Professional Documents
Culture Documents
ENDO Series
Contents
ENDO Balancers - Features and Benefits 3
Specification Data Sheet 4
Balancer Summary Chart 5
Spring Balancer Safety Features 6
Application Guidelines and Spring Tension Adjustment Systems 7
Retractor, Series ERP and ER Torque Reels 8
Balancer, Series EK, EW, and EWF-C 9
Balancer, Series EWF 10 EK Series
Balancer, Series ELF Long Stroke Balancers 11
"ECO" Balancer, Series EW-X 12
"ECO" Balancer, Series EW-Y 13
Balancer, EWS Safety Balancers and ETP High Capacity Balancers 14
Balancer, Series EWA, With Snap-Back Prevention System 15
Balancer, Series EKN, for Electrostatic Discharge 15
Series SBC Clean Room Balancer 16 EW Series
Air Tool Balancers, Series ATB and THB 17
Twin Hose Balancer, Series ST-30 18
Air Tool Reel, Series ATR 18
Series PRF Manual Trolleys 19
Spare Parts and Accessories 20-21
Dimensional Drawings 22-27
Balancer Warranty 28
General Warranty 29 EWA Series
Industrial Assembly Solutions 30
Field Service and Other Conductix-Wampfler Products 31
Conductix-Wampfler Contact Information 32
ETP Series
Food Prep - Pgs. 12-13 Clean Rooms - Pg. 16 Static Discharge - Pg. 15 Air Tools - Pgs. 17-18 I-Beam Trolleys - Pg. 19
Balancer Specifications
General Application
Type of Item to be suspended
Total Weight of Item to be suspended
(including any accessories)
Require Travel distance ("stroke")
Average Cycles (per day)
Phone: 800 326 2899 | 800 521 4888 | 402 339 9300
Fax: 858-814-2110 | 800 780 8329 | 402 339 9627
Snap-Back Protection
Works similar to the Fall Arrest Plug-in Cable Set
system, except this is designed
to stop the spool if the cable is
ever cut
Tension Gauge
All ENDO balancers have an exclusive 18 month warranty - see page 28 for details.
Capacity
Gauge
Min.
Capacity
Max.
Handle System Ratchet System Spring Adjust Worm Gear System Capacity
Turn clockwise to increase tension, Insert Allen wrench and turn Turn clockwise to increase
counter-clockwise to decrease clockwise to increase ten- tension, counter-clockwise to
tension sion and counter-clockwise to decrease tension
decrease tension
• 0.05 inch (1.20 mm) diameter nylon-coated cable for clean operation - no greasy mess
• High impact ABS case
• Forged steel swivel eyelet
ER Series Torque Reel ENDO ER Series Torque Reels are light-weight and compact. The long cable travel
makes them suitable for hanging push button pendant stations and similar devices.
Cylindrical drum prevents cable jamming. For dimensional drawings, see Pg. 22.
ER-10A
See Pg. 5 for details on choosing the correct balancer for the
application. CE Mark available.
EW Series EW Series Balancers have cast aluminum case and the ratchet system spring
adjustment - see Pg. 7 for details. The cable is affixed with the "Plug-Type" cable set
- See Pg. 6 for details.
EW Series Balancers are available in an unpainted version. To order, add "NP" at the
end of the standard "EW" part number.
EWF-C Series EWF-C Series Balancers have aluminum die-cast housing and non-painted surface.
These are are light capacity, but full of features such as:
• Plastic drum, which reduced the powder from rope abrasion; replaceable wire rope
• Fall arrest device to keep tools from falling if the spring breaks
• Riveted spring to enhance the safety of spring replacement
• Fully enclosed housing
Note: EWF Series Balancers are also available in an unpainted version. To order, add "-NP" at
the end of the standard "EWF" part number.
Note: EWF Series Balancers are also available without the adjustable stopper. To order, add
"-NS" at the end of the standard "EWF" part number.
