Konelab 20-30-60 Service Manual

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Manual version: I
Program version 6.0
Code: 48953054-4081
Version I Preface Preface-1
Preface
This manual gives technical information about Konelab 20, Konelab 30 and Konelab 60
analyzers and explains how to maintain and adjust them.
Audience
This manual is intended for personnel who service Konelab analyzers.
Scope
This Manual is divided into the following sections.
Warnings and Recommendations
Section 1 General
Section 2 Adjustments
Section 3 Cable Charts
Section 4 Different Parts of Konelab
Section 5 Maintenance
Section 6 Error Messages
Section 7 Boards
Section 8 Spare Parts & Consumables
Section 9 Installation Instructions
Section 10 Workstation Software
The CE mark attached on Konelab indicates the conformity with the EMC (electromagnetic
compatibility) directive 89/336/EC.
Information in this manual is subject to change without prior notice.
Thermo Clinical Labsystems Tel: +358 9 802 766

Ratastie 2 Fax: +358 9 8027 6300
FIN-01620 VANTAA www.thermo.com/konelab
November 2, 2003 48953054-4081 Konelab Service Manual

Preface-2 Preface Version I
Konelab Service Manual 48953054-4081 November 2, 2003

Version I Warnings and Recommendations Warnings-1
Warnings and Recommendations
Warnings in the Instrument
2
3 1
6 7
5
1 WARNING:
Follow the instructions to ensure correct and safe
operation.Do not open the cover when analysing is
going on, because moving dispensers and mixer
cause biohazard if hitting you by accident.
2 BIOHAZARD:
All dispensers, mixers and washing stations are
potential sources of infectious agents. Do not put
your hand inside the analyzer when dispensers and
mixers are moving. When cleaning them, be
cautious and always use gloves.
3 BIOHAZARD:
The Kusti dispenser is a potential source of
infectious agents. Do not put your hand to the area
where Kusti dispenser is moving.

Warnings-2 Warnings and Recommendations Version I
4 BIOHAZARD:
The cuvette waste box is a potential source of
infectious agents. Be cautious and always use
gloves and protective clothes when handling it.
5 BIOHAZARD:
The waste water canister is a potential source of
infectious agents. Be cautious and always use
gloves and protective clothes when handling it.
6 WARNING:
The low current switch, found in Konelab and KUSTI
models, does not turn power totally off. The low
current switch has two settings:
• The analyzer has power on, when the lo current
switch is ON (I), and at the same time the main
power switch, in the back of the analyzer, is on.
• When the low current switch is in the stand by
setting (O), only the boards of analyser and the
internal PC are power off. To turn the power totally
off, turn the main power switch, in the back of the
analyser, off. If you cannot reach the main power
switch, unplug the mains cable.
• If you take the mains cable off when the low
current switch is on, the back-up batteries of the
instrument are turned on.
You can boot the internal PC by turning the low
current switch in the stand by setting and waiting at
least one minute before turning it on.
7 WARNING:
The lamp house can be hot.

Version I Warnings and Recommendations Warnings-3
PINCH HAZARD!
Be careful with heavy parts of Konelab instrument
when servicing and adjusting it.
Recommendations for the Instrument

It is highly recommended that the workstation PC is equipped with UPS (= uninterruptible power
system) to avoid problems after power failure between PC's XP operating system and database
management software.

Warnings-4 Warnings and Recommendations Version I

Version I General 1-1
Section 1 General
1.1 Main Parts of the Analyzer ................................................................................... page 1-2

1.2 Samples ............................................................................................................... page 1-3
1.2.1 Konelab 20 ............................................................................................. page 1-4
1.2.2 Konelab 30 and 60 ................................................................................. page 1-4
1.3 Reagents ............................................................................................................. page 1-5
1.4 Cuvettes .............................................................................................................. page 1-5
1.5 Graphical User Interface....................................................................................... page 1-6
1.5.1 General Features ................................................................................... page 1-6
1.5.2 Special Keys on the Keyboard ............................................................... page 1-8
1.5.3 The Covers and the Leds in the analyzer ............................................... page 1-8
1.5.3.1 Konelab 60 and Konelab 30 ............................................ page 1-8
1.5.3.2 Konelab 20 ...................................................................... page 1-10
1.5.4 Main Window .......................................................................................... page 1-13
1.5.5 Brief Description of Windows .................................................................. page 1-15
1.6 Operation Principle .............................................................................................. page 1-17
1.6.1 Photometric Measurement ..................................................................... page 1-17
1.6.2 ISE Measurement ................................................................................... page 1-21

1-2 General Version I
Konelab, the selective chemistry analyzer for in vitro diagnostic purposes is an integrated system
solution for convenient and automatic testing of routine clinical chemistry tests, electrolytes and
special chemistries, such as specific proteins, TDM, DoA and toxicology tests.
The Konelab family consists of six models:
• Konelab 60 which throughput is up to 600 photometric tests per hour.

• Konelab 60i has the ISE unit, which raises the throughput up to 780 tests/hour.
The ISE unit combines the direct measurement of Na+, K+ and Cl- electrolytes with a sample
volume as low as 50 µl. Li+, Ca2+ and pH are offered as option for Konelab 60 and 30, Li+ for
Konelab 20.
Konelab 60 and 30 can be connected to the laboratory automation for direct sample dispensing
from the conveyor to the analyzer.
The instrument workstation has fully graphical user-interface software. The software provides
reliable control over the analyzing process and gives easy access to advanced functions.
1.1 Main Parts of the Analyzer
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Figure 1-1 Konelab, the selective chemistry analyzer for in vitro diagnostic purposes
A. Segment loader E. Cuvette waste compartment

B. Sample disk F. Wastewater and distilled water containers
C. Cuvette loader G. Optional interface for the automated sample transport line, so called KUSTI module
D. Reagent disk

A. Segment/ STAT sample loader

B. Reagent disk
C. Cuvette loader
D. Cuvette waste compartment
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Figure 1-2 Konelab 20, the selective chemistry analyzer for in vitro diagnostic purposes
1.2 Samples
Samples are inserted in a 14 positions sample segment. Continuous processing is made possible
by the use of independent bar-coded sample segments, which the user can insert or remove
during analysis to enable loading and unloading of samples. After loading the segment, samples
are immediately identified by direct barcode reading and cup type recognition. Six segments can
be in the sample disk at the same time. For the STAT samples there are dedicated positions
between the segments, 5 positions in Konelab 20 and 6 positions in Konelab 30 and 60.
Standard segment holds 5 and 7 ml primary tubes as well as 0.5 and 2 ml sample cups. A special
segment for 10 ml tubes is available. The data can be given and results reported according to a
patient or according to a sample. In addition the data can be entered during analysis.
Figure 1-3 A sample segment Figure 1-4 A KUSTI segment

available to Konelab 30 and 60

1.2.1 Konelab 20
Calibrators and controls are introduced as normal samples into a segment or into STAT positions.
One STAT sample position is reserved for the ISE prime sample.
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Figure 1-5 The sample disk of Konelab 20
1.2.2 Konelab 30 and 60

Calibrator, control and ISE prime samples have 40 fixed cooled positions in the middle of the
sample disk. The positions are marked from S0 to S19, from C1 to C19 and ISE PRIME.
Calibrators and controls can also be without fixed positions. In that case they are introduced as
normal samples into a segment or into STAT positions.
In case automated sample transport is used, the analyzer is equipped with the optional KUSTI
module and samples are dispensed to a disposable 92 positions segment. Further analysis of the
sample from the KUSTI segment is continued in a normal manner according to the analysis
requested. Simultaneous manual sample operation, e.g. for STAT and special samples, is
possible.
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Figure 1-6 The sample disk of Konelab 30 and 60

1.3 Reagents
The analyzer has a cooled reagent disk for 60 ml vessels, 20 ml and 10 ml bottles. The reagent
disk of Konelab 30 and 60 includes integrated barcode reader, in Konelab 20 the barcode reader
for reagents is external. The data for the reagents without a barcode has to be entered in the
REAGENT DEFINITION window. Dilution as well as buffer solutions are placed in the reagent
disk.
Figure 1-7 Reagent vials and the 35-position reagent disk in the Konelab 20.
Figure 1-8 Reagent vials and the 45-position reagent disk in the Konelab 30 and 60.
1.4 Cuvettes
Samples and reagents are dispensed into a cell of multicell cuvette. One multicell cuvette has 12
cells.
Figure 1-9 A multicell cuvette
WARNING!
The quality of results is guaranteed only with new cuvettes.
Do not reuse the cuvettes.

1.5 Graphical User Interface
1.5.1 General Features

Note: This window is only for instructions, you cannot find it in the software.
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1 Coloured labels:
• Yellow: Warning, e.g., the volume of reagent is
below the alarm limit.
• Green: User actions are needed, e.g., results are
waiting for acceptance.
• Red: Alarm, e.g., the cuvette loader is empty.
• Blue: Information, e.g., the analyzer's status.
2 Fields to display data: This data cannot be edited.
3 Fields to edit data: Type the value to the field or select the value from the
list.
4 Group of buttons: Select several items.
5 Buttons to press: Click the button to open the window for further actions.
The coloured line gives an additional information, e.g.,segment button with
a green line means that the segment has been analyzed. Clicking the
button opens the sample segment window.

Moving in the window from the field to another:
To move from the field to another :

- click the left mouse button:
- or press enter
- or tabulator
To move backwards press:
- shift and tabulator at the same time
Selection from the list and from the table:

Clicking the left mouse button or moving the cursor with the arrow keys on the keyboard and
pressing Space bar selects an item from the list and from the table.
When you select the same list/ table item again, the item becomes unselected.
Symbol in the window Symbol on the Meaning / Function:

keyboard
Function, e.g. Saving, is not

allowed.
Activating the analyzer.
Selection list.
Changing the window.
! STAT sample
* Undefined value, e.g. a limit in
test parameters marked with * is
not checked.
F9 Sample/ patient data and test

requests.
F10 Tests results

Symbol in the window Symbol on the Meaning / Function:

keyboard
F11 The status of all reagents in the

reagent disk.
F12 The analyzer's status.
1.5.2 Special Keys on the Keyboard
Start
Press START to begin analysis. Note that you must be on the
Main window to get it working.
Stop
Press STOP to stop all analyzing. To restart analyzing, press
START.
1.5.3 The Covers and the Leds in the analyzer
1.5.3.1 Konelab 60 and Konelab 30
A. The segment insert cover:

• When the green LED (LA) is on, the user is allowed to open the cover.
• When the red LED is on, the user must NOT open the cover because all six segment positions
are reserved or the analyzer is transporting the segment between the segment loader and the
sample disk.
B. The STAT insert cover:

• The LED (LB) red light starts to blink when the user opens the STAT insert cover. The
analyzer turns a free position to the STAT insert position. AFTER the LED stops blinking and
remains green, the user can insert the STAT sample.

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C. The cuvette loader:

• When the green LED (LC) is on, the user is allowed to open the cuvette loader cover.
• When the red LED is on, the user must NOT open the cover because the analyzer is
transporting the cuvettes between the cuvette loader and the cuvette storage or the cuvette
storage is full.
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D. The reagent insert cover:

The LED (LD) red light starts to blink when the user opens the reagent insert cover. The analyzer
turns a free position to the reagent insert position. AFTER the LED stops blinking and remains
green, the user can insert the reagent.
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1.5.3.2 Konelab 20
E. The segment/ Stat insert cover:
Inserting the segment

The procedure to insert segment into Konelab 20 must be started from the workstation,
select F2 either in the Sample/Patient entry window or in the Segment window.
The LED (LE) starts to blink red light. The analyzer turns a free position to segment/ STAT insert
position. After the LED stops blinking and remains green the user can open the cover and insert
the segment. When the cover is closed the LED goes out.
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Inserting the STAT sample

Select F5, Insert stat sample in the Sample/Patient entry window.
The LED (LE) starts to blink red light. The analyzer turns a free position to segment/ STAT insert
position. After the LED stops blinking and remains green the user can open the cover and insert
the STAT sample. When the cover is closed the LED goes out.
F. The cuvette loader:

• When the green LED (LF) is on the user is allowed to open the cuvette loader cover.
• When the red LED is on the user must NOT open the cover because the analyzer is
transporting the cuvettes between the cuvette loader and the cuvette storage or the cuvette
storage is full.
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G. The reagent insert cover:

The procedure to insert reagent into Konelab 20 must be started from workstation. Select F2 in
the Reagent disk window.
If user levels have been
set on (refer to section
3.7 in Ref. manual) the
password is required to
login the instrument
Old calibrations and

reagent vials are seen
in Start up. The user
must insert new vials
and request new
calibrations or accept
the old ones before
continuing.To look
at Maintenance actions
is reminded if the
workstation has not
been booted during
a week. Booting makes
the system work faster.
The LED (LG) starts to blink red light. The analyzer turns a free position to reagent insert position.
After the LED stops blinking and remains green the user can open the cover and insert the
reagent vial. When the cover is closed the LED goes out.
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1.5.4 Main Window
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A STATUS:
• The analyzer's status (e.g. start up needed, analyzing etc.) is seen and if
cuvettes are missing (for example), a red label Cuvettes appears. For
further information refer to section 1.3.1 in Ref. manual.
B STATISTICS:
• The number of all unanalyzed requests, the number of unanalyzed
requests in the sample disk, and the number of analyzed requests are
seen.
C TESTS TO ACCEPT:
• Calibrations and tests, which have unaccepted results, are seen. Refer to
sections 3.4.2 and 3.3.1 in Ref. manual.
D SAMPLES/ PATIENTS TO ACCEPT:
• Samples/ Patients, who have analyzed, unaccepted results are seen.
Samples/ Patients with STAT requests are listed first. Refer to section
3.3.2 in Ref. manual.
E OPEN COVERS:
• The name of the open cover is listed. When the cover is closed, the name
disappears. The covers are reagent insert cover, segment insert cover,
STAT insert cover, cuvette loader, reagent disk cover, and sample disk
cover.

F SHORT SAMPLES:
• List of short and old samples is seen. Refer to section 3.2.2 in Ref. manual.
G REAGENTS BELOW ALARM:
• List of reagents with volume below the defined alarm limit is seen. Refer to
section 3.1.2 in Ref. manual.
H SHORT REAGENTS:
• List of short reagents is seen. Refer to section 3.1.2 in Ref. Manual.
I SHORT CALIBRATORS AND CONTROLS:
• List of short and old calibrators and controls is seen. Refer to section 3.4.1
in Ref. manual.
J INVALID TESTS:
• Invalid tests are listed; e.g., calibration, reagent or antigen excess sample
is missing or the analyzer is unable to do the test because the checking of
test's parameters is needed.
K MESSAGES:
• All messages are seen in the MESSAGES window with an explanation, an
identification number, and time. Refer to section 8.2.
L SAMPLE DISK:
• The status of all segments and patient samples is seen. Refer to section
3.2.8 in Ref. manual.
M SEGMENTS:
• Segments on board are seen. Segment identification is in a button. Refer to
The segment's status is seen beside the button:
• In process: The segment is under analyzing.
• Ready (the green line in the button): The segment has been analyzed.
• Not started (a yellow line in the button): The segment is in the sample disk
but the barcode is not read yet.
• In loader: The segment is in the loader and can be taken away.
• Check data (a red line in the button): There is unrecognised sample in the
segment. Refer to section 3.2.7.1.1 in Ref. manual.
• Discarded segment (a red line in the button): The analyzer has been unable
to read segment's barcode. Click the button or press F9 and further F8/F5
keys on the keyboard; with F3, remove the segment and check the
barcode.
N STAT SAMPLES:
• Samples on the STAT positions are seen. Sample identification is in a but-
ton. The green line in the sample button means that the sample is ready to
accept or report. The red line means short sample. Refer to section 3.2.4 in
Ref. manual.
To open the needed window for further actions:

Click the name on the list (C, D, F, G, H, I and K).
Click the button (L, M and N).
- or -
Select the name from the list (C, D, F, G, H, I and K) and press the appropriate key on the
keyboard, e.g. F10 to open the TEST RESULTS window. Press the appropriate keys on the
keyboard (L, M and N), e.g. F9 and further F8/F6 keys to open the SAMPLE SEGMENT window.

1.5.5 Brief Description of Windows
Batch entry Functions to give test requests for a batch of samples. Refer to section 3.2.2.3 in
Ref. manual.
Configuration In the Configuration window, the user can see e.g., the installed wavelengths. In
addition the user can e.g., define the criterion for data entering: sample or patient,
change the default sample type used in Sample/ Patient entry, define the printing
type: manual or automatic and connect the ISE unit on and off. Refer to section 3.8
in Ref. manual.
LIMS The used laboratory information management protocol is defined. Refer to section
configuration 3.8.1 in Ref. manual.
Management Functions to stop the instrument immediately and to clear the daily files and
simultaneously to save accepted QC results to the cumulative data. Refer to section
3.6 in Ref. manual.
User Functions to set user levels on and change passwords. Refer to section 3.7 in Ref.
management manual.
Restrictions Functions to determine different user levels. Refer to section 4.10 in Ref. manual.
Messages Detailed information from the messages is seen. Refer to section 8.2.
Profile definition Functions to define the profiles. Refer to section 4.7 in Ref. manual.
Reagent Functions to give the reagent data. Refer to section 3.1.3 in Ref. manual.
definition
Reagent disk The status of all reagents in the reagent disk is seen in this window.
The user has access to the REAGENT DISK window from every window. Refer to
section 3.1.1 in Ref. manual
Reference class Functions to define reference classes. Refer to section 4.8 in Ref. manual.
definition
Reports Functions to report the results manually. Refer to section 3.5 in Ref. manual.
LIMS connection Functions to manually ask requests or send results online. Refer to section 3.5.1 in
Ref. manual.
Sample disk The status of all segments and patient samples on board is seen in this window.
Refer to section 3.2.8 in Ref. manual.
Sample/ Patient Functions to give sample/patient data and test requests. The criterion for the data
entry entering (sample or patient) is defined in the Configuration window.
The user has access to the SAMPLE/ PATIENT ENTRY window from every
window. Refer to section 3.2.2 in Ref. manual.
Sample list A brief preview of all samples is seen in this window. Refer to section 3.2.9 in Ref.
manual.
Sample/ Patient Functions to see the results of samples/ patients. The unaccepted results can be
results accepted, rejected, or rerun. Refer to section 3.3.2 in Ref. manual.
Sample segment The status of sample segment with all 14 positions is seen. Refer to section 3.2.7 in
Ref.manual.
Pending Pending requests and the time estimation for analyzing them are seen in this
requests window. Refer to section 3.2.10 in Ref. manual.
Sender definition Functions to define the sender data, which is seen in Sample/ Patient entry and in
reports. Refer to section 4.9 in Ref. manual.
Calibrator & Functions to define calibrators and controls and to give the test values. Refer to
Control definition section 4.6 in Ref. manual.
Calibration Functions to define the test calibration parameters. Refer to section 4.4 in Ref.
parameters manual.
Calibration The status of the test calibration is seen. Calibration can be accepted and
results compared to the previous one. Every calibration request can be rejected and rerun.
Refer to section 3.4.2 in Ref. manual.
Calibration/ QC The list of tests in the order of the calibration status and the status of calibrators is
selection seen.
The user can calibrate the test and ask the Manual QC for the test. The status of
controls is seen. Refer to section 3.4.1 in Ref. manual.

Quality control Cumulative data and quality control results are seen on the lists or graphically.
results Refer to section 3.4.3 in Ref. manual.
Results by Daily quality control results by controls are seen. Refer to section 3.4.4 in Ref.
controls manual.
Quality control Functions to define tests' quality control parameters for manual qc and routine qc.
parameters Refer to section 4.5 in Ref. manual.
Test definition Functions to define tests. Tests' general parameters are given in this window. Refer
to section 4.1 in Ref. manual.
Test flow Functions to define the test flow i.e. the parameters for reagent and sample
dispensings, for dilution, incubation and measurement. Additional mixing can also
be defined. Refer to section 4.2 in Ref. manual.
Electrodes Function to define which electrodes is used. Refer to section 4.3 in Ref. manual.
Test results Functions to see the results of the tests. Unaccepted results can be accepted,
rejected or rerun.
The user has access to the TEST RESULTS window from every window. Refer to
External results Functions to enter results for tests analyzed by other instruments to provide fully
collated patient reports. Refer to section 3.2.6.1in Ref. manual.
Result archive Result archive includes sample and control results. Refer to section 3.9 in Ref.
manual.
Calibration Calibration archive includes old, accepted calibrations. Refer to section 3.9.1 in Ref.
archive manual.
Reagent lot Reagent lot archive includes information of used reagent lots. Refer to section 3.9.2
archive in Ref. manual.
Statistics Both daily and cumulative number of accepted and rejected requests of samples,
calibrators and controls are seen test by test. Refer to section 3.10 in Ref. manual.
Report formats Functions to format the patient, sample, or test report. Refer to section 3.11 in Ref.
manual.
Instrument Functions for the user service actions, e.g. to order water blank and ISE prime and
actions to remove cuvettes. Adjustment and test programs for Service Engineers. Refer to
section 3.12 in Ref. manual.
Water blank Functions to check water blank measurements wavelength by wavelength. Refer to
section 3.13 in Ref. manual.
Maintenance Maintenance checking table. The user is reminded to perform tasks after the given
time period. Refer to section 6.1 in Ref. manual.
Accuracy results After the preventive maintenance done once per year, it is recommended to
perform accuracy measurements to check the condition of instrument. Results of
these measurements are seen in this window. Refer to section 6.4 in Ref. manual.
Accuracy factors Accuracy measurements are done with the accuracy solution kit. Authority
measures values of these solutions. Lot dependant factors, affecting accuracy
result calculations, are given in this window. Refer to section 6.4.1 in Ref. manual.

1.6 Operation Principle
1.6.1 Photometric Measurement
Figure 1-10 Photometric analysis proceeding in Konelab 60.
Multicell cuvettes are transported in the Konelab by precisely controlled cuvette arms. The arm
takes a cuvette from the loader and places it into a free slot in the incubator. When the incubator
rotates in Konelab 60 the cuvette is first moved to the photometer to check its optical quality and
after that to the dispensing positions where the dispensing arms dispense sample and reagents
appropriate to the test. The mixer in both dispensing positions performs efficient mixing.

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In Konelab 30 the cuvette is also first moved to the photometer to check its optical quality. After
that the cuvette is placed in the incubator where the dispensing arm dispenses sample and
reagents appropriate to the test. The mixer performs efficient mixing.
The cuvette is then moved through the photometer. The photometer measures the absorbance of
one cell of the multicell cuvette at a time. It is possible to make a fixed measurement, i.e. so that
the time between dispensing and measurement is the same with every cell of a test's cuvette.
In the kinetic measurement the absorbance measurement is repeated as many times as defined
in the test parameters during the given time period. The maximum number of the measurements
is 12 and the maximum time is 20 minutes.
After measurement the cuvette is discarded into the waste compartment.

In Konelab 20 the cuvette is first moved to the photometer to check its optical quality. After that
the cuvette is placed in the incubator where the dispensing arm dispenses sample and reagents
appropriate to the test. The efficient vibration of the dispensing needle in the cuvette cell performs
mixing.
The cuvette is then moved through the photometer. The photometer measures the absorbance of
one cell of the multicell cuvette at a time. It is possible to make a fixed measurement, i.e. so that
the time between dispensing and measurement is the same with every cell of a test's cuvette.
In the kinetic measurement the absorbance measurement is repeated as many times as defined
in the test parameters during the given time period. The maximum number of the measurements
is 12 and the maximum time is 20 minutes.
After measurement the cuvette is discarded into the waste compartment.
DISPENSING
Konelab 60 has separate dispensers for samples, reagents and ISE tests. Konelab 30 and 20 has
common dispenser for samples and reagents but separate for ISE tests. The dispensers are
equipped with a level detector, which ensures that there is enough sample/reagent for the
analyzes requested. The level detector also controls the depth of immersion of the needle in the
sample cup.
A sample is dispensed either into a new cuvette or into the partly used cuvette. One cuvette
consists of twelve reaction cells.
The sample/ reagent can be dispensed to the cuvette with water or with a sample/ reagent extra.
The water volume is dispensed to the cell with the sample/ reagent. The extra volume is
discarded after the real volume is dispensed.

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Figure 1-13 The operation principle of the photometer.
1. Halogen lamp 5. Quartz fibre 9. Signal detector

2. Condensing lenses 6. Beam divider 10.Measurement electronics
3. Filter wheel 7. Reference detector
4. Light chopper 8. Multicell cuvette
The light goes from the lamp through the condensing lenses to the interference filter. The plane
surface of the first condensing lens is coated with the material, which reflects heat and infrared
light. The filters are mounted on a filter wheel. In the standard instrument there are 15 positions
for filters.
After the filter the light is converted into a stream of light pulses by the chopper. Then the light is
led via the quartz fibre through the focusing lens and the slit to the beam divider.
The beam divider divides the light into two parts. A certain amount is reflected to the reference
detector, which monitors the light level fluctuations. The main part of the light goes through the
liquid in the cell to the signal detector, which measures the amount of light after absorption.
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1.6.2 ISE Measurement

The Konelab measures:
• Na, K and Cl in serum and plasma,
• Na and K in urine,
• Li, which is offered as an option, in serum and plasma.
• Ca and pH in Konelab 60 and 30, which are offered as an option, in serum and plasma.
The measurement is done with the direct ISE technique. The measured sample activity is
compared to the activity of calibrators, which are adjusted to mimic activity normally found in
serum samples.
The electrode block is comprised of the measurement electrodes and the reference electrode.
The potentials produced at each membrane are measured once every second.
One dispensing arm, one pump and one 500 *l syringe are provided for the ISE measurement in
Konelab 60 and 30. In Konelab 20 one dispensing arm and FMI pump perform the ISE
measurement. A sample is aspirated through the needle from the sample cup. The sample is
moved to the electrode block where the measurement takes place.
Sample measurement is followed by ISE Calibrator solution 1 measurement. The ISE dispensing
pump transfers ISE Calibrator solution 1 from the bag to the block. At the same time the sample is
discarded. After the measurement ISE Calibrator solution 1 is pumped through the needle to the
waste.
The tubes and the measurement channel of the ion selective electrode block are washed with the
Washing Solution. The solution is dispensed via the dispensing arm into the block. From there it
is pushed by the ISE washing pump into the wastewater container. The washing procedure is
done during the STAND BY function.
MEASUREMENT PRINCIPLE
Each ion-selective electrode has an electrode -specific membrane. The membrane will attract the
desired ion to the membrane phase when the sample solution comes into contact with it. The
potential of each ion-selective electrode is measured against the reference electrode. The
potential difference is developed at the electrode membrane. This potential (in mV) is read and
amplified sequentially. It should reach the 'steady state' stage within a given time interval. If the
measurement does not stabilise in an allowed time the measurement is repeated once. In case of
repeated instability an error message is given.


