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A Comparat ive St udy of t he Qualit y of Wast ewat er from Tema Oil Refinery (T OR) Against EPA St anda…
Daniel K Agyapong
*Corresponding AuthorE-mail:owach@hotmail.com
Abstract:
In view of the past experiences with the oil, gas and related energy industries in the West African sub-region, there is increased
apprehension among Ghanaians on how the recent oil find would impact the environment and whether the nation has the requisite
expertise and capacity to manage the oil in an environmentally friendly manner. The apprehension is further heightened by the
generally perceived weak environmental regulatory regime in the country. The study used plant and institutional visits, interviews and
questionnaires to investigate the waste management practices of four major companies in the oil, gas and related energy industries in
Ghana. It sought to find out among others the nature of waste generated by these entities, how the waste they generate are handled, to
what extent their activities impact on the environment, the sort of uses to which the waste are put, and the regulatory regime within
which they operate. The study revealed that the activities of all the companies impacted on water bodies in their catchment area. Only
two (2) out of the four (4) industries studied have comprehensive waste treatment facilities at their plants. The study further revealed
that the Environmental Protection Agency of Ghana (EPA-Ghana) has not been able to sanction those companies violating its
regulations. Unless EPA-Ghana and other relevant regulatory bodies rigorously enforce the environmental regulations of the country,
the environment of Ghana will continue suffer degradation as a result of the activities of the oil, gas and related energy industries.
Keywords: Ghana; environment; oil waste; regulatory bodies; waste management; Environmental Protection Agency
and thus encourage, advice or compel players in the made of equipment, waste generation and handling, and
industry to adopt measures and technologies that the general operations and organization of the plants. Unit
minimize or eliminate threat to the environment. managers of the plants and departmental officers were
In Ghana, the recent discovery of oil and gas in interviewed wherever necessary. Lastly, literature on
commercial quantities has suddenly heightened public environmental and waste management in the crude oil
awareness of the potential dangers to the environment that exploitation and related industries and the legislative
the production, processing and utility of oil products can regime regarding environmental practices in the Ghana
pose. The recent spillage of toxic drilling mud [8] into the were also reviewed. The results of the study were
maritime boundaries of Ghana by Kosmos Energy, an oil qualitatively analyzed.
exploration company, and earlier ones by Tema Oil
Refinery (a local refinery company) into the Gulf of
Guinea [9] have awakened the nation to what it stands to 3. Results and Discussions
lose if care is not taken even as it celebrates its oil find. The list of companies and institutions that participated in
The experiences of other oil producing nations in the the study is shown in Table 1. The choice of plants and
West African sub-region, particularly, the Niger delta of institutions was dictated by the extent of their presence in
Nigeria, provide useful lessons in this regard [10, 11]. It Ghana, but also so that a holistic view of the industry with
is, for instance, estimated that between 1976 and 1996, a regard to the impact on the environment would be
total of 4,835 incidents resulted in the spillage of at least achieved. The crude oil production company operates an
2.4 million barrels of oil, of which an estimated 1.89 offshore facility in Ghana and its main product is crude
million barrels were lost to the environment in the Niger oil. The refinery company operates a complex facility that
Delta of Nigeria alone. includes a crude distillation unit, a residual catalytic
cracking unit, a Merox unit, a sulfur production facility,
1.1 Objectives an array of waste treatment units, and storage depots for
This study used industrial visits, interviews, and crude oil, liquefied petroleum gas, and refinery products.
questionnaires to investigate the potential threats to the The thermal power plant produces electricity from
environment of the anticipated exploitation of the recent
oil find in Ghana. Specifically, it sought to identify the Table 1. Relevant companies and institutions studied
specific wastes produced by industries working in the Percentage
crude production, crude oil refinery, petroleum and Company/I Number in Number Visited/
Coverage
nstitution Ghana Interviewed
related products storage, and thermal power plant (%)
facilities that utilize hydrocarbons as the main fuel. It also Crude Oil
2 1 50
Production
sought to study the technologies available at these
Crude
industries to treat the crude oil and related products Processing
1 1 100
wastes, the potential uses for the waste as well as the Bulk Oil
8 1 12.5
regulatory regimes within which the industries operate in Storage
Ghana in order to assess the extent of compliance of these Thermal
4 1 25
companies. It is anticipated that the results of this study Power Plant
Monitoring
will inform the development of measures to curb the Agencies
4 2 50
potential threat to the environment that will inevitably
accompany the exploitation of crude oil and related hydrocarbons (petroleum and natural gas). Its facilities
products in commercial quantities in Ghana. include combustors, gas and steam turbines, generators,
process water treatment units and an array of waste
treatment entities. All petroleum and related products
2. Methods and Materials storage facilities in Ghana are currently owned and
operated by the government. Nationwide, eight such
Only those industries that responded to an invitation to
facilities exist whose main functions are the reception and
participate in the exercise were included in the study. The
storage of petroleum products and distribution of same to
industries covered included those in crude oil and natural retailers scattered across the country. They also stock and
gas production, crude oil processing, petroleum and oversee the strategic oil reserves of the country. Also, on
related products storage, and thermal power production. Table 1 are the environmental regulatory bodies in the
The national regulatory agencies, namely, the EPA-Ghana country. EPA-Ghana is the main regulatory body which
and the Factories Inspectorate Department of the Ministry by an Act of the Parliament of Ghana is mandated to
of Employment and Social Welfare, Ghana (FID-Ghana) among others, monitor and enforce environmental
were also included. The study employed industrial and regulations in the country. Others bodies who play a
institutional visits, interviews, questionnaires, and complementary role, especially, where environmental and
desktop studies for the investigation. Planned visits to the waste management in the crude oil and related industries
plants were also undertaken during which a walkthrough is concerned are the Ghana National Petroleum Company,
of the facilities were carried out with guidance from the Ministry responsible for shipping, and the FID-Ghana.