Rope Types:
• EW-3 to EWS-7: White Nylon, 3 mm diameter. EWF-9 to EWF-15: Black Nylon,
4 mm diameter
• EWF-22 to EWF-120: Stainless Steel, 4.8 mm diameter
EWS-5X
Rope Types:
Choose an EWS balancer based upon the total weight to be balanced (tool and all accessories)
and stroke requirements. Try to utilize the upper range of the EWS capacity ratings.
ETP Series High Capacity The ETP high capacity balancers offer true zero gravity, with no drifting or strain. Tapered
drum, quality springs and bearings provides smooth cable travel throughout the stroke. The
ETP Series is used for welding guns, large impact wrenches, and other heavy tools. All high
capacity ETP balancers include the fall arrest device (auto-brake).
When choosing a balancer, selection is based upon the total weight to be balanced (tool and
all accessories) and stroke requirements. Try to utilize the upper range of the capacity ratings.
• Tension adjustment is easy and precise.
• Cast aluminum case
• Forged Steel Swivel Hook.
• Exclusive 18 month warranty.
EKN Series Electrostatic The EKN series balancers offer true zero gravity, with no drifting or strain. Tapered drum and
quality springs and bearings provides smooth cable travel throughout the stroke. The EKN
Discharge Balancer Series is used where electrostatic discharge can damage electronics or other sensitive as-
semblies, but where a "clean room" balancer is not needed. The EKN is fitted with a grounding
wire, which attaches from the balancer to the secondary support hook. The grounding wire
Supporting cable safely dissipates any static electricity charge generated by the friction of the cable while the
balancer is in use.
When choosing a balancer, selection is based upon the total weight to be balanced (tool and
all accessories) and stroke requirements. Try to utilize the upper range of the balancer capacity
ratings.
Conductix-Wampfler offers a special kit* for the THB and ATB series balancers that allows air tools with bottom air inlets to hang right-side up. The
kit has a fixture, a cable, and air line joint, plus an additional 13 inches of hose travel. The Air Tool Balancers feature:
• Easy and Precise Balancer Tension Adjustment
• High impact ABS case
• Forged Steel Swivel hook.
• Pressure Rating: 145 psi
• Exclusive 18 month warranty - See Pg. 36
Hose
Capacity Range Outer Hose Inner Wt
Travel Part No.
lb (kg) ID Hose ID lb (kg)
ft (m)
2.2 to 6.6 (1 to 3) 4.27 (1.3) ST-30 3/8" 1/8" 6.2 (2.8)
For dimensional drawing - See Pg. 26.
ATR Series Air Tool Reel The Air Tool Reel provides an air hose and ratchet mechanism that allows a tool to stay
suspended. To disengage the ratchet and enable the hose to retract, simply pull lightly
on the hose. The reel comes with a standard 6.5 foot (2.0 m) 3/8” hose. Additional
hose can be added in 3.28, 6.56, and 9.84 foot (1, 2, and 3 meter) lengths. The reel
also is made with a fall prevention device. In the case the spring breaks, the device
prevents the tool from falling and becoming damaged. Available as both a hood mount
(ATR-5) and as a wall mount (ATR-5-1).
• Hook, wall, or ceiling mount.
• Tension adjustment is easy and precise.
• High impact ABS case and a forged swivel hook.
Min Curve
Capacity Radius Beam Width Wt
lb (kg) in (mm) Part No. in (mm) lb (kg)
132 (60) -- -- PTF-60 2.95 (75) 1.80 (0.80)
276 (125) 24 (600) PTF-125 2.0 / 2.95 (50 / 75) 3.50 (1.60)
551 (250) 35 (900) PTF-250 2.95 / 3.93 / 4.92 (75 / 100 / 125) 9.25 (4.20)
Series PTF-60
Balancer Cushions Balancer Cushions protect the body of the balancer if they are placed so close together
that they might collide into one another.
Type A
Type B
Spiral Hose Spiral hoses are clear blue polyurethane and have a tail and male NPT rigid fitting
on the port side, and a male NPT swivel fitting on the tool side.