Version I Adjustments 2-1
Section 2 Adjustments
2.1 Adjustments of Konelab 60 ....................................................................... page 2-3

2.1.1 General ...................................................................................... page 2-3
2.1.2 How to Start Adjusting ? ............................................................ page 2-4
2.1.3 Cuvette Unit ............................................................................... page 2-6
2.1.4 Incubator .................................................................................... page 2-11
2.1.5 Reagent Unit .............................................................................. page 2-13
2.1.5.1 Cuvette Arm .................................................................... page 2-13
2.1.5.2 Reagent Disk ................................................................... page 2-14
2.1.5.3 Reagent Dispenser ......................................................... page 2-15
2.1.5.4 Reagent Mixer ................................................................. page 2-20
2.1.6 Sample Unit ............................................................................... page 2-23
2.1.6.1 Cuvette Arm .................................................................... page 2-23
2.1.6.2 Sample Disk .................................................................... page 2-24
2.1.6.3 Sample Dispenser page 2-28
2.1.6.4 Sample Mixer .................................................................. page 2-36
2.1.7 Measuring Unit .......................................................................... page 2-39
2.1.7.1 Cuvette Arm .................................................................... page 2-39
2.1.7.2 Filter Disk / Beam Alignment ........................................... page 2-41
2.1.7.3 Measuring Positions ........................................................ page 2-42
2.1.7.4 Lamp Voltages and Gains ............................................... page 2-42
2.1.8 ISE Unit ..................................................................................... page 2-43
2.1.9 KUSTI Unit ................................................................................. page 2-49
2.1.10 Syringe Zero Position .............................................................. page 2-53
2.1.11 Saving and Restoring Adjustment Values ............................... page 2-53
2.1.11.1 Saving Adj. Values to Floppy Disk ............ page 2-53
2.1.11.2 Restoring Adj. Values from Floppy Disk .... page 2-53
2.2 Adjustments of Konelab 30 ...................................................................... page 2-55
2.2.1 General ...................................................................................... page 2-55
2.2.2 How to Start Adjusting ? ............................................................ page 2-56
2.2.3 Incubator .................................................................................... page 2-58
2.2.4 Cuvette Unit ............................................................................... page 2-59
2.2.5 Reagent Disk ............................................................................. page 2-60
2.2.6 Sample Disk .............................................................................. page 2-61
2.2.7 Measuring Unit .......................................................................... page 2-65
2.2.7.1 Cuvette Arm .................................................................... page 2-65
2.2.7.2 Filter Disk / Beam Alignment ........................................... page 2-66
2.2.7.4 Lamp Voltages and Gains ................................................ page 2-67
2.2.8 Dispensing Unit ......................................................................... page 2-68
2.2.8.1 Dispenser ......................................................................... page 2-68
2.2.8.2 Mixer ............................................................................... page 2-78
2.2.9 ISE Unit ..................................................................................... page 2-81
2.2.10 KUSTI Unit ............................................................................... page 2-87
2.2.11 Syringe Zero Position .............................................................. page 2-91
2.2.12 Saving and Restoring Adjustment Values ............................... page 2-91
2.2.12.1 Saving Adj. Values to Floppy Disk ............ page 2-91
2.2.12.2 Restoring Adj. Values from Floppy Disk .... page 2-91

2-2 Adjustments Version I
2.3 Adjustments of Konelab 20 .................................................................................. page 2-93

2.3.1 General .................................................................................................. page 2-93
2.3.2 How to Start Adjusting ? ........................................................................ page 2-94
2.3.3 Incubator ................................................................................................ page 2-96
2.3.4 Cuvette Unit ........................................................................................... page 2-97
2.3.5 Measuring Unit ...................................................................................... page 2-98
2.3.5.1 Cuvette Arm .................................................................... page 2-98
2.3.5.2Filter Disk / Beam Alignment ............................................. page 2-99
2.3.5.4 Lamp Voltages and Gains ............................................... page 2-100
2.3.6 Reagent Disk ......................................................................................... page 2-101
2.3.7 Sample Disk .......................................................................................... page 2-102
2.3.8 Dispensing Unit of Konelab 20, 20i ....................................................... page 2-104
2.3.8.1 Dispenser ....................................................................... page 2-104
2.3.9 Dispensing Unit of Konelab 20XT, 20XTi ............................................... page 2-111
2.3.9.1 Dispenser ........................................................................ page 2-111
2.3.9.2 Mixer ............................................................................... page 2-119
2.3.10 ISE Unit ............................................................................................... page 2-122
2.3.11 Saving and Restoring Adjustment Values ........................................... page 2-126
2.3.11.1 Saving Adj. Values to Floppy Disk ................................ page 2-126
2.3.11.2 Restoring Adj. Values from Floppy Disk ........................ page 2-126
2.4 Konelab Dispenser Arms ..................................................................................... page 2-127

2.1 Adjustments of Konelab 60
2.1.1 General
Keys in use Alternative Function

keys
1-9 Module selection

Y/N ALT+89/ To save / cancel changes
ALT+78
N ALT+78 Next
I ALT+73 Initialisation
R ALT+82 To restore old adjustment
A <-> S ALT+97 – 1. Motor, Left <-> Right movement
ALT+115
Shift + A <-> S A+65 – Left - Right with a long movement
Note! ALT+83
Keep CapsLock
OFF when W <-> Z ALT+119 – 2. Motor, Up <-> Down movement
adjusting ALT+122
Shift + W <-> Z ALT+87 – Up-Down with a long movement
ALT+90
C <-> V ALT+99 – 3. Motor, Forward <-> Backward
ALT+118
Shift + C <-> V ALT+67 – Forward - Backward with a long
ALT+86 movement
b ALT+98 To read barcode in the reagent disk /
sample disk.
(In the sample disk, the segment barcode
is read.)
B ALT+66 In the sample disk, segment and tube
barcodes are read.
T ALT+84 Automatic BCR reading position
adjustment
M ALT+77 To rotate mixer when adjusting mixer
cuvette positions
Q ALT+81 Quit
Note!
During adjustment program, sample / reagent covers can
be taken off. In that time the analyzer is not responding to
the opening of covers.
Attach the covers back before quitting the adjustment
program.
Note!
After each maintenance or adjustment procedure QC
run is recommended !

2.1.2 How to Start Adjusting ?
• Open Konelab user interface:

• Click Main -button
• Press F8 -key (More)
• Press F2 -key (Instr. Actions)
• Press F8 (More)
• Press F5 (Adjustment program)

Recommended order to adjust
• Cuvette unit
• Incubator
• Reagent unit
• Sample unit
• Measuring unit
• ISE unit
• KUSTI unit
Good to know
• The instrument adjusts 'Syringe zero position' automatically. (refer

section 2.1.10)
• The instrument performs ‘Cuvette movement test’ automatically
• 'Fetch new cuvette to incubator position' is recommended to use
when a cuvette has to be moved to the selected incubator position. (E.g.
for adjustment of measuring positions in measuring unit (refer section
2.1.7.3))
Note!
After each adjustment section program asks:
"Save adjustments (y / n) ?"
Press key Y (yes) to save adjustments automatically
to internal PC hard disk.
Dispenser needles / Mixer paddle
• Before the adjustment of dispensers and mixer, the arms of them have to
be adjusted mechanically so that needles go to their checking points.
Refer to checking points below.
Needle / Paddle checking points are the following:
Reagent Dispenser The hole in the reagent dispensing

station
Sample Dispenser The hole in the sample dispensing
station
ISE dispenser The left edge of the washing station
KUSTI dispenser The right edge of the washing
station
Mixers The right edge of the dispensing
hole in the reagent / sample
dispensing station

2.1.3 Cuvette Unit
Adjustment tools needed:
• a feeler gauge (886650)
Note!
Pusher is moving cuvettes from the revolver to the
cuvette feeder.
Mover is moving cuvettes from the feeder to the
incubator.
Cuvette unit adjustments are:
1. Revolver
2. Latch
3. Pusher
4. Mover
Note!
• Remove all cuvettes from feeder.

• Keep the menu order when adjusting, especially if
the instrument is new or adjustments are in
disorder.

1. Revolver
Note!
Make sure that the pusher is not blocking the

revolver movement.
Revolver 1 position:
• Adjust revolver slot 1straight against cuvette feeder.
Revolver positions 2-6 are adjusted in a similar way.
Revolver free position:
• Pusher must move freely to open position.
Save adjustments y/n?

2. Latch
Note!
Make sure that the pusher is not blocking the

revolver movement.
Latch open position:
• When the latch is open make sure that it is below the

cuvette feeder base. Cuvettes must move over the
latch without touching it.
Latch closed position:
• The revolver must rotate freely without hitting the latch

motor axle.
Revolver part
Latch motor axle

3. Pusher
Note!
Make sure that the feeder is empty and revolver can
rotate freely.
Pusher open position:
• The pusher will automatically find out the location of the

opto.
• Adjust 1- 2 mm clearance between the pusher and
revolver.
Pusher position for cuvette fetch:
• Insert one cuvette into the loader when command is

seen on the screen.
First the program will automatically adjust the distance to cuvette sensing opto.
For example:
- On the screen is seen text : "Adjusting pusher position for cuvette fetch, opto detected at -
74063".
- Compare opto value to adjustment value.
- Adjust 4-6 steps more from detection point. Adjustment absolute value must be bigger.
Note!
Each time when Pusher position for cuvette fetch is
adjusted, Incubator (2.1.4) Cuvette loader position
must be checked /adjusted.

4. Mover
Note!
• Take incubator covers off.
• Turn an empty incubator position against cuvette
feeder.
Mover position in incubator:
• Mover will push one cuvette to the incubator.

• Adjust the mover that there is 0.1 mm distance between
cuvette rear end and incubator wall. Use a feeler gauge
(886650).

2.1.4 Incubator
• Take incubator metal cover off.

• A cuvette in incubator position 1.
Incubator position1 is next to

mounting cross headed screw
and opposite side is a hole for
heating wires going under
incubator block.
Note!
All cuvette arms are powerless. Check manually
cuvette movement from incubator to stations during
adjustments.
Incubator adjustment positions are:
• Reagent channel
• Sample channel
• Measuring channel
• Cuvette loader
• Manual cuvette exit
All positions are adjusted according the Incubator position 1. Other position (2-20) are
calculated by the software.
Reagent channel:
• Fetch cuvette manually with cuvette arm.

• Move cuvette into the channel and check that cuvette is
not touching to guiding bearings.
• Adjust incubator if needed.

Sample / Measuring channel is adjusted in a similar

way.
Cuvette loader:
• Move cuvette from loader to incubator by rotating the

Mover belt wheel manually and check that the cuvette
moves straight to incubator position 1.
Manual cuvette exit:
• In the right side of incubator vessel assembly is a

exiting hole.
• Exit cuvette manually.
After adjustment, the program asks if wanted to check all incubator positions:
Check adjustments y/n?
If answered y (yes), all incubator positions can be checked in reagent, sample

and measurement station position.
Check all positions (1-20) with a cuvette, because incubator motor steps are
not equal. Adjust the position 1 again if necessary. The final adjustment should
be the best possible choice for all incubator positions (1-20).

2.1.5 Reagent Unit
2.1.5.1 Cuvette Arm

• feeler gauge (886650)
Cuvette arm adjustment position is:
• Incubator position
Incubator position:
• The adjustment is valid when you can hardly lift the

feeler gauge (0.1 mm) from the space between the
cuvette rear end and the incubator wall .

2.1.5.2 Reagent Disk
• Empty bar-coded 20 ml reagent bottle
Reagent disk adjustment positions are:
• Vial inserting position

• Barcode reader position
Vial inserting position:
• Open vial/inserting cover and insert a reagent bottle to

disk.
• Adjust reagent disk if needed.
Barcode reader position:
• Press b to read the reagent bottle barcode.

• If reading is OK, no beep is heard. By adjusting the
disk, find the both ends of the reading area until beep
sound is heard.
• Count the steps from side to side and set the
adjustment to the middle.

2.1.5.3 Reagent Dispenser
Reagent dispenser adjustment positions are:
Dividing partition
• 1. General positions
• 2. Cuvette positions
• 3. Reagent positions Wash position
• 8. Test wash Resting position
Extra wash
position
1. General positions
• Phi drive level position

• Needle check position
• Manual needle wash position
• Wash position
• Extra wash position
• Resting position
Phi drive level:
• Adjust needle tip 3 - 4 mm above the reagent disk

where the reagent dispenser moves.
Needle check position:
• The needle check position is a hole in the reagent

dispensing station.
• Adjust the needle tip close to the dispensing station's
top surface level.
Manual needle wash position:
• Adjust the needle to the middle of the washing station

and reagent dispensing unit. ( = 15 long steps from
edge of the washing station)

Wash position:
• Move the needle over the dividing partition.
Y-movement:
• Press Z ( ß ) and find the position when the needle is
touching the dividing partition.
• Adjust 3 steps up W ( Ý ) from the partition
Phi-movement:
• Adjust back to the middle of the wash position.
Extra wash position:
Phi movement:
• Adjust to the middle of the extra wash position.
• Wash position Y-movement adj. value is used in Extra
wash position.
Resting position:
• Dispenser arm is adjusted 1 mm above the stick.

• Adjust the Phi-movement to the middle of the resting
position.

2. Cuvette positions
• Cuvette cell 1 upper position

• Cuvette cell 1 position
Note!
Cuvette arm is adjusted cell 1 upper / cell 1
positions.
• Insert a cuvette into the reagent arm if there is not already.
Cuvette cell 1 upper position:
Phi-movement:
• Adjust dispenser needle to the middle of the cuvette cell
Cuvette arm:
• Adjust arm that needle is in the middle of the cuvette
cell 1.
Y-movement:
• Adjust the needle tip 1 mm under the cuvette top
surface.
Cuvette cell 1 position:
Phi-movement:
1.
Cuvette arm:
cell 1.
Y-movement:
touching the bottom of the cuvette.
• Adjust 3 steps up W ( Ý ) from the bottom.

Phi-movement:
12.
Y-movement:
• Press Z (ß ) and find the position when the needle is

3. Reagent position:

Note!
• Take reagent cover off.
• Insert 20 ml reagent bottle into the reagent disk
positions 1, 12, 23 and 35.
• Each reagent bottle position have an own bottom
adjustment value.
Reagent disk position cups:
Phi-movement:
• Adjust dispenser needle to middle of the bottle neck.
Reagent disk:
• Adjust disk that the needle is in middle of the bottle
neck.
Y-movement:
touching the bottom of the bottle.
Positions 12, 23 and 33:

• Check Y-movement 4 steps up from the bottom.
Save adjustments ?

2.1.5.4 Reagent Mixer
Reagent mixer adjustment positions are:
• 1. General positions
• 2. Cuvette positions Wash position
• 9. Test mixing in cuvette

• Paddle check position
• Wash position
Phi drive level:
• Adjust mixer paddle tip 4-5 mm above the reagent

dispensing station.
Paddle check position:
• Adjust the mixer paddle tip to the right edge of the

dispensing hole in the reagent dispensing station.
• Adjust the paddle tip close to the dispensing station's
upper surface level.
Phi-movement:
• Adjust mixer paddle to the middle of the dispensing
reagent unit. ( = 120 long steps from the wash position)
Y-movement:
• Adjust mixer paddle tip 20 long steps up from the
surface of the washing station.

Wash position:
Phi-movement:
• Adjust mixer paddle to the middle of the washing
position.
Y-movement:
• Straight part of the paddle is above the washing station
as shown in figure under.
Resting position:
Phi-movement:
• Adjust paddle to the middle of the wash position.
Y-movement:
• Adjust the mixer arm 1 mm above the rubber.
Save adjustments y/n ?

Cuvette cell 1position:
Phi-movement:
• Adjust the mixer paddle to the middle of the cuvette cell.
Y-movement:
• Press Z ( ß ) and find the position when the paddle is
• Press key m to check that the mixer can rotate
freely.
Phi-movement:
Y-movement:
freely.
9. Test mixing in cuvette:
• Mixing is tested in all 12 positions in cuvette.

• If mixing is noisy, readjust cuvette cell 1 and 12 positions.

2.1.6 Sample Unit
2.1.6.1 Cuvette Arm

• feeler gauge (886650)
Cuvette arm adjustment is:
Incubator position:
• The adjustment is valid when you can hardly lift the

cuvette rear end and the incubator wall.

2.1.6.2 Sample Disk
Sample disk adjustments are:
• Segment / vial inserting position, segments 1-6

• Barcode reader position, segments 1-6
• STAT sample inserting, positions 1-6
• Barcode reader position, STAT samples 1-6
• Segment loader positions
Note!
• Segment loader is powerless during adjustment.
• It can be moved manually. Be sure that loader is not
blocking sample disk movement when entering
next position.
• Take sample cover off.
Segment / vial inserting position segment position 1:
• Move the segment loader to down position

• Adjust the disk that segment is in correct position when
loader lifts it out.
• Check movement manually that segment loader´s 2
pins goes straight through segment´s bottom plate
holes.
Note!
Good quality barcode
stickers are needed.

Barcode reader position segment position 1:
• Insert a segment with barcoded sample tubes into the

sample disk position 1.
• Press b to read the segment barcode. If reading is
OK, no beep is heard. By adjusting the disk, find the
both ends of the reading area until beep sound is
heard.
Automatic BCR adjustment:
• After the segment barcode reading position is adjusted,

the analyser will adjust the barcode reading positions
automatically for all sample tubes. Press T to start
adjustment.
• When the automatic adjustment has been made, new
and old values are seen on the screen and asked:
Save new values y/n?
• You can check the segment and tube barcode readings.
Press B (Shift + b).
• When the first segment has been adjusted the program
asks if the user wants that all other 5 segment positions
are calculated:
Calculate other segment positions before adjusting
them? y/n Choose Yes.
Note! All other positions (2-6) are adjusted in a

similar way.
• Save adjustments y/n?
STAT sample inserting position:
• With cover on, insert a sample tube into the STAT

sample position 1.
• Adjust disk if needed.

• Insert barcoded sample tube into the STAT sample

position 1.
• Press b to read the sample tube barcode. If reading
is OK, no beep is heard. By adjusting the disk, find the
heard.
• When the STAT sample position 1 has been adjusted,
the program asks if the user wants that all other 5
STAT sample positions are calculated:
Calculate other STAT positions before adjusting them?
y/n. Choose Yes.
STAT sample inserting / barcode positions 2-6 are

adjusted in a similar way.
Segment loader positions:
Segment loader up position:
• Segment must rest over the sample unit, not over the
segment loader. Adjust about 1 mm space between
the segment bottom and loader.
1 mm space between segment and loader
Important!
Sample disk position 1 must be empty. Close the
segment loader cover before next (n) position.

Segment loader positions
Segment loader down position:
• Adjust the loader that the sample disk can rotate freely
without touching the segment loader pins.
• Distance between sample disk bottom and loader pins
is 2-3 mm. DO NOT adjust it lower because the loaders
mechanical movement area ends.

2.1.6.3 Sample Dispenser
Dispenser adjustment positions are:
Dividing partition
• Needle check position Wash position
Resting position
• Wash position Extra wash
position
4. STAT positions, all 6
5. Standard / Control positions, all 40
6. Segment positions
• Outer ring, position 10 for all 6 segments
• Inner ring, position 3 for all 6 segments
• Sample tube in position 11 for the segment position 1
7. KUSTI segment positions
8. Test wash
Phi drive level position:
• Adjust dispenser needle 3 - 4 mm above the sample

disk where the sample dispenser moves.
• The needle check position is a hole in the sample

dispensing station. Adjust the needle tip to the
dispensing station's top surface level.
• Adjust dispenser needle 20 long steps outside from

edge of the sample disk.

Wash position:

Y-movement:
• Adjust 3 steps up W ( Ý ) from the partition.
Phi movement:
• Adjust to the middle of the wash position.
Phi movement:
• Adjust to the middle of the extra wash position. Wash
position Y-movement adj. value is used in Extra wash
position.
Resting position:
• Dispenser arm is adjusted about 1 mm above the stick.

position.

• Cuvette cell 1 upper position Insert a cuvette into the sample

• Cuvette cell 1 position arm if there is not already. (refer
section 2.1.6.1)
Note!
Incubator is adjusted cell 1 upper / cell 1 positions.
Cuvette cell 1 upper position:
Phi-movement:
1.
Cuvette arm:
cell 1.
Y-movement:
• adjust the needle tip 1 mm under the cuvette top
surface.
Cuvette cell 1 position
Phi-movement:
1.
Cuvette arm:
cell 1.
Y-movement:

Phi-movement:
12.
Y-movement:
Note!
Sample disk has four (4) circles for samples:
• STAT (1-6)
• Std/Ctrl (40)
• Segment outer (8-14)
• Segment inner (1-7)
• (KUSTI segment rings 1 to 5)
Dispenser has only one Y- and Phi- adjustment value

for all positions in one circle.

4. STAT positions
Note!
Take sample cover off and insert 0.5 ml cups into the
STAT positions.
Phi-movement:
• Adjust dispenser needle into the middle of sample cup.
Sample disk:
• Adjust disk that the needle is in the middle of the
sample cup.
Y-movement:
touching the sample cup bottom.
When the first STAT position has been adjusted the program asks if the user
wants that all other 5 STAT positions are calculated:
Calculate other STAT positions before adjusting them? y/n

Choose Yes.
Check all STAT positions one by one that the needle goes to the middle of
the cup without touching the cup bottom.

5. Standard / Control positions
Note!
Insert 0.5 ml cups into the ISE PRIME, C10, S0 and
S10 positions and place the sample disk cover and
STD/CTRL plastic cover on.
Phi-movement:
• Adjust the dispenser needle into the middle of sample
cup.
Sample disk:
sample cup.
Y-movement:
When the ISE wash/prime position has been adjusted the program asks if the
user wants that all other Std / Ctrl positions are calculated:
Calculate other Std / Ctrl positions before adjusting them? y/n

Choose Yes.
Check Std /Ctrl sample positions C10, S0 and S10 that the needle goes to
the middle of the cup without touching the cup bottom.

Note!
• Insert 0.5 ml cups into the segment positions 3 and
10 and a sample tube into the position 11.
• Insert segment to the sample disk position 1.
• Insert second segment with cups in positions 3 and
10 to sample disk position 2.
Cup position 10 adjustment:
Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:
Cup position 3 is adjusted in a similar way.
Tube bottom level in the position 11:

touching the tube bottom.
• Adjust as many steps up W ( Ý ) from the bottom as
is reasonable.
When the first segment has been adjusted the program asks if the user wants
that all other 5 segment positions are calculated:
Calculate other segment positions before adjusting them? y/n
Choose Yes.
Check all segments positions 3 and 10 one by one that the needle goes into
the middle of the cup without touching the cup bottom. Tube bottom level is
adjusted only once in disk position 1.

Note!
• Take sample cover off and insert KUSTI segments
into the sample disk position 1 and 2
Ring5
Cup 1
Ring4
Cup 17
Ring3
Cup 35 Ring2
Cup 53 Ring1
Cup 73
Phi-movement:
• Adjust the dispenser needle into the middle of the ring 1
cup position 73.
Sample disk:
• Adjust disk that the dispenser needle is in the middle of
the ring 1 cup position 73.
Y-movement:
touching the bottom.
Ring2 /cup 53 , ring3 / cup35 , ring4 / cup17 and ring5 / cup1 are adjusted in
a similar way.
When all positions in the first segment has been adjusted the program asks if the
user wants that all other segment positions are calculated:
Calculate other segment positions before adjusting them y/n?

Choose Yes.
All other segment positions 2 - 6 are adjusted in a similar way.

2.1.6.4 Sample Mixer
Sample mixer adjustment positions are:
• General positions
• Cuvette positions Wash position
• Test mixing in cuvette

• Paddle check position
• Wash position
Phi drive level:

• Adjust mixer paddle tip 4 - 5 mm above the sample
dispensing channel where the mixer moves. (Note that
mixer does not touch the wires on dispensing channel.)
Check position:
• Adjust the mixer paddle tip in the left edge of the
washing station and to the top surface level of the
washing station.
Manual needle wash position
Phi-movement:
• Adjust mixer paddle to the middle of the sample
dispensing unit.( = 227 long steps from wash position)
Y-movement:
• Adjust mixer paddle tip 20 long steps up from surface of
the washing station.

Wash position
Phi-movement:
position.
Y-movement:
• Straight part of the paddle is above the washing station
as shown in figure under.
Resting position:
Phi-movement:
Y-movement:
• Adjust the mixer arm 1 mm above the rubber.

Phi-movement:
• Adjust the mixer paddle into the middle of the cuvette
cell.
Y-movement:
freely.
Phi-movement:
• adjust the mixer paddle to the middle of the cuvette cell.
Y-movement:
freely.
• Mixing is tested in all 12 positions in cuvette.

• If mixing is noisy, readjust cuvette cell 1 and 12 positions.

