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Internal Use Only

SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
MODEL: CJ65 (CJ65, CJS65F)

MODEL: CJ65
(CJ65, CJS65F)

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN77612196 MARCH, 2017


CONTENTS

SECTION 1 ........ GENERAL


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL

1-1
SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6


1. HIDDEN KEY MODE TABLE .................................................................................................................... 1-6
2. HIDDEN KEY MODE DESCRIPTION....................................................................................................... 1-7

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-9

PROGRAM DOWNLOAD GUIDE.................................................................................................................... 1-10

FOTA UPDATE STEP USING BT APP .......................................................................................................... 1-12

SPECIFICATIONS ........................................................................................................................................... 1-14

1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet

1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5
HIDDEN KEY MODE
1. HIDDEN KEY MODE TABLE
HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY
Front ‘Stop’ 
Version Check Remote Control Key ‘Play’ / for 1.5s
+ Remote Control Key ‘Play’ / for 5s
Front ‘Stop’ 
EEPROM INITIAL Auto exit
+ Remote Control Key ‘ ‘ for 5s
Front ‘Stop’ 
Option EDIT Front ‘Stop’  + Remote Control Key ‘ ‘
+ Remote Control Key ‘ ‘ for 5s
Front ‘Stop’ 
APD Test Display Auto exit
+ Remote Control Key ‘3’ for 5s
Front ‘Stop’  + Front ‘Stop’ 
Disc Lock On/Off
Remote Control Key ‘Stop’  for 5s + Remote Control Key ‘Stop’  for 5s
Power Disc Lock On/Off Front ‘Stop’  + Front ‘Open’ for 5s Front ‘Stop’  + Front ‘Open’ for 5s
Front ‘Stop’  Front ‘Stop’ 
Demo ALL Key Lock
+ Remote Control Key ‘9’ for 5s + Remote Control Key ‘9’ for 5s
Front/Remote Control Key ‘Power’
BT Auto Power On/Off Front/Remote Control Key ‘Power’ for 5s
SET Power Off
ChildSafe On/Off Volume 0(Min) + Front ‘OK’ for 3s Volume 0(Min) + Front ‘OK’ for 3s
Front ‘Stop’ 
Measure Remote Control Key ‘SOUND EFFECT’
+ Remote Control Key ‘1’ for 5s

1-6
2. HIDDEN KEY MODE DESCRIPTION
2-1. Version Check
- Function : Version Check.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s.
- Exit Key : Remote Control Key ‘Play’ for 1.5s.
- Operation explanation : Remote Control Key OR .

VFD Display (Example) Result

MCS Version

MICOM Version

OPTION Version

DEMO Version

DJ PRO Version

EQ Version

EQ Check sum Version

2-2. EEPROM Initial


- Function : Initialize data stored in EEPROM and BACKUP RAM data.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘ ‘ for 5s.
- Exit Key : Auto exit.
- Explanation : ‘E2P CLR’ is displayed on the VPD and turn off the power automatically.

2-3. OPTION EDIT (EEPROM)


- Refer to the page 00.

2-4. APD Test Display


- Function : Auto Power Down timer is displayed on VFD.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘3’ for 5s.
- Exit Key : Auto Exit.
- Explanation : display APD Timer HH=(hour) MM=(min), SS=(sec).

1-7
2-5. Disc Lock On/Off
- Function : Lock Open Key.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.
- Exit Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.
- Operation Explain : Open Key Block ‘LOCKED’.

2-6. Power Disc Lock On/Off


- Function : Lock Power / Open / Front Volume Key.
- Entrance Key : Front ‘Stop’ + Front ‘Open’ for 5s.
- Exit Key : Front ‘Stop’ + Front ‘Open’ for 5s.

2-7. Demo All Key Lock


- Function : All key is blocked on Demo Mode.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘9’ for 5s.
- Exit Key : Front ‘Stop’ + Remote Control Key ‘9’ for 5s.
- Operation Key : In demo mode, all key blocks.
(only the volume key is effective when All Key Lock is enabled.)
To release Demo Mode, it is available after All Key Lock Off.

2-8. BT Auto Power On/Off


- Function : Ability to disable BT Auto Power On function by network shutdown regulation.
- Entrance Key : Front/Remote Control Key ‘Power’ for 5s.
- Exit Key : SET Power Off with Front / Remote Control Key ‘Power’.

2-9. ChildSafe On/Off


- Function : Power off Fade-in to previous volume.
- Entrance Key : Volume 0(Min) + Front ‘OK’ for 3s.
- Exit Key : Volume 0(Min) + Front ‘OK’ for 3s.

2-10. Measure
- Function : Change to EQ for Measure mode,
Down algorithm operation Disable,
Change to output setting value for measure mode.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘1’ for 5s
- Exit Key : Remote Control Key ‘SOUND EFFECT’

1-8
SERVICE INFORMATION FOR EEPROM

POWER ON

It is possible at any function.


VFD “NO DISC” status (ex. It is possible at VFD “NO USB” status, too.)
This is an example.

Front ‘Stop’ + Remote control ‘ ’


DETECT NEW EEPROM
push same timing during 5 s (OPTION EDIT SCREEN)

(LGEAP) (LGEUS)

FLD “OP00-…..” NAME HEX HEX

OPT0 01 01
OPT1 31 31
Move to appropriate position OPT2 2D 2D
And make changes with remote control OPT3 26 26
“ , , / , REPEAT” key. OPT4 49 49
OPT5 00 00
OPT6 00 00
OPT7 43 43
Press ‘Stop’ Key OPT8 4A 4A
OPT9 36 36
OPT10 35 35
OPT11 00 00
VFD “WRITE OK” OPT12 00 00
OPT13 00 00
OPT14 00 00

Front ‘Stop’ + Remote control ‘ ’


push same timing during 5 s

VFD “E2P CLR”

Completed

1-9
PROGRAM DOWNLOAD GUIDE
1. CD PROGRAM
Download program file name must be HG740_CJ65_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function.