technical personnel. During the visits, observations were EPA-Ghana and FID-Ghana were included in the study.
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3.1 Waste generated by the companies Table 2. Types of wastes generated by companies
All the companies studied generated waste as shown in
Table 2. The types of waste generated by these companies Industry Waste Generated
include solids, liquid effluents and gaseous emissions.
The crude processing company generated the widest array Crude Spent chemical solutions, waste oil, plastics, toxic
Production drilling mud, empty drums, office and domestic
of waste followed by the thermal power plant. waste.
Understandably, the bulk oil storage company generated
the least amount of waste as its activities do not Crude Process effluents (oily wastewater, sour water,
Processing desalter wastewater, spent amine solution, spent
necessitate the processing or conversion of materials. The cuastic), oil free wastewater, metal scraps, spent
core of oil waste from this industry stemmed mostly from catalyst, charcoal bags, drums, oil sludge, sewage,
leakages and occasional spillage that occur during the CO, CO2, H2S, SOx, NOx, NH3, off-gas, office and
discharge and loading of crude oil products. Each type of domestic waste.
waste generated by the industries has the potential to Bulk Oil Waste oil, domestic and office waste.
impact negatively on the environment if not treated before Storage
disposal into the environment. The potential effects of the
Thermal NOx, SOx, CO, CO2, particulate matter, oily
waste generated by the industries studied on the Power Plant wastewater, oil free wastewater, oil-contaminated
environment are summarized in Table 3. The effects of solids, oil sludge, empty drums, office and domestic
these waste are numerous and varied. Some have very waste.
serious consequences on the environment if not checked.
Gaseous emissions like carbon dioxide and methane (off-
gas) have serious implications on climate change [12],
while others like sulfur dioxide and the oxides of nitrogen
are known to cause acid rain [13] which affects forest
cover. Oily wastewater if not treated before discharge can
affect aquatic life if it enters water bodies, or flora and
fauna if disposed onto the land. On the land the oil can
seep into aquifers and thereby adversely affect their use
for domestic purposes. The oil can also stagnate on the
land for years and render it useless for agricultural
purposes. Evaporation of hydrocarbons and other compounds
from leaked or spilled oil pollute the air and can cause
respiratory and other diseases when inhaled [14].
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Empty drums Litter the environment and obstruct movement; serves as breeding grounds for mosquitoes; leaks residual
chemicals into environment.
Sludge Hurts aquatic life and limits surface water usage; destroys flora and fauna on land; renders land unfit for
agricultural use; disrupts economic activities such as fishing and recreation if it occurs in the sea.
Spent catalysts
If not disposed properly become nuisance to land and water bodies; associated heavy metals are poisonous.
Plastics Litter the landscape, limit land usage and choke drainage systems.
Office waste Litters the landscape and limits land usage; could be source of fire.
Food waste Gives bad odor and serves as breeding ground for microbial agents.
Process effluents Pollute water bodies, aquifers, and gives bad odor; they can be sources of microbial breeding, pollution of flora
and fauna; renders land unfit for agricultural and domestic use.
Oil free wastewater Pollutes water bodies and aquifers; are source of microbial growth.
Oily wastewater Pollutes water bodies, adversely affects flora and fauna; affects land use and human health; disruptive of
economic activities such as agriculture, fishing and recreation.
Off-gas Causes climate change, pollutes surrounding air, affects human health
H2S Has very bad odor, pollutes air; is poisonous to human health.
Sour water Has very bad odor, affects flora and fauna, pollutes water bodies and affects land use.
NOx/SOx Has bad odor; causes acid rain and hence adversely affects flora, fauna and land use.