2.1.7 Measuring Unit
Measuring unit adjustment positions are:
• Cuvette arm
• Filter disk/ beam alignment
• Measuring positions
• Lamp voltages and gains
2.1.7.1 Cuvette Arm
• A cuvette in incubator position 1

• A feeler gauge (886650)
1. Cuvette arm adjustment positions:
• Incubator positions 1, 6, 11 and 16

• Cuvette exit position
Note!
• Cuvette arm is adjusted with incubators 4 side
because it is always slightly uneven and all
positions are not exactly equal from the cuvette
arms point of view.
• Program calculates the difference between pos. 1 -
16 and uses it also with reagent and sample
cuvette arms.
Incubator position:
• Rotate incubator position 1 against cuvette arm. The

adjustment is valid when you can hardly lift the feeler
gauge (0.1 mm) from the space between the cuvette
rear end and the incubator wall .
• Adjust the positions 1, 6, 11 and 16. Each position has
an own adjustment value.

Cuvette exit position:
• Adjust position 4 long steps ( Ý+S ) toward incubator

and save adjustments.
• Insert a cuvette to incubator position 1 and enter
the Cuvette arm menu again.
• In exit position, press the adjustment key ( A ) until
you find the position where the cuvette will drop to the
waste compartment.
• Adjust 20 steps more ( key A ) from the dropping
point.

2.1.7.2 Filter Disk / Beam Alignment
• When filter disk / beam alignment is selected, the

instrument first drives the filter wheel into its empty
position (15).
• Adjust the light spot over the fiber bundle. (refer to
figure below). Adjustment is done by the adjustment
screws in the lamp assembly.
Light spot
Fiber bundle
Filter wheel filter position 1
• Adjust filter wheel that the lamp beam is in the middle of

the 1 filter cover.
Note!
After filter wheel adjustment procedure QC run is
recommended !

2.1.7.3 Measuring Positions
Quit to adjustment program main menu to fetch a new cuvette to incubator position 1 (refer
section 2.1.2 )
Return back to Measuring unit / Measuring positions.
Measuring positions:
• Instrument adjusts positions automatically.

• Program finds cuvette cell walls starting from rear end
of cuvette (=position 12) and sets the value to the
middle of the cell one by one. (In software 5.0.X or
lower).
• Program finds cuvette cell walls starting from front end
of cuvette (=position 1) and sets the value to the middle
of the cell one by one. (In software 6.0.X).
• After adjustment is seen old and new values and asked:
Save new values YES/NO.
If adjustment fails, it stops and gives an error message.
2.1.7.4 Lamp Voltages and Gains
The lamp voltages and gains are adjusted automatically during Start up.
Note!
Results what are seen in this function are from the
latest Start up.
Gain values are: 0, 1, 2, 3, 4, 5.

When gain is low the filter is good. With 340 and 380 the gain is usually 2 or 3. All the rest filter
gains are usually 0, 1 or 2. If the gain is 5, filter or lamp is getting old or beam alignment is bad or
blocked.
Note!
The lamp voltage is 0 when the filter position has a
cover plate.

2.1.8 ISE Unit
ISE dispenser adjustment positions are:
1.General positions
• Phi drive level position Wash position
• Needle check position Dividing partition Waste/ resting

position

• Wash position
4.STAT positions, all 6
5.Standard / Control positions, all
40
6.Segment positions,
• outer ring, position 10 for all 6
segments
• inner ring, position 3 for all 6
segments
• sample tube position 11 for the
segment 1
8. Test wash
Note!
• STAT (1-6)
• Std /Ctrl (40)
ISE dispenser has only one Y- and Phi- adjustment

value for all positions in one circle.

• Adjust dispenser needle tip 3 - 4 mm above the sample

disk cover where the ISE dispenser moves.
• ISE needle check position is in the left edge of the

washing station.
• Adjust needle tip to washing station top surface level.
Phi-movement:
• Adjust to the middle of the washing station and reagent
storage (disk).
Wash position:
Y-movement:
Phi-movement:
Adjust to the middle of the wash position.
Waste position:
• Adjust the needle to the middle of the waste position.

Resting position:
• Adjust dispenser arm about 1 mm above the stick.

• Adjust the dispenser needle to the middle of the resting
position.
2. STAT positions
Note!
Take sample cover off and insert 0.5 ml cups into the
STAT positions.
Phi-movement:
Sample disk:
sample cup.
Y-movement:
When the STAT position 1 has been adjusted the program asks if the user wants all other 5 STAT
positions to be calculated:
Calculate all STAT positions before adjusting them? y/n

Choose Yes.
Check all STAT sample positions one by one that the needle goes to the middle of the cup
without touching the cup bottom.

Note!
Insert 0.5 ml cups into the ISE PRIME, C10, S0 and
Phi-movement:
Sample disk:
sample cup.
-Y-movement:
When the ISE PRIME position has been adjusted the program asks if the user wants that all other
positions are calculated:
Calculate all other positions before adjusting them? y/n
Choose Yes.
Check STD/CTRL sample positions C10, S0 and S10 that the needle goes to the middle of the
cup without touching the cup bottom.

Note!
• Insert 0.5 ml cups into the segment positions 3 and
Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:
• Press Z (ß) and find the position when the needle is

is reasonable.
When positions in the first segment has been adjusted, the program asks if the user wants that all
other positions are calculated:
Choose Yes.
Check all segments positions 3 and 10 one by one that the needle goes into the middle of the cup
without touching the cup bottom. Tube bottom level is adjusted only once in segment 1.

Note!
Take sample cover off and insert KUSTI segments
into the sample disk positions 1 and 2.
Ring5
Cup 1
Ring4
Cup 17
Ring3
Cup 35 Ring2
Cup 53 Ring1
Cup 73
Phi-movement:
• Adjust the ISE dispenser needle into the middle of the

ring 1 cup position 73.
Sample disk:
• Adjust disk that the ISE dispenser needle is in the

middle of the ring 1 cup position 73.
Y-movement:

• Adjust 3 steps up W( Ý ) from the bottom.
Ring2 /cup 53 , ring3 / cup35 , ring4 / cup17 and ring5 / cup1 are adjusted in a similar way.
When all positions in the first segment has been adjusted the program asks if the user wants that
all other segment positions are calculated:
Choose Yes.

2.1.9 KUSTI Unit
KUSTI dispenser adjustment positions are:
Dividing partition

Wash
• Needle check position position
• Manual needle wash position Resting
• Wash position position
• Extra wash position Extra wash

position
2. Sample transfer line position

8. Test wash
Phi drive level:

disk cover where the KUSTI dispenser moves.
• The needle check position is in the right edge of the

washing station.
• Adjust the needle tip to the washing station top surface
level.
Phi-movement:
• Adjust the needle over the bottle of washing solution

F Wash position:

Y-movement:
Phi-movement:
Phi movement:
position.
Resting position:
• Dispenser arm is adjusted 1mm above the rubber .

• Adjust the Phi-movement to the left side of washing
station.

2. Sample transfer line position:
Note!
This adjustment is done after connecting Konelab to
Sample transfer line. Factory adjustment is over the
left end cover.
KUSTI dispenser sample transfer line position:
Phi-movement:
• Adjust KUSTI dispenser needle into the middle of the
sample tube in the sample transfer line. Y-movement is
not saved.
This adjustment is made first to move dispenser over
the sample transfer line without any danger of
breaking the needle.
Phi-movement:
sample tube in the sample transfer line.
Y-movement:
is reasonable.

3. KUSTI segment positions:
Note!
Ring5
Cup 1
Ring4
Cup 17
Ring3
Cup 35 Ring2
Cup 53 Ring1
Cup 73
Phi-movement:
• Adjust the KUSTI dispenser needle into the middle of

Sample disk:
• Adjust disk that the KUSTI dispenser needle is in the

Y-movement:
• Adjust dispenser needle halfway to the cup.
Choose Yes.
All other segments 2 - 6 are adjusted in a similar way.

2.1.10 Syringe Zero Position
Syringe zero position adjustment must be done when complete syringe unit, stepper motor or
opto has been changed.
The instrument adjusts the zero position automatically.
Error message 5065 "Syringes should be adjusted (adjustment program)" informs the
user when syringe zero position adjustment should be done.
2.1.11 Saving and Restoring Adjustment Values
2.1.11.1 Saving Adj. Values to Floppy Disk

1. Connect display and keyboard to the internal PC.
2. If instrument is on - quit Konelab software by pressing E.
- If instrument is off - boot the instrument. Select item 2. Command prompt from boot up
menu by pressing the arrow key down ( ß ) once and after that pressing enter.
3. Insert formatted floppy disk to the floppy drive. Note! The floppy drive is upside down.
4. When in the screen is displayed C://x60, copy adjustment files to the floppy disk with
command save_adj.
5. Remove the floppy disk from the drive.
6. Reboot the instrument.
2.1.11.2 Restoring Adj. Values from Floppy Disk

2. Instrument is on - quit Konelab software by pressing E.
- Instrument is off - boot the instrument. Select item 2. Command prompt from boot up
3. Insert the floppy disk containing the adjustment values to the floppy drive. Note: Floppy
drive is upside down.
4. When in the screen is displayed C://x60, load adjustment files from the floppy disk with
command load_adj


2.2.1 General

keys

ALT+78
N ALT+78 Next
ALT+115
Note! ALT+83
Keep CapsLock
OFF when W <-> Z ALT+119 – 2. Motor, Up <-> Down movement
adjusting ALT+122
ALT+90
ALT+118
Shift + C <-> V ALT+67 – Forward - Backward with a long
ALT+86 movement
sample disk.
(In the sample disk, the segment barcode
is read.)
barcodes are read.
T ALT+84 Automatic BCR reading position
adjustment
M ALT+77 To rotate mixer when adjusting mixer
cuvette positions
Q ALT+81 Quit
Note!
During adjustment program, sample / reagent covers can
be taken off. In that time the analyser is not responding to
the opening of covers.
Attach the covers back before quitting the adjustment
program.
Note!


• Press F8 (More)
• Incubator
• Cuvette unit
• Reagent disk
• Sample disk
• Measuring unit
• Dispensing unit
• ISE unit
• KUSTI unit

Good to know

section 2.2.9)
• 'Fetch new cuvette to incubator position' is recommended to use
when a cuvette has to be moved to the selected incubator position. (E.g.
for adjustment of measuring positions in measuring unit (refer section
2.2.6.3))
Note!
"Save adjustments (y/n) ?"
Press key Y (yes) to save adjustments
automatically to internal PC hard disk.
Dispenser needles / Mixer paddle
• Before the adjustment of dispensers and mixer, the arms of them have to
be adjusted mechanically so that dispenser needles go to their checking
points. Refer to checking points under.
Needle checking points are the following:
Dispenser The right edge of the sample side's

washing station.
ISE dispenser The left edge of the washing station.
KUSTI dispenser The right edge of the washing
station.
Mixer The left edge of the washing station.

2.2.3 Incubator
• a cuvette in every incubator position 1-6

• take plastic cover, incubator metal cover and black measuring channel
cover off.
Note!
Cuvette arm is powerless during incubator
adjustment.
It can be moved manually.
• Cuvette arm positions
Cuvette arm position 1:
• Fetch manually cuvette with arm from incubator and

check that the cuvette is not touching guiding bearings.
• Adjust incubator if needed .
• Release cuvette back to incubator and fetch again.
Other Cuvette arm positions 2-6 are adjusted in a

similar way.

2.2.4 Cuvette Unit
Cuvette unit adjustment positions are:
• Pusher open position

• Pusher position for cuvette fetch
Note!
Cuvette feeder must be empty!
• Pusher belt gear and the loader end belt gear nearly
touch each other.
• Adjust pusher if needed.
• Press pusher with fingers to see more clearly
adjustment movement.
Note!
Insert one (1) cuvette into the feeder when command
is seen on the screen.
• First the program will automatically adjust the distance

to cuvette sensing opto.
• For example: On the screen is seen text: "Adjusting
pusher position for cuvette fetch, opto detected at -
54947". Compare opto value to adjustment value and
adjust 4-6 steps more from detection point.
Adjustment value must be bigger.
• Fetch a cuvette manually from feeder and check
that cuvette aligns straight with cuvette arm.
Readjust pusher if needed.
• Press pusher down to see more clearly adjustment
movement.

2.2.5 Reagent Disk
• Empty barcoded 20 ml reagent bottle.
Reagent disk adjustment positions are:
• Vial inserting position

• Barcode reader position
• Open vial / inserting cover and insert a reagent bottle to

disk.
• Adjust reagent disk if needed.
• Press b to read the reagent bottle barcode.

• If reading is OK, no beep is heard. By adjusting the
disk, find the both ends of the reading area until beep
sound is heard. Count the steps from side to side and
set the adjustment to the middle.

2.2.6 Sample Disk
Sample disk adjustments are:

• STAT sample inserting, positions 1-6
• Barcode reader position, STAT samples 1-6
• Segment loader positions
Note!
Segment loader is powerless during adjustment. It
can be moved manually. Be sure that loader is not
blocking sample disk movement when entering next
position.
Take sample cover off.
• Move the segment loader to down position

• Adjust the disk that segment is in correct position when
loader lifts it out.
• Check movement manually that segment loader´s 2
pins goes straight through segment´s bottom plate
holes.
Pins
Pins


heard. Count the steps from side to side and set the
Note!

automatically for all sample tubes. Press T to start
adjustment.
• When the automatic adjustment has been made, new
and old values are seen on the screen and asked:
Save new values y/n?
are calculated: Calculate other segment positions
before adjusting them? y/n Choose Yes.
Note! All other positions (2-6) are adjusted in a

similar way.
STAT sample inserting position:
• With cover on, insert a sample tube into the STAT

sample position 1.


position 1.
• Press b to read the sample tube barcode. If reading
is OK, no beep is heard. By adjusting the disk, find the
• When the STAT sample position 1 has been adjusted,
the program asks if the user wants that all other 5
STAT sample positions are calculated: Calculate other
STAT positions before adjusting them? y/n. Choose
Yes.

adjusted in a similar way.
Segment loader positions:
Segment loader up position:
• Segment must rest over the sample unit, not over the
segment loader. Adjust about 1 mm space between the
segment bottom and loader.
1 mm space between segment and loader
Important!
Sample disk position 1 must be empty. Close the
segment loader cover before next (n) position.

Segment loader positions
Segment loader down position:
• Adjust the loader that the sample disk can rotate freely
without touching the segment loader pins.
• Distance between sample disk bottom and loader pins
is 2-3mm. DO NOT adjust it lower because the loaders
mechanical movement area ends.

• Cuvette arm
2.2.7.1 Cuvette Arm
• a cuvette without hook in loader, incubator pos. 1 and 6.

• a feeler gauge (886650)
• Loader position
• Incubator position
Cuvette loader position:
• Insert a cuvette without hook to the loader. The

adjustment is valid when you can hardly move the
feeler gauge (0.1mm) from the space between the
cuvette rear end and the loader wall.
Incubator position:
• The adjustment is valid when you can hardly move the

cuvette rear end and the incubator wall.

• Adjust position 4 long steps ( Ý+S ) toward incubator

and save adjustments.
• Remove cuvettes without hook from loader
incubator positions 1 and 6.
• Insert cuvette to incubator position 1 and enter the
Cuvette arm menu. In exit position, press the
adjustment key ( A ) until you find the position where
the cuvette will drop to the waste compartment.
• Adjust 30 steps more ( key A ) or 3 long steps (shift
Ý+A) from the dropping point.

instrument first drives the filter wheel into its
empty position (15).
• Adjust the light spot over the fiber bundle. (refer to
figure below). Adjustment is done by the adjustment
screws in the lamp assembly.
Light spot
Fiber bundle
• Adjust filter wheel that the lamp beam is in the middle of

the 1 filter cover.
Note!
After filter wheel adjustment procedure QC run is
recommended !

Quit to adjustment program main menu to fetch a new cuvette to incubator position 1 (refer
section 2.2.2 )
Return back to measuring unit / Measuring positions.

lower).
• After adjustment is seen old and new values and asked:
Save new values YES/NO. If adjustment fails, it stops
and gives an error message.
The lamp voltages and gains are adjusted automatically during Start up.
Note!
latest Start up.
Gain values are: 0, 1, 2, 3, 4, 5.

When gain is low the filter is good. With 340 and 380 the gain is usually 2 or 3. All the rest filter
blocked.
Note!
cover plate.

2.2.8 Dispensing Unit
2.2.8.1 Dispenser
• Wash position
• Reagent wash position
• Reagent extra wash position
3. Reagent positions
4. STAT positions, all 6
5. Standard / Control positions, all 40
• Outer ring, position 10 for all 6 segments
• Inner ring, position 3 for all 6 segments
• Sample tube in position 11 for the segment position 1
8. Test wash
• Adjust dispenser needle tip 2 - 3 mm above the cuvette

loader / incubator cover, where the dispenser moves.
• The needle check position is over the right edge of the

sample side washing station. Adjust the needle tip to
the washing station top surface level.

Phi-movement:
• Adjust needle to the middle of the resting position.
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Wash position:

Y-movement:
Phi-movement:
• Adjust back to the middle of the wash position
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Phi movement:
position.

Resting position:

Adjust the Phi-movement to the middle of the resting
position.
Reagent wash positions:

Y-movement:
touching the dividing partition. Adjust 3 steps up W ( Ý
) from the partition.
Phi-movement:
Reagent extra wash position:
Phi movement:
• Adjust to the middle of the extra wash position.
• Wash position Y-movement adj. value is used in Extra
wash position.
• Test washing positions by choosing the point 8 -
Test wash.



• cuvettes in incubator positions 1 and 6. (Use function 9: Fetch new
cuvette to incubator instead of putting cuvettes manually into
positions.)
Note!
Incubator is adjusted only in positions:
cuvette cell 1 upper,
cuvette cell 1
Cuvette cell 1 upper position

(Incubator position 1)
Phi-movement:
1.
Incubator:
• Adjust incubator that needle is in the middle of the
cuvette cell 1.
Y-movement:
surface.

Phi-movement:
1.
Incubator:
cuvette cell 1.
Y-movement:


Phi-movement:
12.
Y-movement:
When the cuvette cell positions 1 and 12 have been adjusted, the program asks if the user wants
all other positions to be calculated before adjustment:
Calculate middle cuvette positions before adjusting them? y/n

Choose Yes.
Positions 2 to 11 can be adjusted separately.

Cuvette cell positions in incubator position 6 are adjusted in a similar way.
Save adjustments y/n.

Note!
• Take reagent cover off.
• Insert 20ml reagent bottles into the reagent plate
• Each reagent bottle position has an own bottom
adjustment value.
Reagent disk position cups
Phi-movement:
Reagent disk:
• Adjust disk so that the needle is in middle of the bottle
neck.
Y-movement:
• Press Z ( ß ) to find the position when the needle is
Positions 12, 23 and 35:
• Check Y-movement 4 steps up from the bottom.
Note!
Sample disk has four (4) types of circles for samples:
• STAT (1-6)
• Cal/Ctrl (40)


4. STAT positions
Note!
Take sample cover off and insert 0.5ml cups into the
STAT positions.
Phi-movement:
• Adjust dispenser needle to the middle of sample cup.
Sample disk:
• Adjust disk so that the needle is in the middle of the
sample cup.
Y-movement:
When the first STAT position has been adjusted the program asks if the user wants all other 5
STAT positions to be calculated:

Choose Yes.
Check all STAT positions one by one that the needle goes to the middle of the cup without
touching the cup bottom.

Note!
Insert 0.5ml cups into the ISE PRIME, C10, S0 and
Phi-movement:
• Adjust the dispenser needle to the middle of sample
cup.
Sample disk:
sample cup.
Y-movement:
• Press Z ( ß ) to find the position where the needle is
When the ISE wash/prime position has been adjusted the program asks if the user wants all other
Std / Ctrl positions to be calculated:
Calculate other Std / Ctrl positions before adjusting them? y/n

Choose Yes.
Check in Std /Ctrl sample positions C10, S0 and S10 the needle goes into the middle of the

Note!
• Insert 0.5ml cups into the segment positions 3 and
Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:

is reasonable.
When the first segment has been adjusted the program asks if the user wants that all other 5
segment positions are calculated:
Choose Yes.
Check all segments positions 3 and 10 one by one that the needle goes into the middle of the
cup without touching the cup bottom. Tube bottom level is adjusted only once in disk position
1.

Note!
• Take sample cover off and insert KUSTI segments
into the sample disk position 1 and 2
Ring5
Cup 1
Ring4
Cup 17
Ring3
Cup 35 Ring2
Cup 53 Ring1
Cup 73
Phi-movement:
• Adjust the dispenser needle into the middle of the ring 1
cup position 73.
Sample disk:
• Adjust disk that the dispenser needle is in the middle of
Y-movement:
Choose Yes.

2.2.8.2 Mixer
• Cuvette positions
Wash position
Phi drive level:

• Adjust mixer paddle tip 4 - 5 mm above the measuring
channel black plastic cover, where the mixer moves.
Check position:
washing station.
Phi-movement:
• Adjust mixer paddle over the measuring channel.
Y-movement:
• Adjust mixer paddle tip 20 long steps above the surface
of washing station

Wash position:
Phi-movement:
position.
Y-movement:
• Adjust straight part of the paddle above the washing
station as shown in figure below:
Resting position:
Phi-movement:
Y-movement:
• Adjust the mixer arm 1 mm above the stick.

• Cuvettes in incubator positions 1 and 6.
Phi-movement:
Incubator:
• Adjust incubator so that paddle is in the middle of the
cuvette cell.
Y-movement:
• Press Z ( ß ) to find the position where the paddle is
• Press m button to check the mixing.
Phi-movement:
Y-movement:
After adjustment program asks if the user wants other positions to be calculated:
Calculate middle cuvette positions before adjusting them y/n?
Choose Yes.
Positions 2 to 11can be adjusted separately.
Cuvette positions in incubator position 6 is adjusted in a similar way.
• Test mixing in all 12 cell positions in incubator positions 1 and 6.

• If mixing is noisy, readjust Phi-position.

2.2.9 ISE Unit
1.General positions
• Phi drive level position Wash position
• Needle check position Dividing partition Waste/ resting

position

• Wash position
2.STAT positions, all 6
3.Standard / Control positions, all 40
4.Segment positions,
segments
• inner ring, position 3 for all 6 segments
segment 1
8. Test wash
Note!
• -STAT (1-6)
• -Std /Ctrl (40)
• -Segment outer (8-14)
• -Segment inner (1-7)
(KUSTI segment rings 1 to 5)
ISE dispenser has only one Y- and Phi- adjustment



disk cover where the ISE dispenser moves.

washing station. Adjust needle tip to washing station
top surface level.
Phi-movement:
• Adjust to middle of the washing station and and sample
storage
Wash position:

Y-movement:
Phi-movement:
Waste position:
• Adjust the needle to the middle of the waste position.

Resting position:

position.
2. STAT positions
Note!
Take sample cover off and insert 0.5ml cups into the
STAT positions.
Phi-movement:
Sample disk:
sample cup.
Y-movement:
When the STAT position 1 has been adjusted the program asks if the user wants that all other 5
STAT positions are calculated:
Calculate all STAT positions before adjusting them? y/n
Choose Yes.
Check all STAT sample positions one by one that the needle goes to the middle of the cup

Note!
Insert 0.5ml cups into the ISE PRIME, C10, S0 and
Phi-movement:
Sample disk:
sample cup.
-Y-movement:
When the ISE PRIME position has been adjusted the program asks if the user wants that all other
positions are calculated:
Choose Yes.
Check STD/CTRL sample positions C10, S0 and S10 that the needle goes to the middle of the

Note!
-Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:
• Press Z (ß) and find the position when the needle is

is reasonable.
When positions in the first segment has been adjusted, the program asks if the user wants that all
other positions are calculated:
Choose Yes.
Check all segments positions 3 and 10 one by one that the needle goes into the middle of the cup

Note!
Ring5
Cup 1
Ring4
Cup 17
Ring3
Cup 35 Ring2
Cup 53 Ring1
Cup 73
Phi-movement:
• Adjust the ISE dispenser needle into the middle of the

ring 1 cup position 73.
Sample disk:
• Adjust disk that the ISE dispenser needle is in the

Y-movement:

• Adjust 3 steps up W( Ý ) from the bottom.
Choose Yes.

2.2.10 KUSTI Unit
KUSTI dispenser adjustment positions are:
1. General positions Dividing partition

Wash
• Manual needle wash position position
• Wash position Resting
position
Extra wash
• Resting position position
2. Sample transfer line position
9. Test wash
Phi drive level:

disk cover where the KUSTI dispenser moves.
• The needle check position is in the right edge of the

washing station.
level.
Phi-movement:
• Adjust the needle over the bottle of washing solution.

F Wash position:

Y-movement:
Phi-movement:
Phi movement:
position.
Resting position:
• Dispenser arm is adjusted 1mm above the rubber .

• Adjust the Phi-movement to the left side of washing
station.

2. Sample transfer line position:
Note!
This adjustment is done after connecting Konelab to
Sample transfer line. Factory adjustment is over the
left end cover.
Phi-movement:
sample tube in the sample transfer line. Y-movement is
not saved.
This adjustment is made first to move dispenser over
the sample transfer line without any danger of
braking the needle.
Phi-movement:
sample tube in the sample transfer line.
Y-movement:
is reasonable.

8. KUSTI segment positions:
Note!
Ring5
Cup 1
Ring4
Cup 17
Ring3
Cup 35 Ring2
Cup 53 Ring1
Cup 73
Phi-movement:
• Adjust the KUSTI dispenser needle into the middle of

Sample disk:
• Adjust disk that the KUSTI dispenser needle is in the

Y-movement:
• Adjust dispenser needle halfway to the cup.
Choose Yes.
All other segments 2 - 6 are adjusted in a similar way.

2.2.11 Syringe Zero Position
Syringe zero position adjustment must be done when complete syringe unit, stepper motor or
opto has been changed.
The instrument adjusts the zero position automatically.
Error message 5065 "Syringes should be adjusted (adjustment program)" informs the
user when syringe zero position adjustment should be done.