SEARCH


MICOM UP


FINISH


AUTO POWER OFF

1-10
2. EQ & DEMO PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function.


SEARCH


EQDEMOUP


FINISH


AUTO POWER OFF

1-11
FOTA UPDATE STEP USING BT APP
Step1 : App connecting
Step2 : Device version info
(Check FW version)

After connecting the BT App with SET, When touch the “Device Version info” button,
the user could find the “Device Version info” on user could find the current and latest SET
Setting tab. version on pop-up menu.

Step3 : Select update button Step4 : Confirm update

When touch the “Update” button, user could Select the OK button on the caution message.
update the SET firmware using FOTA.

1-12
Step5 : Download from CDN server Step6 : Transfer FW

1st step is download from CDN server to After completed the download from server,
smart phone. The progress bar is displayed smart phone start to transfer the firmware to the
on BT App. SET. The progress bar is displayed on BT App.

Step7 : FW Flash Writing Step8 : FOTA complete

After completed the download from the smart When finishing the flash memory writing, pop-up
phone, the SET overwrite the firmware to flash message about finish is displayed and the SET
memory. auto power off.

1-13
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label on the unit.
Power consumption Refer to the main label on the unit.
Networked standby : 0.5 W
(If all network ports are activated.)
Dimensions (W x H x D) Approx. 350 mm x 163 mm x 251 mm
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %

• INPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R)
Portable in (PORT.IN) 1.0 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 1

• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1,620 kHz, 520 to 1,710 kHz or 522 to 1,710 kHz

• SYSTEM
Frequency Response 70 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 75 dB
Bus Power Supply (USB) 5V 500 mA

• AMPLIFIER (RMS Output power)


Total 900 W RMS
Front 450 W RMS X 2 (3 Ω at 1 kHz, 20 % THD)

• FRONT SPEAKER
Type 2 Way 2 Speaker
Impedance 3Ω
Rated Input Power 450 W RMS
Max. Input power 900 W RMS
Net Dimensions (W x H x D) Approx. 299 mm x 363 mm x 230 mm

• Design and specifications are subject to change without notice.

1-14
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS ......................................................................................................................................... 2-3


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
3. SPEAKER SECTION ................................................................................................................................ 2-8

DISASSEMBLY INSTRUCTIONS ................................................................................................................... 2-9


1. Case Top................................................................................................................................................... 2-9
2. Bracket ...................................................................................................................................................... 2-9
3. Panel Rear .............................................................................................................................................. 2-10
4. MAIN Board & SMPS Board ................................................................................................................... 2-11
5. Main PCB & SMPS PCB ......................................................................................................................... 2-12
6. Panel PCB & Multi Knob ......................................................................................................................... 2-13
7. Bracket SMPS ......................................................................................................................................... 2-14
8. MD ........................................................................................................................................................... 2-14

2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION (CJ65)
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
443 443 SAFETY INFORMATION IN SERVICE
LITERATURE.

A
B
C

443
MAIN
272
D
E G
F 443

A46

SMPS 274

A47
264
H
BT
A52 D
443

498
CABLE1
266
A
498 B
273
C
443 443
E
MIC 254
A45
CABLE2 F
443
A00
254
A42
262
443
G
252 FRONT
443 263

A43

265 H 300

265
252 A44
2. PACKING ACCESSORY SECTION

801 Owner’s manual 808 Batteries

825 FM antenna 900 Remote control

803 Packing

804 Bag

802 Box

2-7
3. SPEAKER SECTION
• FRONT SPEAKER (CJS65F)

A60

2-8
DISASSEMBLY INSTRUCTIONS
1. Case Top
1-1) Remove the 5 Screws.
1-2) Remove the Case Top.

Figure 1

2. Bracket
2-1) Remove the two Brackets between Front & Back Panel.

You can easily remove the Bracket after the hook detach from Front Panel.

Figure 2

2-9

Downloaded from www.Manualslib.com manuals search engine


3. Panel Rear
3-1) Remove the 4 Screws from the Panel Rear.
3-2) Remove the Power Cord & FAN Cable from the SMPS Board.
3-3) Remove the Panel Rear.

Figure 3

2-10
4. MAIN Board & SMPS Board
4-1) Remove the 9 Screws from the MAIN Board & SMPS Board.
4-2) Remove the 6 Cables from the MAIN Board.
4-3) Remove the Power Cord from the SMPS Board.
4-4) Remove the MAIN Board & SMPS Board.

3
1

Figure 4

2-11
5. Main PCB & SMPS PCB
5-1) Remove the 2 Screws.
5-2) Unhook the 5 Locking Tabs by using Flat-head screwdriver.
5-3) Remove the Panel Front Assembly.

Figure 5

2-12
6. Panel PCB & Multi Knob
6-1) Multi Knob
6-1-1) Insert a Flat-head screwdriver in the hole (H1).
6-1-2) Remove the Multi Knob.
6-2) Jack PCB
6-2-1) Remove the 2 Screws.
6-2-2) Remove the Jack PCB.
6-3) BT Module
6-3-1) Unhook the Locking tab (L1).
6-3-2) Remove the BT Module.
6-4) Front PCB
6-4-1) Remove the 7 Screws.
6-4-2) Unhook the 2 Locking tabs (L2) from the Panel PCB.
6-4-2) Remove the Front PCB.

(L1)

2 (H1)
(L2)
(H1) 2
(L2)

Figure 6

2-13
7. Bracket SMPS
7-1) Remove the Bracket SMPS.

