USE AND MAINTENANCE MANUAL

Automatic
road barriers

1
 CERTIFIED QUALITY FOR MORE
THAN 40 YEARS.
For more than 40 years, CAME has been specialising in the design,
industrialisation, and marketing of high-quality electromechanical
gearmotors for residential, commercial, and industrial automatic entrances.
CAME’s activities are organised around three divisions:
• Home - door and window automation systems, burglar alarm systems,
and integrated home automation systems.
• Work - burglar alarm solutions and automations for small and large
enterprises and commercial businesses.
• Car parks and access control - complete systems for managing car
parks and access control.
We at CAME are extremely proud of our Italian roots, but, at the same time,
we are driven by a strong propensity towards internationalisation.
Our headquarters are based in Dosson di Casier, in the province of
Treviso. However, we have a consolidated worldwide presence, thanks
to our 21 commercial companies and a extensive network of distributors.
Our six production plants in Italy, France, Spain, and Britain are bound to
commercial companies located in 118 countries. This way, we can meet
the global market’s requirements and challenges quickly and effectively,
providing tailor-made solutions for each market.

EN TESTED TECHNOLOGY
CAME is the first company in Europe to have developed the EN Tested
system, which sets new and higher safety standards for the product during
the design, production, final testing, and installation stages.
The EN Tested symbol identifies the automations tested in compliance with
European Directives concerning impact forces.

A TÜV-CERTIFIED PRODUCT
CAME S.p.A.’s integrated management system complies with the
international UNI EN ISO 9001, UNI EN ISO 14001 and BS OHSAS 18001
standards. Moreover, it ensures the conformity of the company’s quality
processes, and compliance with environmental and occupational health
and safety regulations.

All automations are

tested in compliance
with European Directives
concerning impact
forces.

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 Use and maintenance manual - Automatic road barriers

Introduction
Purpose of the use and maintenance manual
This manual has been drawn up in compliance with the UNI EN 12635 standard. It provides the end-users with information
regarding the automation, as well as all the use and maintenance instructions to allow you to use the system in the best
way possible, maintaining its efficiency over time. This booklet is an integral part of the product. It must be stored carefully
and updated after every maintenance operation.

INSTALLER’S DATA
Company Name:

Registered Office: City: Prov.:

POSTAL CODE: E-mail address:

Tax Code or Vat No.: Telephone number:

MACHINE DATA:
Description:

Location address: Serial number:

City: Prov.:

Contact person: POSTAL CODE: E-mail address:

Periodic maintenance schedule:

- From the date of commissioning, the installer must plan periodic maintenance and fill out/update the “Maintenance
log”.

- The end-user should periodically carry out the operations indicated in the paragraph: “PERIODIC CHECKS TO BE
CARRIED OUT BY THE USER”.

Machine configuration
Power supply: .............................

☐ G .................................... ☐ G .................................... ☐ G .....................................

☐ G .................................... ☐ G .................................... ☐ G .....................................
☐ G12000 .......................... ☐ UNIP .............................. ☐ CAT-X .............................
☐ CAT-X24 ......................... ☐ ....................................... ☐ ........................................

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 Use and maintenance manual - Automatic road barriers

Specify the code and quantity of the installed components in the relative spaces:

Control units: (control panels, control boards)

☐ ZL ................quantity...... ☐ ZG5 .................quantity...... ☐ ZG6 .................quantity......

☐ LB.................quantity...... ☐ RSE..................quantity...... ☐ ZL.....................quantity......
☐ LM22 ...........quantity...... ☐ LB ...................quantity...... ☐ AF ................... quantity......
☐ RGSM...........quantity...... ☐ RIO-CTRL....... quantity...... ☐ RIO-CONN ......quantity......
☐ ZERO-E........quantity...... ☐..........................quantity...... ☐ ..........................quantity......
Photocells: (type di photocells)

☐.....................quantity...... ☐.....................quantity........ ☐....................quantity........

Control devices: (selector switches, keyboards, transponders, SMA)

☐.....................quantity...... ☐.....................quantity........ ☐.....................quantity.......

☐.....................quantity...... ☐.....................quantity........ ☐.....................quantity.......
Safety devices: (sensitive edges, SMA, etc.)

☐ DF ..............quantity....... ☐ DFI ...............quantity........ ☐ DBS .............quantity.......

☐......................quantity....... ☐ .................... quantity......... ☐.......................quantity.......
Road barrier accessories: (rods, joints, reinforcements, supports, luminous cord, etc.)

☐.....................quantity...... ☐.....................quantity....... ☐.....................quantity........