2. If instrument is on - quit Konelab software by pressing E.
- If instrument is off - boot the instrument. Select item 2. Command prompt from boot up
3. Insert formatted floppy disk to the floppy drive. Note! The floppy drive is upside down.
4. When in the screen is displayed C://x30, copy adjustment files to the floppy disk with
command save_adj.

2. Instrument is on - quit Konelab software by pressing E.
- Instrument is off - boot the instrument. Select item 2. Command prompt from boot up
3. Insert the floppy disk containing the adjustment values to the floppy drive.
- Note! Floppy drive is upside down.
4. When in the screen is displayed C://x30, load adjustment files from the floppy disk with
command load_adj


2.3.1 General

keys

ALT+78
N ALT+78 Next
ALT+115
Note! ALT+83
Keep CapsLock W <-> Z ALT+119 – 2. Motor, Up <-> Down movement
OFF when
adjusting ALT+122
ALT+90
ALT+118
Shift + C <-> V ALT+67 – Forward - Backward with a long movement
ALT+86
sample disk.
(In the sample disk, the segment barcode is
read.)
barcodes are read.
T ALT+84 Automatic BCR reading position adjustment
m ALT+77 To test mixing when adjusting dispenser
cuvette positions.
Q ALT+81 Quit
Note!
During adjustment program reagent cover can be taken
off. Attach the cover back before quitting the adjustment
program.
Note!


• Press F8 (More)
Note!
Konelab 20 and the workstation is a pair.
Adjustments of the analyser are valid only with the
analyser’s own workstation.
If the workstation must be changed, the analyser
must be readjusted or analysers adjustments
restored from floppy disk.

• Incubator
• Cuvette unit
• Measuring unit
• Reagent disk
• Sample disk
• Dispensing unit
• ISE unit
Good to know

section 2.2.9)
• 'Fetch new cuvette to incubator position' is recommended to use when a
cuvette has to be moved to the selected incubator position. (E.g. for
adjustment of measuring positions in measuring unit (refer section 2.3.3.3))
Note!
"Save adjustments (y / n) ?"
Press key Y (yes) to save adjustments automatically
to workstation hard disk.
Dispenser needles
• Before the adjustment of dispensers, check that the arms of them are
mechanically adjusted correctly.

2.3.3 Incubator
• Cuvettes in every incubator position

• Take plastic cover, incubator metal cover and black measuring channel
cover off.
Note!
Cuvette arm is powerless during incubator
adjustment. However it can be moved manually.
• Cuvette arm positions
Cuvette arm position 1:
• Fetch manually cuvette with arm from incubator and

check that the cuvette is not touching to guiding
bearings.
• Adjust incubator if needed .
• Adjust other cuvette arm positions 2-6 in a similar way.


2.3.4 Cuvette Unit
Cuvette unit adjustment positions are:
• Pusher open position

• Pusher position for cuvette fetch
Note!
Cuvette feeder must be empty for “Pusher open
position” adjustment!
• Adjust pusher belt gear

and the loader end belt
gear to nearly touch each
other.
• Press pusher with fingers
to see more clearly
adjustment movement.
Note!
After adjustment:
“Put one cuvette in the
feeder and press space
bar to continue”
• First the program will automatically adjust the distance

to cuvette sensing opto.
• For example: On the screen is displayed text:
"Adjusting pusher position for cuvette fetch, opto
detected at -54947". Compare opto value to adjustment
value and adjust 4-6 steps more from detection
point. Adjustment absolute value must be bigger.
• Fetch a cuvette manually from feeder and check
that cuvette aligns straight with cuvette arm.
• Readjust pusher if needed.
• Press pusher down to see more clearly adjustment
movement.

• Cuvette arm
2.3.5.1 Cuvette Arm
• Loader position adjustment: Cuvette without hook in loader and feeler

gauge (886650)
• Incubator positions 1 and 6: Metal cuvette in incubator pos.1 and 6
• Cuvette exit position: Normal cuvette
• Loader position
• Incubator positions 1 and 6
Cuvette loader
position:
• The adjustment is
correct when you can
hardly move the feeler
gauge (0.1mm) from
the space between
the cuvette rear end
and the loader wall.
Incubator positions 1
and 6:
No gap
• The adjustment is
correct when the
cuvette arm is
touching softly the
metal cuvette end
without any gap.

• Adjust cuvette arm 4 long steps ( Ý+S ) toward

incubator and save adjustments.
• Remove metal cuvettes from incubator positions 1
and 6.
• Insert normal cuvette into incubator position 6 and
start to adjust cuvette arm again from menu . In exit
position, press the adjustment key ( A ) until you find
the position where the cuvette will drop to the waste
compartment.
• Adjust 30 steps more ( key A ) or 3 long steps (shift
Ý+A) from the dropping point.
• Save adjustments y/n ?

instrument will first drive the filter wheel to its empty
position (15).
• Adjust the light spot over the fiber bundle with the
adjustment screws (2 pcs) in the lamp assembly.
screw
light spot
Light spot
Fiber bundle
screw
• Adjust filter wheel to center lamp beam to filter 1 cover.
Note!
After filter wheel

adjustment procedure
QC run is recommended!

Quit to adjustment program main menu to fetch a new cuvette to incubator position 1.
Return back to Measuring unit / Measuring positions.

lower).
• After adjustment the old and new values are displayed
and asked: Save new values YES/NO. If adjustment
fails, it stops and gives an error message.
The lamp voltages and gains are adjusted automatically during Start up. Results seen in
this function are from the latest Start up.
Note!
latest Start up.
Gain values are: 0, 1, 2, 3, 4, 5.

When the gain is low the filter is good. With 340 and 380 the gain is usually 2 or 3. All the rest filter
blocked.
Note!
cover plate.

2.3.6 Reagent Disk
• Empty 20 ml reagent bottle (not obligatory)
Reagent disk adjustment position is:
• Reagent plate segment / vial inserting position
• Open vial / inserting cover and insert a reagent bottle

into the reagent plate position 1.
• Adjust reagent plate to middle of the hole in reagent
storage cover.

2.3.7 Sample Disk
Sample disk adjustment positions are:

• STAT sample cup inserting positions, 1-5, ISE wash/prime
• Barcode reader position, STAT samples 1-5, ISE wash/prime
• Insert segment into the sample disk position 1.

• Adjust sample disk to middle of the hole in sample
storage front side.

Note!

automatically for all sample tubes. Press t to start
adjustment.
• Accept new adjustments y/n
are calculated: Calculate other segment positions
before adjusting them? y/n Choose Yes.
All other positions (2-6) are adjusted in a similar way.

STAT cup 1 inserting position:
• Insert a sample tube into the STAT sample position 1.

STAT cup 1 barcode reader position:

position 1. Press b to read the sample tube barcode. If
reading is OK, no beep is heard. By adjusting the disk,
find the both ends of the reading area until beep sound is
heard.
• Count the steps from side to side and set the adjustment
to the middle.
• When the STAT sample position 1 has been adjusted, the
program asks if the user wants all other 5 STAT sample
positions are calculated before adjustment:
Calculate other STAT positions before adjusting them? y/n.

choose Yes

adjusted similar way. Position 6 is ISE wash /prime.

2.3.8 Dispensing Unit of Konelab 20, 20i
2.3.8.1 Dispenser
Dividing partition
• Needle check position Wash position
• Manual needle wash position Resting position
• Sample wash position
Extra wash
• Sample extra wash position position
4. STAT positions
• Outer ring, position 10 for all 6
segments
• Inner ring, position 3 for all 6
segments
• Sample tube in position 11 for the
segment position 1
8. Test wash
• Adjust dispenser needle tip 3 - 4 mm above the reagent

cover, where the dispenser moves.

washing station.
level.

Phi-movement:
• Adjust needle over the resting position.
Dispenser wash position:

Y-movement:
Phi-movement:
Dispenser extra wash position:
Phi movement:
position.
Resting position:

Adjust the Phi-movement to the middle of the resting
position.

Check the wash positions with the point 8 - Test wash.

2. Cuvette positions in incubator positions 1 and 6


positions.)
Note!
cuvette cell 1

Phi-movement:
1.
Incubator:
cuvette cell 1.
Y-movement:
surface.

Phi-movement:
1.
Incubator:
cuvette cell 1.
Y-movement:


Phi-movement:
12.
Y-movement:
• Press m button to check the mixing

Choose Yes.


Note!
• Insert 20 ml reagent bottles into the reagent disk
adjustment value.
Reagent disk position cups 1, 11, 21 and 31:
Phi-movement:
Reagent disk:
neck.
Y-movement:
Note!
Sample disk has three (3) types of circles for
samples:
• STAT (1-6)
Dispenser has only one (1) Y- and Phi- adjustment


4. STAT positions
Note!
Insert 0.5 ml cups into the STAT positions.
Phi-movement:
Sample disk:
• Adjust disk so the needle is in the middle of the sample
cup.
Y-movement:
Choose Yes.
Check all STAT positions one by one the needle goes to the middle of the cup without touching
the cup bottom.

Note!
Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:
Adjust Cup position 3 in a similar way.

is reasonable.
(This adjustment is carried out with customers’ typical
tubes !)
When the first segment has been adjusted the program asks if the user wants all other 5 segment
Choose Yes.
Check all segments positions 3 and 10 one by one the needle goes into the middle of the cup
without touching the cup bottom. Tube bottom level is adjusted only once in disk position 1.

2.3.9 Dispensing Unit of Konelab 20XT, 20XTi
2.3.9.1 Dispenser
1
• Manual needle wash position 2
• Dispenser wash position (no.1) 3
• Dispenser extra wash position (no.3) 4
• Resting position (no. 2)
5
• Reagent wash position (no. 6)
• Reagent extra wash position (no. 4) 6
4. STAT positions
• Outer ring, position 10 for all 6
segments
• Inner ring, position 3 for all 6
segments
• Sample tube in position 11 for the Dividing partitions
segment position 1
8. Test wash
• Adjust dispenser needle tip 2 - 3 mm above the cuvette

loader / incubator cover, where the dispenser moves.

sample side washing station. Adjust the needle tip to
the washing station top surface level.

Dispenser manual needle wash position:
Phi-movement:
• Adjust needle to the middle of the resting position on
sample side.
Dispenser wash position:

Y-movement:
Phi-movement:
• Adjust back to the middle of the dispenser wash
position
Dispenser extra wash position:
Phi movement:
• Adjust to the middle of the dispenser extra wash
position. Dispenser wash position Y-movement
adjustment value is used in dispenser extra wash
position.

Resting position:
• Adjust dispenser arm about 1 mm above the stick end.

position on sample side.
stick end
Reagent wash positions:

Y-movement:
touching the dividing partition. Adjust 3 steps up W
( Ý ) from the partition.
Phi-movement:
Reagent extra wash position:
Phi movement:
• Adjust to the middle of the reagent extra wash position.
• Reagent wash position Y-movement adjustment value
is used in reagent extra wash position.
• Test washing positions by choosing the point 8 -
Test wash.



positions.)
Note!
cuvette cell 1

Phi-movement:
1.
Incubator:
• Adjust incubator so that needle is in the middle of the
cuvette cell 1.
Y-movement:
surface.

Phi-movement:
1.
Incubator:
• Adjust incubator so that needle is in the middle of the
cuvette cell 1.
Y-movement:


Phi-movement:
12.
Y-movement:

Choose Yes.


Note!
• Insert 20 ml reagent bottles into the reagent disk
adjustment value.
Reagent disk position cups 1, 11, 21 and 31:
Phi-movement:
Reagent disk:
neck.
Y-movement:
Note!
Sample disk has three (3) types of circles for
samples:
• STAT (1-6)
Dispenser has only one (1) Y- and Phi- adjustment


4. STAT positions
Note!
Phi-movement:
Sample disk:
• Adjust disk so the needle is in the middle of the sample
cup.
Y-movement:
Choose Yes.
Check all STAT positions one by one the needle goes to the middle of the cup without touching
the cup bottom.

Note!
Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:
Adjust Cup position 3 in a similar way.

is reasonable.
(This adjustment is carried out with customers’ typical
tubes !)
When the first segment has been adjusted the program asks if the user wants all other 5 segment
Choose Yes.
Check all segments positions 3 and 10 one by one the needle goes into the middle of the cup
without touching the cup bottom. Tube bottom level is adjusted only once in disk position 1.

2.3.9.2 Mixer
• Cuvette positions
Wash position
Phi drive level:

• Adjust mixer paddle tip 4 - 5 mm above the measuring
channel black plastic cover, where the mixer moves.
Check position:
washing station.
Phi-movement:
• Adjust mixer paddle over the measuring channel.
Y-movement:
• Adjust mixer paddle tip 20 long steps above the surface
of washing station

Wash position:
Phi-movement:
position.
Y-movement:
• Adjust straight part of the paddle above the washing
station as shown in figure below:
Resting position:
Phi-movement:
Y-movement:
• Adjust the mixer arm 1 mm above the stick.

• Cuvettes in incubator positions 1 and 6.
Phi-movement:
Incubator:
• Adjust incubator so that paddle is in the middle of the
cuvette cell.
Y-movement:
• Press Z ( ß ) to find the position where the paddle is
Phi-movement:
Y-movement:
After adjustment program asks if the user wants other positions to be calculated:
Calculate middle cuvette positions before adjusting them y/n?
Choose Yes.
Positions 2 to 11can be adjusted separately.
Cuvette positions in incubator position 6 is adjusted in a similar way.
• Test mixing in all 12 cell positions in incubator positions 1 and 6.

• If mixing is noisy, readjust Phi-position.

2.3.10 ISE Unit
Wash
1. General positions position
Dividing
• Needle check position partition Waste/
resting
• Wash position position
4. STAT positions
6. Segment positions,
segments
• inner ring, position 3 for all 6 segments
segment 1
Note!
Sample disk has three (3) circles for samples:
• STAT (1-6)

• Adjust dispenser needle tip 2 - 3 mm above the reagent

cover where the ISE dispenser moves.
Needle ISE dispenser check position:

washing station.
• Adjust needle tip to washing station top surface level.

ISE dispenser wash position:

• Move needle over the dividing partition.
Y-movement:
Phi-movement:
ISE dispenser waste position:
• Adjust the needle to the middle of the washing position.
Resting position:

position.

4. STAT positions
Note!
Phi-movement:
Sample disk:
sample cup.
Y-movement:
Check in all STAT sample positions one by one the needle goes to the middle of the cup

Note! Note!
• Insert 0.5 ml cups into • Sample disk has three
the segment positions (3) circles for samples:
3 and 10 and a sample • STAT (1-6)
tube into the position • Segment outer (7-14)
11.
• Insert segment to the
Dispenser has only one
sample disk position Y- and Phi -adjustment
1. value for all positions in
• Insert second segment one circle.
with cups in positions
3 and 10 to sample
disk position 2.
-Phi-movement:
cup.
Sample disk:
sample cup.
Y-movement:
• Press Z (ß) to find the position where the needle is
• Press Z ( ß ) to find the position where the needle is

reasonable.
This adjustment is carried out with customers’ typical

tubes !

When positions in the first segment has been adjusted, the program asks if the user wants all
other segments to be calculated:
Choose Yes.
Check in all segments’ positions 3 and 10 one by one needle goes into the middle of the cup
1. Exit Konelab software.

2. Insert formatted floppy disk to the workstation floppy drive.
3. Save adjustment files: Start Þ Programs
Þ Konelab Instrument management Þ save adjustments
1. Exit Konelab software.

2. Insert floppy disk containing adjustment values to workstation floppy drive.
3. Restore adjustment files: Start Þ Programs
Þ Konelab instrument management Þ restore adjustments
4. Remove the floppy disk from the drive

2.4 Konelab Dispenser Arms



2-130
Sample / Reagent Mixer
Konelab Service Manual

ISE Dispenser
Adjustments
48953054-4081
Sample / Reagent Dispenser
Sample / Reagent Storage
Attach Desig.
Konelab 25 07.06.2001 ARen
Insp. 25.04.2002 SK
1/1 Attach
Appr.
22.04.2002 JN
Name Scale Classif. Rev.
4111
Thermo Clinical Labsystems Oy KONELAB 25 Opto Plate Positioning
Z Code
P841995
November 2, 2003
Version I
Version I Cable Charts 3-1
Section 3 Cable Charts
Konelab 60, 60i Page
840800 J Block diagram page 3-5

840800 J Racks page 3-6
840800 J Power, can and fan cables page 3-7
840800 J Connector panel and power unit page 3-8
840800 J Dispensers page 3-9
840800 J Mixers page 3-10
840800 J Syringes and pumps page 3-11
840800 J Cuvette unit page 3-12
840800 J Storages page 3-13
840800 J Incubator and dispensing units page 3-14
840800 J Lamp house and water detectors page 3-15
840800 J Batteries page 3-16
840800 J Internal pc (master) page 3-17
840800 J Motor page 3-18
840800 J Temp page 3-19
840800 J Photo page 3-20
840800 J INOUT page 3-21
840800 J ISE page 3-22
840800 J Powcan page 3-23
840800 J Cover leds page 3-24
Konelab 60, 60i with Kusti page
841499 F Block diagram page 3-25

841499 F Racks page 3-26
841499 F Power, can and fan cables page 3-27
841499 F Connector panel and power unit page 3-28
841499 F Dispensers page 3-29
841499 F Mixers page 3-30
841499 F Kusti page 3-31
841499 F Syringes and pumps page 3-32
841499 F Cuvette Unit page 3-33
841499 F Storages page 3-34
841499 F Incubator And Dispensing Units page 3-35
841499 F Lamp house and water detectors page 3-36
841499 F Batteries page 3-37
841499 F Internal PC (Master) page 3-38
841499 F Motor page 3-39
841499 F Temp page 3-40
841499 F Photo page 3-41
841499 F INOUT page 3-42
841499 F ISE page 3-43
841499 F Powcan page 3-44
841499 F Cover leds page 3-45

3-2 Cable Charts Version I
840 837 C Block diagram page 3-47

840 837 C Racks page 3-48
840 837 C Power, can and fan cables page 3-49
840 837 C Connector panel power unit page 3-50
840 837 C Dispensers page 3-51
840 837 C Mixer page 3-52
840 837 C Syringes and pumps page 3-53
840 837 C Incubator and measuring channel page 3-54
840 837 C Storages page 3-55
840 837 C Lamp house and water detectors page 3-56
840 837 C Batteries page 3-57
840 837 C Internal PC (Master) page 3-58
840 837 C Motor page 3-59
840 837 C Temp page 3-60
840 837 C Photo page 3-61
840 837 C INOUT page 3-62
840 837 C ISE page 3-63
840 837 C Powcan page 3-64
840 837 C Covers page 3-65
Konelab 30, 30i with Kusti page
841 498 Block diagram page 3-67

841 498 Racks page 3-68
841 498 Power, can and fan cables page 3-69
841 498 Connector panel and power unit page 3-70
841 498 Dispensers page 3-71
841 498 Mixer page 3-72
841 498 Kusti page 3-73
841 498 Syringes and pumps page 3-74
841 498 Incubator and measuring channel page 3-75
841 498 Storages page 3-76
841 498 Lamp house and water detectors page 3-77
841 498 Batteries page 3-78
841 498 Internal PC (Master) page 3-79
841 498 Motor page 3-80
841 498 Temp page 3-81
841 498 Photo page 3-82
841 498 INOUT page 3-83
841 498 ISE page 3-84
841 498 Powcan page 3-85
841 498 Covers page 3-86

Konelab 30, (30i, Kusti)

981850, 981851, 981860, 981861 page
841 854 B Block Diagram page 3-87

841 854 B Racks page 3-88
841 854 B Power, can and fan cables page 3-89
841 854 B Connector panel and power unit page 3-90
841 854 B Dispensers page 3-91
841 854 B Mixer page 3-92
841 854 B Kusti page 3-93
841 854 B Syringes and pumps page 3-94
841 854 B Incubator and measuring channel page 3-95
841 854 B Storages page 3-96
841 854 B Lamp house and water detectors page 3-97
841 854 B Batteries page 3-98
841 854 B Internal PC (master) page 3-99
841 854 B Motor page 3-100
841 854 B Temp page 3-101
841 854 B Photo page 3-102
841 854 B INOUT page 3-103
841 854 B ISE page 3-104
841 854 B POWCAN page 3-105
841 854 B Covers page 3-106
841 490 B Block Diagram page 3-107

841 490 B Racks page 3-108
841 490 B Power, can and fan cables page 3-109
841 490 B Connector panel power unit page 3-110
841 490 B Dispensers page 3-111
841 490 B Syringes and pumps page 3-112
841 490 B Incubator and measuring channel page 3-113
841 490 B Storages page 3-114
841 490 B Lamp house and water detectors page 3-115
841 490 B Motor page 3-116
841 490 B Temp page 3-117
841 490 B Photo page 3-118
841 490 B INOUT page 3-119
841 490 B ISE page 3-120
841 490 B CANBIAS page 3-121
841 490 B Covers page 3-122

Konelab 20XT, 20XTi Page
841 993 A Block Diagram page 3-123

841 993 A Racks page 3-124
841 993 A Power, can and fan cables page 3-125
841 993 A Connector panel power unit page 3-126
841 993 A Dispensers page 3-127
841 993 A Mixer page 3-129
841 993 A Syringes and pumps page 3-129
841 993 A Incubator and measuring channel page 3-130
841 993 A Storages page 3-131
841 993 A Lamp house and water detectors page 3-132
841 993 A Motor page 3-133
841 993 A Temp page 3-134
841 993 A Photo page 3-135
841 993 A INOUT page 3-136
841 993 A ISE page 3-137
841 993 A CANBIAS page 3-138
841 993 A Covers page 3-139

M-FILMI
M-FILM
22.1.98 JHen
23.1.98 JHen
ECO00384
23.1.98 JN
840800
4101 J
APPR.
HYV.
JN
TARK. CHECKED
JHen
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
ARen
TEKI
HYV. APPR.
04.02.03
SUHDESCALE
18.3.98
PVM DATE
Z
ANALYZER
CABLE CHART / BLOCK DIAGRAM

Sis„inen PC-lohko p„ivitetty. Block Internal PC updated.
Konelab 60, 60i

840758 - 4152
WORKSTATION
MUUTOS REVISIONS
60i :n kortit merkitty. 60i boards marked.
SURF * 2 Windows NT
(*3 in 60i) Termination
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
CAN BUS
NIMI NAME
123Konelab
1 / 20
limit switches
KORVATTU REPLACED
MOTOR * 28
KORVAA REPLACES
MERKKI MARK
(* 33 in 60i)
LEHTI SHEET
a
j
position feedback
+28V
PCCAN Ethernet
- CAN interface
- termination
TEMP * 2
thermistors (* 3 in 60i) INTERNAL PC
- heatings
- 2 channels (MASTER)
- ATA-module, floppy disk
- controls all nodes via CAN BUS
+28V
+ 28V MAINS INPUT
PHOTSIG *1
PHOTO * 1
- ADC POWCAN *1 +28V POWER MODULE
- lamp control - power supply monitoring - mains switch
- chopper drive - battery control - line filter
control
- CAN-bus bias status - 100 - 240 VAC input
PHOTREF *1 - coolings - 28 VDC output
+28V
+28V
Batteries
ISEAMP * 1
limit switches
INOUT * 2
ISE * 1 (only in 60i)
- digital I/O
- ADC - analog inputs
- liquid detection - RS232 interfaces LEDS
- LED, button etc. interfaces
+28V +28V
RS232
Bar code readers
Figure 3-1 Konelab 60, 60i Cable chart / Block diagram (60,60i)

3-6
MB1-9 1 MB1-9 2
XP1 XP2 XP3 XP4 XP5 XP6 XP7 XP8 XP9 XP1 XP2 XP3 XP4 XP5 XP6 XP7 XP8 XP9
TP1 TP1
JP7 JP8 JP7 JP8

40 TEMP 1

16 INOUT 1
JP5 JP6 JP5 JP6
23 R MIXER
36 S MIXER
24 R MIXER
37 S MIXER
JP3 JP4 JP3 JP4
38 S MIXER Y
32 R MIXER Y
JP1 JP2 JP1 JP2
19 R SYRINGE
20 R STORAGE
35 INCUBATOR
RACK1
21 R DISPENSER
F
F
18 R MIXER WASH
22 R DISPENSER Y
34 MEAS CHANNEL
17 R DILUENT PUMP
39 S DISPENSER UNIT
33 R DISPENSER UNIT
F
XP12 XP13 XP12 XP13
XP10 XP11 XP10 XP11
MB1-9 3 MB1-9 4
TP1 TP1
66 ISE
71 ISE
65 ISE Y
JP7 JP8 JP7 JP8
48 TEMP 2
70 TEMP 3
JP5 JP6 JP5 JP6

72 INOUT 2
JP3 JP4 JP3 JP4

JP1 JP2 JP1 JP2
67 ISE WASH
64 S SYRINGE
RACK2
68 ISE SYRINGE
53 S DISPENSER
49 FRONT LATCH
55 S MIXER WASH
54 S DISPENSER Y
52 ROTATION UNIT
56 S DILUENT PUMP
50 CUVETTE MOVER
Cable Charts
51 CUVETTE PUSHER
69 ISE DILUENT PUMP
48953054-4081
F
XP12 XP13 XP12 XP13
XP10 XP11 XP10 XP11
Figure 3-2 Racks (60,60i)

MB1-3 5
XP1 XP2 XP3
TP1
JP7 JP8
JP5 JP6
ONLY IN 60i
JP3 JP4
126 PHOTO
JP1 JP2
124 POWCAN
82 FILTER DISK
RACK3
81 SEGMENT FEEDER
80 SAMPLE STORAGE
XP6 XP7
a 60i :n kortit merkitty. 60i boards marked. 18.3.98 JHen JN
TEKI HYV. M-FILMI
MERKKI MARK MUUTOS REVISIONS PVM DATE DRAWN APPR. M-FILM
LIITTYY ASSOCIATES PIIRT. DRAWN 22.1.98 JHen
XP4 XP5
123Konelab Konelab 60, 60i
TARK. CHECKED 23.1.98 JHen
LEHTI SHEET LIITTYY ASSOCIATES
2 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
KORVATTU REPLACED NIMI NAME SUHDESCALE KOODI CODE
840800
KORVAA REPLACES
CABLE CHART / RACKS Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
November 2, 2003
CAN
CAN K28
28V XP6
XP8
XP7
CAN
K31
CAN XP7
XP5 28V
K145 CAN K27 MB 1-3 5

