should use all standard
items during manufacture of equipment

12.3 During the course of fabrication, the firm should carry out any minor modifications as
suggested by NFC

12.4 The selection of materials for fabrication of all major parts should be in accordance
with relevant IS standards and best manufacturing practices

12.5 All expenses such as to and fro fare, hotel, lodging and boarding, transportation etc.,
towards deputation and stay of the contractor’s technicians/engineers for the purpose
of erection and commissioning job at purchaser’s site at Hyderabad or Rawatbhata,
Rajasthan shall be borne by the contractor

14
 13 BILL OF MATERIAL for Each Hydraulic Power Pack:

13.1 The items listed below are indicative only. The hydraulic power pack shall give the required performance as per technical specifications.
If some more components are required as per the technical specifications to meet the functional & safety requirements, party has to incorporate
the same without any extra cost

S/N ITEM ITEM DESCRIPTION MAKE PART NO. QUANTITY QTY TO BE REMARKS
DESIG. IN FOR USE USED FOR
HYD CKT IN POWER INTER
PACK CONNECTION
(Nos.) WITH
STRUCTURE
(Nos.)

1. 1Z1 PROPORTIONAL PARKER R4V10 535 11 P1 GOQ 1 Nil Bought out

PRESSURE RELIEF A1 item
VALVE

2. 0T1 PRESSURE SWITCH HERION/ IFM Sr. No.0883400 (for 3 Nil Bought out
along with integrated/ HERION) item
6S3 remote display
6S4

3. 6Y1 DIRECTION HERION SC6VH10G16800110V 1 Nil Bought out

CONTROL VALVE item

4. 6E13 SEAT VALVE VELJAN D4S06–3B5–3A4–BA– 1 Nil Bought out

IM1173 item

5. 6Y2 & SEAT VALVE VELJAN D4S06-3C2-3B4-CD- 2 Nil Bought out

OQ-B1 Y item
6Y3

15
6. 6Y4 SEAT VALVE VELJAN D4S06-3C2-3B4-CD- 2 Nil Bought out
OQ-B1 XY item
& 4Y1

7. 6Y5 DIRECTION VELJAN 3D06-35-A08-02-03- 1 Nil Bought out

CONTROL VALVE 40B1-OQ-538 item

8. 1E1 MAIN PUMP HAWE V30D-140-RKN-1-0- 1 Nil Bought out

04/LVN/400 with item
amplification card and
connector

(9 plunger, variable flow,

axial piston pump)

MAIN PRESSURE LINE

9. Shown in MAIN MANIFOLD Attached indicative 1 Nil Fabricated

HYD CKT- BLOCK drawing no. item
1 NFC/MFBAP/242013/M
1/R0

10. Shown in MANIFOLD BLOCK 1 Attached indicative dwg 1 Nil Fabricated

HYD CKT- no. MB-1 item
1

11. MANIFOLD BLOCK 4 Attached indicative dwg 1 Nil Fabricated

no. MB-4 item
(Not shown in hyd
circuit. Mounted on
bottom of MAIN
MANIFOLD)

12. BELL HOUSING 1 Nil Fabricated

item

16
 (Between Main Pump
and Main Motor)

13. MAIN MOTOR (22KW) SIEMENS/ (415V, 50Hz, 3-phase 1 Nil Bought out
KIRLOSKER/ Induction motor. item
(IE 3 efficient) CG/ BHARAT
BIJLEE/ IEC/ No. of poles :4
MARATHON/ Duty :S1
HAVELLS Frame :180L

Mounting :foot and

flange mounted(B35))

14. 1F62 PRESSURE GAUGE WIKA/ 4 2 Bought out

FORBES item
1E17 (0-400 kg/cm2) MARSHALL/
ENAPAC/
1E18 Dial size 63 mm REXROTH
1E19 Accuracy ±1% of least
count

15. C12Z PRESSURE WIKA 1 1 Bought out

TRANSDUCER item
(without display)

16. 1E13 MAIN LINE FILTER MAHLE/ 2 2 ( filter elements Bought out
(filter 3 µm) PARKER only) item

With electrical clog

3E8 indicator (non by-pass)

17
 AUXILLARY LINE
FILTER

17. 3Y1 SERVO VALVE MOOG MODEL:D663-5010 2 Nil Bought out

TYPE:L03HYAF6NSAO- item
3Y3 P

18. 6E26 NON RETURN VALVE VOSS/ 1 Nil Bought out

ERMETO(EO)/ item
HYLOK/
REXROTH

19. 1E63 NON RETURN VALVE VOSS/ SUBPLATE MOUNTED 1 Nil Bought out
ERMETO(EO)/ item
HYLOK/
REXROTH

20. 6E65 NON RETURN VALVE VOSS/ 2 Nil Bought out

ERMETO(EO)/ item
HYLOK/
REXROTH
1E66 NON RETURN VALVE

21. 1E34 SUCTION LINE PARKER/ ESBI (length and fittings as 1 Nil Bought out
BELLOW/ HOSE required) item

22. 1E31 MAIN LINE HOSE PARKER (length and fittings as 1 Nil Bought out
required) item

23. 1E61 RETURN LINE HOSE PARKER (length and fittings as 1 Nil
required)

24. HYDRAULIC HOSES PARKER 1. 11/4 “ hose of 1.5 Nil 4 Bought out

18
 WITH END FITTINGS Mtr with end fittings at item
both end.

2. 3/8” hose of 1.5 Mtr Nil 8

with end fittings at both
end.