D C B
424-14-12 0.250 (6.35) 0.375 (9.52) 12.00 (3.66) 2.969 (905) 1.700 (508) 0.969 (295) 0.333 (102) 0.167 (51)
424-14-18 0.250 (6.35) 0.375 (9.52) 16.00 (4.88) 3.313 (1010) 1.700 (508) 1.313 (400) 0.333 (102) 0.167 (51)
424-38-08 0.375 (9.52) 0.562 (14.27) 8.00 (2.44) 2.584 (787) 1.700 (508) 0.584 (178) 0.333 (102) 0.3313 (95)
424-38-12 0.375 (9.52) 0.562 (14.27) 12.00 (3.66) 3.000 (914) 1.700 (508) 1.000 (305) 0.333 (102) 0.313 (95)
424-38-16 0.375 ( 9.52) 0.562 (14.27) 16.00 (4.88) 3.333 (1016) 1.700 (508) 1.333 (406) 0.333 (102) 0.313 (95)
424-12-12 0.500 ( 12.70) 0.750 (14.27) 12.00 (3.66) 2.813 (857) 1.700 (508) 0.813 (248) 0.333 (102) 0.376 (114)
424-12-16 0.500 (12.70) 0.750 (14.27) 16.00 (4.88) 2.813 (914) 1.700 (508) 1.000 (305) 0.333 (102) 0.376 (114)
424-12-20 0.500 (12.70) 0.750 (14.27) 20.00 (6.10) 3.500 (1067) 1.700 (508) 1.500 (457) 0.333 (102) 0.376 (114)
Ø 0.15 (4)
Ø 0.39 (10) 1.18 1.18 2.32 (59) 3.15 (80)
1.88
0.51 (13)
(30) (30) 0.63 1.61(41) 1.88
(16)
(48) Ø 0.94 (24) 0.39 (10) 2.60 (66)
(48)
Ø 0.59 (15)
Ø 0.23 (6.0)
2.36 (60)
1.49 (38)
6.18 (157)
3.46 (88)
2.48 (63)
10.6
(270)
Ø 0.70 (18)
Ø 0.23
(6)
0.43 (11)
2.75 (70)
1.29 1.77
7.16 (182) (33) (45)
0.09 (2.5)
3.34 (85)
Series EK C Dimensions
A B C D E
Part No.
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
EK-00 3.70 (93.9) 1.30 (33.0) 0.38 (9.65) 0.24 (6.09) 6.20 to 25.9 (157.4 to 657)
EK-0 5.00 (127) 1.90 (48.2) 0.71 (18) 0.35 (8.88) 9.30 to 48.7 (236 to 123)
E EW-3 5.80 (147) 2.70 (68.5) 0.79 (20) 0.55 (13.9) 11.4 to 62.6 (289 to 159)
EW-4 5.80 (147) 2.70 (68.5) 0.79 (20) 0.55 (13.9) 11.4 to 62.6 (289 to 159)
EW-5 5.80 (147) 2.70 (68.5) 0.79 (20) 0.55 (13.9) 11.4 to 62.6 (289 to 159)
EWF-3C 6.30 (160) 3.50 (89) 0.43 (11) 0.43 (11)
D
EWF-5C 6.30 (160) 3.50 (89) 0.43 (11) 0.71 (18)
A B
EWF-7C 6.30 (160) 3.50 (89) 0.43 (11) 0.71 (18)
EWF-9 6.90 (175) 5.40 (137) 0.95 (24.1) 0.70 (17.7) 13.4 to 64.6 (340 to 164)
Series EW/EWF EWF-15 6.90 (175) 5.40 (137) 0.95 (24.1) 0.70 (17.7) 13.4 to 64.6 (340 to 164)
EWF-22 8.60 (218) 6.20 (157) 1.18 (29.9) 0.86 (21.8) 16.9 to 76.0 (429 to 193)
C EWF-30 8.60 (218) 6.20 (157) 1.18 (29.9) 0.86 (21.8) 16.9 to 76.0 (429 to 193)
EWF-40 8.70 (220) 7.40 (187) 1.18 (29.9) 0.86 (21.8) 16.9 to 76.0 (429 to 193)
EWF-50 8.70 (220) 7.40 (187) 1.18 (29.9) 0.86 (21.8) 16.9 to 76.0 (429 to 193)
EWF-60 8.70 (220) 7.40 (187) 1.18 (29.9) 0.86 (21.8) 16.9 to 76.0 (429 to 193)
E EWF-70 8.70 (220) 7.40 (187) 1.18 (29.9) 0.86 (21.8) 16.9 to 76.0 (429 to 193)
EWF-90 10.5 (266) 10.2 (259) 1.25 (31.7) 0.86 (21.8) 19.4 to 98.1 (492 to 249)
EWF-105 10.5 (266) 10.9 (276) 1.25 (31.7) 0.86 (21.8) 19.4 to 98.1 (492 to 249)
D EWF-120 10.5 (266) 11.8 (299) 1.25 (31.7) 0.86 (21.8) 19.4 to 98.1 (492 to 249)
A B
E E
D
D
A BB
A
Dimensions
A B C D E
Part No.