28V
XP4
PHOTO
CAN XP6
SAMPLE
REAGENT STORAGE STORAGE
K37 GND FROM POWER
CAN
K31 K29
K38
CAN K30
POWCAN XP2
K146 POWCAN XP3

K147 POWCAN XP7
K45 XP4
K34 28V FROM POWER
PC FAN
XP1 K35 28V FROM POWER
XP3 K46
K31 28V
K39 24V K40 24V
+ 28V
Cable Charts
K41 GND K42 GND
48953054-4081
K375
CAN TERMINATION CAN K32 CAN
XP10 XP11 CAN CAN XP10 XP11 CAN CAN XP10 XP11 CAN CAN XP10 XP11 CAN
MB 1-9 MB 1-9 +28V MB 1-9 MB 1-9
K33
28V XP12 1 XP13 28V 28V XP12 2 XP13 28V 28V XP12 3 XP13 28V 28V XP12 4 XP13 28V
K48
XP224V
28V
+ 28V
GND
K36
K47
Figure 3-3 Power, can and fan cables (60,60i)

R1
HOLDER
K44 K43
FANS IN
BACK PANEL
j K375 lis„tty, K375 added 04.02.03 ARen ECO 00384
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES PIIRT. DRAWN
123Konelab Konelab 60, 60i 22.1.98 JHen
3 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
KORVATTU REPLACED NIMI NAME SUHDE SCALE KOODI CODE
CABLE CHART / POWER, 840800
KORVAA REPLACES Z LAJI CLASSIF.
CAN AND FAN CABLES 4101 J

3-7
3-8
CONNECTOR PANEL
FRONT SWITCH
K377 S2
K70 red black
K71

Green White
Yellow Yellow
black red 3
TO FRAME Mainsfail - White
Inhibit POWCAN XP5
5 1 3 4
6 1 Brown
Mainsfail +
K378
S1 POWCAN XP4
K34 XP1 (Holder)

6 2 4
FILTER
K35 XP1 (Holder)
black red Brown
WORK K37
2 CHASSIS
+
+
STATION K38
CHASSIS
F1 (ETHERNET)
K73 K51
Cable Charts
K213 BATTERY 2-
48953054-4081
red + - K52
1 BATTERY 4-
K54
L N POWCAN RE2/B
red black
+
+
K74
K75
K72 POWER UNIT
Figure 3-4 Connector panel and power unit (60,60i)

K374 yellow-green
TO INTERNAL PC
j Tehol„hde vaihdettu, K374 lis„tty, K68 -> K379,K361->K377, ARen ECO
23.01.03
K362-->K378
00384
Power Supply Unit changed, K374 added, K68 -> K379,
yellow-green L N PE K361-->K377, K362-->K378
h K361, K362 kytkent„ muutettu / connection changed. 9.8.02 JN B™
K379 g K69-->K361, K57-->K362 13.02.02 ARen JN
f K57 kytkent„ muutettu. K57 connection changed. 2.3.01 JHen JN
a K57 lis„tty. K57 added. 18.3.98 JHen JN
TEKI HYV. M-FILMI
4 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
CABLE CHART / CONNECTOR 840800
PANEL AND POWER UNIT 4101 J
November 2, 2003
Version I
Version I
OPTO OPTO K11 ISEAMP K181 OPTO
K26 TO CHASSIS K185

SURF XP1 SURF XP1 XP1 SURF
XP3 XP2 XP3 XP2 XP2 XP3
November 2, 2003
K182
REAGENT DISPENSER SAMPLE DISPENSER ISE DISPENSER (only in 60i)
Y -OPTO Y -OPTO Y -OPTO
f -OPTO f -MOV f -OPTO f -MOV f -OPTO f -MOV
HEDS HEDS HEDS
Y-MOV Y-MOV Y-MOV

K26
MOTOR
TO CHASSIS
ID 69
ISEDILP
XP3
Cable Charts
48953054-4081
K105 K117
K89 K102 K115 K88 K101 K201 K91 K104 K116 K90 K103 K10 K92 K183 K93 K106 K183 K184 K190
XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP2 XP2 XP4
Figure 3-5 Dispensers (60,60i)

MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR TEMP3 ISE
ID 21 ID 22 ID 53 ID 54 ID 65 ID 66 ID 70 ID 71
REAGENT REAGENT SAMPLE SAMPLE ISE ISE ISE (only in 60i)
DISP. Y DISP. Y DISP. Y (only in 60i)
DISP. f DISP. f DISP. f
(only in 60i) (only in 60i)
MB 1-9 (1) MB 1-9 (3) MB 1-9 (4)

TEKI HYV. M-FILMI
5 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
CABLE CHART / DISPENSERS 840800
4101 J

3-9
3-10
CONN1-6 OPTO CONN1-6 OPTO
1
1
7
7
XP1 XP1
K128 K15
7
7
XP2 XP2
1
1
XP1 XP2 XP1 XP2
K127 K13
CONN CONN
1-8 1-8

REAGENT MIXER SAMPLE MIXER
Y -OPTO Y -OPTO
f -OPTO f -MOV f -OPTO f -MOV
Y-MOV Y-MOV
Cable Charts
K107 K109
48953054-4081
K126 K95 K108 K94 K126 K14 K97 K110 K96 K14
Figure 3-6 Mixers (60,60i)

XP7 XP7 XP2 XP7 XP2 XP3 XP7 XP7 XP2 XP7 XP2 XP3
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR

ID 23 ID 24 ID 32 ID 36 ID 37 ID 38
REAGENT REAGENT REAGENT SAMPLE SAMPLE SAMPLE
MIXER MIXER f MIXER Y MIXER MIXER f MIXER Y
MB 1-9 (1) MB 1-9 (2)
a CONN -kortit lis„tty. CONN boards added. 18.3.98 JHen JN

TEKI HYV. M-FILMI
6 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES
CABLE CHART / MIXERS Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
REAGENT SAMPLE ISE (only in 60i)
November 2, 2003
OPTO OPTO
OPTO
K123
ISE
ID 71
XP4
Cable Charts
48953054-4081
K247 K248 K119 K85 K98 K121 K249 K250 K86 K99 K123 K87 K100 K122
XP6 XP2 XP7 XP7 XP2 XP7 XP6 XP2 XP7 XP2 XP7 XP7 XP2 XP7 XP3
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR

ID 17 ID 18 ID 19 ID 55 ID 56 ID 64 ID 67 ID 68 ID 69
Figure 3-7 Syringes and pumps (60,60i)

REAGENT REAGENT REAGENT SAMPLE SAMPLE SAMPLE ISE ISE ISE
DILUENT MIXER SYRINGE MIXER DILUENT SYRINGE WASH SYRINGE DILUENT
PUMP WASH WASH PUMP (only in 60i) (only in 60i) PUMP
(only in 60i)
MB 1-9 (1) MB 1-9 (3) MB 1-9 (4)
b Diluenttipumput muutettu. Diluent pumps changed. 16.10.98 JHen JN

TEKI HYV. M-FILMI
7 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
CABLE CHART / SYRINGES AND 840800
PUMPS 4101 J

3-11
3-12
K131

K141 K130 K132
K134
K139
XP
1
CO
NN
1-6
7
1
7
1
XP
XP
2
NN
CO
(600) K140
1-6
XP
K142
K143
K135 K137 K76
XP1
XP
CO N 7
1
XP1 N
CO
1 -6
1-6
NN
7
7
CONN 1
XP
1
1-6 1
K138 XP2
XP
1
CO
XP2
NN
1-8
Cable Charts
XP
2
48953054-4081
XP
1
CO
1-6
NN
7
(600)
XP
2
K283
(1500) (500) (600) (600) (600)
K144 K136 K282 K244 K344
XP9
XP7
XP2
XP7
XP2
XP3
XP7
XP2
XP3
XP4
XP7
XP2
Figure 3-8 Cuvette unit (60,60i)

INOUT MOTOR MOTOR MOTOR MOTOR
ID 16 ID 49 ID 50 ID 51 ID 52
FRONT CUVETTE CUVETTE ROTATION
LATCH MOVER PUSHER UNIT
MB 1-9 (1) MB 1-9 (3)

e K344 ja CONN1-6 lis„tty. K344 and CONN1-6 added. 20.09.99 JHen JN
d K282, K283 ja 2kpl CONN1-6 lis„tty. K282, K283 and 2 pcs CONN1-6 added. 19.06.99 JHen JN
b K244 ja CONN1-6 lis„tty. K244 and CONN1-6 added. 16.10.98 JHen JN
a CONN -kortit lis„tty, K133 poistettu. CONN boards added, K133 removed. 18.3.98 JHen JN
TEKI HYV. M-FILMI
8 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES
CABLE CHART / CUVETTE UNIT Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
SAMPLE STORAGE K63

REAGENT STORAGE
November 2, 2003
K61
XP4 XP3
HEDS
K216 HEDS K215

POWCAN K228 K215 POWCAN
XP9 XP8
K59
XP1
7 K143
CONN
1-6 1 K144
XP2
CUVETTE
XP1
IN STORAGE K64
7
K205 K207
CONN
1-6 1
OPTO
XP2
XP
1 K169
XP1
1-6
CO XP 1
7
CONN
N
7
1 -6 N
XP2
CUVETTE
1
K114 K66 K67 7
Cable Charts
CON
1 N
XP 1-6
2
48953054-4081
(600) LOADER 1
K229 XP 2 (600)
OPTO K65 K112
(600)
K206
(600) (600)
K62 K60 K124 K125 K129 K111 K113
Figure 3-9 Storages (60,60i)

XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP7
XP2
XP3
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP10
XP10
INOUT MOTOR MOTOR INOUT MOTOR

ID 72 ID 80 ID 81 ID 16 ID 20
SAMPLE SEGMENT REAGENT
STORAGE FEEDER STORAGE
MB 1-9 (4) MB 1-3 (5) MB 1-9 (1)

TEKI HYV. M-FILMI
9 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES
CABLE CHART / STORAGES Z LAJI CLASSIF.
4101 J

3-13
3-14
SAMPLE REAGENT
DISPENSING DISPENSING
UNIT UNIT
K212

K211 HEDS
FOLIO
INCUBATOR
PHOTO
K210 K84 ID 126
REF. XP2
SIG.
K17
XP
1
CO
1-6
MEAS.
NN
7
XP
XP
2
1
Jumper
K23 CHANNEL
CO
JP1-JP2
XP1
1-6
NN
K83
XP
1
2
XP
1
K20
C
O
Cable Charts
1- NN
6 7
48953054-4081
XP 1
2 K4
XP
1
CO
NN
1-6
7
XP
2
(1500) (1500) (1500) (600)
K18 K24 K21 K6 K1 K8 K242 K9 K3 K5 K7 K2 K16 K19 K148 K22
XP3
XP4
XP5
XP7
XP2
XP5
XP7
XP2
XP5
XP7
XP2
XP5
XP7
XP2
XP5
XP2
XP4
XP2
XP4
INOUT MOTOR MOTOR MOTOR MOTOR TEMP1 TEMP2

ID 16 ID 39 ID 34 ID 35 ID 33 ID 40 ID 48
SAMPLE MEAS. INCUB. REAGENT
DISP. CHANNEL DISP.
Figure 3-10 Incubator and dispensing units (60,60i)

UNIT UNIT
MB 1-9 (1) MB 1-9 (2) MB 1-9 (3)

TEKI HYV. M-FILMI
10 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
CABLE CHART / INCUBATOR 840800
AND DISPENSING UNITS 4101 J
November 2, 2003
Version I
Version I
November 2, 2003
LAMP HOUSE
CHOPPER
MOTOR
K77
K82
WASTE DILUENT
XP1
7
CONN
1-6
1
XP2
Cable Charts
48953054-4081
K78 K80 K204 K203
XP7 XP2 XP3 XP4
K79 MOTOR INOUT

XP3
(600)
PHOTO ID 82 ID 72
XP4
K241
ID 126 FILTER
XP5 DISK
Figure 3-11 Lamp house and water detectors (60,60i)

K81
MB 1-3 (5) MB 1-3 (5)

c Lampputalon kuvaa muutettu. Lamphouse redrawn. 10.2.99 JHen JN
a CONN -korttI ja K241 lis„tty. CONN board and K241 added. 18.3.98 JHen JN
TEKI HYV. M-FILMI
11 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
CABLE CHART / LAMP HOUSE 840800
AND WATER DETECTORS 4101 J

3-15
3-16
K51
K52
-
-
-
+
+
+
+

POWER UNIT
K56
K55
BATTERY 4
BATTERY 3
BATTERY 2
BATTERY 1
+28V
-
+
K50
K49
K54
Cable Charts
48953054-4081
A
A
POWCAN
Figure 3-12 Batteries (60,60i)

B
B
RE1
RE2
K53
F1
TEKI HYV. M-FILMI

12 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES
CABLE CHART / BATTERIES Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
November 2, 2003
MICRO FLOPPY DISK M ICRO
FLOPPY
KEYBOARD MOUSE PE Black

0V
DIMM 1 DIMM 2 +24 V Red
POWER TO
INTERNAL PC
ATXPWR1 PRIMARY IDE

K 375
ATA-MODULE
PIN 1
IDE 1 IDE 2
Cable Charts
48953054-4081
ETHERNET FAN
FLOPPY
PCCAN
MAIN BOARD Red Black
PIN 1
PWRBTN
+28 V GND
Figure 3-13 Internal PC (master) (60,60i)

XP1 XP2
(Holder) (Holder)
K 376 K75
K45 K46
i K163 -->K376, K375 lis„tty. K163 -->K376, K375 added 06.11.02 ARen JN
TEKI HYV. M-FILMI
CAN BUS CONNECTOR MERKKI MARK MUUTOS REVISIONS PVM DATE DRAWN APPR. M-FILM
POWCAN PANEL TARK. CHECKED 23.1.98 JHen
13 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
XP1 KORVATTU REPLACED NIMI NAME SUHDESCALE KOODI CODE
CABLE CHART / INTERNAL PC 840800
(MASTER) 4101 J

3-17
3-18
MOTOR CONNECTIONS TO XP7, VIEW FROM CABLE SIDE

(Connector: Molex 90142-0008 Dual Row C-Grid III Crimp Connector Housing
Terminal: 90119-2110 Female Crimp Terminal
90119-0110 Female Crimp Terminal)
PACIFIC SCIENTIFIC ESCAP SONCEBOZ SONCEBOZ SONCEBOZ SONCEBOZ LINEAR ACTUATOR

1.8ø M21NRXE 1,01A P110 - 064 - 015 1.4A / Ph 2.6 W 6600 R.158 1.3A / Ph 6500 R.497 1A / Ph 7214 R005 8.8V 46 W
red 1 2 red-white red 1 2 black
white-yellow 3 4 yellow yellow 3 4 red red-white 3 4 red red-white 3 4 red white 3 4 red-white white 3 4 yellow
black 5 6 white-black orange 5 6 brown green 5 6 green-white green 5 6 green-white green-white 5 6 black-white green 5 6 red
white-orange 7 8 orange orange 7 8 green
SERIAL (motor windings)

1 2
17, 56 Diluent pump
MOTOR
1 OUTB2
2 OUTB1 7 8
3 OUTB2
4 OUTB1 PARAL. (motor windings)
5 OUTA2
6 OUTA1
7 OUTA2
8 OUTA1
1 2
Cable Charts
48953054-4081
OPTO1 (zero point)
5 6
OPTO
1 LED
2 GND
3 VDD OPTO2
4 GND 50 Mover (tilt)
5 OPT
Figure 3-14 Motor (60,60i)

6 NC/+28VP 51 Pusher ( cuv. ready ),
81 Segment (in register)
69 ISE LIQ DET
OPTO3
51 Pusher ( back )
SURF/HEDS
1 TILT
2 SURF/CHA
3 SURFOSC
4 GND SURF (liquid detector, needle tilt) /
5 VDD
6 LED HEDS (feedback opto)
7 LED/CHB
8 -5V
TEKI HYV. M-FILMI

14 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES CABLE CHART / MOTOR Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
November 2, 2003
XP2 XP4
1 MEASGND 1 MEASGND
2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
40 MeasCh (TEMP1),
48 Incub (TEMP2),
70 ISE block (TEMP3)
(THERM 1-3)
4 1
5 2 RES2
6 3
40 SDispU (TEMP1) ,
48 RDispU (TEMP2)
Cable Charts
(THERM 4-6)
48953054-4081
Figure 3-15 Temp (60,60i)
GND VDD1
TEKI HYV. M-FILMI

15 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES CABLE CHART / TEMP Z LAJI CLASSIF.
4101 J

3-19
3-20

XP1, XP2
1 +12V
2 -12V PHOTSIG Jumper JP1-JP2
3 CH S / R
4 GNDSENS (signal channel)
5 PREGAIN
6 AGND
XP3
PHOTREF
1 2
1 CHOPLED (reference channel)
2 GND
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
2 GND
Figure 3-16 Photo (60,60i)

3 GND POWER
4 GND
5 GND
6 GND
TEKI HYV. M-FILMI

16 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES CABLE CHART / PHOTO Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
November 2, 2003
XP2 1 / ID16 2 / ID72
1 LED1A Cuv. GLED Segm. GLED
2 GND
3 LED2A LEDS Cuv. RLED Segm. RLED
4 GND
5 LED3A Reag. GLED Stat GLED
6 GND
7 LED4A Reag. RLED Stat RLED
8 GND
1 2 IN1B 1 / 16 MeasCh Reflective Object Sensor

XP3, 4, 5
2 / 72 Waste Detector
1A B
2 GND
3 +5V IN2B 1 / 16 RDispUnit Reflective Object Sensor
4 GND
5 IN B_C 2 / 72 Water Detector
7 8 6 NC /+28VP
1 2 IN3B
1 / 16 SDispUnit Reflective Object Sensor
IN1A 1 / 16 Reagent Storage Cover Opto

5 6
2 / 72 Sample Register Cover Opto
XP6, 7, 8, 9
Cable Charts
1A A
48953054-4081
2 GND IN2A 1 / 16 Reagent Cover Opto
3 +5V
4 GND 2 / 72 Stat Cover Opto
5 IN A_C
6 NC /+28VP
IN3A 1 / 16 Cuvette Loader Opto
2 / 72 Segment Cover Opto
XP10
Figure 3-17 Inout (60,60i)

1 TXD IN4A 1 / 16 Cuvettes in Storage Opto
2 SUPPLYGND Bar
3 TRIGGER 2 / 72 Segment Loader Opto
4 SIGNALGND Code
5 RXD
6 +5V Reader
VDD1 GND 7 BCR_RESET
8 +12VRS
TEKI HYV. M-FILMI

17 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES
CABLE CHART / INOUT Z LAJI CLASSIF.
4101 J

3-21
3-22

1
XP2
A (only in 60i) 1 DETACK1KB
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT LIQ DET
Cable Charts
3 LIQEDETOUT
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
Figure 3-18 ISE (60,60i)

XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
5 - 5VTEST
6 GND
VDD1 GND
a Lis„tty teksti: (only in 60i). Added text: (only in 60i). 18.3.98 JHen JN
TEKI HYV. M-FILMI
MUUTOS REVISIONS PVM DATE
MERKKI MARK DRAWN APPR. M-FILM
18 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES CABLE CHART / ISE Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
Version I
XP10
11 NC 1 NC
12 -12VM 2 NC XP6
13 GND 3 GND 1 GND
14 NC 4 +5VM XP9 XP8 XP7 2 +5V1TEST XP5 XP4 XP3
15 GND 5 GND 1 GND 1 GND 1 +28V 3 VDD5V1TEST 1 NC 1 NC 1 +28V
16 GND 6 +5VM 2 PELTIER1- 2 PELTIER2- 2 GND 4 +19VTEST 2 NC 2 NC 2 GND XP1, 2
17 GND 7 GND 3 PELTIER1+ 3 PELTIER2+ 3 GND 5 - 19VTEST 3 MAINSW+ 3 POWFAIL+ 3 GND 1 CANA
18 - 5VM 8 POWERGOOD 4 THERM1 4 THERM2 4 GND 6 VDIFFTEST 4 MAINSW- 4 POWFAIL- 4 GND 2 CANA
November 2, 2003
19 + 5VM 9 +5VM 5 PELTIER1- 5 PELTIER2- 5 GND 7 VAVETEST 5 NC 5 NC 5 GND 3 CANB
20 +5VM 10 +12VM 6 PELTIER1+ 6 PELTIER2+ 6 GND 8 VADJTEST 6 NC 6 NC 6 GND 4 CANB
F1
1
T6.3A
1
2
3
F2 T6.3A
F2: POWCAN, CAN BUS,

4
5
6
INTERNAL PC POWER
F1: COOLING (STORAGES)
F3: CHARGING (BATTERIES)

2
8
1
7
1
1
1
1
POWER UNIT +28V

Cable Charts
48953054-4081
K54
A
A
F1
K53
Figure 3-19 Powcan (60,60i)

B
B
RE1
RE2
F3 T3.15A
j Poistettu K-merkinn„t. K-markings removed 04.02.03 ARen ECO00384

c Lis„tty tietoa sulakkeista F1-F3. Added information for F1-F3 10.2.99 JHen JN
TEKI HYV. M-FILMI
19 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES CABLE CHART / POWCAN Z LAJI CLASSIF.
4101 J

3-23
3-24
K232 K231
IO 16 XP8 IO72 XP2
XP2
K170 K202

Cable Charts
48953054-4081
XP2
XP1
D LED1-1
XP3
D3
TRI COLOR LED
A
XP1 XP3
D3
XP2 K169 B
D2
XP1 XP3
Figure 3-20 Cover leds (60,60i)

K230 D2
C D1
XP2 XP1 XP3
C D1 C
XP2
CUVETTE COVER
OPTO
Cathode
LED1-1 LED1-2
D2 RED
XP1 XP1
XP3 XP3
D3
C D1 GREEN
TRI COLOR LED
XP2 XP2 a Uusi sivu. New page. 18.3.98 JHen JN
TEKI HYV. M-FILMI
20 / 20 840758 - 4152 HYV. APPR. 23.1.98 JN
840800
KORVAA REPLACES
CABLE CHART / COVER LEDS Z LAJI CLASSIF.
4101 J
November 2, 2003
Version I
M-FILMI
M-FILM
16.09.99 JHen
22.09.99 JHen
23.09.99 JN
48414999
ECO00384
4101 F
APPR.
HYV.
TARK. CHECKED
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
TEKI
ARen
HYV. APPR.
SUHDE SCALE
PVM DATE
04.02.03
Z
ANALYZER
Konelab 60, 60i with Kusti

WORKSTATION

SURF *3 in 60 with Kusti
(*4 in 60i with Kusti )
Windows NT
Termination
Sis„inen PC-lohko p„ivitetty. Block Internal PC updated.
MUUTOS REVISIONS
CAN BUS
limit switches
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
MOTOR *31 in 60 with Kusti
(*36 in 60i with Kusti )
NIMI NAME
position feedback
123Konelab
1 /21
KORVATTU REPLACED
KORVAA REPLACES
+28V
MERKKI MARK
LEHTI SHEET
PCCAN Ethernet
- CAN interface
- termination
TEMP *2 in 60 with Kusti
thermistors (*3 in 60i with Kusti )
INTERNAL PC
- heatings
- ATA-module, floppy disk
+28V
+ 28V MAINS INPUT
PHOTSIG *1
PHOTO * 1
POWCAN *1 POWER MODULE
- ADC +28V
- chopper drive - battery control - line filter
- CAN-bus bias control
status - 100 - 240 VAC input
- coolings - 28 VDC output
PHOTREF *1
+28V
+28V
Batteries
ISEAMP * 1
limit switches
INOUT * 2
ISE * 1 (in 60i with Kusti)
- digital I/O
- ADC - analog inputs
- liquid detection - RS232 interfaces LEDS
+28V +28V
RS232
Bar code readers
Figure 3-21 Block diagram (60,60i Kusti)

3-26
MB1-9 1 MB1-9 2
TP1 TP1
JP7 JP8 JP7 JP8

40 TEMP 1

16 INOUT 1
JP5 JP6 JP5 JP6
23 R MIXER
36 S MIXER
24 R MIXER
37 S MIXER
JP3 JP4 JP3 JP4
38 S MIXER Y
32 R MIXER Y
JP1 JP2 JP1 JP2
19 R SYRINGE
20 R STORAGE
35 INCUBATOR
RACK1
21 R DISPENSER
F
F
18 R MIXER WASH
22 R DISPENSER Y
34 MEAS CHANNEL
17 R DILUENT PUMP
39 S DISPENSER UNIT
33 R DISPENSER UNIT
F
XP12 XP13 XP12 XP13
XP10 XP11 XP10 XP11
MB1-9 3 MB1-9 4
TP1 TP1
66 ISE
71 ISE
65 ISE Y
JP7 JP8 JP7 JP8
48 TEMP 2
70 TEMP 3
JP5 JP6 JP5 JP6

72 INOUT 2
JP3 JP4 JP3 JP4

JP1 JP2 JP1 JP2
67 ISE WASH
64 S SYRINGE
RACK2
68 ISE SYRINGE
53 S DISPENSER
49 FRONT LATCH
55 S MIXER WASH
54 S DISPENSER Y
52 ROTATION UNIT
56 S DILUENT PUMP
50 CUVETTE MOVER
Cable Charts
51 CUVETTE PUSHER
69 ISE DILUENT PUMP
48953054-4081
F
XP12 XP13 XP12 XP13
XP10 XP11 XP10 XP11
Figure 3-22 Racks (60,60i Kusti)