25. HYDRAULIC VOSS/ For OD 42mm tube (Approx) Bought out

FITTINGS ERMETO(EO) item
1. Tee 5

2. Elbow 10 Nil

3. MSC 10

4. Banjo 2

For OD 38mm tube (Approx)

1. Tee 5 0

2. Elbow 10 5

3. MSC 10 4

4. Banjo 2 2

For OD 20mm tube (Approx)

1. MSC 10

2. Banjo 5 Nil

19
 For OD 15 mm tube (Approx)

1. MSC 5 Nil

2. Banjo 5

For OD 12mm tube (Approx)

1. MSC 5 5

2. Banjo 5 5

For OD 10mm tube (Approx)

1. Tee 10 5

2. MSC 30 10

3. Banjo 30 10

For OD 8mm tube (Approx)

1. MSC 10 Nil

2. Banjo 10

26. HYDRAULIC Seamless cold 1. OD 8 X 1.5 5 Mtr 5 Mtr Bought out

20
 TUBINGS drawn , (Approx) item
precision steel 2. OD 10 X 1.5 40 Mtr
tubes as per 20 Mtr
EN10305-4 3. OD 12 X 2 (Approx) 5Mtr

MOC E235 4. OD 15 X 2 5 Mtr

grade (Approx)
5. OD 20 X 2.5
5Mtr
6. OD 38 X 5 (Approx) 10 Mtr

7. OD 42 X 4 10 Mtr
(Approx)

12 Mtr
(Approx)

6 Mtr
(Approx)

AUXILLARY PRESSURE LINE

27. Shown in MANIFOLD BLOCK 2 Attached indicative dwg 1 Nil Fabricated

HYD CKT- no. MB-2 item
1

28. Shown in MANIFOLD BLOCK3 Attached indicative dwg 1 Nil Fabricated

HYD CKT- no. MB-3 item
2

29. 3E1 PUMP (Gear Pump) REXROTH/ 1P 3052 CPSTB 1 Nil Bought out
EATON/ item
YUKEN/
JONSON

30. 3M1 MOTOR (5.5KW) SIEMENS/ (415V, 50Hz, 3-phase 1 Nil Bought out

21
 KIRLOSKER/ Induction motor. item
(IE3 efficient) CG/ BHARAT
BIJLEE/ IEC/ No. of poles :4
MARATHON/ Duty :S1
HAVELLS
Frame :112 M

Mounting :foot and

flange
mounted(B35))

31. BELL HOUSING 1 Nil Fabricated

(Between Pump and item
motor)

32. 3F5 ACCUMULATOR with EPE/ Olear 1 Nil Bought out

changing kit (1.5 lit) item

33. 3F12 PRESSURE GAUGE WIKA/ 2 Nil Bought out

FORBES item
5F4 0-210 kg/cm2 MARSHALL/
ENAPAC/
Accuracy : ±1% REXROTH
Dial Size 2 1/2 " min

34. 12Z1 DOUBLE SOLENOID Atos/ Rexroth 2 Nil Bought out

&12Z2 DIRECTION item
CONTROL VALVE

12Z3&
12Z4

35. 5Z1 PROPORTION Atos / Rexroth 1 1 Bought out

DIRECTION item

22
 CONTROL VALVE

36. AUXILLARY PUMP PARKER (length and fittings as 2 Nil Bought out
SUCTION AND required) item
DELIVERY HOSE

37. 3E4 NON RETURN VALVE VOSS/ 2 Nil Bought out

ERMETO(EO)/ item
6E17 HYLOK/
REXROTH

TANK AND ACCESSORIES

38. OIL RESERVOIR Attached indicative 1 Nil

drawing
(Tank Capacity : 1000
ltr approx) MOC: SS 304; No
dissimilar metal welding;

39. RESERVOIR Parker 1 Nil Bought out

ISOLATOR (18 Ltr. item
Capacity)

40. SOCKET HEAD CAP UNBRAKO / AS Nil Bought out

SCREWS (12.9 Grade) TVS REQUIRED item

23
 13.2 Miscellaneous brought-out Items for each hydraulic power pack :

S/N ITEM DESIG. ITEM DESCRIPTION QUANTITY FOR USE IN

IN HYD CKT EACH POWER PACK (Nos.)

1. 1E54 OIL COOLER ( Shell & Tube type Oil Cooler suitably mounted on Power pack. Tube 1
MOC: DHP Cu/ CuZn28Sn1/ CuNi30

2. 1E23 SUCTION LINE BALL COCK (Size DN65) 1

3. 1E55 MAIN LINE BALL COCK (Size 1 1/2") 1

4. 1E88 RETURN LINE BALL COCK (Size 1/2") 1

5. 3F6 MANUAL PRESSURE RELIEF VALVE. 1

6. 3F9 SHUL OFF VALVE 2

3F11

7. RESERVOIR PEDESTALS 8

8. OIL LEVEL INDICATOR 1

9. OIL TEMP. INDICATOR (Digital display and separate output) 1

10. ANTI VIBRATION PADS FOR MAIN PUMP MOTOR + AUXILLARY PUMP MOTOR 8

11. 3E88 DRAIN/ RETURN LINE BALL COCK 2

1E8

24
LIST OF DRAWINGS ATTACHED:

DRAWING NAME DRAWING NO.

S NO
HYDRAULIC CIRCUIT - 1 HYD -1
1.
HYDRAULIC CIRCUIT - 2 HYD -2
2.
HYDRAULIC POWER PACK HYD-PP-01
3.
MANIFOLD NFC/NFCK/2019/M1/R0
4.
MANIFOLD BLOCK -1 MB-1
5.
MANIFOLD BLOCK -2 MB-2
6.
MANIFOLD BLOCK -3 MB-3
7.
MANIFOLD BLOCK -4 MB-4
8.

25