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
ELF-3 7.8 (198) 4.7 (119) 0.75 (19) 0.59 (14.9) 13.7 to 112.1 (347 to 284)
ELF-5 7.8 (198) 4.7 (119) 0.75 (19) 0.59 (14.9) 13.7 to 112.1 (347 to 284)
ELF-9 7.8 (198) 4.7 (119) 0.75 (19) 0.59 (14.9) 13.7 to 112.1 (347 to 284)
ELF-15 9.1 (231) 8.4 (213) 1.18 (29.9) 0.87 (22) 17.3 to 115.7 (439 to 293)
ELF-22 9.1 (231) 8.4 (213) 1.18 (29.9) 0.87 (22) 17.3 to 115.7 (439 to 293)
ELF-30 9.1 (231) 8.4 (213) 1.18 (29.9) 0.87 (22) 17.3 to 115.7 (439 to 293)
ELF-40 9.9 (251) 9.0 (228) 1.18 (29.9) 0.87 (22) 17.7 to 116.1 (449 to 294)
ELF-50 9.9 (251) 9.0 (228) 1.18 (29.9) 0.87 (22) 17.7 to 116.1 (449 to 294)
ELF-60 9.9 (251) 10.2 (259) 1.18 (29.9) 0.87 (22) 17.7 to 116.1 (449 to 294)
ELF-70 9.9 (251) 10.2 (259) 1.18 (29.9) 0.87 (22) 17.7 to 116.1 (449 to 294)
CC
Series ATB and THB
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A B C D
Part No. in. (mm) in. (mm) in. (mm) in. (mm)
ATB 7.5 (190) 3.3 (83.8) 0.75 (19) 10.0 to 61.3 (254 to 1557)
THB 7.5 (190) 5.0 (127) 0.95 (24.1) 10.7 to 61.9 (271 to 1572)
Visit www.conductix.com for the most current information. 23
Dimensional Drawings - Series EKN
Series EKN-00
0.47
0.31
(12)
Ø 0.39 (10) (8) 1.67 (42.5)
Ø 0.24
(6)
2.52
(64)
1.47 (37.5)
2.52 to 22.20
(64 to 564)
0.39 (10)
Series EKN-0
0.98 2.22
0.53 (13.5) (25) (56.3)
Ø 0.55
0.31 (8) (14)
0.31
(8)
Ø 0.47 (12)
4.22
(107)
1.95
(49.5)
4.2 to 43.6
(107 to 1107)
0.43 (11)
4
Ø2
)
(24
24
Ø
.94
Ø0
242
Min. 24.5~ Max. 71.8 (Min. 623~Max. 1823)
156
128
9.88 (251)
251
Ø3
0
)
(30
.18
Ø1
8.34212
(212)
Ø276 249
Ø10.86 (276) 10.86 (276)
Series EWS
1.18 1.57
(30) (40) 0.35
Ø 0.78 (20) (9)
0.35 0.59
Ø 0.47
(11) (15)
(12)
0.94
0.35 (25)
Min. 11.4~ Max. 62.6 (Min. 290~Max. 1590)
(9)
4.96
3.70 3.26 (126)
(94) (83)
Ø 0.70
(18)
0.35
1.73~2.26 1.10~2.13
(11) (28~54)
(44~60)
3.5
Ø 6.29 (160) (89)
Series EWA
Dimensions
C
Model A B C D E
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
EWA-22 8.6 (218) 6.2 (157) 1.18 (29.9) 0.86 (21.8) 1.69 to 76.0 (42.9 to 1930
EWA-30 8.6 (218) 6.2 (157) 1.18 (29.9) 0.86 (21.8) 1.69 to 76.0 (42.9 to 1930
E EWA-40 8.7 (220) 7.4 (187) 1.8 (29.9) 0.86 (21.8) 1.69 to 76.0 (42.9 to 1930
EWA-50 8.7 (220) 7.4 (187) 1.8 (29.9) 0.86 (21.8) 1.69 to 76.0 (42.9 to 1930
EWA-60 8.7 (220) 7.4 (187) 1.8 (29.9) 0.86 (21.8) 1.69 to 76.0 (42.9 to 1930