☐.....................quantity...... ☐.....................quantity....... ☐.....................quantity........
Unipark Accessories: (road barrier type)

☐.....................quantity...... ☐.....................quantity....... ☐.....................quantity........

☐.....................quantity...... ☐.....................quantity....... ☐.....................quantity........
Cat Accessories: (chain, guide)

☐.....................quantity...... ☐.....................quantity....... ☐.....................quantity........

☐.....................quantity...... ☐.....................quantity....... ☐.....................quantity........
Remote controls and warning devices: (remote controls, flashing beacon, antenna)

☐....................quantity....... ☐.....................quantity....... ☐.....................quantity.......

☐.....................quantity....... ☐.....................quantity...... ☐.....................quantity.......
Cables: (type of cable used)
Line Accessories Devices
☐
..................................... ☐................................ ☐..................................
Other:
☐.....................quantity.......... ☐.....................quantity..... ☐.....................quantity.......

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 Use and maintenance manual - Automatic road barriers

Machine configuration

☐ closure
List of enabled functions:
Re-opening during

☐ Obstacle

detection ☐ Preflashing ☐ Total Stop

☐

Partial stop ☐ Ram hit ☐ “Open-stop-close-
stop"
☐ Obstacle present
☐

Safety test function ☐ Cycle lamp ☐ “Open-close-reverse”

☐ .........................
.........................
☐

Automatic closure

☐ operation
Maintained action ☐ “Open only” ☐ .........................
.........................



☐ .........................
......................... ☐ ......................
......................
☐ .........................
......................... ☐ .........................
.........................

TYPE OF SYSTEM: ☐ Entrance for vehicles only
NOTE: The installer must fill out the parts regarding the models and components. The model must ALWAYS be indicated.

Safety provisions
IMPORTANT SAFETY INSTRUCTIONS
The machine’s components must be used only for the purpose for which they have been expressly designed. Any other
use must be considered improper and, therefore, dangerous. CAME will not be held liable for any damage resulting from
improper, incorrect and unreasonable use or maintenance deficiencies. Keep away from the hinges or moving mechanical
parts. Do not enter the operating area when the automation is moving. Do not counter the operator's movement
as it could be dangerous. Always pay special attention to the dangerous points labelled with specific pictograms and/or
black and yellow stripes.

VEHICLE USE

No transiting
within the barrier’s operating area.

Danger due to electric voltage

CAME

Danger of trapping hands

VEHICLE AND PEDESTRIAN USE

Danger due to electric voltage

Danger of trapping hands

CAME

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 Use and maintenance manual - Automatic road barriers

The barrier may move at any time without prior warning if it is controlled remotely or automatic
closure is activated. If the barrier is for vehicle use only, you must use the pedestrian passage in the immediate vicinity
of the operator. Clearly visible signs must be displayed to indicate that it is prohibited for pedestrians to cross the vehicle
passage.
For barriers used for both vehicles and pedestrians, always take care when transiting through the passage. Cross
the passage when the operator is stationary, the boom is in the fully open position, and as far away as possible
from the rotating fulcrum of the boom. When using a hold-to-run control, keep checking that nobody is within the
operating range of the moving parts, until the control is released. Make sure that the operator’s movement does
not cause anything to be trapped between it and surrounding fixed parts, keeping the areas near the operator free
from obstructions. This appliance can be used by children over 8 years of age, by people with physical or cognitive
disabilities, by people lacking experience or knowledge of the device, as long as they are supervised or have been
informed about how to use the device safely and about its risks • Children must not play with the appliance or its
controls, including the transmitters.

CORRECT OPERATING MODE

The operator must run under the conditions checked during the functional test carried out by the installer
in the presence of the end user. It is forbidden to tamper with the settings. Stop using the operator immediately in the
presence of a malfunction or structural damage and contact the technical support service.

Controls

☐ AUTOMATIC

☐ WITHOUT MAINTAINED ACTION MODE
(in MAINTAINED ACTION mode, the operator must
always be visible during the manoeuvre)

☐ WITH TRANSMITTER
To open the operator with the transmitter, proceed as follows:
- Be in the transmitter’s operating range (from 0 to 150 metres, depending on the operating range).
- Press the button (already set by the installer).
To close the operator, repeat this operation or wait for its automatic closure.
Button 1 function........................................... Button 3 function...........................................
Button 2 function........................................... Button 4 function...........................................

☐ WITH KEY-SWITCH SELECTOR

To open the operator with the key-switch selector, proceed as follows:
- Insert the key in the specific key-switch selector.
- Turn the key clockwise or anticlockwise depending on how it was connected.
To close it, proceed as follows:
- Provide the opposite command, repeat the operation described above or wait for the automatic clo-
sure (if set).
To remove the key, position it in the centre.

