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3rd International Conference on Renewable Energy Research and Applications Milwakuee, USA 19-22 Oct 2014

Anaerobic Co-digestion of Cafeteria, Vegetable and


Fruit Wastes for Biogas Production
Muhammad Rashed Al Mamun䙆 and Shuichi TORII
Department of Advanced Mechanical System Engineering, GSST, Kumamoto University,
2-39-1 Kurokami, Kumamoto, 860-8555 Japan
E-mail address: rashedshahi@gmail.com, torii@mech.kumamoto-u.ac.jp

Abstract—Biogas, a renewable, efficient and carbon-neutral form of as one of the best alternatives for conventional fuels in the past
energy source, could be a very well substituent of fossil fuels which two decades. Anaerobic digestion (AD) is a waste-to-energy
are depleting very fast. Here we reported to determine the optimal technology biological process that produces biogas by bacteria
biogas production from variable mixing ratios and methane yields under poor or no oxygen conditions [5]-[8]. It is a colorless,
without bacteria inoculums added using batch anaerobic digesters at flammable gas produced from variety of substrates, such as
mesophilic conditions. The digestion was carried out in 200 L animal manure, plant, human, energy crops, industrial and
polypropylene digesters. The mixing ratio used were CW:VW:FW
municipal wastes amongst others, to give mainly methane (50-
(0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0) for cafeteria
waste (CW), vegetable waste (VW) and fruit waste (FW) respectively.
70%), carbon dioxide (20-40%) and traces of other gases such
The results showed that the co-digestion significantly influenced the as nitrogen, hydrogen, ammonia, hydrogen sulphide, water
biogas production and methane yield. The maximum biogas yield vapour etc. [9]. It is smokeless, hygienic and more convenient
was obtained to be CW:VW:FW (0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 to use than other solid fuels [10]. The digesters are incubated
and 1.0:1.0:1.0) were 33.92, 35.52, 36.55 and 43.87 L/day, at the 25th, at mesophilic (25–35Ԩ) or thermophilic (45–60Ԩ) conditions
24th, 24th, and 21th day respectively. The higher cumulative biogas for a certain period of time. It is a multi-step biological
yields were obtained from the CW:VW:FW (1.0:1.0:1.0) mixture process where the organic carbon is mainly converted to
ratio than those from the CW:VW:FW (1.5:0.5:1.0, 1.0:1.5:0.5, and carbon dioxide and methane [11]. The process can be divided
0.5:1.0:1.5). The average methane yield from CW:VW:FW
into four steps: hydrolysis/liquefaction, acidogenesis,
(0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0) were 59.95%,
60.07%, 61.41%, and 63.61%, respectively. The biogas and methane acetogenesis and methanogenesis. Fig. 1 shows the
yields obtained in this work for the cafeteria (CW), vegetable (VW) mechanism pathway of anaerobic digestion process.
and fruit wastes (FW) mixture were in the order of (1.0:1.0:1.0 > Hydrolysis is very important for the anaerobic digestion
1.5:0.5:1.0 > 1.0:1.5:0.5 > 0.5:1.0:1.5). Thus, optimum mixing ratio process since polymers cannot be directly utilized by the
suggested by the study which gave maximum yields within 35 day fermentative microorganisms. It is achieved through the action
hydraulic retention time for biogas production which holds promise of hydrolytic enzymes. In this step fermentative bacteria
for the future energy crisis recovery. convert the insoluble complex organic matter, such as
cellulose, into soluble molecules such as sugars, amino acids
Keywords—Anaerobic digestion, Biogas, Methane, Cafeteria waste and fatty acids in order to allow their transport through
(CW), Vegetable waste (VW), Fruit waste (FW) microbial cell membrane. Proteases, secreted by proteolytic
microbes, convert proteins into amino acids; celluloses and/or
xylanases, produced by cellulytic and xylanolytic microbes,
I. INTRODUCTION hydrolyze cellulose and xylose (both complex carbohydrates)
One of the burning problems faced by the world today is into glucose and xylem (both sugars), respectively; finally
energy crisis, management of solid wastes and change in lipases, created by lipolytic microbes, convert lipids (fats and
global climate. Rapid growth of population and uncontrolled oils) into long-chain fatty acids and glycerol [12,13]. In the
and unmonitored urbanization has created these serious second step facultative and anaerobic bacteria convert of
problems [1]. Solid disposal treatments such as incineration sugars, amino acids and fatty acids to hydrogen, acetate,
and pyrolysis have an air pollution problem with high initial carbon dioxide, VFAs such as propionic, butyric and acetic
investment cost [2]. It is predicted that the conventional (oil, acid, ketones, alcohols and lactic acid. Even though a simple
coal, natural gas etc.) energy may last for another six to seven substrate such as glucose can be fermented, different products
decades which has lead to global climate change, are produced by the diverse bacterial community. Reaction:
environmental degradation and human health problems [3]. In (1), (2) and (3) show the conversion process of glucose to
this regard, renewable energy resources appear to be one of acetate, ethanol and propionate, respectively.
the most efficient and effective solutions [4]. Biomass has C6H12O6 + 2H2O ĺ 2CH3COOH + 2CO2 + 4H2 (1)
globally remained a renewable energy source derived from C6H12O6 ĺ2CH3CH2OH + 2CO2 (2)
plants that use solar energy during the process of C6H12O6 + 2H2 ĺ 2CH3CH2COOH + 2H2O (3)
photosynthesis. Biogas originated biomass through anaerobic
digestion being a source of renewable gas; it has been adopted In an equilibrated system, most of the organic matter is
converted into readily available substrates for methanogenic