EWA-70 8.7 (220) 7.4 (187) 1.8 (29.9) 0.86 (21.8) 1.69 to 76.0 (42.9 to 1930
D B
2.55~3.34
(65~85) R .25 Ø 0.15 (4)
(6.35) 5.78
7.44 (189) (147)
2.16
(55)
3.54 (190)
2.36 (60)
4.66 (118.5) 0.66 1.18 1.96 (50) 0.98 (2
(17) (30) 5)
4.03
(102.5)
2.87
(73)
0.78 (20) to 2.95 (75) 8.07 (205)
Rc 2.87
3/8 (73)
0.72 (20) to 2.95 (75) 8.07 (205)
Ø 0.35 (9)
6.38
0.26 (162)
(6.6)
0.26
2.76
(79)
(70)
10.51
(267)
1.10 1.81
(28) (46)
5.67
2.07 (52.6) (144)
Ø 1.92 (49)
1.49 (38)
1.18 (30)
2.44 (62)
3.74 (95)
0.66 (17)
Ø 1.02 (26)
0.15 (4) to
0.70 (18)
Ø 0.47 (12)
Ø 0.70 (18)
Ø 0.47 (12)
0.80 (20.5)
Series PTF-250
1.57 (40)
4.92 (125)
3.30 (84)
Ø 1.25 (32)
Ø 0.15 (4) to
0.62 (16)
Ø 0.62
(16)
Series PTF-60
Dimensions
5.0 (127)
3.07 (78) Part No. EW EK ELB ETP
1.81 (46) 1.25 (32)
PTF-60 3-60 -- 15-60 --
2.95 (75)
1.69 (43)
Ø 1.10 (28)
1.18 (30)
0.59 (15)
0.23 (6)
0.17 (45)
3.50 (89)
This warranty is valid only if the balancer has not been physically altered and has been operated and maintained in accordance with the instruction
manual provided. The actual working cycles claimed by our customer will be accepted by Conductix-Wampfler based on the application offered by
our customer.
Seller agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship, and material
discovered and reported to Seller within one year after shipment of such goods to Buyer. Except where the nature of the defect is such
that it is appropriate in Seller’s judgement to effect repairs on site, the seller’s obligation hereunder to remedy defects shall be limited
to repairing or replacing (at Seller’s option), FOB point of original shipment by Seller, any part returned to Seller at the risk and cost of
Buyer. Defective parts replaced by Seller shall become the property of Seller.
Seller shall only be obligated to make such repair or replacement of the goods which have been used by Buyer in service recommended
by Seller and altered only as authorized by Seller. Seller is not responsible for defects which arise from improper installation, neglect,
or improper use or from normal wear and tear.
Additionally, Seller’s obligation shall be limited by the manufacturer’s warranty (and shall not be further warranted by Seller) for all parts
procured from others according to published data, specifications, or performance information not designed by or for Seller.