Drilling mud Pollutes water bodies and land; affects aquatic life and land usage.
and empty drums to dealers, the recovered oil is either company on the other hand collects and ships off its oily
recycled for use in the plant or sold to secondary users. waste, mostly oily mud and production chemicals to
For instance, the refinery company recycles recovered oil secondary agents for treatment or disposal. Associated
to its catalytic cracking unit. On the other hand, the gas generated by the latter company is however flared on
thermal power plant sells the recovered oil to secondary site. All liquid effluents and gaseous emissions except
users. All other solid wastes are dumped at land filling fugitive emissions receive one kind of treatment or
sites or collected by municipal waste agencies. The another prior to disposal in those companies that treat
wastes in this category include office wastes, spent their wastes. In these companies, elaborate waste
catalysts, food waste, plastics and charcoal bags. treatments facilities exist to treat liquid and gaseous
It is only the crude refinery and the thermal power plants waste. Table 4 shows the facilities available for waste
treatment at these plants. These include comprehensive
that were found to treat the process wastes prior to
wastewater treatment plants that deal with both oily and
disposal. The bulk oil storage facility has no waste
non-oily wastewater, and some process effluents. The
treatment facility neither has the crude oil production wastewater treatment unit of the crude oil refinery plant,
company. The bulk oil storage facility in particular for instance, combines physical, chemical and biological
generates relatively little oily waste which is either processes. The corresponding facility in the thermal
collected in waste ponds or allowed to drain off or power plant uses physical and chemical methods to treat
washed into a nearby stream. The crude oil production mainly oily wastewater. Other wastewater treatment.
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Environmental Management in the Oil, Gas and related Energy Industries in Ghana
units in these plants include gravity separators, chemical 3.3 Compliance with environmental regulations
ponds, sour water stripping units, and neutralization All the companies studied are aware and apparently
sumps among others. Gaseous emission treatments units operated according to the EPA-Ghana guidelines. This
in the crude refinery plant include a stripping unit, and a means that effluents, emissions, and disposal of wastes
sulfur recovery unit that treats H2S, SO2, and NH3 laden from these plants supposedly meet EPA-Ghana approved
effluents. Also, a flaring unit exists to combust gaseous guidelines. Furthermore, the environmental performances
hydrocarbons. In both plants electrostatic particle of the companies are evaluated on regular basis by EPA-
separating units are available to separate particulates from Ghana. EPA-Ghana has recently introduced an evaluation
gaseous streams. scheme dubbed AKOBEN [15] to check environmental
The specific waste handling methods in the various plants pollution by industry. The AKOBEN program is an
studied and the state of these units are listed on Table 5. environmental performance rating and disclosure
All the waste treatment units in the thermal power plant
function and most are in use. Only the incinerator was not
in use at the time of the study and this is because the
company sells its recovered oil instead of incinerating it.
The company therefore had no use for the incinerator as
of the time of the visit. On the other hand most of the
waste treatment plants in the refinery plant are either non-
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Environmental Management in the Oil, Gas and related Energy Industries in Ghana
Table 5. Observed effects of wastes generated by the plants away with environmental abuses without any sanction.
The weakness stems in part from of a generally weak
Industries Waste types Effect on environment regulatory regime in Ghana. Another important factor that
Waste crude oil Aquatic life of the sea
restrains the EPA-Ghana from enforcing its regulations is
Affected fishing activities economics, specifically, the monopoly enjoyed by some
Crude production Spent chemicals of the companies in the Ghanaian market. For instance,
Aquatic life of the sea
the oil processing company is the only one in the country
Combustion Climate change, acid rain that processes and supplies crude oil products. Thus, if it
gases were made to shut down for non-compliance of
Oily water Affected nearby lagoon environmental regulations, it could lead to a sudden
NOx, SOx Acid rain
shortage of certain petroleum products in the country- a
situation which would have serious economic and
Crude refinery CO2 Climate change political ramifications in the country. Consequently, such
Spent caustic Nearby lagoon companies are able to flout environmental regulations
Process effluents Nearby lagoon
with impunity. Indeed, in this study, the crude oil
processing company was found to have flouted the EPA-
Leaked/spilled Ghana regulations on emissions and effluent discharge
Polluted surrounding air
oil
levels, yet it had not been cited by the EPA-Ghana for
Bulk oil storage Waste oil Marshy land/stream violation of its regulations. Thus, in order to make up for
Leaked/spilled its inability to enforce its rules, EPA-Ghana is seeking to
Polluted surrounding air
oil use public opinion through the AKOBEN disclosure
Wastewater Drained into a marshland
schemes to bring pressure to bear on the companies to
and a stream comply with its regulations. The performance of the
Thermal plant companies investigated in this study, on the basis of a
CO2 Climate change
number of regulatory variables of the EPA-Ghana, is
NOx, SOx Acid rain shown on Table 7. Significantly, none of the companies
Leaked/spilled had been cited for violation of environmental regulations
Polluted surrounding air
oil by the EPA-Ghana as of the time of the study. However
data from the companies themselves indicated that two of
initiative that assesses the environmental performance of them had actually violated EPA-Ghana rules on gaseous
mining and manufacturing companies in the country using emissions and effluent discharge levels. It is noteworthy
a five-color rating scheme. Every year the results are in this regard that the refinery company, for instance,
disclosed to the public with the objective to strengthen operated its Residual Fluid Catalytic Unit (RFCU), even
public awareness and participation in pollution and though its wastewater treatment unit was not fully
environmental issues. The scheme relies on public functioning. This meant that process effluents from
ridicule to get companies to engage in good practices. It
was introduced in part to address EPA-Ghana’s inability
to strictly enforce its regulations. This weakness has
resulted in a situation where violating companies got
Table 6. Performance of companies as per some regulatory guidelines
Standards used EPA & ISO1400 EPA & Insurance EPA EPA & World Bank
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