RAW MATERIAL CALCULATION FOR 3 PLY POUC

No of Pouc
↓ POUCH OPEN SIZE (mm) ↓ one Pouch weight (
POUCH WIDTH (mm)→ 200 x1→ 200 Final outp
POUCH HEIGHT (mm)→ 350 x2→ 700 LAYER
Pouch Trim (mm)→ 2.5 x2→ 5 PET
sq m² → 141,000 Foil
LD
Width/Repeat Around Circum.
Cylinder Circumfrance → 200 3 600 PET
PET
Height/Length Across ↓ Print Area ↓ Printing Mark Trim Film Size Face Length
Cylinder Face Length → 705 1 705 15 720 800

Cylinder Circumfrance → 600

Cylinder Face Length → 800
Number of Colors → 6

Cylinder rate mm²→ ₹ 0.18

₹ 5,184.00
Cylinder cost for 6 colors →
Each Cylinder cost → ₹ 864.00
3 PLY POUCH JOB (CYLINDER, FILM, INK & ADHESIVE)
No of Pouch (pcs) → 50,000
one Pouch weight (grams) → 12.19
Final output (kg) → 609.61
µ DENSITY GSM kg actual kg rate/kilo amount Film Width Meter
12 1.4 16.8 118.44 118.44 ₹ 108.00 ₹ 12,791.52 720 9791.67
7 2.71 18.97 133.7385 133.7385 ₹ 248.00 ₹ 33,167.15 720 9791.67
50 0.91 45.5 320.775 320.775 ₹ 92.00 ₹ 29,511.30 720 9791.67

1 1.2 8.46 21.15 ₹ 0.00 ₹ 0.00

1 4 28.2 28.2 ₹ 0.00 ₹ 0.00

71 86.47 609.6135 622.3035 ₹ 75,469.97

Number of Pouch (pcs) → 50,000

Film + Ink + Adhesive cost of 50000 pouch → ₹ 75,469.97
Cyilnder Cost for the job → ₹ 5,184.00 ← if customer paid/supplied cylinders, put Zer
Process (Printing, Lamination, Slitting, Pouching) Waste 10% → ₹ 7,547.00
other if any additional cost → ₹ 0.00

Total cost of 50000 pouch → ₹ 88,200.96

Cost Price Per pcs of Pouch → ₹ 1.76

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& ADHESIVE)

Machine Speed Hours

150 1.09
80 2.04
150 1.09

er paid/supplied cylinders, put Zero

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 Film Density Rate Solid Content %
Pet 1.400 INR 108.00
MetPet 1.400
MattPet 1.400
BoPP 0.905 INR 90.00
MetBoPP 0.905
MattBoPP 0.880
PearlizedBoPP 0.690
Foil 2.710 INR 248.00
LD 0.910 INR 92.00
AloxPet 1.400
CPP 0.910
MetCPP 0.910
Nylon 1.150
PVC 1.450
BoPA 1.140 INR 180.00

INK INR 280.00 40

ADHESIVE INR 220.00 100