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Twe r22, r407c Iom - Feb 2013
Twe r22, r407c Iom - Feb 2013
Operation
Maintenance
ODYSSEY
Light Commercial
Split System 5-20 Tons
TWE Model 50 Hz / 60 Hz
Electrical Characteristics
D = 380-415/3/50
3 = 230/3/60
2 TWE-IOM01-EN0213
Contents
Model Nomenclature 2
General Information 4
Unit Installation 5
General Data 10
Electrical Wiring 11
Dimensional Data 12
Operation and Start-up 17
Maintenance 18
Trouble Shooting 19
TWE-IOM01-EN0213 3
General Information
Table 1 - Total unit weight and corner weights (kg) Caution : Use spreader bars to
prevent straps from damaging
Shipping Net Corner Weights the unit. Install the bars between
Model Configuration lifting straps, both underneath
Maximum Maximum #1 #2 #3 #4
the unit and above the unit. This
TWE120 Vertical 180 154 35 39 40 37
Horizontal 180 154 84 39 39 84 will prevent the straps from
TWE160 Vertical 297 275 69 69 72 70 crushing the unit cabinet or
Horizontal 297 275 70 63 77 69 damaging the unit finish.
TWE180 Vertical 310 285 72 72 74 72
Horizontal 310 285 73 66 80 71
TWE210 Vertical 379 355 89 89 92 90
Installation Consideration
Horizontal 379 355 91 82 99 89 For proper installation and operation,
TWE240 Vertical 385 361 91 91 94 91 check each of the following before
Horizontal 385 361 92 83 101 90 mounting the units.
Installations, Limitations and When installing these units “free a. Space Requirement and
Recommendations standing” with discharge grills and Clearance
The general location of the air handler isolaters, a top support with isolater Allow adequate space for the unit and
is normally selected by the architect, should be added to prevent tipping. free air or service clearance. See
contractor and/or buyer. For proper Support and isolater can be attached Figure 1a.
installation, the following items must to a wall or other appropriate structure.
be considered.
For installation of accessories
a. Available power supply must agree available for this air handler, follow 900 mm.
insulated. Table 1.
installation and possible future service. position, run lifting straps or slings
under the unit and attach securely to 850 mm.
TWE-IOM01-EN0213 5
Unit Installation
b. Location, Mounting and Caution: Before hanging the unit Refrigerant Piping Preparation
Positioning on suspension rods, reinforce The air handler is designed so that
Before installing any unit make sure the cabinet around the refrigerant piping can enter from either
proper preparation has been made at knockouts, using a large washer the left or right hand side. The air
each unit locating for piping and inside the cabinet. Washer handler is shipped with the intent, that
electrical connections. should be between the skin of the refrigerant, lines will enter from the
W#4 the air handler and the nut on right hand side. To convert to left hand
the suspension rod. entry, unbraze the elbow on the suction
line and rotate 180 degrees and rebraze.
W#3
(See Figures 3 and 4).
Align holes (knockouts) in the cabinet
with structural supports and secure
W#2 Caution: Protect adjacent
suspensions rods to the structure, then
to the air handler cabinet. If knockout surfaces from heat damage,
W#1 locations do not permit proper alignment when brazing in and around the
with existing structure, it may be air handler.
necessary to field fabricate cross These air handlers are shipped
members on existing structural beams. with a holding charge in the coil.
Cut the process tube or puncture
Note: When other than bottom the cap to bleed off the nitrogen
return is to be used, side panel prior to any brazing. Temporarily
removed for return duct cap off tubes if the refrigerant
installation, must be secured line connections are to be made
over the bottom opening. later. You will find a cloth bag
that contains two (2) brass
clamps (straps) and cork"
Leveling impregnated insulation material
Figure 2a This air handler has a double sloped
approximately 9" long by 4"
drain pan. In order to assure proper
wide, for attaching and insulat-
drainage along the length of drain pan, it
W#3 ing the expansion valve bulb to
is important to have the unit properly
the suction line. On dual circuits
leveled. Be sure the air handler is level
air handlers there will be two (2)
or slightly sloped in the direction of the
W#2
W#4 cloth bags with like parts.
condensate connection.
6 TWE-IOM01-EN0213
Unit Installation
NIPPLE
3/4" RIGHT SIDE HOOK left or right condensate line
2" DIA UP (STANDARD)
DIA connection. The drain pan can also be
Figure 6a easily removed for periodic cleaning.