MB1-3 5 MB1-3 6 ONLY IN Kusti 60i
TP1 TP1
126 PHOTO
JP7 JP8 JP7 JP8
JP5 JP6 JP5 JP6
JP3 JP4 JP3 JP4
JP1 JP2 JP1 JP2
82 FILTER DISK
114 Kusti FMI PUMP
124 POWCAN
113 Kusti DISPENSER
RACK3
RACK4
81 SEGMENT FEEDER
80 SAMPLE STORAGE
112 Kusti DISPENSER Y
F
XP6 XP7 XP6 XP7 TEKI HYV. M-FILMI

123Konelab Konelab 60, 60i with Kusti 16.09.99 JHen
XP4 XP5 XP4 XP5
2 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / RACKS 48414999
4101 F
November 2, 2003
Version I
Version I
November 2, 2003
CAN
28V CAN K258
XP6
XP8
XP7
CAN K27
CAN
5
XP7
XP6
K259
K145
28V
K286
XP4
CAN
CAN
XP5 28V
PHOTO
MB 1-3
PO
W
CA
N
XP
2
SAMPLE K31
CAN
REAGENT STORAGE STORAGE K29
K37 GND FROM POWER
K38 K258
CAN K30 K259
K146 POWCAN XP3 XP4 CAN XP7
K147 POWCAN XP7 XP5 28V
PC FAN K45 K258
K34 28V FROM POWER
PC FAN K46 MB 1-3 6
XP1 K35 28V FROM POWER
XP3 K31 28V 28V
XP4
K39 24V K40 24V CAN XP6
Cable Charts
+ 28V
K41 GND K42 GND
48953054-4081
K375 K286
K32
CAN TERMINATION CAN CAN
XP10 XP11 CAN CAN XP10 XP11 CAN CAN XP10 XP11 CAN CAN XP10 XP11 CAN
MB 1-9 MB 1-9 +28V MB 1-9 MB 1-9
K33
28V XP12 1 XP13 28V 28V XP12 2 XP13 28V 28V XP12 3 XP13 28V 28V XP12 4 XP13 28V
XP2 K48
28V
+ 24V 28V
GND
K36
K47
R1
HOLDER
Figure 3-23 Power, can and fan cables (60,60i Kusti)

K44 K43
K375 FANS IN
BACK PANEL e K375 lis„tty. K375 added 08.11.2002 ARen JN
a Kustin johdotus korjattu. Kusti wiring corrected. 27.01.2000 JHen JN
TEKI HYV. M-FILMI
TO INTERNAL PC
LIITTYY ASSOCIATES
PIIRT. DRAWN 16.09.99 JHen
123Konelab Konelab 60, 60i with Kusti
3 /21 HYV. APPR. 23.09.99 JN
KORVAA REPLACES CAN AND FAN CABLES Z LAJI CLASSIF.
4101 F

3-27
3-28
CONNECTOR PANEL
FRONT SWITCH
K377 S2
K70 red black
K71 Green White
Yellow Yellow 3

black red
TO FRAME Mainsfail - White
Inhibit POWCAN XP5
5 1 3 4
6 1 Brown
TO LABORATORY
AUTOMATION Mainsfail + K378
S1 SYSTEM POWCAN XP4
K34 XP1 (Holder)

6 2 4
FILTER
K35 XP1 (Holder)
black red WORK K37
Brown
2 CHASSIS
+
+
STATION K38
CHASSIS
F1 (ETHERNET)
K213 K73 K51
BATTERY 2-
red
Cable Charts
K52
48953054-4081
+ -
1 BATTERY 4-
K54
L N POWCAN RE2/B
red black
+
+
K74
K75
K260
K72 POWER UNIT
K374 yellow-green TO INTERNAL PC
TO INTERNAL PC
L N PE
Figure 3-24 Connector panel and power unit (60,60i Kusti)

yellow-green f Tehol„hde vaihdettu, K374 lis„tty, K68 -> K379,K361->K377, 04.02.03 ARen ECO
K362-->K378 00384
K379 Power Supply Unit changed, K374 added, K68 -> K379,
K361-->K377, K362-->K378
d K361, K362 kytkent„ muutettu / connection changed. 9.8.02 JN B™
c K361, K362 etukytkin lis„tty K361, K362 front switch added 18.01.02 ARen JN
b K57 kytkent„ muutettu. K57 connection changed. 5.3.01 JHen JN
TEKI HYV. M-FILMI
4 /21 HYV. APPR. 23.09.99 JN
KORVAA REPLACES PANEL AND POWER UNIT Z LAJI CLASSIF.
4101 F
November 2, 2003
Version I
Version I
OPTO OPTO K11 ISEAMP K181 OPTO

K26 TO CHASSIS K185
SURF XP1 SURF XP1 XP1 SURF
November 2, 2003
K182
REAGENT DISPENSER SAMPLE DISPENSER ISE DISPENSER (only in 60i)
Y -OPTO Y -OPTO Y -OPTO
f -OPTO f -MOV f -OPTO f -MOV f -OPTO f -MOV
HEDS HEDS HEDS
Y-MOV Y-MOV Y-MOV

K26
MOTOR
TO CHASSIS
ID 69
ISEDILP
XP3
Cable Charts
48953054-4081
K105 K117
K89 K102 K115 K88 K101 K201 K91 K104 K116 K90 K103 K10 K92 K183 K93 K106 K183 K184 K190
XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP2 XP2 XP4
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR TEMP3 ISE
Figure 3-25 Dispensers (60,60i Kusti)

ID 21 ID 22 ID 53 ID 54 ID 65 ID 66 ID 70 ID 71
REAGENT REAGENT SAMPLE SAMPLE ISE ISE ISE (only in 60i)
DISP. Y DISP. Y DISP. Y (only in 60i)
DISP. f DISP. f DISP. f
MB 1-9 (1) MB 1-9 (3) MB 1-9 (4)
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
5 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / DISPENSERS 48414999
4101 F

3-29
3-30
CONN1-6 OPTO CONN1-6 OPTO
1
1
7
7
XP1 XP1
K128 K15
7
7
XP2 XP2
1
1
XP1 XP2 XP1 XP2
K127 K13
CONN CONN
1-8 1-8

REAGENT MIXER SAMPLE MIXER
Y -OPTO Y -OPTO
f -OPTO f -MOV f -OPTO f -MOV
Y-MOV Y-MOV
Cable Charts
K107 K109
48953054-4081
K126 K95 K108 K94 K126 K14 K97 K110 K96 K14
Figure 3-26 Mixers (60,60i Kusti)

ID 23 ID 24 ID 32 ID 36 ID 37 ID 38
REAGENT REAGENT REAGENT SAMPLE SAMPLE SAMPLE
MIXER MIXER f MIXER Y MIXER MIXER f MIXER Y
MB 1-9 (1) MB 1-9 (2)
TEKI HYV. M-FILMI

6 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / MIXERS 48414999
4101 F
November 2, 2003
Version I
OPTO
Version I
XP1 SURF
XP2 XP3
November 2, 2003
K26
TO CHASSIS
Y -OPTO
f -OPTO K 291 f -MOV
HEDS
K288
XP1 Y-MOV
CONN 7
1-6
1
XP2
Cable Charts
48953054-4081
XP1
7
CONN
1-6 1
XP2
Figure 3-27 Kusti (60,60i Kusti)

(600) (600)
K293 K294 K292 K 347 K290 K289 K 348 K287
XP6 XP2 XP7 XP2 XP5 XP7 XP2 XP5
MOTOR MOTOR MOTOR

ID 114 ID 112 ID 113
KUSTI KUSTI KUSTI
DILUENT DISP. Y DISP. f
PUMP
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
MB 1-3 (6) LEHTI SHEET LIITTYY ASSOCIATES
7 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / KUSTI 48414999
4101 F

3-31
3-32
REAGENT SAMPLE ISE (only in 60i)

OPTO OPTO
OPTO
K123
ISE
ID 71
XP4
Cable Charts
48953054-4081
K247 K248 K119 K85 K98 K121 K249 K250 K86 K99 K123 K87 K100 K122
MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR

ID 17 ID 18 ID 19 ID 55 ID 56 ID 64 ID 67 ID 68 ID 69
REAGENT REAGENT REAGENT SAMPLE SAMPLE SAMPLE ISE ISE ISE
DILUENT MIXER SYRINGE MIXER DILUENT SYRINGE WASH SYRINGE DILUENT
Figure 3-28 Syringes and pumps (60,60i Kusti)

PUMP WASH WASH PUMP (only in 60i) (only in 60i) PUMP
(only in 60i)
MB 1-9 (1) MB 1-9 (3) MB 1-9 (4)
TEKI HYV. M-FILMI

8 /21 HYV. APPR. 23.09.99 JN
KORVAA REPLACES PUMPS Z LAJI CLASSIF.
4101 F
November 2, 2003
Version I
Version I
K131
November 2, 2003
K141 K130 K132
K134
K139
XP
1
CO
1-6
NN
7
1
7
1
XP
XP
2
NN
CO
(600) K140
1-6
XP
K142
K143
K135 K137 K76
X P1
CO
NN 7
1-6
XP
1
XP1 1
CO
1 -6
NN
7
XP2
7
CONN
XP
1
1-6 1
K138
XP
1
CO
XP2
NN
1-8
Cable Charts
XP
2
48953054-4081
XP
1
CO
1-6
NN
7
(600)
XP
2
K283
(1500) (500) (600) (600) (600)
K144 K136 K282 K244 K344
XP9
XP7
XP2
XP7
XP2
XP3
XP7
XP2
XP3
XP4
XP7
XP2
INOUT MOTOR MOTOR MOTOR MOTOR
Figure 3-29 Cuvette unit (60,60i Kusti)

ID 16 ID 49 ID 50 ID 51 ID 52
FRONT CUVETTE CUVETTE ROTATION
LATCH MOVER PUSHER UNIT
MB 1-9 (1) MB 1-9 (3)
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
9 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / CUVETTE UNIT 48414999
4101 F

3-33
3-34
SAMPLE STORAGE K63

REAGENT STORAGE
K61

XP4 XP3
HEDS
K216 HEDS K215

XP9 XP8
K59
XP1
7 K143
CONN
1-6
1 K144
XP2
CUVETTE
XP1
IN STORAGE K64
7
K205 K207
CONN
1-6
1
OPTO
XP2
XP
1 K169
XP1
1-6
CO XP1
CONN
N 7
7
1 -6 N CUVETTE
XP2
1
1
K114 K66 K67 CO
NN 7
Cable Charts
XP 1-6
2 (600)
48953054-4081
LOADER 1
K229 XP 2 (600)
OPTO K65 K112
(600)
K206
(600) (600)
K62 K60 K124 K125 K129 K111 K113
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP7
XP2
XP3
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP10
XP10
Figure 3-30 Storages (60,60i Kusti)

ID 72 ID 80 ID 81 ID 16 ID 20
MB 1-9 (4) MB 1-3 (5) MB 1-9 (1)
TEKI HYV. M-FILMI

10 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / STORAGES 48414999
4101 F
November 2, 2003
Version I
Version I
SAMPLE REAGENT
DISPENSING DISPENSING
November 2, 2003
UNIT UNIT
K212
K211 HEDS
FOLIO
INCUBATOR
PHOTO
K210 K84 ID 126
REF. XP2
SIG.
K17
XP
1
CO
1- 6
MEAS.
NN
7
XP
XP
2
1
Jumper
K23 CHANNEL
CO
JP1-JP2
XP1
1 -6
NN
K83
XP
1
2
X K20
P1
Cable Charts
C
O
N
1 -6 N 7
48953054-4081
XP 1
2 K4
XP
1
CO
NN
1-6
7
XP
2
(1500) (1500) (1500) (600)
K18 K24 K21 K6 K1 K8 K242 K9 K3 K5 K7 K2 K16 K19 K148 K22
XP3
XP4
XP5
XP7
XP2
XP5
XP7
XP2
XP5
XP7
XP2
XP5
XP7
XP2
XP5
XP2
XP4
XP2
XP4
INOUT MOTOR MOTOR MOTOR MOTOR TEMP1 TEMP2

ID 16 ID 39 ID 34 ID 35 ID 33 ID 40 ID 48
SAMPLE MEAS. INCUB. REAGENT
DISP. CHANNEL DISP.
UNIT UNIT
Figure 3-31 Incubator and dispensing units (60,60i Kusti)

MB 1-9 (1) MB 1-9 (2) MB 1-9 (3)
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
11 /21 HYV. APPR. 23.09.99 JN
KORVAA REPLACES AND DISPENSING UNITS Z LAJI CLASSIF.
4101 F

3-35
3-36

LAMP HOUSE
CHOPPER
MOTOR
K77
K82
WASTE DILUENT
XP1
7
CONN
1-6
1
XP2
Cable Charts
48953054-4081
K78 K80 K204 K203
XP7 XP2 XP3 XP4
MOTOR INOUT
K79 ID 82 ID 72
XP3
(600) FILTER
PHOTO K241 DISK
XP4
ID 126
XP5
K81
Figure 3-32 Lamp house and water detectors (60,60i Kusti)

MB 1-3 (5) MB 1-3 (5)
TEKI HYV. M-FILMI
12 /21 HYV. APPR. 23.09.99 JN
KORVAA REPLACES AND WATER DETECTORS Z LAJI CLASSIF.
4101 F
November 2, 2003
Version I
Version I
November 2, 2003
K51
K52
-
-
-
+
+
+
+
POWER UNIT
K56
K55
BATTERY 1
BATTERY 4
BATTERY 3
BATTERY 2
+28V
-
+
K50
K49
K54
Cable Charts
48953054-4081
A
A
POWCAN
B
B
Figure 3-33 Batteries (60,60i Kusti)

RE1
RE2
K53
F1
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
13 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / BATTERIES 48414999
4101 F

3-37
3-38
MICRO FLOPPY DISK MICRO

FLOPPY

KEYBOARD MOUSE
Black
PE
0V
DIMM 1 DIMM 2 +24 V
Red
K260
POWER TO
INTERNAL PC
CONNECTOR
PANEL
ATXPWR1
K 375
PRIMARY IDE
ATA-MODULE
PIN 1
IDE 1 IDE 2
Cable Charts
48953054-4081
ETHERNET FAN
FLOPPY
PCCAN MAIN BOARD

PIN 1
Red Black
PWRBTN
+28 V GND
XP1 XP2
(Holder) (Holder)
Figure 3-34 Internal PC (master) (60,60i Kusti)

K45
K376 K75 K46
e K163 -->K376, K375 lis„tty. K163 -->K376, K375 added 08.11.02 ARen JN
a K260 lis„tty. K260 added
TEKI HYV. M-FILMI
CAN BUS CONNECTOR 123Konelab Konelab 60, 60i with Kusti 16.09.99 JHen
POWCAN PANEL 14 /21 HYV. APPR. 23.09.99 JN
XP1 CABLE CHART / INTERNAL PC 48414999
KORVAA REPLACES (MASTER) Z LAJI CLASSIF.
4101 F
November 2, 2003
Version I
Version I

November 2, 2003


1 2
17, 56, 114 Diluent pump
MOTOR
1 OUTB2
2 OUTB1 7 8
3 OUTB2
5 OUTA2
6 OUTA1
7 OUTA2
8 OUTA1
1 2
Cable Charts
48953054-4081
OPTO1 (zero point)
5 6
OPTO
1 LED
2 GND
3 VDD OPTO2
4 GND 50 Mover (tilt)
5 OPT
6 NC/+28VP 51 Pusher ( cuv. ready ),
81 Segment (in register)
Figure 3-35 Motor (60,60i Kusti)

69 ISE LIQ DET
OPTO3
51 Pusher ( back )
SURF/HEDS
1 TILT
2 SURF/CHA
3 SURFOSC
5 VDD
7 LED/CHB
8 -5V
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
15 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / MOTOR 48414999
4101 F

3-39
3-40
XP2 XP4
1 MEASGND 1 MEASGND

2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
40 MeasCh (TEMP1)
48 Incub (TEMP2)
(THERM 1-3)
4 1
5 2 RES2
6 3
40 SDispU (TEMP1)
48 RDispU (TEMP2)
Cable Charts
(THERM 4-6)
48953054-4081
Figure 3-36 Temp (60,60i Kusti)
GND VDD1
TEKI HYV. M-FILMI

16 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / TEMP 48414999
4101 F
November 2, 2003
Version I
Version I
November 2, 2003
XP1, XP2
1 +12V
3 CH S / R
5 PREGAIN
6 AGND
XP3
PHOTREF
1 2 1 CHOPLED (reference channel)
2 GND
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
2 GND
3 GND POWER
4 GND
Figure 3-37 Photo (60,60i Kusti)

5 GND
6 GND
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
17 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / PHOTO 48414999
4101 F

3-41
3-42

XP2 1 / ID16 2 / ID72
2 GND
4 GND
6 GND
8 GND

XP3, 4, 5
1A B
2 GND
3 +5V IN2B 1 / 16 RDispUnit Reflective Object Sensor
4 GND
5 IN B_C 2 / 72 Water Detector
7 8 6 NC/+28VP
1 2 IN3B
1 / 16 SDispUnit Reflective Object Sensor

5 6
2 / 72 Sample Register Cover Opto
XP6, 7, 8, 9
Cable Charts
1A A
2 GND
48953054-4081
IN2A 1 / 16 Reagent Cover Opto
3 +5V
5 IN A_C
6 NC/+28VP
XP10
1 TXD IN4A 1 / 16 Cuvettes in Storage Opto
2 SUPPLYGND Bar
4 SIGNALGND Code
5 RXD
Figure 3-38 INOUT (60,60i Kusti)

6 +5V Reader
8 +12VRS
TEKI HYV. M-FILMI

18 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / INOUT 48414999
4101 F
November 2, 2003
Version I
Version I
November 2, 2003
1
XP2
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT
Cable Charts
3 LIQEDETOUT LIQ DET
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
Figure 3-39 ISE (60,60i Kusti)

XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
5 - 5VTEST
6 GND
VDD1 GND
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
19 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / ISE 48414999
4101 F

3-43
3-44
XP10
11 NC 1 NC
12 -12VM 2 NC XP6
13 GND 3 GND 1 GND
19 + 5VM 9 + 5VM 5 PELTIER1- 5 PELTIER2- 5 GND 7 VAVETEST 5 NC 5 NC 5 GND 3 CANB
20 + 5VM 10 +12VM 6 PELTIER1+ 6 PELTIER2+ 6 GND 8 VADJTEST 6 NC 6 NC 6 GND 4 CANB
F1

1
T6.3A
1
2
3
F2 T6.3A

4
5
6
INTERNAL PC POWER

2
8
1
7
1
1
1
1
POWER UNIT +28V
K54
Cable Charts
48953054-4081
A
A
F1
K53
B
B
Figure 3-40 Powcan (60,60i Kusti)

RE1
RE2
F3 T3.15A
1
f Poistettu K-merkinn„t. K-markings removed 04.02.03 ARen ECO00384
TEKI HYV. M-FILMI
20 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / POWCAN 48414999
4101 F
November 2, 2003
Version I
Version I
K232 K231
IO 16 XP8 IO72 XP2
November 2, 2003
XP2
K170 K202
Cable Charts
48953054-4081
XP2
XP1
D LED1-1
XP3
D3
TRI COLOR LED
A
XP1 XP3
D3
XP2 K169 B
D2
XP1 XP3
K230 D2
C D1
XP2 XP1 XP3
C D1
C
XP2
Figure 3-41 Cover leds (60,60i Kusti)

CUVETTE COVER
OPTO
Cathode
LED1-1 LED1-2
D2 RED
XP1 XP1
XP3 XP3
D3
C D1 GREEN
TRI COLOR LED TEKI HYV. M-FILMI
XP2 XP2 LIITTYY ASSOCIATES
21 /21 HYV. APPR. 23.09.99 JN
CABLE CHART / COVER LEDS 48414999
4101 F

3-45

M-FILMI
M-FILM
6.3.98 JHen
17.3.98 JHen
18.3.98 JN
48408374
4101 C
APPR.
HYV.
TARK. CHECKED
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
TEKI
HYV. APPR.
SUHDE SCALE
PVM DATE
Z
ANALYZER
WORKSTATION

48407597 - 4152
SURF * 1 Windows NT
Konelab 30, 30i

Termination
(* 2 in 30i)
MUUTOS REVISIONS
CAN BUS
limit switches
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
MOTOR * 15
(* 20 in 30i)
NIMI NAME
position feedback
1 / 19
123Konelab
KORVATTU REPLACED
+28V
KORVAA REPLACES
MERKKI MARK
LEHTI SHEET
PCCAN Ethernet
- CAN interface
- termination
TEMP * 1
thermistors (* 2
- heatings
in 30i) INTERNAL PC
- hard disk, floppy disk
+28V
MAINS INPUT
+ 5V
- 5V
+12V
-12V
PHOTSIG *1
PHOTO * 1
- ADC POWCAN *1 +28V POWER MODULE
- chopper drive - battery control control - line filter
+28V
+28V
Batteries
ISEAMP * 1
limit switches
INOUT * 2
- ADC - digital I/O
- liquid detection - analog inputs
- RS232 interfaces LEDS
+28V +28V
RS232
Bar code readers
Figure 3-42 Block diagram (30,30i)

3-48
X P 1 X P 2 X P 3 X P 4
M B1-9 1X P 5 X P 6 X P 7 X P 8 X P 9 X P 1 X P 2 X P 3 X P 4
M B1-9 2 X P 5 X P 6 X P 7 X P 8 X P 9
T P 1 T P 1
J P 7 J P 8 J P 7 J P 8
J P 5 J P 6 J P 5 J P 6
37 M IXER
J P 3 J P 4 J P 3 J P 4
36 M IXER .
J P 1 J P 2 J P 1 J P 2
40 TEM P 1

32 IN O U T 1
34 IN O U T 2
35 M IXER Y
16 SYR IN G E
20 ISE W ASH
R AC K1
33 R STO R AG E
24 IN C U BATO R
R AC K2
39 D ISPEN SER .
19 M IXER W ASH
38 D ISPEN SER Y
18 D ILU EN T PU M P
21 M EAS C H AN N EL
23 C U VETTE LO AD ER
X P 1 2 X P 1 3 X P 1 2 X P 1 3
X P 1 0 X P 1 1 X P 1 0 X P 1 1
Cable Charts
48953054-4081
X P 1
M B1-3 3 X P 2 X P 3 X P 1
M B1-3 4 X P 2 X P 3 X P 1
M B1-3 5 X P 2 X P 3
T P 1 T P 1 T P 1
48 ISE
64 ISE .
J P 7 J P 8 J P 7 J P 8 J P 7 J P 8
50 ISE Y
J P 5 J P 6 J P 5 J P 6 J P 5 J P 6
J P 3 J P 4 J P 3 J P 4 J P 3 J P 4
Figure 3-43 Racks (30,30i)

J P 1 J P 2 J P 1 J P 2 J P 1 J P 2
65 ISESYR
49 TEM P 2
66 ISED ILP
126 PH O TO
124 PO W C AN
80 FILTER D ISK
R AC K3
R AC K5
R AC K4
O N LY IN 30i
81 SAM PLE STO R AG E
82 SEG M EN T FEED ER
X P 6 X P 7 X P 6 X P 7 X P 6 X P 7
X P 4 X P 5 X P 4 X P 4 X P 5
X P 5
T E K I H Y V . M -F IL M I
M E R K K I M A R K M U U T O S R E V IS IO N S P V M D A T E D R A W N A P P R . M -F IL M
L IIT T Y Y A S S O C IA T E S P IIR T . D R A W N 6 .3 .9 8 J H e n
1 2 3 K o n e la b K o n e la b 3 0 , 3 0 i
T A R K . C H E C K E D 1 7 .3 .9 8 J H e n
L E H T I S H E E T L IIT T Y Y A S S O C IA T E S
2 / 1 9 4 8 4 0 7 5 9 7 - 4 1 5 2 H Y V . A P P R . 1 8 .3 .9 8 J N
K O R V A T T U R E P L A C E D N IM I N A M E S U H D E S C A L E K O O D I C O D E
4 8 4 0 8 3 7 4
K O R V A A R E P L A C E S
C A B L E C H A R T / R A C K S Z L A J I C L A S S IF .
4 1 0 1 C
November 2, 2003
Version I
Version I
K178
K174
TO PC FAN
K177
November 2, 2003
K172
CAN XP7
XP4
K149 XP5 28V
MB 1-3 5
28V
XP4
K158
CAN XP6
SAMPLE
LAMP
HOUSE
XP3 K150
POWCAN XP2
K173 K171 K160
Cable Charts
K153
48953054-4081
CAN TERMINATION
CAN CAN XP7
XP10 XP11 CAN
MB 1-9 K154 28V XP6 XP5
28V
28V XP12 1 XP13 28V PHOTO (only in 30i)
XP8 XP7
K156 MB 1-3 4 (only in 30i)
CAN XP5
CAN XP10 XP11 CAN CAN XP4 CAN
K152 XP4 28V
MB 1-9 K188 MB 1-3
28V XP12 28V 28V XP6 XP7 28V CAN XP6
2 XP13
K157 3 K159 K151
K155
+ 28V + 24V
K175
K186
R1
K179 K189 K176
+28V K214 K161 GND
Figure 3-44 Power, can and fan cables (30,30i)

XP1 XP2
K162
K180
FANS IN
BACK PANEL
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
3 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
CAN AND FAN CABLES 4101 C

3-49
3-50
CONNECTOR PANEL K197 POWER UNIT

POWCAN XP5
(mainsw)