Figure 7

8. MD
8-1) Remove the 2 Screws from the MD.
8-2) Remove the MD.

Figure 8

2-14
SECTION 3
ELECTRICAL

CONTENTS

ONE POINT REPAIR GUIDE ............................................................................................................................3-2


1. NO POWER ............................................................................................................................................3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET .....................................................................3-5
4. NO OPERATION OF MD ........................................................................................................................3-6
5. NO SOUND ...........................................................................................................................................3-11

ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................................3-17


1. POWER (SMPS) ...................................................................................................................................3-17
2. MCS PART CHECK ..............................................................................................................................3-20
3. IC503(GD25Q80) CHECK ....................................................................................................................3-20
4. FLD DISPLAY CHECK .........................................................................................................................3-21
5. PWM MODULATION CHECK ...............................................................................................................3-22
6. POWER AMP PART CHECK ...............................................................................................................3-23
7. TUNER / AUX FUNCTION CHECK ......................................................................................................3-24
8. TUNER FUNCTION CHECK.................................................................................................................3-24
9. CD FUNCTION .....................................................................................................................................3-25
10. DOUBLE USB FUNCTION ...................................................................................................................3-26

WAVEFORMS OF MAJOR CHECK POINT....................................................................................................3-27

WIRING DIAGRAM ..........................................................................................................................................3-29

BLOCK DIAGRAMS ........................................................................................................................................3-31


1. SYSTEM BLOCK DIAGRAM ................................................................................................................3-31
2. SMPS BLOCK DIAGRAM .....................................................................................................................3-33
3. POWER BLOCK DIAGRAM .................................................................................................................3-35

CIRCUIT VOLTAGE CHART ...........................................................................................................................3-37


1. INPUT VOLTAGE OF ICs .....................................................................................................................3-37
2. INPUT VOLTAGE OF CONNECTORS.................................................................................................3-37
3. VOLTAGE OF CAPACITORS ...............................................................................................................3-38

PRINTED CIRCUIT BOARD DIAGRAMS .......................................................................................................3-39


1. SMPS P.C.BOARD ...............................................................................................................................3-39
2. MAIN P.C.BOARD ................................................................................................................................3-41
3. FRONT P.C.BOARD .............................................................................................................................3-43
4. MIC P.C.BOARD DIAGRAM .................................................................................................................3-45

3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.

1-1. FUSE & BRIDGE DIODE


1-1-1. Solution
Please check and replace F901, BD901, TH901 or TH903 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 or TH903 is normal or open.

1-1-3. Service hint (Any picture / Remark)

< F901 >


< BD901 > < TH901 >
If F901 is not short-circuit,
If BD901 is short-circuit, If TH901 is open,
replace it with a same specifica-
replace it with a new one. replace it with a new one.
tions one.

3-2
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.

1-2. D951
1-2-1. Solution
Please check and replace D951 on SMPS board.

1-2-2. How to troubleshoot (Countermeasure)


1) Check the anode-cathod voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
  If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.

1-2-3. Service hint (Any picture / Remark)

< SMPS schematic diagram >

3-3
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote control.

2-1. FLASH MEMORY


2-1-1. Solution
Please check and replace IC501 on MAIN board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check 12VA to CN102 in standby mode.
  If there is no 12 VA, check the SMPS.
2) Check 12VA and PVDD when power on the set.
- If the set doesn’t work regardless of what the KEY2 changes high to low while pressing the power button.
X500 and X501 work normally but, if you can not power on the set, replace IC500 with a new one on
the MAIN board.

2-1-3. Service hint (Any picture / Remark)

< Signal check point >

3-4
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.

3-1. VFD
3-1-1. Solution
Please check and replace VFD300 on FRONT board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check if 12 VA is output from SMPS to VFD via the MAIN board.
2) Check if Check if LED_5 V, DVCC_3 V output from the MAIN board.
3) Check if IC500 outputs VFD_D0, VFD_CLK and VFD_STB to the FRONT board.
4) Check if VFD300 output SW signal to the FRONT board.
  If the SW signal isn’t output, replace VFD300 with new one.
5) check if Q300 and Q301 to the FRONT board.
  If the VH signal isn’t output, replace Q300, Q301 with new one.
  If the VH signal is output, replace VFD300 with new one.

3-1-3. Service hint (Any picture / Remark)

< Waveform of GR and SG signal >

3-5
ONE POINT REPAIR GUIDE
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the SPINDLE MOTOR among them.

4-1. SPINDLE MOTOR


4-1-1. Solution
Please check and replace IC400, IC401 on MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from pin24 of IC401.
  If no signal, check 3.3 V(RF) and X400.
2) Check the SPIN- & SPIN+ from IC400 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p.
  If no signal, check +1.8 V and +5 V for IC401.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
  If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

4-1-3. Service hint (Any picture / Remark)

About 3.6 Vpp

< Waveform of SP- & SP+


< Signal check point >
for driving SPINDLE motor >

3-6
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the SLED MOTOR among them.

4-2. SLED MOTOR


4-2-1. Solution
Please check and replace IC400, IC401 on MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from Pin23 of IC400.
  If no signal, check 3.3 V(RF) and X400.
2) Check the SLED+ & SLED- from IC401 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p.
  If no signal, check +1.8 V and +5 V for IC401.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
  If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
Please check the function after changing another MD.

4-2-3. Service hint (Any picture / Remark)

SL- TO CN401

SL+ TO CN401

< Waveform of SLED- & SLED+


< Signal check point >
for driving SLED motor >

3-7
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the TRAY OPEN / CLOSE MOTOR among
them.

4-3. TRAY OPEN / CLOSE MOTOR


4-3-1. Solution
Please check and replace IC400, IC401 on MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from Pin K4, L4 of IC500 to IC400.
  If no signal, check +1.8 V & + 5 V to IC401.
2) Check LOAD± from IC401 to CN401 for driving the tray open / close motor. It is about 3.85 Vp-p.
  If no signal, check +5 V to IC401. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
  If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

4-3-3. Service hint (Any picture / Remark)

MOT_OPEN
CLOSE
LO- TO CN401
LO+ TO CN401

< Waveform for driving


< Signal check point >
TRAY open / close motor >

3-8
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the pickup module in MD doesn’t work. This step is for checking the LASER TRACKING ACTUATOR.

4-4. LASER TRACKING ACTUATOR


4-4-1. Solution
Please check and replace IC400, IC401 on MAIN board.