‹,(((

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3rd International Conference on Renewable Energy Research and Applications Milwakuee, USA 19-22 Oct 2014

microbes (acetate, hydrogen and carbon dioxide), but a


significant part (approximately 30%) is transformed to short
chain fatty acids or alcohols and degradable organic matter is
removed in this stage [14]. By-product of amino acids
fermentation, ammonia and hydrogen sulphide are released
that can be inhibitory for anaerobic digestion [13].
Acetogenesis is the conversion of certain fermentation
products such as VFAs with more than two carbon atoms,
alcohols and aromatic fatty acids into acetate and hydrogen by
obligate hydrogen producing bacteria [15]. In this stage,
acetogenic bacteria, also known as acid formers, convert the
products of the first phase to simple organic acids, carbon
dioxide and hydrogen. The principal acids produced are acetic
acid (CH3COOH), propionic acid (CH3CH2COOH), butyric
acid (CH3CH2CH2COOH), and ethanol (C2H5OH). The
products formed during acetogenesis are due to a number of Fig. 1. Mechanism Pathway of Anaerobic digestion
different microbes. While hydrogen producing acetogenic Process [24]
bacteria produce acetate, H2 and CO2 from volatile fatty acids
and alcohol, homoacetogenic bacteria create acetate from CO2 The methane yields were 0.48, 0.29, 0.28, and 0.47 L/g VS for
and H2 [16]. But most of the acetate is created by hydrogen- cooked meat, boiled rice, fresh cabbage and mixed food
producing acetogenic bacteria [14]. An acetogenesis reaction wastes, respectively. Zhang et al., analyzed the nutrient
is shown below: content of food waste from a restaurant, showing that the food
C6H12O6 ĺ 2C2H5OH + 2CO (4) waste contained appropriate nutrients for anaerobic
microorganisms, as well as reported a methane yield of 0.44
Finally in methanogenesis step, methanogenic bacteria include L/g VS of food waste in batch digestion test under
methanobacterium, methanobacillus, methanococcus and thermophilic conditions (50Ԩ) after 28 days [23]. The
methanosarcina are required to anaerobic digestion system. objective of this study was to find the optimum mixing ratios
According to the type of substrate utilized methanogenesis for improved production of biogas using co-digestion with the
divided into two groups: help of cafeteria, vegetables, and fruits wastes under
1. Hydrogenotrophic methanogenesis. Hydrogen and carbon mesophilic conditions in batch mode digester. The
dioxide are converted into methane according to the digestibility was evaluated in terms of biogas and methane
following reaction: yield from the three mixing ratio under different conditions of
CO2 + 4H2ĺ CH4 + 2H2O (5) PH, temperature, and digestion time. This paper has been
2. Acetotrophic or aceticlastic methanogenesis. Methane is focused and monitored the optimum conditions for the biogas
formed from the conversion of acetate through the production without inoculums added.
following reaction:
CH3COOH ĺCH4 + CO2 (6) II. MATERIALS AND METHODS
Methanosarcina spp. and methanothrix spp. (also, A. Collection of Wastes Biomass
methanosaeta) are considered to be important in AD both as
acetate and H2/CO2 consumers. Approximately 70% of the Cafeteria (food) waste for the research work was collected
from the cafeteria of Kumamoto University. The vegetable
methane is produced from acetate while the remaining 30% is
produced from the reduction of carbon dioxide by hydrogen and the fruit wastes were collected from the Kokai vegetable
market kumamoto, Japan. The collected materials was stored
and other electron donors [17]-[19].
According to Bouallagui et al. (2005), fruit and vegetable at 4Ԩ and used for the experiment.
wastes are high biodegradable substrates; about 70–95% of the B. Preparation of Digestion Slurry
organic matter could be converted into biogas [20]. The
Cafeteria, vegetable and fruit wastes were weighed and
methane yield depended not only on the fruit and vegetable
thoroughly mixed in the ratio of Cafeteria waste (CW):
variety but also on the different fruit parts within the same
Vegetable waste (VW): Fruit waste (FW) 0.5:1.0:1.5,
variety. The stable gas production is obtained in anaerobic co-
1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0, were diluted with tap
digestion of wasted tomatoes and cattle dung for biogas
water at 1:1 ratio, mixed properly to obtain homogenous
production [21]. This study shown that a conversion of 72.5%
conditions. All wastes were crushed separately into small
of the organic solids fed into the digester at 20 days hydraulic
particle sizes with the help of mechanical crusher and were
retention days was obtained. The average gas yield was 220
adjusted to 8% by diluting with water. According to the ratio
dm3/Kg VS added. They used 7% total initial solids and later
the prepared samples fed into batch type digesters for 35 days
diluted to 3.5% to avoid clogging. Cho et al. conducted batch
hydraulic retention time (HRT) to determine the effect of
digestion tests of food wastes at 37Ԩ and 28 days retention
mixture ratio.
time [22].