Figure 3
3/4" PVC OR COPPER
TUBING & FITTINGS Materials Important: All air handlers are
1 Tea shipped with the drain pan
NIPPLE
3 90" Ell installed in the horizontal
4" MIN. 1 Plug
position and the connection on
1 6" Nipple
2 2" Nipple
the right side (as shown in figure
2-3/4"
MIN. 1 3/4" NPT to PVC 5). If an alternate position is
or copper adapter required, the drain pan should be
LEFT SIDE HOOK UP
(OPTIONAL) repositioned before setting the
3/4" RIGHT SIDE HOOK
NIPPLE 2" DIA UP (STANDARD) air handler.
DIA Figure 6b
Figure 4
Step1. Remove the access plate at the
Condensate Piping opposite end of the drain connection.
Important: When air handler is
The drain pan condensate connection This plate secures and lifts the back
installed in the vertical position
is a female slip joint type for 1" ABS end of the drain pan for sloping. It
and close proximity trapping of
pipe. Use PVC cement and tubing as must be removed before the drain pan
condensate is required, use of a
required (field supplied) to construct a can be removed. This is done as
subbase accessory to raise the
trap. A union or flexible tubing and follows: (A) remove the screw, (B) lift
air handler for clearance of the
clamp may be installed if the drain pan the access plate up, (C) pull the plate
drain trap is recommended. For
is to be removed periodically for out. If the drain pan is to be moved to
a typical drain trap assembly, see
cleaning. If the air handlers have metal the vertical position also remove the
figure 6a and 6b.
drain pans, the nipples will have plugs other two access plates.
factory installed. When it has been
decided which nipple is to be used,
remove the plug from that nipple only.
TWE-IOM01-EN0213 7
Step 2. (A) Remove the screw securing Filters
the drain pan. (B) Lift the pan up. (C) Air handlers are shipped with 1"
Slide the pan out. washable filters installed. To replace
B filters, remove lower access panel
C
Step 3. Install the drain pan into the A (either end) and slide old filters out and
new position. (A) Slide the drain pan replace with new ones See Figure 7.
into the opening. (B) Lift the drain pan
up. (C) Push it in all the way. (D) Drop it
down over the lip of the opening.
Secure with screw.
STEP 2
D
STEP 3
ABC
C
D B
STEP 4
ACCESS PLATE
A
ALTERNATIVE DRAIN PAN LOCATION
FOR VERTICAL APPLICATION
FLANGK
To convert from a 1" filter to a 2" filter Installation Checklist
on units so equipped, remove lower Complete this checklist once the unit
KNOCKOUT
access panels from both ends of the is installed to verify that all
air handler. Remove two (2) screws recommended procedures have been
and the L shaped angles from both the accomplished before the system is
top and bottom of the filter track to started.
increase the width of the filter opening Operational checks cannot be
(see figure 7). The screws and L performed until the system
shaped angles can be discarded or UNIT POWER ENTRY interconnection is complete.
saved for possible future use.
• Verify that the unit electrical power
Duct Connections is disconnected.
The supply and return ducts should be • Inspect all field wiring connections.
connected to the unit with flame All connections should be clean and
retardant duct connectors to reduce tight.
vibration transmission. The return duct • Inspect unit ground connection(s).
should be sized to the same
Figure 8 Ground must comply with all
dimensions as the return inlet of the Thermostat & Control applicable codes.
unit. Connection • Inspect unit suspension
1. Observe all notes on these arrangement (if used). Unit position
diagrams. must be secure. Remove any tools
WARNING: When 2. Mount the thermostat in the desired or debris found in or near the unit.
installing or servicing this • Inspect duct outlets. Outlets must
location.
equipment, always exercise be open and unrestricted.
3. Install color coded cables between
basic safety precautions to avoid • Inspect unit drain lines. Pipe
outdoor unit, indoor unit and
the possibility of electric shock connections must be tight and drain
thermostat.
that could result in severe line unrestricted.
4. Connect control wiring to the
personal injury or death. • Inspect fan assembly to insure all
terminal board located on the side
of the fan control box. moving parts move freely.
Electrical Connections • If unit is horizontally mounted, make
1. All electrical lines, sizing, protection, sure secondary drain pan has been
Table 2 - Recommended
and grounding must be in installed.
