62700 & 59120

ASSEMBLY DESCRIPTION 62700 & 59120 assy. REV. DESCRIPTION DATE REV. NO.
STATION NUMBER OP-10,OP-20, OP30 CYCLE TIME STUDY ISSUE #########
FIXTURE DESCRIPTION ELECT RO-P NEUMAT IC ROBOT IC FIXT URE

NO OF SHIFT 2
TOTAL TIME PER DAY 16
TOTAL SPOTS 38
TAKT TIME CALCULATION OPERATOR 2
Annual Volume 294000 SPP PER SHIFT 9975
Vol per day 1050 280 Days/Year
57600
Available Time /Day in 2 shift(sec)
Takt Time( Secs) 3456000

48960
Available Time at 85% efficiency (sec)
Takt Time(Sec.) 47

NOTE:1) In STN-1 Robot will wait for 10sec as loading time is more in OP-1(62700)) :

2) In STN-2 Cycle time is OUT as Loading time is more in both Fixture than welding time.

STATION-01(OP-10) STATION-02(OP-20)
R1 TOTAL OP-20(62700) OP-30(62700) TOTAL
59120 OP-1(62700) R-02 R-03 R-02 R-03 R-04
No of Spot 4 6 10 No of Spot 7 7 7 7 28
Time per Geo. spot(Sec.) 3.5 3.5 Time per Geo. spot(Sec.) 3.45 3.45 3.45 3.45
Time per Re. spot(Sec.) 3 3 Time per Re. spot(Sec.) 3 3 3 3
No. of Geo spot 4 6 No. of Geo spot 7 7 5 5
No. of Re spot 0 0 No. of Re spot 0 0 2 2
Welding time(Sec.) 14 21 35 Welding time(Sec.) 24 24 23 23 47
No of Child Part 3 4 No of Child Part 3 3
Loading/Unloading(Sec.) 20 24 Loading/Unloading(Sec.) 27 27 54
No. of robot 1 No. of robot 2
Effective cycle time 45 ROBOT WAIT TIME 10 SEC Effective cycle time 54

R02 R03

R01
TOTAL
SPOT=10 TOTAL TOTAL
SPOT=14 SPOT=14

R01 = 4 R01 = 6 R02 = 7 R03 = 7 R02 =7 R03 =7

59100 OP-10(62700) OP-20(62700) OP-30(62700)

(5 sec) (5 sec)
(5 sec)
(4 sec)
62711 OP-20 OP-30

59121
(3 sec) (4 sec) (3 sec)
(6 sec)
62716 62713 62718
59123(qty-2)
(3 sec) (4 sec)
(4 sec)
62717 62713

62712
(4 sec)
(3 sec)
(3 sec)
62715
62714
62731