K199 K198
black red red
K192
BATTERY 2 -
5 1 3 K162
FRAME
K155
S1 XP1
K186
4 Powfail-
3 Powfail+
XP1
6 2 4 K194
1
0V 28V POWCAN RE2/B
black red red black
black
K58
POWCAN XP4
Cable Charts
48953054-4081
WORK
STATION
L N
(ETHERNET)
N L
Figure 3-45 Connector panel power unit (30,30i)

shield black red
K200 K75
TEKI HYV. M-FILMI

K196 LIITTYY ASSOCIATES
4 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
PANEL AND POWER UNIT 4101 C
November 2, 2003
Version I
Version I
O P T O K 1 1
IS E A M P K 1 8 1 O P T O
S U R F K 1 8 5 S U R F
X P 1 X P 1
T O C H A S S IS
X P 3 X P 2 X P 2 X P 3
November 2, 2003
K 1 8 2
D IS P E N S E R IS E D IS P E N S E R
(O N LY IN 30i)
Y -O P T O Y -O P T O
K 1 0 3 B -M O V B -M O V
B -O P T O B -O P T O
K 1 0 4
K 8 9
H E D S H E D S
XP1
7
CO NN
1-6 1 K 1 2
XP2 T O C H A S S IS
XP1 Y -M O V Y -M O V
CO N
N M O T O R
1-8
XP2 ID 6 6
IS E D IL P
X P 3
K 8 8
Cable Charts
1
XP 7
48953054-4081
NN XP1
CO 1
1-6 CO NN
2
XP 1-8
XP2
(1 5 0 ) (6 0 0 ) (1 5 0 ) (6 0 0 )
K 2 3 6 K 2 8 1 K 1 1 6 K 2 3 7 K 2 4 3 K 1 0 K 1 8 4 K 1 8 7 K 1 8 3 K 9 2 K 1 0 5 K 1 8 3 K 9 3 K 1 0 6 K 1 1 7
X P 7 X P 2 X P 5 X P 7 X P 2 X P 5 X P 2 X P 4 X P 2 X P 7 X P 2 X P 5 X P 7 X P 2 X P 5
Figure 3-46 Dispensers (30,30i)

M O T O R M O T O R IS E T E M P 2 M O T O R M O T O R
ID 3 9 ID 3 8 ID 4 8 ID 4 9 ID 5 0 ID 6 4
D IS P . B D IS P . Y ( o n ly in 3 0 i) IS E IS E IS E
( o n ly in 3 0 i) D IS P . Y D IS P . B
( o n ly in 3 0 i) ( o n ly in 3 0 i)

M B 1 -9 (2 ) M B 1 -3 (3 ) M B 1 -3 (4 )
c K281 ja C O N N 1-6 lisätty.K281 and C O N N 1-6 added. 14.06.99 JH en JN
a K243 ja C O N N 1-6 lisätty.K243 and C O N N 1-6 added. 15.10.98 JH en JN
5 / 1 9 4 8 4 0 7 5 9 7 - 4 1 5 2 H Y V . A P P R . 1 8 .3 .9 8 J N
4 8 4 0 8 3 7 4
C A B L E C H A R T / D IS P E N S E R S Z L A J I C L A S S IF .
4 1 0 1 C

3-51
3-52
7
XP1 O P T O
1
XP2
K 1 5
XP1 XP2
K 1 3

M IX E R
Y -O P T O
B -O P T O B -M O V
Y -M O V
Cable Charts
48953054-4081
K 1 0 9
K 1 4 K 9 7 K 1 1 0 K 9 6 K 1 4
Figure 3-47 Mixer (30,30i)

X P 7 X P 7 X P 2 X P 7 X P 2 X P 3
M O T O R M O T O R M O T O R
ID 3 7 ID 3 6 ID 3 5
M IX E R M IX E R B M IX E R Y

M B 1 -9 (2 )
6 / 1 9 4 8 4 0 7 5 9 7 - 4 1 5 2 H Y V . A P P R . 1 8 .3 .9 8 J N
4 8 4 0 8 3 7 4
C A B L E C H A R T / M IX E R Z L A J I C L A S S IF .
4 1 0 1 C
November 2, 2003
Version I
Version I
ISE (ONLY IN 30i)
November 2, 2003
OPTO OPTO
K119
XP
K123
CO
NN
1-8
XP
2
ISE
ID 48
X P1
1-8
CONN
XP2
XP4
Cable Charts
48953054-4081
(700) (700)
K86 K99 K245 K246 K238 K239 K87 K100 K122 K187
XP7 XP2 XP6 XP2 XP7 XP7 XP7 XP2 XP7 XP3
ID 16 ID 18 ID 19 ID 20 ID 65 ID 66
SYRINGE DILUENT MIXER ISE ISE ISE
Figure 3-48 Syringes and pumps (30,30i)

PUMP WASH WASH SYRINGE DILUENT
(only in 30i) (only in 30i) PUMP
(only in 30i)
MB 1-9 (1) MB 1-9 (4)
a Diluenttipumppu vaihdettu. Diluent pump changed. 15.10.98 JHen JN

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
7 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
PUMPS 4101 C

3-53
3-54
K218
K221
PHOTO

ID 126
K84
XP2
Jumper
REF.
JP1-JP2
K83
SIG.
XP1 K17
XP1
1-6
XP1
CONN
7
XP2
1
CONN K224
1-8
XP2
XP1
CO 7
NN
1-6
1
XP2
K225
K167 K165 K220

1 7
XP
Cable Charts
NN 1
XP CO
1
48953054-4081
1-6
XP
2
CO XP
1
7
NN
NN
CO
1- 6
1-6
2
1
XP
XP2
K219
(600) (600) (700) (600) (600) (600)

K168 K284 K240 K222 K217 K166 K164 K235 K226 K223
XP9
XP3
XP7
XP2
XP7
XP2
XP3
XP7
XP2
XP2
XP4
INOUT MOTOR MOTOR MOTOR TEMP1

ID 32 ID 21 ID 23 ID 24 ID 40
MEASCH. CUVETTE INCUB.
LOADER
Figure 3-49 Incubator and measuring channel (30,30i)

MB 1-9 (2) MB 1-9 (1) MB 1-9 (2)
c K18 muutettu ---> K284. K18 changed ---> K284. 16.06.99 JHen JN
TEKI HYV. M-FILMI
8 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
AND MEASURING CHANNEL 4101 C
November 2, 2003
Version I
Version I
SAMPLE STORAGE K63

REAGENT STORAGE
November 2, 2003
K61
XP4 XP3
HEDS
K216 HEDS K215

XP9 XP8
K59
XP1
7
CONN
1-6
1
XP2
K167
K168
XP1
7 K207 CUVETTES K64

CONN
1-6
K205
1 IN STORAGE
XP2 XP1
XP OPTO
1
CO CONN 7
1-6 NN
7 1-6
1
XP 1
2 XP2
XP1
K234
Cable Charts
CO
1-6
K114 K66 K67
NN
(1500) (1500) (1500)
48953054-4081
7
XP 2
1
K252 K251 K253 CUVETTE
LOADER
(600)
K229 OPTO
(600)
K65
K124 K125 K129 K111 K112 K113
Figure 3-50 Storages (30,30i)

XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP7
XP2
XP3
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP10
XP10

ID 34 ID 81 ID 82 ID 32 ID 33
MB 1-9 (2) MB 1-3 (5) MB 1-9 (2)

b K206 muutettu ---> K253. K206 changed ---> K253. 10.2.99 JHen
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
9 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
4101 C

3-55
3-56
LAMP HOUSE

K82
CHOPPER
MOTOR
WASTE DILUENT
K77
XP1
7
CONN
1-6 1
XP2
Cable Charts
48953054-4081
K78 K80 K203 K204
XP7 XP2 XP3 XP4
MOTOR K79 INOUT

XP3
ID 80 (600) ID 34
K241 XP4 PHOTO
FILTER ID 126
DISK XP5
K81
Figure 3-51 Lamp house and water detectors (30,30i)

MB 1-3 (5) MB 1-9 (2)
b Lampputalon kuvaa muutettu. Lamphouse redrawn. 10.2.99 JHen

TEKI HYV. M-FILMI
10 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
AND WATER DETECTORS 4101 C
November 2, 2003
Version I
Version I
K192
November 2, 2003
-
-
+
+
POWER UNIT
K195
BATTERY 2
BATTERY 1
+28V
-
+
K194
K191
Cable Charts
48953054-4081
A
A
POWCAN
Figure 3-52 Batteries (30,30i)

B
B
RE1
RE2
K193
F1
TEKI HYV. M-FILMI

11 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES CABLE CHART / BATTERIES Z LAJI CLASSIF.
4101 C

3-57
3-58
POWCAN - PC -cable
HARD
DISK
HARD DISK
MICRO FLOPPY DISK MICRO FILTERS

FLOPPY

1 POWER TO
DRIVE UNIT
AND
1 INTERNAL PC
PROCESSOR
FAN
FAN
MAIN BOARD
Cable Charts
48953054-4081
CAN FAN
PCCAN
ETHERNET
POWCAN
XP10
red
red
red
blue
black
Figure 3-53 Internal PC (master) (30,30i)

1 black
black
black
K163 K75 brown
yellow
red K177 K178
1 white
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
CAN BUS CONNECTOR 123Konelab Konelab 30, 30i
POWCAN PANEL 12 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
(MASTER) 4101 C
November 2, 2003
Version I
Version I
M O TO R C O N N EC TIO N S TO XP7,VIEW FR O M C A B LE SID E

(C onnector: M olex 90142-0008 D ualR ow C -G rid IIIC rim p C onnectorH ousing
Term inal: 90119-2110 Fem ale C rim p Term inal
November 2, 2003
90119-0110 Fem ale C rim p Term inal)
PAC IFIC SC IEN TIFIC ESC AP SO N C EBO Z SO N C EBO Z SO N C EBO Z SO N C EBO Z LIN EAR AC TU ATO R
1.8° M 21N R XE 1,01A P110 -064 -015 1.4A /Ph 2.6 9 6600 R .158 1.3A /Ph 6500 R .497 1A /Ph 7214 R 005 8.8V 46 9
red 1 2 red-w hite red 1 2 black
w hite-yellow 3 4 yellow yellow 3 4 red red-w hite 3 4 red red-w hite 3 4 red w hite 3 4 red-w hite w hite 3 4 yellow
black 5 6 w hite-black orange 5 6 brow n green 5 6 green-w hite green 5 6 green-w hite green-w hite 5 6 black-w hite green 5 6 red
w hite-orange 7 8 orange orange 7 8 green
SER IAL (m otorw indings)

1 2
18 D iluentpum p
M O TO R
1 O U TB2
2 O U TB1 7 8
3 O U TB2
4 O U TB1 PAR AL.(m otorw indings)
5 O U TA2
6 O U TA1
7 O U TA2
8 O U TA1
1 2
Cable Charts
O PTO 1 (zero point)
48953054-4081
23 C uvette loader(m iddle)
5 6
O PTO
1 LED
2 G ND
3 VD D O PTO 2
4 G ND 23 cuvette loader(back)
5 O PT
6 N C /+28V 82 Segm ent(in storage)
66 ISE LIQ D ET
Figure 3-54 Motor (30,30i)

SU R F/H ED S
1 TILT
2 SU R F/C H A
3 SU R FO SC
4 G ND SU R F (liquid detector,needle tilt)/
5 VD D
6 LED H ED S (feedback opto)
7 LED /C H B
8 -5V
1 3 / 1 9 4 8 4 0 7 5 9 7 - 4 1 5 2 H Y V . A P P R . 1 8 .3 .9 8 J N
4 8 4 0 8 3 7 4
K O R V A A R E P L A C E S C A B L E C H A R T / M O T O R Z L A J I C L A S S IF .
4 1 0 1 C

3-59
3-60
XP2 XP4
1 MEASGND 1 MEASGND

2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
40 Incub (TEMP1),
(THERM 1-3)
4 1
5 2 RES2
6 3
40 MeasCh (TEMP1)
Cable Charts
(THERM 4-6)
48953054-4081
Figure 3-55 Temp (30,30i)
GND VDD1
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
14 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
CABLE CHART / TEMP Z LAJI CLASSIF.
4101 C
November 2, 2003
Version I
Version I
November 2, 2003
XP1, XP2
1 +12V
3 CH S / R
5 PREGAIN
6 AGND
XP3
PHOTREF
1 2
2 GND
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
Figure 3-56 Photo (30,30i)

2 GND
3 GND POWER
4 GND
5 GND
6 GND
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
15 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
CABLE CHART / PHOTO Z LAJI CLASSIF.
4101 C

3-61
3-62

XP2 1 / ID32 2 / ID34
2 GND
4 GND
6 GND
8 GND

XP3, 4, 5
1AB
2 GND
3 +5V IN2B
4 GND 2 / 34 Water (Diluent) Detector
5 IN B_C
7 8 6 NC /+28VP
1 2
IN3B

5 6
2 / 34 Sample Storage Cover Opto
XP6, 7, 8, 9
Cable Charts
1AA
48953054-4081
3 +5V
5 IN A_C
6 NC /+28VP
XP10
1 TXD 1 / 32 Cuvettes in Storage Opto
IN4A
Figure 3-57 INOUT (30,30i)

2 SUPPLYGND Bar
4 SIGNALGND Code
5 RXD
6 +5V Reader
8 +12VRS
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
16 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
4101 C
November 2, 2003
Version I
Version I
November 2, 2003
1
XP2
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT
Cable Charts
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
Figure 3-58 ISE

XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
VDD1 GND 5 - 5VTEST
6 GND
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
17 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
CABLE CHART / ISE Z LAJI CLASSIF.
4101 C

3-63
3-64
XP10
11 NC 1 NC
12 -12VM 2 NC XP6
13 GND 3 GND 1 GND
K216 K215 K214 K197 K58 K189

K163
F1

1
K149
T6.3A
1
2
3
F2 T6.3A

4
5
6
INTERNAL PC POWER

2 1
8 7
1
1
1
1
POWER UNIT +28V

Cable Charts
K194
48953054-4081
A
A
F1
B
B
K193
Figure 3-59 Powcan (30,30i)

RE1
RE2
F3 T3.15A
1
b Lis„tty tietoa sulakkeista F1-F3. Added information for F1-F3. 10.2.99 JHen
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
18 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
CABLE CHART / POWCAN Z LAJI CLASSIF.
4101 C
November 2, 2003
Version I
Version I
K234
IO 32 XP8, XP2
IO 34 XP2
November 2, 2003
K209
Cable Charts
48953054-4081
XP2
XP1
D LED1-1
XP3
D3
TRI COLOR LED
A
XP1 XP3
D3
Figure 3-60 Covers (30,30i)

XP2 K208
B C
D2 D2
XP1 XP3 XP1 XP3
C D1 C D1
XP2 XP2
K233
CUVETTE COVER
OPTO
Cathode
LED1-1 LED1-2
D2 RED
XP1 XP1
XP3 XP3
D3
C D1 TEKI HYV. M-FILMI
GREEN MUUTOS REVISIONS PVM DATE
TRI COLOR LED MERKKI MARK DRAWN APPR. M-FILM
LIITTYY ASSOCIATES
XP2 XP2 PIIRT. DRAWN 6.3.98 JHen
19 / 19 48407597 - 4152 HYV. APPR. 18.3.98 JN
48408374
KORVAA REPLACES
CABLE CHART / COVERS Z LAJI CLASSIF.
4101 C

3-65

M-FILMI
M-FILM
20.09.99 JHen
48414988
4101
APPR.
HYV.
TARK. CHECKED
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
TEKI
HYV. APPR.
SUHDE SCALE
PVM DATE
Z
ANALYZER
WORKSTATION
Konelab 30, 30i with Kusti

(*3 in 30i with Kusti) Windows NT
Termination
MUUTOS REVISIONS
CAN BUS
limit switches
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
(*23 in 30i with Kusti)
NIMI NAME
position feedback
123Konelab
1 /20
KORVATTU REPLACED
+28V
KORVAA REPLACES
MERKKI MARK
LEHTI SHEET
PCCAN Ethernet
- CAN interface
- termination
thermistors (*2 in 30i with Kusti)
- heatings INTERNAL PC
+28V
MAINS INPUT
+ 5V
- 5V
+12V
-12V
PHOTSIG *1
PHOTO *1
- ADC POWCAN *1 POWER MODULE
+28V
- lamp control
- power supply monitoring - mains switch
- chopper drive
- battery control control - line filter
+28V
+28V
Batteries
ISEAMP * 1
limit switches
INOUT * 2
- ADC - digital I/O
+28V +28V
RS232
Bar code readers
Figure 3-61 Block diagram (30, 30i Kusti)

3-68
X P 1 X P 2 X P 3 X P 4
M B1-9 1 X P 5 X P 6 X P 7 X P 8 X P 9 X P 1 X P 2 X P 3 X P 4
M B1-9 2 X P 5 X P 6 X P 7 X P 8 X P 9
T P 1 T P 1
J P 7 J P 8 J P 7 J P 8
J P 5 J P 6 J P 5 J P 6
37 M IXER
J P 3 J P 4 J P 3 J P 4
36 M IXER .
J P 1 J P 2 J P 1 J P 2

40 TEM P 1
32 IN O U T 1
34 IN O U T 2
35 M IXER Y
16 SYR IN G E
20 ISE W ASH
R AC K1
33 R STO R AG E
24 IN C U BATO R
R AC K2
39 D ISPEN SER .
19 M IXER W ASH
38 D ISPEN SER Y
X P 1 2 X P 1 3 X P 1 2 X P 1 3
X P 1 0 X P 1 1 X P 1 0 X P 1 1
O N LY IN 30i
Cable Charts
48953054-4081
X P 1
M B1-3 3 X P 2 X P 3 X P 1
M B1-3 4 X P 2 X P 3 X P 1
M B1-3 6 X P 2 X P 3 X P 1
M B1-3 5 X P 2 X P 3
T P 1 T P 1 T P 1 T P 1
48 ISE
64 ISE .
J P 7 J P 8 J P 7 J P 8 J P 7 J P 8 J P 7 J P 8
50 ISE Y
65 ISESYR
49 TEM P 2
66 ISED ILP
126 PH O TO
Figure 3-62 Racks (30, 30i Kusti)

124 PO W C AN
80 FILTER D ISK
R AC K3
R AC K4
114 KustiFM IPU M P
113 KustiD ISPEN SER .

81 SAM PLE STO R AG E
82 SEG M EN T FEED ER
112 KustiD ISPEN SER Y
X P 6 X P 7 X P 6 X P 7 X P 6 X P 7 X P 6 X P 7
X P 4 X P 5 X P 4 X P 4 X P 5 X P 4 X P 5
X P 5
L IIT T Y Y A S S O C IA T E S P IIR T . D R A W N 2 0 .0 9 .9 9 J H e n
1 2 3 K o n e la b K o n e la b 3 0 , 3 0 i w ith K u s ti
T A R K . C H E C K E D
2 /2 0 H Y V . A P P R .
4 8 4 1 4 9 8 8
4 1 0 1
November 2, 2003
Version I
LAMP
Version I
HOUSE
K178
K174
TO PC FAN
K177
K172
November 2, 2003
XP4
SAMPLE
REAGENT STORAGE
STORAGE
K158
K149
CAN XP7
XP5 28V
XP3
MB 1-3 5
XP2
K173 K171
28V
POWCAN
XP4
K153
Cable Charts
CAN XP6
48953054-4081
CAN TERMINATION
XP10 XP11 CAN CAN
MB 1-9 K154 28V XP6 CAN XP7
K151
28V XP12 XP13 28V PHOTO XP5
1 XP8 28V
K156 XP7
CAN
(Only in 30i)
CAN XP10 XP11 CAN CAN XP4 XP5 CAN MB 1-3 6
MB 1-9 K188 K152
MB 1-3 28V
28V XP6 XP7 28V XP4
28V XP12 XP13 28V
2
K157 3 CAN XP6
K159
K155 CAN XP7
+ 28V + 24V XP5
K175 28V
K186
R1 MB 1-3 4
K179 K189 K176
K214 28V
+28V K161 GND XP4
CAN XP6
XP1 XP2
Figure 3-63 Power, can and fan cables (30, 30i Kusti)
K162
K180
FANS IN
BACK PANEL
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
TARK. CHECKED
3 /20 HYV. APPR.

CAN AND FAN CABLES 4101

3-69
3-70
CONNECTOR PANEL K197 POWER UNIT

POWCAN XP5
(mainsw)

K199 K198
black red red
K192
BATTERY 2 -
5 1 3 K162
TO LABORATORY FRAME
AUTOMATION K155
S1 SYSTEM
XP1
K186
4 Powfail-
3 Powfail+
XP1
6 2 4 K194
1
0V 28V POWCAN RE2/B
black red red black
black
K58
POWCAN XP4
Cable Charts
48953054-4081
WORK
STATION
L N
(ETHERNET)
N L
shield black red
K200 K75
Figure 3-64 Connector panel and power unit (30, 30i Kusti)
TEKI HYV. M-FILMI
K196 LIITTYY ASSOCIATES
TARK. CHECKED
TO INTERNAL PC 4 /20 HYV. APPR.
TO INTERNAL PC KORVAA REPLACES Z LAJI CLASSIF.
PANEL AND POWER UNIT 4101
November 2, 2003
Version I
Version I
O P T O K 1 1
IS E A M P K 1 8 1 O P T O
S U R F K 1 8 5 S U R F
X P 1 X P 1
T O C H A S S IS
X P 3 X P 2 X P 2 X P 3
November 2, 2003
K 1 8 2
(O N LY IN 30i)
K 1 0 3 B -M O V B -M O V
K 1 0 4
K 8 9
H E D S H E D S
XP1
7
CO NN
1-6 1 K 1 2
XP2 T O C H A S S IS
CO N
N M O T O R
1-8
XP2 ID 6 6
IS E D IL P
X P 3
K 8 8
Cable Charts
1
XP 7
48953054-4081
NN XP1
CO 1
1-6 CO NN
2
XP 1-8
XP2
(1 5 0 ) (6 0 0 ) (1 5 0 ) (6 0 0 )
K 2 3 6 K 2 8 1 K 1 1 6 K 2 3 7 K 2 4 3 K 1 0 K 1 8 4 K 1 8 7 K 1 8 3 K 9 2 K 1 0 5 K 1 8 3 K 9 3 K 1 0 6 K 1 1 7
X P 7 X P 2 X P 5 X P 7 X P 2 X P 5 X P 2 X P 4 X P 2 X P 7 X P 2 X P 5 X P 7 X P 2 X P 5
M O T O R M O T O R IS E T E M P 2 M O T O R M O T O R
Figure 3-65 Dispensers (30, 30i Kusti)

ID 3 9 ID 3 8 ID 4 8 ID 4 9 ID 5 0 ID 6 4
D IS P . B D IS P . Y ( o n ly in 3 0 i) IS E IS E IS E
( o n ly in 3 0 i) D IS P . Y D IS P . B
( o n ly in 3 0 i) ( o n ly in 3 0 i)

M B 1 -9 (2 ) M B 1 -3 (3 ) M B 1 -3 (4 )
5 /2 0 H Y V . A P P R .
4 8 4 1 4 9 8 8
4 1 0 1

3-71
3-72
7
XP1 O P T O
1
XP2
K 1 5
XP1 XP2
K 1 3

M IX E R
Y -O P T O
B -O P T O B -M O V
Y -M O V
Cable Charts
K 1 0 9
48953054-4081
K 1 4 K 9 7 K 1 1 0 K 9 6 K 1 4
X P 7 X P 7 X P 2 X P 7 X P 2 X P 3
Figure 3-66 Mixer (30, 30i Kusti)

ID 3 7 ID 3 6 ID 3 5
M IX E R M IX E R B M IX E R Y

M B 1 -9 (2 )
6 /2 0 H Y V . A P P R .
4 8 4 1 4 9 8 8
C A B L E C H A R T / M IX E R Z L A J I C L A S S IF .
4 1 0 1
November 2, 2003
Version I
O P T O
Version I
X P 1 S U R F
X P 2 X P 3
November 2, 2003
K 2 6
T O C H A S S IS
Y -O P T O
B -O P T O B -M O V
H E D S
Y -M O V
Cable Charts
48953054-4081
Figure 3-67 Kusti (30, 30i Kusti)
K 2 9 3 K 2 9 4 K 2 9 2 K 2 9 1 K 2 9 0 K 2 8 9 K 2 8 8 K 2 8 7
X P 6 X P 2 X P 7 X P 2 X P 5 X P 7 X P 2 X P 5
ID 1 1 4 ID 1 1 2 ID 1 1 3
K U S T I K U S T I K U S T I
D IL U E N T D IS P . Y D IS P . B
P U M P

M B 1 -3 (6 ) L E H T I S H E E T L IIT T Y Y A S S O C IA T E S
7 /2 0 H Y V . A P P R .
4 8 4 1 4 9 8 8
K O R V A A R E P L A C E S C A B L E C H A R T / K U S T I Z L A J I C L A S S IF .
4 1 0 1

3-73
3-74
ISE (ONLY IN 30i)

OPTO OPTO
K119
XP
K123
CO
NN
1-8
XP
2
ISE
XP1
ID 48
1-8
CONN
XP 2
XP4
Cable Charts
48953054-4081
(700) (700)
K86 K99 K245 K246 K238 K239 K87 K100 K122 K187
ID 16 ID 18 ID 19 ID 20 ID 65 ID 66
Figure 3-68 Syringes and pumps (30, 30i Kusti)

(only in 30i)
MB 1-9 (1) MB 1-9 (4)
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
TARK. CHECKED
8 /20 HYV. APPR.