4-4-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin22 of IC400.
  If no signal, check 3.3 V(RF) and X400.
2) Check TR- & TR+ from IC408 to CN401 for driving the tracking actuator.
  If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
  If the pickup module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

4-4-3. Service hint (Any picture / Remark)

< Waveform of TR±


< Signal check point >
for driving TRACKING actuator >

3-9
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the pickup module in MD doesn’t work. This step is for checking the LASER FOCUSING ACTUATOR.

4-5. LASER FOCUSING ACTUATOR


4-5-1. Solution
Please check and replace IC400, IC401 on MAIN board.

4-5-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin21 of IC400.
  If no signal, check 3.3 V(RF) and X400.
2) Check F- & F+ from IC408 to CN401 for driving the focusing actuator.
  If no signal, check +1.8 V and +5 V for IC401.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
  If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

4-5-3. Service hint (Any picture / Remark)

< Waveform of F±
< Signal check point >
for driving FOCUSING actuator >

3-10
ONE POINT REPAIR GUIDE
5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.

5-1. IN THE CD FUNCTION


5-1-1. Solution
Please check and replace IC501, IC601 on MAIN board.

5-1-2. How to troubleshoot (Countermeasure)


1) Check CD_BCLK, CD_LRCK, & CD_DOUTA signals from IC401 to IC500.
  If no signal, check if the RF & servo signals from MD is entered to IC401.
Refer to the “No operation of MD” guide on Item 4.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- ADC_BCK : IC500_Pin E1 --> IC700_Pin23
- ADC_LRCK : IC500_Pin D1 --> IC700_Pin22 (44.1 kHz)
- MIX_DATA_0 : IC500_Pin E2 --> IC700_Pin24
- MIX_DATA_1 : IC500_Pin R2 --> IC700_Pin25
- ADC_MCLK : IC500_Pin D2 --> IC700_Pin44
  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on Item 5-2 is normal.

5-1-3. Service hint (Any picture / Remark)

P/UP IC401
DSP IC500
MCS_MCLK (16.93 MHz)
M MCS_BCK(1.4 MHz)
176 PIN MCS_DATA_OUT
MCS_LRCK(44.1 KHz)
USB 2.0 OTG
BGA
Main Processor Audio DSP-0
Audio DSP-1
DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch

< Waveform of I2S audio interface signals >


within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

12.288 MHZ

PWM FR,FL
TAS5624LA
TAS5548

< I2S Signal Flow >

3-11
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the following
guide.

5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)


5-2-1. Solution
Please check and replace C744(IC701), C746(IC702) on MAIN board.

5-2-2. How to troubleshoot (Countermeasure)


1) Check PWM_FL±, PWM_FR± & PWM_SW± signals from IC700 to IC701 & 702 each input function.
  If no signal, check if I2S audio signals are entered to IC700.
Refer to “I2S audio signal interface” on Item 5-1.
2) Check PVDD.
  If PVDD is abnormal, check the SMPS.
3) Check +12 V for driving the gate of AMP IC.
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove C742, C746(IC702), C740, C744(IC701) one by one.
When removed a inductance, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between IC701/IC702_OUT_A/OUT_B/OUT_C/OUT_D & GND.
a. If the impedance is 0 Ω, the IC must be damaged.
b. After removing the heat sink, replace it with a new one.

5-2-3. Service hint (Any picture / Remark)

< Signal check point >

3-12
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following guide.

5-3. IN THE USB FUNCTION


5-3-1. Solution
Please check and replace IC500 on MAIN board & IC104 on USB board.

5-3-2. How to troubleshoot (Countermeasure)


1) Check +5V_USB to USB board.
  If the USB LED are turned on, the voltage is okay, if so not, check +5.6 V to pin6 of CN502.
2) Check USB D1± or USB D2± from MAIN board to USB board.
a. Check 2.0_D1±signals(pin U7, U8 ) or 1.1_D1± signals(pin A7, A8 ) to IC500.
b. Check USB± signals to CN502(pin1, 2, 4, 5).
  If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on item 5-2 is normal.

5-3-3. Service hint (Any picture / Remark)

DSP IC500

176 PIN
USB1_D±

USB2_D± D- to pin 1&4 of CN502


Audio DSP-1
USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache
133Mhz I-Cache 8KB
D-Cache 8KB D+ to pin 2&5 of CN502
400Mhz 16KB
SRAM (10K) D-Cache D-Cache 8KB

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
< Waveform of USB D± signal >
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

12.288 MHZ

FR,FL
PWM

< USB function signal flow >

3-13
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.

5-4. IN THE AUX FUNCTION


5-4-1. Solution
Please check and replace IC202 on MAIN board.

5-4-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC202 (Pin29, 30).
2) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC500 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC500.
  If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC801 to IC602. (Refer to Item 5-1.)
  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
  If AMP is damaged, replace it with a new one.

5-4-3. Service hint (Any picture / Remark)

DSP IC500

176 PIN
IC202 Audio DSP-1
USB 2.0 OTG
AUX AUX _L/R
Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

12.288 MHZ

PWM FR,FL

< AUX function signal flow > < Signal check point >

3-14
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the following guide.

5-5. IN THE TUNER FUNCTION


5-5-1. Solution
Please check and replace IC202, TU200 on MAIN board.

5-5-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_LR is entered from Pin1, 3 of TU200 to IC202(Pin27, 28).
  If no signals, check +3.3 V for tuner power.
  Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC500 to TU200.
If it doesn’t work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC500 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC500.
  If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it with a new one.
4) Check the following I2S audio signal flow from IC500 to IC700. (Refer to Item 5-1.)
  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
  If AMP is damaged, replace it with a new one.

5-5-3. Service hint (Any picture / Remark)

DSP IC500

176 PIN
TUNER
TUNER_L/R IC202 BGA Audio DSP-1
A USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

12.288 MHZ

FR,FL
PWM

< TUNER IN function signal flow > < Signal check point >

3-15
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORTABLE FUNCTION, repair the set according to the following
guide.