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 Use and maintenance manual - Automatic road barriers

☐ WITH MAGNETIC KEY-SWITCH SELECTOR

To open the operator with the magnetic key-switch selector, proceed as follows:
-Insert the magnetic key into the key-switch selector.
To close it, proceed as follows:
- Repeat the operation described above or wait for the automatic closure (if set).

☐ WITH NUMERIC KEYPAD

To open the operator with the numeric keypad, proceed as follows:

- Enter the code and confirm pressing #/E.
- To close it, repeat the operation or wait for the automatic closure (if set).

Space for entering the code ☐☐☐☐☐☐☐☐ + #/E

☐ WITH TRANSPONDER DEVICE READER (TSP01)

To open the operator with the RFID card, proceed as follows:

- Bring the card, or key ring, or radio control (equipped with glass TAG bulb) close to the
transponder reader.
To close it, proceed as follows:
Bulbo in vetro (TAG) - Repeat the operation described above or wait for the automatic closure
con funzione
trasponder (if set).

☐ WITH INTERNAL PUSHBUTTON PANEL

To open the operator, you must use the controls depending on the configuration chosen by the client. The installer will
explain how to use them correctly.
An example is provided here on the side.

Apre

Stop

Chiude

☐ OTHER .........................................................

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 Use and maintenance manual - Automatic road barriers

Unlocking the operators

MANUAL HANDLING
Before carrying out any operation, please read the instructions carefully.

UNLOCKING Gxxxx UNLOCKING GARD4 - GARD8

To unlock the gearmotor, insert the unlocking key into
the cylinder placed on the front of the cabinet and turn
it by 180 degrees clockwise, as shown in the figure on
the side. To restore the normal use conditions of the
barrier, position it at its end-of-travel and turn the key
by 180 degrees anticlockwise.
To unlock the gearmotor, insert the unlocking key into
the cylinder placed on the front of the cabinet and turn
it by 180 degrees clockwise, as shown in the figure on
the side. To restore the normal use conditions of the
barrier, position it at its end-of-travel and turn the key
by 180 degrees anticlockwise.

UNLOCKING G12000
To unlock the gearmotor, insert the unlocking key into the
cylinder placed on the front of the cabinet and turn it by
180 degrees clockwise.
Then, turn the unlocking knob by 180 degrees clockwise,
as shown in the figure on the side. Now the barrier is
unlocked.
To restore the normal use con-
ditions of the barrier, turn the
unlocking knob by 180 degrees
anticlockwise and set the key to
the locking position by turning it
by 180 degrees anticlockwise.

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 Use and maintenance manual - Automatic road barriers

UNLOCKING CAT UNLOCKING UNIPARK

Unlocking the gearmotor is necessary in case of Loosen the grub screw (R) on the stem near the barrier,
emergency (power outage) and if you want to open the using the hex key provided (S).
barrier manually. To do so, proceed as follows: Remove the plug (T).
1) Move the plastic cover, insert the key into the lock
(A), and turn it clockwise.
2) Insert the unlocking key (C) into its lock (B) and turn
it clockwise until you release the chain.
3) Pull the chain to lower it.
To lock the gearmotor, fully turn the unlocking key
anticlockwise, turn the key in the lock (A) anticlockwise
and remove it.
You can also clear the passage through the lock at the
centre of the chain.

☐ PERIODIC CHECKS TO BE CARRIED OUT BY THE USER (at least every six months)
The user must periodically check or have someone check the correct operation of the safety devices and make
sure that the glass surface of the photocells is clean. This is the only operation to be carried out while the operator is
powered. To check the photocells’ efficiency, remain outside the movement area and give the start command. Move an
object in front of the photocells when the operator is moving and check whether it is working correctly as indicated in the
paragraph: “MACHINE CONFIGURATION”.

Before carrying out any cleaning operation, shut off the mains power and remain outside the operating range of the barrier.
If the device is provided with backup batteries, unlock the device as specified in the paragraph: “Unlocking the operators”.
Make sure to carry out these operations safely.
Periodically check the installation to detect any malfunction, wear, or damage to the operator’s fixed and moving parts.
Stop using the operator immediately in the presence of a malfunction or structural damage and contact our technical
support service. If the power cable is damaged, it must be replaced by the manufacturer or an authorised technical
support service or, in any case, by a suitably qualified professional, to avoid any risks.