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measuring the volume of the expelled water in the water


collector by a measuring 2.0 L beaker by every day. Each
observation was continued till the flow of the expelled water
was terminated. The Gas composition was analyzed by using a
gas chromatography (GC-8AIT / C-R8A SHIMADZU
Corporation, JAPAN).

III. RESULTS AND DISCUSSION

A. Biogas Production Profile


Daily biogas production rates under mesophilic conditions
are graphed from Fig. 3 to Fig. 6. In mesophilic temperature
biogas production rose steadily in the first 21-25 days.
However, in all reactors, by the end of the 35 days of digestion
Fig. 2. Schematic for production of biogas biogas production was minimal. Fig. 3 shows that the gas
production from mixing ratio CW:VW:FW (0.5:1.0:1.5). It
C. Laboratory Experimental Design shows that the hydraulic retention time 35 days and gas
production starts from the first day. From the beginning gas
The lab scale experimental setup was installed using four production sharply increased with some small peak until at the
200 L polypropylene namely digester, water chamber cum gas 25th day. Maximum gas was produced at the 25th day which is
collector, and expelled water collector for every observation. 33.92 L/day. The average gas production from this ratio was
The prevailing temperature range was 26 to 36°C during the 13.52 L/day.
period of study. The digester was interconnected with water The daily biogas production rates from the ratio of
chamber by a 13 mm diameter hose pipe which was used to
CW:VW:FW (1.0:1.5:0.5) is shown in Fig. 4. Under the 35
allow the produced gas to flow through it to the water chamber
days hydraulic retention time the maximum gas was produced
and hence expelled the same volume of water from the water
chamber, which was then used to flow through another 6 mm 35.52 L/day at the 24th day and the average gas production
diameter pipe to the water collector. The one end of the gas was 16.10 L/day. In this study, gas production almost ceases
pipe was inserted just at the top of the digester and the other after the 35th day. It is clear that gas production from
end bottom of the water chamber. One end of the water pipe CW:VW:FW (0.5:1.0:1.5) less than CW:VW:FW
was inserted at the top of the water chamber and the other end (1.0:1.5:0.5). Fig. 5 shows that the maximum gas was
of the pipe was inserted into the water collector. The digesters produced 36.55 L/day at the 24th day with high fluctuations
used for the experiment was made air tight by rubber gasket, due to pH and temperature variation. However, the average
which is durable and potable for waste management. Other gas production from the ratio CW:VW:FW (1.5:0.5:1.0 ) was
materials used for the experiment include graduated plastic 17.33 L/day. In this experiment, gas production from
bucket, glass flask and beaker for measuring the volume of CW:VW:FW 1.5:0.5:1.0 was greater than CW:VW:FW
gas, gas pressure gauge, thermometer, digital pH meter. Biogas (0.5:1.0:1.5) and CW:VW:FW (1.0:1.5:0.5).
production was monitored and measured for 35 days. The
experimental set up used for the research is shown in Fig. 2.
D. Data Collection CW:VW:FW 0.5:1.0:1.5
40
In this study the volume of produced gas was measured by
35
Biogas production (l/day)