5-6. IN THE PORTABLE FUNCTION


5-6-1. Solution
Please check and replace IC202 on MAIN board.

5-6-2. How to troubleshoot (Countermeasure)


1) Check PT_L/R signals to IC202 (Pin1, 2).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC500 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC500.
  If no signal, check +5 V & +3.3 V(ADC) for IC202. If NG, replace it a new one.
4) Check the following I2S signal flow from IC500 to IC700. (Refer to Item 5-1.)
  If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
  If AMP is damaged, replace it with a new one.

5-6-3. Service hint (Any picture / Remark)

DSP IC500

176 PIN
PTB_L/R
IC202 Audio DSP-1
USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
Portable USB 1.1
Host/Device
ARM 16KB DSP SRAM29KB
133Mhz I-Cache 8KB
926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

12.288 MHZ

PWM FR,FL

< PORTABLE function signal flow > < Signal check point >

3-16
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)

No 5.6 VA

YES
NO
F901 normal? Replace F901 (Use the same fuse).

YES
NO
BD901 normal? Replace BD901.

YES
NO
TH901(TH903) normal? Replace TH901.

YES

Is Vcc NO
(10 V ~ 18 V) supplied to
D902 normal?
IC901 pin7?

NO

YES Check or replace D902.

NO
D933 normal? Replace D933.

YES

Is there NO
about 2.5 V at Replace IC941.
IC941 Pin1?

YES
NO
D951 normal? Replace D951.

YES

Is there NO
about 2.5 V at IC951
Replace D951.
pin1?

YES

Power line of main PCB is short.

3-17
ELECTRICAL TROUBLESHOOTING GUIDE

No PVDD

YES
NO
F901 normal? Replace F901 (Use the same fuse).

YES
NO
BD901 normal? Replace BD901.

YES
NO
TH901(TH903) normal? Replace TH901.

YES
Is Vcc NO
(10 V ~ 18 V) supplied to NO
D903 normal?
IC911 pin4?
YES

YES Check or replace D903.

NO
Q901 base “H”?

YES

• Check P-CTRL “H” signal from MCS.


• Check PC902.

Check or replace Q911.

NO
Q901 normal? Replace Q901.

YES
NO
D951 normal? Replace D951.

YES

Is there about 2.5 V NO


Replace IC951.
at IC951 pin1?

YES

Power line of main PCB is short.

3-18
ELECTRICAL TROUBLESHOOTING GUIDE

No 12 V

YES

Is Vcc (15 V) NO
Check or replace D935.
supplied to IC931?

YES

NO
IC931 pin4 “H”? Check P-CTRL “H” signal from MCU.

YES

Check or replace IC931.

No VFD

YES

NO
D931 normal? Check or replace D931.

YES

NO
ZD931 normal? Check or replace ZD931.

YES

NO
Q300 / Q301 normal? Check or replace Q300 / Q301.

YES

Check or replace VFD.

3-19
ELECTRICAL TROUBLESHOOTING GUIDE
2. MCS PART CHECK

MCS PART CHECK

YES

Check if voltage of CN102 NO


Refer to SMPS troubleshooting.
Pin13, 14 is 12 VA.

YES

Check if IC100 NO
Check and change IC100.
have 3.3 VA output.

YES

Check if IC101 NO
Check and change IC101.
have 1.2 VA output.

YES

X500: 24 MHz, X500: 32.768 kHz


Check the operation.

YES

OK

3. IC503(GD25Q80) CHECK

CHECK IC500 PIN.

YES

Check NO Check MCS NO


pinA12, pinB12 SF_SCK : Refer to MCS troubleshooting.
voltage 3.3 VA.
SF_MISO
YES
YES

NO
Check MCS. Replace MCS.

YES

OK OK

3-20
ELECTRICAL TROUBLESHOOTING GUIDE
4. FLD DISPLAY CHECK

FLD DISPLAY CHECK

YES

Check NO
CN102 Pin13,14 input Refer to SMPS troubleshooting.
voltage.

YES

Check if both end voltage of F+, F- are over 1.85 V


VH : over 27 V.

YES

Check
CN300 connection and NO NO
power Pin14, 16,17 Check CN300 connection. Check each Pin voltage.
(VIN, F+, VDD).

YES
YES

Check
VFD300 voltage Pin27, NO If voltage isn’t over VH : 27 V, F- : 3 V
26, 31, 32 VH: over 27 and, SW signal is not operation? OK
V, SW Signal, F- : over
3 V is OK?
YES
YES
NO
Check VFD300. Replace VFD300.

YES

OK

Check
IC500->VFD300 data NO Check input data
communication STB/ IC500 Pin F2, B3, B1.
DATA/ CLK
YES
YES

Check output data IC500 Pin B3.

YES

NO
FLD light on? Check IC500. Replace IC500.

YES
YES

OK OK

3-21
ELECTRICAL TROUBLESHOOTING GUIDE
5. PWM MODULATION CHECK
PWM MODULATION PART
CHECK

YES

Check NO Refer to
CN102 Pin13, 14
SMPS troubleshooting.
(12 VA)

YES

• Check IC700(TAS5548) VDD 3.3 V - Pin9,14.35,50.


• Check X700 (12.288 MHz).

YES

Check NO NO
Check X700 Replace X700(12.288 MHz).
X700(12.288 MHz)
(12.288 MHz).
operation.

YES YES

Check IC700 Pin21 CLK input. OK

YES

Check Check CD
IC700(TAS5548) input NO NO
Assy communication Refer to CD troubleshooting.
data Pin24, 25
PWM wave. Pin22, 23, 24.

YES YES

Check NO
IC700 input Check each line resistor output.
data.

YES

OK

YES
Check PWM
modulator output
FL: Pin48(-),49(+) NO NO
FR: Pin46(-),47(+). Check IC700. Replace IC700.
Other output
check.