Seller further agrees to replace, or at Seller’s option to provide a refund of the sales price of any goods that did not conform to
applicable specifications or which differ from that agreed to be supplied which non-conformity is discovered and forthwith reported to
Seller within thirty (30) days after shipment to Buyer. Seller’s obligation to replace or refund the purchase price for non-conforming
goods shall arise once Buyer returns such good FOB point of original shipment by Seller at the risk and cost of Buyer. Goods replaced
by Seller shall be come property of Seller.
There is no guarantee or warranty as to anything made or sold by Seller, or any service performed, except as to title and freedom
from encumbrances, and except as herein expressly stated and particularly without limiting the foregoing. There is no guarantee or
warranty, express or implied, of merchantability or of fitness for any particular purpose or against claim of infringement or the like.
Seller makes no warranty (and assumes no liability) as to function of equipment or operation of systems built to Buyer’s design or of
the ability of any goods to interface, operate or function with any portions of Buyer’s system not provided by Seller.
Seller’s liability on any claim; whether in contract (including negligence) or otherwise, for any loss or damage arising out of, connected
with, or resulting from the manufacture, sale, delivery, resale, repair, replacement or use of any products or, services shall in no case
exceed the price paid for the product or services or any part thereof which give rise to the claim. In no event shall Seller be liable for
consequential, special, incidental or other damages, nor shall Seller be liable in respect to personal injury or damage to property on the
subject matter hereof unless attributable to gross misconduct of Seller, which shall mean an act of omission by Seller demonstrating
reckless disregard of the foreseeable consequences thereof.
Seller is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended
capacities and design functions or under abnormal conditions. Seller assumes no liability for loss of time, damage or injuries to
property or persons resulting from the use of Seller’s products. Buyer shall hold Seller harmless from all liability, claims, suits and
expenses in connection with loss or damage resulting from operation of products or utilization of services, respectively, of Seller and
shall defend any suit or action which might arise there from Buyer’s name - provided that Seller shall have the right to elect to defend
any such suit or action for the account of Buyer. The foregoing shall be the exclusive remedies of the buyer and all persons and entitles
claiming through the Buyer.
Motor driven cable reels Slip ring assemblies Conductor bar Spring driven cable reels
Motor driven reels by Conductix- Whenever powered machinery needs Whether they are enclosed conductor We have 60 years experience and
Wampfler are the perfect solution to rotate 3600, field proven slip ring rails, expandable single-pole bar trusted brands such as Insul-8,
for managing long lengths of heavy assemblies by Conductix-Wampfler systems, or high amperage bar Wampfler, and IER. We offer small
cable and hoses in very demanding can flawlessly transfer energy and for demanding steel miil use up to cord reels all the way to large
industrial applications. Monospiral, data. Here, everything revolves 6000 amps. Conductix-Wampfler‘s multi-motor units, a wide range of
level wind, and random wind spools. around flexibility and reliability. conductor bar is the proven solution accessories, and hazardous location
to reliably move people and material. reels.
Cable Festoon systems Push Button Pendants Radio remote controls Inductive Power Transfer IPT®
It‘s hard to imagine Conductix- Our ergonomic pendants are Safe, secure, and reliable radios The contact-less system for
Wampfler cable trolleys not being ideally suited for industrial control use the latest in microprocessor transferring energy and data. For all
used in virtually every industrial applications. They are available in technology. Available in several tasks that depend on high speeds
application. They are reliable and a wide range of configurations for models for overhead crane control and absolute resistance to wear.
robust and available in an enormous overhead cranes and other machinery. and other types of machinery.
variety of sizes and models.
Energy guiding chains Air hoists and balancers Bumpers Spring balancers and retractors
The “Jack of all Trades“ when it comes ENDO Air hoists accurately place Conductix-Wampfler offers a ENDO spring balancers by Conductix-
to managing energy and data cables delicate loads and continuously vary complete range of bumpers for the Wampfler are rugged, reliable
and air and fluid hoses. A wide range of the speed for precise positioning. auto industry, cranes, and heavy high-precision positioning devices that
energy guiding chains are available for They run cool in continuous machinery. These include rubber, reduce operator fatigue and assist
many industrial applications. operations. rubber/metal, and cellular types. with accurate tool placement.
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