Do not access the protected internal parts. At least once every 6 months, carry out simple standard maintenance
work. Always carry out this operation outside the barrier’s operating area.
A - Clean the photocell glass using a cloth slightly dampened with water. Do not use
solvents or other chemical products.
B - Check that the photocells work properly by putting an object in between them while
in motion. If the manoeuvre inverts or stops, the photocells are working properly.
C - Check that there is nothing preventing the operator from functioning correctly, such
as overgrown vegetation in the area in which the photocells operate or any structural
changes/yielding in the barrier.
In the event of any repairs or modifications made to the system etc., please contact a
qualified professional and keep a record of the work performed.

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 Use and maintenance manual - Automatic road barriers

TROUBLESHOOTING

Operator status Possible causes Checks and solutions

No power supply Contact the support service

The gearmotor is unlocked Lock the gearmotor

The transmitter battery is flat Replace the batteries

The operator neither opens nor closes The transmitter is broken Contact the support service

The stop button is either jammed or malfunc-

Contact the support service
tioning

Jammed opening/closing button or key-switch

Contact the support service
selector

Photocells in partial stop mode Contact the support service

Make sure the photocells are clean and in

The photocells have detected an obstacle
working order

The operator opens but fails to close

Stressed sensitive edge Contact the support service

The operator closes but fails to open Stressed sensitive edge Contact the support service

The beacon does not work Faulty beacon Contact the support service

Contact the technical support service for any other problem not described in this table.

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 Use and maintenance manual - Automatic road barriers

REGISTER OF THE PERIODIC INSPECTIONS CARRIED OUT BY THE USER

Date Notes Signature

11
 DECLARATION OF CONFORMITY
Pursuant to Annex II A of Directive 2006/42/EC (Machinery Directive) (ver. 3.0 - 10/10)

Doc. No.:

(company’s stamp)

THE COMPANY’S LEGAL REPRESENTATIVE:

Company Name:

Registered Office: City:

Prov.: POSTAL CODE:

Tax Code or Vat No.:

Telephone number: E-mail address:

Name and address of the person authorised to draw up the technical file:

Declares under their sole responsibility that the machine:

Description:

Location address: Serial number:

City:

Prov.: POSTAL CODE:

Contact person: Tel. No.:

... complies with the national regulations that implement the following European Directives:
Machinery Directive 2006/42/EC
(where specifically applicable)

The products described in this declaration have been manufactured in compliance with the applicable parts of the
following standards:

EN 13241-1 Industrial, commercial and garage doors and gates Product standard.

EN 12453 Industrial, commercial and garage doors and gates - Safety in use of power operated doors - Requirements

EN 12445 Industrial, commercial and garage doors and gates Safety in use of power operated doors - Test methods

• The validity refers to what is performed and used by the Declarant for the construction and operation of the mentioned prod-
uct.
• Validity is lost in the following cases:
1. Unauthorised changes to the product.
2. Undertakings established by the Declarant regarding the maintenance of suitable safety – and good-operation standards,
provided for by the law, are not respected;
3. Improper use of the product.

The Legal Representative:

Name:

Position: Signature:

Technical documentation attached Date of this declaration:

File No.:

12 Declaration of Conformity model

MAINTENANCE LOG
Installation and commissioning (ver. 2.0 - 10/10)

Doc. No.:

Description:

Location Serial
address: number:

Operating com- Registered office: Telephone number: Name of operator:

pany:

MACHINE INSTALLATION

Technician's signature: Client’s signature:

Operating com- Registered office: Telephone number: Name of operator:

pany:

COMMISSIONING THE MACHINE

Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

Maintenance log model 13

 MAINTENANCE LOG
Installation and commissioning

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

14
MAINTENANCE LOG
Installation and commissioning

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

No.: Operating company: Registered office: Telephone number: Name of operator:

Description: Replacements:

Date: Technician's signature: Client’s signature:

15
Notes

WARNING! The declaration of conformity and product warranty will no longer be

valid if you do not comply with the maintenance schedule.
Notes

WARNING! The declaration of conformity and product warranty will no longer be

valid if you do not comply with the maintenance schedule.
 KSUP#CIT42111 - Ver. 2018
Came S.p.A. is Quality, Environment and
Safety certified according to the following
standards:
UNI EN ISO 9001
UNI EN ISO 14001
BS OHSAS 18001

Notes for the installer:

This document provided by
CAME S.p.A.:
- aims at supporting the
installer by providing indicative
instructions;
- does not change or extend
CAME S.p.A.’s obligations;
- is subject to variations that can
be viewed on Came S.p.A.’s
official website.
CAME S.p.A.
via Martiri della Libertà, 15
Dosson di Casier
Treviso - ITALY
tel. +39 0422.4940
fax +39 0422.4941
www.came.com - info@came.com