water displacement method. Data was collected every day at


30
5:00 PM in the Thermal Engineering laboratory at Kumamoto
University till the generation of gas. 25
20
E. Observations
15
Four observations were done feeding the digesters with
10
different mixing ratio of CW, VW and FW. After feeding, the
5
digesters were left for anaerobic digestion and gas was started
to generate on the first operating day and that was almost 0
terminated within 34/35th operating day of the digester. 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
Digestion time (day)
Produced gas was allowed to flow through the gas pipe and
accumulated in the gas collector above water surface, which
caused to expel the same volume of water from water chamber Fig. 3. Daily biogas production rate from different mixing ratio.
and allowed to flow through the water pipe to the water
collector. Volume of the gas was measured directly by

ICRERA 2014 371


3rd International Conference on Renewable Energy Research and Applications Milwakuee, USA 19-22 Oct 2014

was below those of the other three ratios. This optimum


CW:VW:FW 1.0:1.5:0.5
condition must be responsible due to balance nutrients and
40
fewer amounts of the volatile fatty acids (VFA) produced
35 during the acidogenic step. for the quick production of biogas
Biogas production (l/day)

30 by CW:VW:FW (1.0:1.0:1.0) digester among the various


25 mixtures. The result shows that, the maximum gas is produced
20 at the 21th day which is 43.87 L/day and the average gas
15 production from the ratio CW:VW:FW (1.0:1.0:1.0) was 19.76
10 L/day. Biogas production yield seems to be lower at the
5 beginning and at the end of each digestion mixture. The
0 general trend is predicted due to the biogas production rate in
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 batch condition directly corresponds to specific growth rate of
Digestion time (day) methanogenic bacteria in the bio-digester [25]-[27].

Fig. 4. Daily biogas production rate from different mixing ratio.


B. Cumulative Results Study
The cumulative biogas production tends to obey sigmoid
function (S curve) for all digesters are shown in Fig. 7. Within
CW:VW:FW 1.5:0.5: 1.0 the first week of observation, biogas production was increased
40 slightly low. The results shows that at the first 5 days of gas
35 production for the different mixing ratio, the CW:VW:FW
Biogas production (l/day)

30
(1.0:1.0:1.0) ratio of digester had the highest biogas yield
25
(14.20 L/day). This might be due to mixing of all substrates at
equal mixing ratio provided balanced nutrients, buffering
20
capacity, appropriate C/N ratio and sufficient anaerobic
15
microorganisms. However, the final cumulative biogas
10 productions by the co-digestion of cafeteria, vegetable and
5 fruit wastes at different mixing ratios CW:VW:FW
0 (0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0) were
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 7980, 9868, 10898 and 11837 L, respectively. This means that
Digestion time (day) the cumulative average biogas productions from CW:VW:FW
(0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0) were 228,
Fig. 5. Daily biogas production rate from different mixing ratio. 281, 311 and 338 L/day, respectively. The highest total
volume of biogas was produced of CW:VW:FW (1.0:1.0:1.0)
equal mixing ratio; this is higher than the slurry produced by
CW=1:VW=1:FW=1 other mixing ratio. The CW:VW:FW (0.5:1.0:1.5), digester
50
had the least gas yield of 7980 L; this could be attributed to
45 suboptimum substrate ratio. Biogas yield was significantly
influenced by co-digestion of the three substrates. The order of
Biogas production (ml/day)

40
35 gas production is CW:VW:FW (1.0:1.0:1.0 > 1.5:0.5:1.0 >
30 1.0:1.5:0.5 > 0.5:1.0:1.5).
25
20
15 CW:VW:FW 0.5:1.0:1.5 CW:VW:FW 1.0:1.5:0.5
10
CW:VW:FW 1.5:0.5: 1.0 CW=1:VW=1:FW=1
5
Cumula tive bioga s production (l/da y)