Thermostat Wire Size • Inspect unit for proper filters,
accordance with local codes.
2. If conduit is used, isolate whenever Maximum Wire Length securely installed. All cabinet
vibration transmission may cause a Wire Size (Physical Distance panels must be secured.
noise problem within the building between Unit and T-stat) • Inspect owner/operator on proper
structure. system operating and
22 - gauge 30 feet
3. Ensure all connections are tight and maintenanced procedure.
20 - gauge 50 feet
no wires exposed. 18 - gauge 75 feet
4. All accessories must be installed 16 - gauge 125 feet
and wired according to the 14 - gauge 200 feet
instructions packaged with that
accessory. Checkout Procedure
Complete the “Installation Checklist”
For air handler power entry only, or for at the end of this manual once
dual power entry (power entry for air installed all field wiring connections.
handler) the electrical connections are All operational checks (unit running)
made in the fan control box located in must be made after outdoor unit is
the right side of the air handler. Wiring installed and system interconnection is
entrance is through holes provided in complete.
the end of the air handler cabinet (see
Figure 8). Breaker or fuse size can be
selected using the nameplates
attached to unit.
Single point power entry is used, (one
power entry for air handler).
TWE-IOM01-EN0213 9
General Data
10 TWE-IOM01-EN0213
Electrical Wiring
TWE120-240 (EXPORT)
POWER SUPPLY
380–415V./3PH./50Hz.
230V./3PH./60Hz.
L3 L2 L1
CONTROL BOX
PT TB
3M–1
L1
3M–2 I.D.
L2
3M–3 MOTOR
L3
{
O.L.
EXTERNAL CONTROL 95 96
C1
POWER SUPPLY
220–230V./1PH./50Hz./60Hz.
C2
2M/3M
TO TERMINAL BLOCK C3
TTA MODELS TTA 075,100,120RD TTA 150,180,200,240RD
13 23
2M1/3M1/A1 2M1,2M2 TTA 075,100,120RD00
TH 13
3M1,3M2 TTA 150,180,200,240RD00
{
A1,A2 TTA 150,180,200,240RD0G
2M2/3M2/A2
TO PUSH BUTTON “2PB”
LEGEND
DEVICE
DESIGNATION DESCRIPTION
1M CONTACTOR BLOWER MOTOR. NOTES
TB TERMINAL BLOCK 1. ALL FIELD WIRING TO BE IN ACCORDANCE WITH NATIONAL ELECTRIC
2M1,2M2,3M1 AUXILIARY N.O. CONTACT CODE (N.E.C.) CANADIAN ELECTRIC CODE AND/OR LOCAL STATE AND
3M2,A1,A2 AUXILIARY N.O. CONTACT CITY CODES. PROVIDE DISCONNECTS FOR ALL POWER SUPPLIES.
TH THERMOSTAT 2. DRAWING PRACTICES AND SYMBOLS ARE IN ACCORDANCE WITH AIR
2PB SWITCH PUSH BUTTON CONDITIONING & REFRIGERATION INSTITUTE (ARI) GRAPHIC
FACTORY WIRING & DEVICE BY MFR. ELECTRICAL STANDARDS.
3. COMPONENT TERMINAL MARKINGS ARE INDICATED BY ENCIRCLED
FIELD WIRING NUMBERS AND/OR LETTERS.
ID. MOTOR INDUCTION MOTOR 4. NUMBERS ON VERTICAL & HORIZONTAL LINE ARE CIRCUIT IDENTIFICATION.
PT POWER TERMINAL 5. THIS UNIT TO BE USED WITH EVAPORATORS OPERATING WITH IN
FUSE A TEMPERATURE RANGE OF 32ºF TO 53.5ºF.
TWE120-240 (DOMESTIC)
POWER SUPPLY
380V./3PH./50HZ.
TB
L1
I.D.
L2
MOTOR
L3
N
LEGEND
DEVICE
DESCRIPTION
DESIGNATION
TB TERMINAL BLOCK
FACTORY WIRING & DEVICE BY MFR.
FIELD WIRING
ID. MOTOR INDUCTION MOTOR 380V. 3PH. 50HZ.
Caution : Disconnect the power supply before opening the control box or servicing.