YES YES

OK OK

3-22
ELECTRICAL TROUBLESHOOTING GUIDE
6. POWER AMP PART CHECK

POWER AMP PART CHECK

YES

Check NO
CN102 Pin13, 14: +12 VA Refer to SMPS troubleshooting.
Pin5, 6, 7 : 36 V.

YES

Check IC701, IC702


Pin29, 30, 31, 36, 37, 38 input voltage.

YES

NO
Check IC701, IC702
Check each line resistor output voltage.
Pin2: +12 V input.

YES

Check PWM Modulator input


IC701 Pin14, 15 / IC702 Pin5, 6. 14, 15.

YES

Check IC701, IC702


Pin27, 28, 32, 35, 39, 40.

YES

NO
Check output line coil. Replace the coil.

YES

OK

3-23
ELECTRICAL TROUBLESHOOTING GUIDE
7. TUNER / AUX FUNCTION CHECK

FUNCTION CHECK

YES

Check IC202 NO
(PCM1865) Pin27, 28, Check JK200,TU200.
29, 30 input.

YES

Check IC202 Check


NO IC202 Pin8: ADC +3.3 V NO
(PCM1865) Pin18, 19 Pin13,14,25: DVCC
Check CN102 Pin13,14: 12 VA.
output data. +3.3 V.

YES YES

Check Check IC202 Check IC202


NO NO Pin18,19:ADC, MIC_DATA SDOUT,
IC500(MLC3730) Pin8: ADC +3.3 V, Pin17: BCK, Pin16: LRCK,
input data. Pin13, 14, 25: DVCC +3.3 V. Pin15: MCLK.

YES
YES

IC500(MLC3730) output data. Replace IC201.

YES

OK

8. TUNER FUNCTION CHECK

TUNER FUNCTION CHECK

YES

Check tuner module(TU200) NO Check tuner module voltage


operation. (Pin4: +3.3 V).

YES

NO
Check IC500 Pin P7, P8, P10, P11. Check tuner module data.

YES

Refer to function check.

3-24
ELECTRICAL TROUBLESHOOTING GUIDE
9. CD FUNCTION

CD FUNCTION

YES

Can the NO NO Is Motor_open/close OK?


Is load +,- ok? (IC400 Pin9,10)
disc insert?

YES
YES YES
Check IC400.

NO
Is Motor ok? (about 12 Ω) Check loading motor.

Check IC400
(Motor drive IC).

NO

NO NO Focus,
Disc reading IM driving
tracking, sled signal
is ok? (Focus and tracking) is ok?
is ok?

YES YES

Is no signal at spk? Is the MD(CN400 Pin7)


about 190 mV?

YES NO

Check NO
the signal of IC401 Check Vcc of IC401. Check IM (pick-up).
Pin52,53,54.

YES
Check
the signal (16.9344 NO NO
Check Cristal (X400). Replace Cristal (X400).
MHz) at IC401
Pin51.

YES

Check IC500 NO
input/output and Replace IC500.
control line.

YES

Refer to function check.

3-25
ELECTRICAL TROUBLESHOOTING GUIDE
10. DOUBLE USB FUNCTION

USB FUNCTION

YES

Plug-in USB device.

YES

NO NO
Display “NO USB”. Check USB_5 V. Check CON301.

YES
YES

Check USB_D-/D+ NO Check USB jack


Display “READ”. (R383, 384). (JK301/ JK302).

YES
YES

Check IC500 NO
Display “NO FILE”. Replace IC500.
(Pin U7, U8/ A7, A8).

YES

Check USB audio file in USB device


(MP3, WMA file is playable)

3-26
WAVEFORMS OF MAJOR CHECK POINT

1 CLK
5
DATA CD-16 M
2

3 ADDRESS

4 CS

Fig 1. SDRAM
Fig 2. SERVO
①IC504 pin38, ②IC504 pin53
⑤IC500 pin M1
③IC504 pin35, ④IC504 pin19

MCS_MCLK
9
6 CD_BCK

10 MCS_BCK

7 CD_LRCK
11 MCS_LRCK

8 CD_DATA
12 ADC_DATA

Fig 3-1. AUDIO PATH Fig 3-2. AUDIO PATH


⑥IC500 pin N4, ⑦ICIC500 pin N1 ⑨IC500 pin D2, ⑩IC500 pin E1
⑧ICIC500 pin N2 ⑪IC500 pin D1, ⑫IC500 pin E2