0 800
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 700
Digestion time (day) 600
500
400
Fig. 6. Daily biogas production rate from equal mixing ratio.
300
200
Biogas production started immediately from the first day for 100
CW:VW:FW (1.0:1.0:1.0) is illustrated in Fig. 6. The data 0
obtained from this experiment shows that increasing trend of 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35

biogas yield with little bit fluctuations. The higher value of Digestion time (day)
daily biogas production rate was obtained at ratio of
CW:VW:FW (1.0:1.0:1.0) in the first day of digestion then Fig. 7. Cumulative biogas yield of all samples with
different mixing ratio.

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3rd International Conference on Renewable Energy Research and Applications Milwakuee, USA 19-22 Oct 2014

C. Methane Production Rate during digestion period However, the pH increased to its normal operating value after
Under different mixing conditions from various VFAs metabolism. The average PH of 6.9 was recorded at the
biodegradable materials produced biogas content methane end of the experiment. Also the variation of daily temperature
profile illustrated in Fig. 8. The result shows that the highest during the study period is presented in Fig. 9.The daily mean
methane content for the mixing ratio of CW:VW:FW temperature was recorded during the digestion process. The
(0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0) were temperature remained at mesophilic range throughout the
63.89%, 68.7%, 65.87%, and 69.89% on the 25th, 23th, 21th experimental time. The lowest temperature reading of 26ºC
and 20th day respectively during the digestion process. was obtained on the 8th, 12th and 23th day while the highest of
However, the average methane contents were 59.95%, 36ºC was recorded on the 26th day of the digestion process.
60.07%, 61.41%, and 63.61%, respectively from the cafeteria, The average temperature of 30.22ºC was recorded at the end
vegetable and fruit wastes, at mixing ratio of CW:VW:FW of the 35 day hydraulic retention time (HRT).
(0.5:1.0:1.5, 1.0:1.5:0.5, 1.5:0.5:1.0 and 1.0:1.0:1.0) under
mesophilic conditions. IV. CONCLUSIONS

D. pH and Temperature profile The results demonstrate that under mesophilic conditions
biogas yields are influenced by the mixing ratio: the equal
Fig. 9 presents that the average demonstrated pH profile by all ratio the higher biogas yield. This positive relation might be
experimental mixing ratios was typical of a digester operating due to high methanogenic activity and/or the number of
under stable condition. A decrease trend of pH in the process methanogens, in the digesters, that could result in the fewer
was observed in the first few days of the digestion and this is amounts of the volatile fatty acids (VFA) produced during the
due to high volatile fatty acid (VFA) formation [28]. The acidogenic step. The maximum biogas and methane
initial pH was 6.5, an increases fluctuation in pH was production potential for the biodegradable biomass mixture is
observed after a sharp drop in the first week of fermentation. in the order of CW:VW:FW (1.0:1.0:1.0 > 1.5:0.5:1.0 >
1.0:1.5:0.5 > 0.5:1.0:1.5). On average, higher methane
contents biogas were obtained from the CW:VW:FW
CW:VW:FW 0.5:1.0:1.5 CW:VW:FW 1.0:1.5:0.5
(1.0:1.0:1.0) mixture ratio than those from the CW:VW:FW
CW:VW:FW 1.5:0.5: 1.0 CW=1:VW=1:FW=1 (1.5:0.5:1.0, 1.0:1.5:0.5, and 0.5:1.0:1.5). It is important to
80 point out that without bacteria inoculum biogas produced in a
Metha ne contents of bioga s (%)

70 significant amount under batch digester is possible. The data


60 obtained from this study could be used as a basis for designing
50 large scale anaerobic digesters for treatment of cafeteria,
40 vegetable and fruit waste and their mixture. Successful
30 digestion of these substrates is a means of providing
20 renewable energy and environmental friendly waste
10 management system.
0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35

Digestion time (day) ACKNOWLEDGEMENT


I acknowledged the extended help of Thermal Engineering
Fig. 8 Methane yields in biogas during the digestion process
laboratory under the Department of Advanced Mechanical
System Engineering, Kumamoto University, Japan for
providing the facility for experimentation.
Temp. (0C) Digester PH

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