TWE-IOM01-EN0213 11
Dimensional Data
TWE 120 CD / C3
TWE 120 ED / E3
13 13
B
D E
F
VERTICAL
G HORIZONTAL
13
13
LEFT C RIGHT
1
9
11
2
25
13
12
7
5
A
3
H
10 4 I
N
K J
L
8
5
Dimensions mm.
Model No.
A B C D E F G
TWE120 1523 1410 635 402 606 20 408
Dimensions mm.
Model No.
H I J K L M N
TWE120 1200 1018 465 405 30 578 282
12 TWE-IOM01-EN0213
Dimensional Data
TWE 160-180 CD / C3
TWE 160-180 ED / E3
13 13
B
D E F
13
G VERTICAL
LEFT C RIGHT HORIZONTAL
13
1
9
11
2
25
13
12
7
5 3
A
H
I
10 P 4
O
J
K
L
M
N
8
5
WATER LADDER
588 RETURN AIR OPENING
* FOR HORIZONTAL APPLICATION ONLY
HORIZONTAL
86 1467 73
VERTICAL 1 LOW VOLTAGE ENTRANCE ø7/8" 6 BLOWER 11 PULLEY FAN
588 RETURN AIR OPENING 3 LIQUID HOLES ø7/8" 8 EVAPORATOR COIL 13 BELT
90 1467 73
5 DRAIN CONNECTION ø1" 10 FILTER ACCESS PANEL
HORIZONTAL
Dimensions mm.
Model No.
A B C D E F G H
TWE160/180 1751 1613 850 463 686 20 530 1429
Dimensions mm.
Model No.
I J K L M N O P
TWE160/180 1248 493 392 298 240 30 774 29
TWE-IOM01-EN0213 13
Dimensional Data
TWE 210-240 CD / C3
TWE 210-240 ED / E3
VERTICAL
HORIZONTAL
13 13
B
D E
F
13
G
LEFT C RIGHT
13
7
1
10
12
2
25
14
13 8
6
A 3
H
4 I
11 R
Q
K J
M L
O N
P
5
9
4 6
WATER LADDER
93 986 986 73
* FOR HORIZONTAL APPLICATION ONLY
VERTICAL HORIZONTAL
1 LOW VOLTAGE ENTRANCE ø7/8" 6 DRAIN CONNECTION ø1" 11 FILTER ACCESS PANEL
Dimensions mm.
Model No.
A B C D E F G H I
TWE210/240 1751 2210 702 408 1394 44 410 1429 1248
Dimensions mm.
Model No.
J K L M N O P Q R
TWE210/240 492 335 265 218 152 105 30 652 29
14 TWE-IOM01-EN0213
Dimensional Data
TWE 120
TWE 160-180
With Plenum (Option)
C
F
G
E
D
H
E
VERTICAL
HORIZONTAL*
(Special option)
B
G
Dimensions (mm.)
Model No.
A B C D E F G H
TWE120 204 1006 48 498 604 646 1416 74
TWE160 216 1184 48 549 654 852 1615 152
TWE180 50 1514 48 549 654 852 1615 152
Note: Horizontal applications with discharge plenum is special option, please contact Trane sales office.
TWE-IOM01-EN0213 15
Dimensional Data
TWE 210-240
With Plenum (Option)
G D
H
F
E
C
B
F I
G
E
VERTICAL
HORIZONTAL* B
(Special option)
C
H
SUPPLY AIR GRILLE
B
(DOUBLE DEFLECTION)
Dimensions (mm.)
Model No.
A B C D E F G H I
TWE210 164 905 79 48 498 604 704 2216 103
TWE240 62 1006 79 48 498 604 704 2216 103
Note: Horizontal applications with discharge plenum is special option, please contact Trane sales office.
16 TWE-IOM01-EN0213
Operation and Start-up
TWE-IOM01-EN02013 17
Maintenance
18 TWE-IOM01-EN0213
Trouble Shooting
Refrig. Overcharge
Restriction LD Coil
Low Voltage Fuse
Thermal Cutout
Capacitor (Fan)
Circuit Breaker
System
Power Supply
Thermostat
Relay (Fan)
Faults
Refrigerant Circuit
Electrical
TWE-IOM01-EN0213 19
TWE-IOM01-EN 0213
Trane Thailand TWE-IOM01-EN 0907
30th-31st Floor, Vanit Building II
1126/2 New Petchburi Road
Makkasan, Ratchthevee Bangkok 10400
Thailand