USB_5 V

13
D+

D-
14

Fig 4. USB
⑬IC500 pin A8, ⑭IC500 pin A7

3-27
3-28
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‫ٻګڎڍ‬

‫ٻڋڋڏڞڤ‬
‫ٻګڎڍ‬

‫ٻڨڜڭڟڮ‬ ‫ٻڋڋڒڞڤ‬

‫ٻڝٻڪگٻڝٻګڏڌ‬

‫ٻڝٻڪگٻڝٻګڏڌ‬
‫ٻڭڟٻۍۊۏۊڨ‬ ‫ٻڎڋڐڞڤ‬
‫ٻڨڑڌٻڮڊڡ‬ ‫ٻڨڲګ‬

‫ٻکڤڜڨ‬
‫ٻڋڋڍڞڤ‬
‫ٻګړ‬
‫ٻګړ‬

‫ٻګړ‬ ‫ٻګڒڌ‬ ‫ٻګڋڌ‬


‫ٻڝڮڰ‬

‫ٻڞڤڨ‬ ‫ٻڝگګ‬

‫ٻگڝ‬
‫ٻګړ‬ ‫ٻګڒڌ‬
‫ٻڦڞڜڥ‬ ‫ٻڝڮڰ‬ ‫ٻۀۇېڿۊۈ‬ ‫ٻێێۀۉۍڼڣ‬

‫ٻٻٻٻڞڡڡ‬
‫ٻگکڪڭڡ‬
‫ٻٻ‬ ‫ٻڍڝڮڰ‬
‫ٻڌڝڮڰ‬
‫ٻٻٻٻٻ ٻٻ‬
‫ٻٻ‬
‫ٻٻ‬

‫ٻٻٻٻ‬

‫ٻ‬
‫ٻ‬

‫‪3-29‬‬ ‫‪3-30‬‬
‫‪BLOCK DIAGRAMS‬‬
‫‪1. SYSTEM BLOCK DIAGRAM‬‬
‫ٻڋډڍ‬ ‫ٻڌډڌ‬
‫ٻگڮڭںڟڞ‬ ‫ٻڌڝڮڰ‬ ‫ٻڍڝڮڰ‬
‫ٻٻٻڟګڇڡڇڠڇڟڇڞڇڝڇڜ‬
‫ٻڄڋڐڞڞڱڃ‬
‫ٻڟڧ‬
‫ٻڌڋڏڞڤ‬
‫ٻڞڤٻڪڱڭڠڮ‬
‫ࣜ‪ࣽऊࣽईऋःࣜअऊऌऑऐࣜࣾनफटध‬‬
‫ٻګڰڊګ‬
‫ٻڪڟڧڮڊڪڟګڮ‬ ‫ٻڇڦڞڝڊڦڞڭڧڊڦڧڞڨڊڲڭںڟڞ‬
‫ٻڟڭگڊڟڪڡڊ‬ ‫ٻگڜڟںڟڞ‬
‫ٻکڤٻڳڰڜ‬
‫ٻکڠګڪڇڠڮڪڧڞڇڠگڰڨںگڪڨ‬ ‫ٻڈڊچڌڟ‬
‫ٻڋڋڏڞڤ‬
‫ٻڨ‬ ‫ٻڇ‪൥‬ڟڠڧڮڇ‪൥‬ڟڜڪڧ‬ ‫ٻۀۑۄۍڟٻۍۊۏۊڨ‬ ‫ٻڈڊچڮڍڟڟ‬
‫ٻ‪൥‬ڡڇ‪൥‬ڭگڇ‪൥‬کڤګڮ‬

‫ٻٻٻڦڞڠڟ‬ ‫ٻڍڋڍڞڤ‬
‫ٻڠڮکڠڮںڟڇڲڮںکڟڇڲڮںګڰڇڲڮںڧڞڇڲڮںګڪ‬
‫ٻڨڮڤکڜڣڞڠڨ‬ ‫ٻڞڟڜ‬ ‫ٻڨڜڊڨڡ‬ ‫ٻڭڠکڰگ‬
‫ٻڄڨڜڊڨڡڃ‬
‫ٻڊڮڜڞڊکڠڲںڨڭڟ‬

‫ࣜऀ‪उ‬‬ ‫ٻڝڨڑڌ‬
‫ٻڠڦڞڊڦڧڞڊڧڠڮڊڮڜڭ‬ ‫ٻڄڍډڌڞڞڱٻڇڟڞںڱڎډڎچڃ‬

‫ٻڐڌںڋڋڨ‬ ‫ٻڝگګ‬
‫ࣜ‪ࣾनफटध‬‬ ‫ٻٻڨڜڭڟڮ‬ ‫ٻڑڌںڋڋڜ‬
‫ٻڋڋڐڞڤ‬
‫ٻڜگڜڟںڞڟڜ‬

‫ٻګڮڟٻۉۄڼڨ‬ ‫ٻڳڰڜٻۍۊڡ‬ ‫ٻڦڧڞڨڊڦڞڭڧڊڦڞڝںڮڞڨ‬


‫ٻڝڨڏ‬ ‫ٻڪڟڊڤڟںڡڮ‬
‫ٻۃێڼۇڡ‬ ‫ٻڦڞڮڊڮڞںڡڮ‬ ‫ٻ‬
‫ٻٻ‬
‫ٻڋڋڍڞڤ‬ ‫ٻٻڞڤڨ‬
‫ٻڝڨڌ‬
‫ٻڪڟڊڤڟںڡڮ‬
‫ٻګڨڜٻګڪٻڞڤڨ‬
‫ٻۃێڼۇڡڊڮ‬
‫ٻڦڞڮڊڮڞںڍڡڮ‬
‫ٻڜگڜڟڊڦڞڝڊڦڞڭڧںڨڲګ‬

‫ٻ‬
‫ٻڄڱڍڌچڇڱڐڇڜڱڎډڎچڃ‬
‫ٻ‬
‫ٻګڪگ‬
‫ٻڌڋڒڞڤ‬ ‫ٻڡګڧ‬
‫ٻڦڞڪڧڝ‬ ‫ٻڄڧگڝڃگکڪڭڡ‬
‫ٻګڨڜ‬
‫ٻڟڠڧ‬ ‫ٻڇگڮڭڊڪڟڊڦڧڞڊڝگڮںڟڡڱ‬
‫ٻڋڋڒڞڤ‬
‫ٻڄڧگڝڃگکڪڭڡ‬
‫ٻۂۉۄۏۃۂۄڧ‬ ‫ٻڨڲګ‬
‫ٻڍڋڒڞڤ‬
‫ٻګڨڜ‬
‫ٻڇڝڊڜںڧڪڱٻکڤڜڨ‬
‫ٻڟڡڱ‬ ‫ٻڍڊڌٻڴڠڦ‬

‫ࣜ‪ऌओउࣜࣧࣜࣽउऌࣜࣜࣾनफटध‬‬
‫ٻڊۀۈېۇۊڱ‬
‫ٻکڤٻٻڞڨڭ‬

‫ٻۃھۏۄےێڊ۔ۀڦ‬ ‫]‪[CJ65 : Total 2hch 900W‬‬


‫]‪[CJ44 : Total 2ch 460W‬‬

‫ٻٻڭڤ‬ ‫ٻۍۀۆڼۀۋڮٻ‬
‫ࣜ‪ंऎऋऊऐࣜࣾनफटध‬‬ ‫ٻٻۍۀۑۄۀھۀڭ‬ ‫ٻۂۉۄۏۃۂۄڧ‬

‫‪3-31‬‬ ‫‪3-32‬‬
2. SMPS BLOCK DIAGRAM

3-33 3-34
3. POWER BLOCK DIAGRAM

8# 8#
8# /2 6.8 2WNNWRࢲଡ
O# O# ':2'0&'4
# O#
/#+0&52 O# 52-.'&
#
O# /.% O#
8# 4(+%$7
6.8
O# O#
O#
6#5
O#
25'05' $6/1&7.' O# /+%#/2
O# &48
4/% O#
/+%#&%
O# 2%/
(5 5&4#/ O#
O# %5
4'5'6+% O#
8(&
O# &8%%A8 O#
5;% 670'4
O#
O#
75$
ztwzG
625%
75$

O#
52-.'&

O# /161&4+8'
O# &8%%A8 #/
625% O#
O# 8(&( 
O#
(#0 O#
O# O# %&2+%-72
645YKVEJKPI (4106.'&
8 O#
8(&
O# 6#5
28&& O# 6#5$
645YKVEJKPI
8 #OR8 6#5
6#5$

3-35 3-36
CIRCUIT VOLTAGE CHART
1. INPUT VOLTAGE OF ICs 2. INPUT VOLTAGE OF CONNECTORS 3. VOLTAGE OF CAPACITORS
Location No. Pin No. SPEC [V] Test [V] Pin Name Spec. Range [%] Test Block Location No. Spec. Test
IC100 Pin No MAIN(CN902) <-> SMPS (CN102) C121 220 uF / 10 V 3.06
4 VIN : 2.7~5.5 V VIN : 5.16 V
DC-DC Converter
5, 6, 7 PVDD 35.5 ±10 % 35.75 C134 100 uF / 16 V 5.16
IC101
4 VIN : 2.7~5.5 V VIN : 5.16 V 13, 14 12VA 12.1 ±10 % 12.16 C169 100 uF / 16 V 11.23
DC-DC Converter
Pin No MAIN(CN502) <-> USB(CN301) C402 100 uF / 16 V 5.14
IC102
1 VIN : 4.2~17 V VIN : 12.11 V 1, 2 USB_5V 5.15 ±10 % 5.16 C411 47 uF / 16 V 3.34
DC-DC Converter
IC103 Pin No MAIN(CN5101) <-> BT Module C418 3.3 uF / 16 V 0.50
5 VIN : 2.5~5.5 V VIN : 3.37 V Main
Analog Switch 1 VDD 3.4 ±10 % 3.38 C421 47 uF / 16 V 1.66
IC104 Pin No MAIN(CN101) <-> FRONT(CN300) C447 220 uF / 16 V 5.14
5 VIN : 4.5~5.5 V VIN : 5.16 V
Analog Switch
1 DVCC_3.3V 3.4 ±10 % 3.38 C713 100 uF / 16 V 3.34
IC105
5 VIN : 4.5~5.5 V VIN : 5.16 V 2 LED_5V 5.1 ±10 % 5.16 C766 330 uF / 50 V 36.20
Analog Switch
IC200 4 12VA_VFD 12 ±10 % 12.15 C770 330 uF / 50 V 36.20
9 VDD : 3.0~3.6 V VIN : 3.33 V
Line Driver 6 3.3VA 3.4 ±10 % 3.34 C771 330 uF / 50 V 36.20
AVDD : 8 AVDD : 3.0~3.6 V AVDD : 3.32 V Pin No MAIN(CN400) <-> MD (Pick-up) C300 47 uF / 16 V 3.12
IC202
DVDD : 13 DVDD : 3.0~3.6 V DVDD : 3.33 V
A/D Converter 8 VCC 5 ±10 % 5.14 C310 47 uF / 16 V 3.34
IOVDD : 14 IOVDD : 3.0~3.3 V IOVDD : 3.33 V
IC400 CE300 47 uF / 16 V 12.03
8, 19 VCC : 4.3~13.2V VCC : 5.14V
Motor Driver CE301 1 uF / 50V 30.49
IC401 DVDD,AVDD : CE303 1 uF / 50 V 21.31
1, 17, 47, 53, 58 DVDD,AVDD : 3.34 V Control
RF Amplifier 2.7~3.6 V
CE304 1 uF / 50 V 26.30
VDD12 : A9, E9, J14,
CE305 1 uF / 50 V 17.09
IC500 T10, P9, U4, J4
VDD12 : 1.08~1.32 V VDD12 : 1.2 V
Digital Signal VDD33 : A4, B7, CE306 47 uF / 16 V 5.12
VDD33 : 3.0~3.6 V VDD33 : 3.37 V
Processors A10, D14, P14, U9, CE330 100 uF / 16 V 5.16
U5, U6, P4, D4
CE331 100 uF / 16 V 5.16
IC501
Serial Flash 8 VCC : 2.7~3.6 V VCC : 3.37 V
Memory
IC502
2 VCC : 1.1~5.5 V VCC : 3.37 V
Voltage Detector
IC503
Serial Flash 8 VCC : 2.7~3.6 V VCC : 3.37 V
Memory
IC504 VDD,VDDQ :
1, 3, 9, 14, 27, 43, 49 VCC : 3.37 V
SDRAM 3.0~3.6 V
IC700
DVDD : 3.0~3.6 V DVDD : 3.34 V
Sound/Audio 9, 14, 50
AVDD : 3.0~3.6 V AVDD : 3.34 V
Processor
PVDD : 29, 30, 31,
PVDD : 12~38 V PVDD : 36.20 V
IC701,IC702 36, 37, 38
GVDD : 10.8~13.2 V GVDD : 11.82 V
Audio Amplifier GVDD : 1, 22
VDD : 10.8~13.2 V VDD : 11.96 V
VDD : 2

3-37 3-38
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-39 3-40
2. MAIN P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)

3-41 3-42
3. FRONT P.C.BOARD DIAGRAM
(TOP VIEW)

(BOTTOM VIEW)

3-43 3-44
4. MIC P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)

3-45 3-46
3-47 3-48

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