PUMPS 4101
November 2, 2003
Version I
Version I
K218
November 2, 2003
K221
PHOTO
ID 126
K84
XP2
Jumper
REF.
JP1-JP2
K83
SIG.
XP1 K17
XP1
1-6
XP1
CONN
7
XP2
1
CONN K224
1-8
XP2
XP1
CO 7
NN
1-6
1
XP2
K225
K167 K165 K220

1
XP 7
Cable Charts
NN 1
XP1 CO
48953054-4081
1
1-6
XP
2
XP
1
CON 7
NN
N
1-6
CO
1-6
2
1
XP
XP
2
K219
(600) (600) (700) (600) (600) (600)

K168 K284 K240 K222 K217 K166 K164 K235 K226 K223
XP9
XP3
XP7
XP2
XP7
XP2
XP3
XP7
XP2
XP2
XP4

ID 32 ID 21 ID 23 ID 24 ID 40
LOADER
Figure 3-69 Incubator and measuring channel (30, 30i Kusti)

MB 1-9 (2) MB 1-9 (1) MB 1-9 (2)
TEKI HYV. M-FILMI

TARK. CHECKED
9 /20 HYV. APPR.
AND MEASURING CHANNEL 4101

3-75
3-76
SAMPLE STORAGE K63

REAGENT STORAGE
K61

XP4 XP3
HEDS
K216 HEDS K215

XP9 XP8
K59
XP1
7
CONN
1-6
1
XP2
K167
K168
XP1
7 K207 CUVETTES K64

CONN
1-6
K205
1 IN STORAGE
XP2 XP 1
XP OPTO
1
CO CONN 7
1-6 NN 1-6
7
1
XP 1
2 XP2
XP 1
K234
Cable Charts
1-6
CON
K114 K66 K67
N
(1500) (1500) (1500)
48953054-4081
7
XP 2
1
LOADER
(600)
K229 OPTO
(600)
K65
K124 K125 K129 K111 K112 K113
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP7
XP2
XP3
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP10
XP10
Figure 3-70 Storages (30, 30i Kusti)

ID 34 ID 81 ID 82 ID 32 ID 33
MB 1-9 (2) MB 1-3 (5) MB 1-9 (2)

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
TARK. CHECKED
10 /20 HYV. APPR.
48414988
KORVAA REPLACES
4101
November 2, 2003
Version I
Version I
November 2, 2003
LAMP HOUSE
K82
CHOPPER
MOTOR
WASTE DILUENT
K77
K80 XP1
K79
7
CONN
1-6 1
XP2
XP1
7 XP1
CONN
7
1-6
1 CONN
1-6 1
XP2
XP2
Cable Charts
48953054-4081
(600)
K78 K279 K203 K204

XP7 XP2 XP3 XP4
(600)
MOTOR K280 INOUT

XP3
ID 80 (600) ID 34
K241 XP4 PHOTO
FILTER ID 126
DISK XP5
K81
Figure 3-71 Lamp house and water detectors (30, 30i Kusti)
MB 1-3 (5) MB 1-9 (2)
TEKI HYV. M-FILMI

TARK. CHECKED
11 /20 HYV. APPR.
AND WATER DETECTORS 4101

3-77
3-78
K192
-
-
+
+

POWER UNIT
K195
BATTERY 2
BATTERY 1
+28V
-
+
K194
K191
Cable Charts
48953054-4081
A
A
POWCAN
B
B
Figure 3-72 Batteries (30, 30i Kusti)

RE1
RE2
K193
F1
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
TARK. CHECKED
12 /20 HYV. APPR.
48414988
KORVAA REPLACES CABLE CHART / BATTERIES Z LAJI CLASSIF.
4101
November 2, 2003
Version I
POWCAN - PC -cable
Version I
HARD
DISK
November 2, 2003
HARD DISK
MICRO FLOPPY DISK MICRO FILTERS
FLOPPY
1 POWER TO
DRIVE UNIT
AND
1 INTERNAL PC
PROCESSOR
FAN
FAN
MAIN BOARD
Cable Charts
48953054-4081
CAN FAN
PCCAN
ETHERNET
POWCAN
XP10
red
red
red
blue
black
1 black
black
Figure 3-73 Internal PC (master) (30, 30i Kusti)

black
K163 K75 brown
yellow
red K177 K178
1 white
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
CAN BUS CONNECTOR PIIRT. DRAWN 20.09.99 JHen
TARK. CHECKED
POWCAN PANEL 13 /20 HYV. APPR.

(MASTER) 4101

3-79
3-80

1.8° M 21N R XE 1,01A P110 -064 -015 6600 R .158 1.3A /Ph 6500 R .497 1A /Ph

1.4A /Ph 2.6 9 7214 R 005 8.8V 46 9
1 2
SER IAL (m otorw indings)
18,114 D iluentpum p
M O TO R
1 O U TB2
2 O U TB1 7 8
3 O U TB2
5 O U TA2
6 O U TA1
7 O U TA2
8 O U TA1
1 2
Cable Charts
48953054-4081
5 6
O PTO
1 LED
2 G ND
3 VD D O PTO 2
4 G ND
5 O PT 23 cuvette loader (back)
6 N C /+28VP 82 Segm ent(in storage)
Figure 3-74 Motor (30, 30i Kusti)

SU R F/H ED S
1 TILT
2 SU R F/C H A
3 SU R FO SC
5 VD D
7 LED /C H B
8 -5V
1 4 /2 0 H Y V . A P P R .
4 8 4 1 4 9 8 8
4 1 0 1
November 2, 2003
Version I
Version I
November 2, 2003
XP2 XP4
1 MEASGND 1 MEASGND
2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
40 Incub (TEMP1),
(THERM 1-3)
4 1
5 2 RES2
6 3
40 MeasCh (TEMP1)
Cable Charts
(THERM 4-6)
48953054-4081
Figure 3-75 Temp (30, 30i Kusti)
GND VDD1
TEKI HYV. M-FILMI

TARK. CHECKED
15 /20 HYV. APPR.
48414988
KORVAA REPLACES
4101

3-81
3-82

XP1, XP2
1 +12V
3 CH S / R
5 PREGAIN
6 AGND
XP3 PHOTREF
1 2 1 CHOPLED
2 GND
(reference channel)
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
2 GND
3 GND POWER
4 GND
5 GND
Figure 3-76 Photo (30, 30i Kusti)

6 GND
TEKI HYV. M-FILMI

TARK. CHECKED
16 /20 HYV. APPR.

48414988
KORVAA REPLACES
4101
November 2, 2003
Version I
Version I
November 2, 2003
XP2 1 / ID32 2 / ID34
2 GND
4 GND
6 GND
8 GND

XP3, 4, 5
1AB
2 GND
3 +5V IN2B
5 IN B_C
7 8 6 NC/+28VP
1 2
IN3B

5 6
XP6, 7, 8, 9
Cable Charts
1AA
48953054-4081
3 +5V
5 IN A_C
6 NC/+28VP
XP10
2 SUPPLYGND IN4A
3 TRIGGER
Bar 2 / 34 Segment Loader Opto
4 SIGNALGND Code
5 RXD
Figure 3-77 INOUT (30, 30i Kusti)

6 +5V Reader
8 +12VRS
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
TARK. CHECKED
17 /20 HYV. APPR.

48414988
KORVAA REPLACES
4101

3-83
3-84

1
XP2
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT
Cable Charts
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
Figure 3-78 ISE (30, 30i Kusti)

XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
VDD1 GND 5 - 5VTEST
6 GND
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
TARK. CHECKED
18 /20 HYV. APPR.
48414988
KORVAA REPLACES
4101
November 2, 2003
Version I
XP10
11 NC 1 NC
12 -12VM 2 NC XP6
Version I
13 GND 3 GND 1 GND

November 2, 2003
K216 K215 K214 K197 K58 K189
K163
F1
1
K149
T6.3A
1
2
3
F2 T6.3A

4
5
6
INTERNAL PC POWER

2
8
1
7
1
1
1
1
POWER UNIT +28V

Cable Charts
K194
48953054-4081
A
A
F1
B
B
K193
Figure 3-79 Powcan (30, 30i Kusti)

RE1
RE2
F3 T3.15A
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
TARK. CHECKED
19 /20 HYV. APPR.

48414988
KORVAA REPLACES
CABLE CHART / POWCAN Z LAJI CLASSIF.
4101

3-85
3-86
K234
IO 32 XP8, XP2
IO 34 XP2
K209

Cable Charts
48953054-4081
XP2
XP1
D LED1-1
XP3
D3
TRI COLOR LED
A
XP1 XP3
D3
XP2 K208
B C
D2 D2
Figure 3-80 Covers (30, 30i Kusti)

XP1 XP3 XP1 XP3
C D1 C D1
XP2 XP2
K233
CUVETTE COVER
OPTO
Cathode
LED1-1 LED1-2
D2 RED
XP1 XP1
XP3 XP3
D3
C D1 TEKI HYV. M-FILMI
GREEN MERKKI MARK MUUTOS REVISIONS PVM DATE DRAWN APPR. M-FILM
TRI COLOR LED LIITTYY ASSOCIATES
XP2 XP2 PIIRT. DRAWN 20.09.99 JHen
TARK. CHECKED
20 /20 HYV. APPR.
48414988
KORVAA REPLACES
4101
November 2, 2003
Version I
M-FILMI
M-FILM
27.03.2001 JHen
04.04.2001 JHen
05.04.2001 JN
841854
4101 B
APPR.
HYV.
TARK. CHECKED
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
TEKI
HYV. APPR.
SUHDE SCALE
PVM DATE
Z
ANALYZER
WORKSTATION
BLOCK DIAGRAM
Konelab 30 (30i, Kusti)
CABLE CHART/
(*3 in 30i with Kusti) Windows NT
Termination
MUUTOS REVISIONS
841776
CAN BUS
limit switches
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
(*23 in 30i with Kusti)
NIMI NAME
position feedback
123Konelab
1 /20
KORVATTU REPLACED
KORVAA REPLACES
+28V
MERKKI MARK
LEHTI SHEET
PCCAN Ethernet
- CAN interface
- termination
thermistors (*2 in 30i with Kusti)
- heatings INTERNAL PC
+28V
MAINS INPUT
+ 5V
- 5V
+12V
-12V
PHOTSIG *1
PHOTO *1
- ADC POWCAN *1 POWER MODULE
+28V
- lamp control
- power supply monitoring - mains switch
- chopper drive
- battery control control - standby switch
- CAN-bus bias status - line filter
PHOTREF *1 - coolings - 100 - 230 VAC input
+28V - 28 VDC output
+28V
Batteries
ISEAMP * 1
limit switches
INOUT * 2
- ADC - digital I/O
+28V +28V
RS232
Bar code readers
Figure 3-81 Block diagram (30, 30i, Kusti, (981850,981851, 981860, 981861))

3-88
MB1-9 1 MB1-9 2
TP1 TP1
37 MIXER
36 MIXER
JP7 JP8 JP7 JP8
40 TEMP 1
JP5 JP6 JP5 JP6
32 INOUT 1
34 INOUT 2
35 MIXER Y
JP3 JP4 JP3 JP4
16 SYRINGE
20 ISE WASH
JP1 JP2 JP1 JP2

F
39 DISPENSER
33 R STORAGE
24 INCUBATOR
RACK1
RACK2
19 MIXER WASH
38 DISPENSER Y
18 DILUENT PUMP
21 MEAS CHANNEL
F
23 CUVETTE LOADER
XP12 XP13 XP12 XP13
XP10 XP11 XP10 XP11
Konelab 30 Only in 30i

with Kusti
Cable Charts
48953054-4081
MB1-3 6 MB1-3 3 MB1-3 4 MB1-3 5
TP1 TP1 TP1 TP1
48 ISE
64 ISE
50 ISE Y
JP7 JP8 JP7 JP8 JP7 JP8 JP7 JP8
49 TEMP 2
F
65 ISESYR
JP5 JP6 JP5 JP6 JP5 JP6
66 ISEDILP
JP5 JP6
126 PHOTO

124 POWCAN
80 FILTER DISK
RACK3
RACK4
114 Kusti FMI PUMP
113 Kusti DISPENSER

81 SAMPLE STORAGE
82 SEGMENT FEEDER
112 Kusti DISPENSER Y

F
XP4 XP5 XP4 XP5 XP4 XP4 XP5

XP5
Figure 3-82 Racks (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
Konelab 30 (30i, Kusti) PIIRT. DRAWN 27.03.2001 JHen
123Konelab
2 /20 841776 HYV. APPR. 05.04.2001 JN
CABLE CHART/ 841854
RACKS 4101 B
November 2, 2003
Version I
Version I
LAMP
HOUSE
K178
K174
TO PC FAN
K177
November 2, 2003
K172
XP4
SAMPLE
K158 K149
CAN XP7
XP5 28V
XP3
MB 1-3 5
XP2
K173 K171
28V
POWCAN
XP4
K153
Cable Charts
CAN XP6
48953054-4081
CAN TERMINATION
XP10 XP11 CAN CAN
MB 1-9 K154 CAN XP7
28V XP6 K150
28V XP12 XP13 28V PHOTO XP5
1 XP8 28V
K156 XP7
CAN
(Kusti) K151
CAN XP10 XP11 CAN CAN XP4 XP5 CAN MB 1-3 4
MB 1-9 K188 K152 MB 1-3 (Ise)
28V 28V XP4 28V
28V XP12 XP13 28V XP6 XP7
2
K157 6 CAN XP6
K159
CAN XP7
K155
+ 28V + 24V XP5
28V
K186
R1 K161 MB 1-3 3
K179 K189 (Ise)
K214 28V
+28V GND XP4
CAN XP6
XP1 XP2
K162
K180 K176 K175
R2
R2 kiinnitet„„n tiukasti v„lirunkopeltiin XP2 :n vieress„ olevan ruuvin alle.
Fix R2 firmly to the middle frame plate next to XP2.
K375
b K375 lis„tty K375 added 06.11.02 ARen JN
TEKI HYV. M-FILMI
K175 MUUTOS REVISIONS PVM DATE
FANS IN 123Konelab Konelab 30 (30i, Kusti)
BACK PANEL 3 /20 841776 HYV. APPR. 05.04.2001 JN
TO INTERNAL PC
CAN AND FAN CABLES 4101 B
Figure 3-83 Power, can and fan cables (30, 30i, Kusti, (981850,981851, 981860, 981861))

3-89
3-90
CONNECTOR PANEL K352 POWER UNIT K352

S2
STANDBY
SWITCH

K199 K198 K352
POWCAN XP5
black red red
K192
BATTERY 2 -
5 1 3 K162
TO LABORATORY FRAME
AUTOMATION K155
S1 SYSTEM K352
XP1
(main switch) K186
1 Inhibit
4 Powfail-
3 Powfail+
XP1
6 2 4 K194
1
0V 28V POWCAN RE2/B
black red red black
black
K58
POWCAN XP4
Cable Charts
48953054-4081
WORK
STATION
L N
(ETHERNET) K260
N L
shield black red
K200 K75
a K260-merkint„ lis„tty. K260 marking added. 23.10.2001 ARen

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
K196 123Konelab Konelab 30 (30i, Kusti) PIIRT. DRAWN 27.03.2001 JHen
TO INTERNAL PC 4 /20 841776 HYV. APPR. 05.04.2001 JN
CABLE CHART/ CONNECTOR 841854
TO INTERNAL PC KORVAA REPLACES
PANEL AND POWER UNIT Z LAJI CLASSIF.
4101 B
Figure 3-84 Connector panel and power unit (30, 30i, Kusti, (981850,981851, 981860, 981861))
November 2, 2003
Version I
Version I
OPTO K11
ISEAMP K181 OPTO
SURF K185 SURF

XP1 XP1
TO CHASSIS
XP3 XP2 XP2 XP3
November 2, 2003
K182
DISPENSER ISE DISPENSER

(ONLY IN 30i)
Y -OPTO Y -OPTO
K103 f -MOV f -MOV
f -OPTO f -OPTO
K 104
K89
HEDS HEDS
XP1
7
CONN
1-6 K12
1
XP2 TO CHASSIS
XP1 Y-MOV Y-MOV
CONN
1-8
MOTOR
XP2 ID 66
ISEDILP
XP3
K88
Cable Charts
XP1 7
48953054-4081
N
XP1
CON 1
1-6 CONN
XP2 1-8
XP2
(150) (600) (150) (600)

K236 K 281 K116 K237 K 243 K10 K184 K187 K183 K92 K105 K183 K93 K106 K117
MOTOR MOTOR ISE TEMP2 MOTOR MOTOR

ID 39 ID 38 ID 48 ID 49 ID 50 ID 64
DISP. f DISP. Y (only in 30i) ISE ISE ISE
(only in 30i) DISP. Y DISP. f
MB 1-9 (2) MB 1-3 (3) MB 1-3 (4)
TEKI HYV. M-FILMI

Figure 3-85 Dispensers (30, 30i, Kusti, (981850,981851, 981860, 981861))

123Konelab Konelab 30 (30i, Kusti)
5 /20 841776 HYV. APPR. 05.04.2001 JN
CABLE CHART/ 841854
DISPENSERS 4101 B

3-91
3-92
1
OPTO
7
XP1
K15
7
XP2
1
XP1 XP2
K13

MIXER
Y -OPTO
f -OPTO f -MOV
Y-MOV
Cable Charts
K109
48953054-4081
K14 K97 K110 K96 K14
MOTOR MOTOR MOTOR

ID 37 ID 36 ID 35
MIXER MIXER f MIXER Y
MB 1-9 (2)
Figure 3-86 Mixer (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
123Konelab
6 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES
CABLE CHART / MIXER Z LAJI CLASSIF.
4101 B
November 2, 2003
Version I
OPTO
Version I
XP1 SURF
XP2 XP3
November 2, 2003
K26
TO CHASSIS
Y -OPTO
f -OPTO f -MOV
K288 K291
HEDS
K289
XP 1
CONN
1-8
XP2
Y-MOV
XP1
XP1
CONN 7 7
1-6 CONN
1 1-6 1
XP2
XP2
K292
Cable Charts
48953054-4081
XP
1
K294 K293
CO
NN
1-8
XP1
XP
2
7
CONN
XP
1
1-6
CO
1
NN
1-8
XP2
XP
2
(700) (600) (700) (600) (700) (600)
K356 K353 K357 K 354 K290 K358 K 355 K287
MOTOR MOTOR MOTOR

ID 114 ID 112 ID 113
KUSTI KUSTI KUSTI
DILUENT DISP. Y DISP. f
PUMP
Figure 3-87 Kusti (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
MB 1-3 (6) 123Konelab Konelab 30 (30i, Kusti)
7 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES CABLE CHART / KUSTI Z LAJI CLASSIF.
4101 B

3-93
3-94
ISE (ONLY IN 30i)

OPTO OPTO
K119
XP
1
CO
NN
1 -8
K123
XP
2
ISE
ID 48
XP1
1-8
CONN
XP 2
XP4
Cable Charts
48953054-4081
(700) (700)
K86 K99 K245 K246 K238 K239 K87 K100 K122 K190
ID 16 ID 18 ID 19 ID 20 ID 65 ID 66
(only in 30i)
MB 1-9 (1) MB 1-9 (4)
a K187 vaihdettu K190. K187 changed K190 23.01.02 ARen

TEKI HYV. M-FILMI
8 /20 841776 HYV. APPR. 05.04.2001 JN
CABLE CHART/ 841854
Figure 3-88 Syringes and pumps (30, 30i, Kusti, (981850,981851, 981860, 981861))
4101 B
SYRINGES AND PUMPS
November 2, 2003
Version I
Version I
K218
HEDS
November 2, 2003
K221
PHOTO
ID 126
K84
XP2
Jumper
REF.
JP1-JP2
K83 K351
SIG.
XP1 K17
XP1
1-6
XP1
CONN
7
XP2
1
CONN K224
1-8
XP2
XP1
CON 7
N
1-6
1
XP2
K225
K167 K165 K220

1 7
XP
Cable Charts
NN 1
XP CO
1
48953054-4081
7
1
1-6
XP
2
CO XP
1
7
NN
NN
CO
1- 6 1-6
2
1
XP
XP2
K219
K351
(600) (600) (700) (600) (600) (600)
K168 K284 K240 K 222 K217 K166 K164 K235 K226 K223
XP9
XP3
XP7
XP2
XP5
XP7
XP2
XP3
XP7
XP2
XP2
XP4

ID 32 ID 21 ID 23 ID 24 ID 40
LOADER
MB 1-9 (2) MB 1-9 (1) MB 1-9 (2)
TEKI HYV. M-FILMI

9 /20 841776 HYV. APPR. 05.04.2001 JN
KORVAA REPLACES AND MEASURING CHANNEL Z LAJI CLASSIF.
4101 B
Figure 3-89 Incubator and measuring channel (30, 30i, Kusti, (981850,981851, 981860, 981861))

3-95
3-96
SAMPLE STORAGE K63

REAGENT STORAGE
K61

XP4 XP3
HEDS
K216 HEDS K215

XP9 XP8
K59
XP1
7
CONN
1-6
1
XP2
K167
K168
XP1
7 K207 CUVETTES K64

CONN
1-6
K205
1 IN STORAGE
XP2 XP 1
XP
OPTO
1
CO CONN 7
1-6 NN
7 1-6
1
1
XP
XP2
2
XP1
K234
Cable Charts
1-6
CON
K114 K66 K67
N
(1500) (1500) (1500)
48953054-4081
XP 2
1
LOADER
(600)
K229 OPTO
(600)
K65
K124 K125 K129 K111 K112 K113
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP7
XP2
XP3
XP6
XP7
XP8
XP9
XP7
XP2
XP5
XP10
XP10

ID 34 ID 81 ID 82 ID 32 ID 33
MB 1-9 (2) MB 1-3 (5) MB 1-9 (2)
Figure 3-90 Storages (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
123Konelab
10 /20 841776 HYV. APPR. 05.04.2001 JN
CABLE CHART/ 841854
STORAGES 4101 B
November 2, 2003
Version I
Version I
November 2, 2003
LAMP HOUSE
K82
CHOPPER
MOTOR
WASTE DILUENT
K77
K80 XP1
K79
7
CONN
1-6 1
XP2
XP1
7
XP1
CONN
7
1-6
1 CONN
1-6 1
XP2
XP2
Cable Charts
48953054-4081
(600)
K78 K279 K203 K204

XP7 XP2 XP3 XP4
(600)
MOTOR K280 INOUT

(1500)
XP3
ID 80 PHOTO ID 34
K360 XP4
FILTER ID 126
DISK XP5
K359
MB 1-3 (5) MB 1-9 (2)
a K81--> K359 ja K241-->K360. K81 -->K359.and K241-->K360 23.10.2001 ARen

TEKI HYV. M-FILMI
11 /20 841776 HYV. APPR. 05.04.2001 JN
KORVAA REPLACES AND WATER DETECTORS Z LAJI CLASSIF.
4101 B
Figure 3-91 Lamp house and water detectors (30, 30i, Kusti, (981850,981851, 981860, 981861))

3-97
3-98
K192
-
-
+
+

POWER UNIT
K195
BATTERY 2
BATTERY 1
+28V
-
+
K194
K191
Cable Charts
48953054-4081
A
A
POWCAN
B
B
RE1
RE2
K193
F1
Figure 3-92 Batteries (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
123Konelab
12 /20 841776 HYV. APPR. 05.04.2001 JN
CABLE CHART/ 841854
BATTERIES 4101 B
November 2, 2003
Version I
Version I
November 2, 2003
MICRO FLOPPY DISK M ICRO
MICRO
FLOPPY
black
KEYBOARD
PE
MOUSE A7N266 - VM
0V
DIMM 1 DIMM 2 +24 V
red
CONNECTOR
PANEL
POWER TO
INTERNAL PC
K260
ATXPWR1 PRIMARY IDE

K 375
ATA-MODULE
PIN 1
IDE 2
Cable Charts
48953054-4081
FAN
ETHERNET
FLOPPY
PCCAN MAIN BOARD

PIN 1
PWRBTN
+28 V GND
red black
XP1
(Holder)
K75
K177
K376
K178
b K163 --> K376 , K375 lis„tty. K163 --> K376, K375 added 06.11.02 ARen JN
a K260 lis„tty. K260 added 23.10.2001 ARen JN

TEKI HYV. M-FILMI
CAN BUS LIITTYY ASSOCIATES PIIRT. DRAWN 27.03.2001 JHen

CONNECTOR 123Konelab Konelab 30 (30i, Kusti)
PANEL POWCAN 13 /20 841776 HYV. APPR. 05.04.2001 JN
Figure 3-93 Internal PC (master) (30, 30i, Kusti, (981850,981851, 981860, 981861))
XP1 CABLE CHART/ 841854
INTERNAL PC 4101 B

3-99
3-100


1.8ø M21NRXE 1,01A P110 - 064 - 015 6600 R.158 1.3A / Ph 6500 R.497 1A / Ph

1.4A / Ph 2.6 W 7214 R005 8.8V 46 W

1 2
18,114 Diluent pump
MOTOR
1 OUTB2
2 OUTB1 7 8
3 OUTB2
5 OUTA2
6 OUTA1
7 OUTA2
8 OUTA1
1 2
Cable Charts
OPTO1 (zero point)
48953054-4081
2 3 Cuvette loader (middle)
5 6
OPTO
1 LED
2 GND
3 VDD OPTO2
4 GND
5 OPT 23 cuvette loader (back)
6 NC/+28VP 82 Segment (in storage)
SURF/HEDS
1 TILT
2 SURF/CHA
3 SURFOSC
5 VDD
7 LED/CHB
8 -5V
Figure 3-94 Motor (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
123Konelab
14 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES
CABLE CHART / MOTOR Z LAJI CLASSIF.
4101 B
November 2, 2003
Version I
Version I
November 2, 2003
XP2 XP4
1 MEASGND 1 MEASGND
2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
40 Incub (TEMP1),
(THERM 1-3)
4 1
5 2 RES2
6 3
40 MeasCh (TEMP1)
Cable Charts
(THERM 4-6)
48953054-4081
GND VDD1
Figure 3-95 Temp (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
15 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES
4101 B

3-101
3-102

XP1, XP2
1 +12V
3 CH S / R
5 PREGAIN
6 AGND
XP3
PHOTREF
1 2
2 GND
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
2 GND
3 GND POWER
4 GND
5 GND
6 GND
Figure 3-96 Photo (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
123Konelab
16 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES CABLE CHART / PHOTO Z LAJI CLASSIF.
4101 B
November 2, 2003
Version I
Version I
November 2, 2003
XP2 1 / ID32 2 / ID34
2 GND
4 GND
6 GND
8 GND

XP3, 4, 5
1A B
2 GND
3 +5V IN2B
5 IN B_C
7 8 6 NC/+28VP
1 2
IN3B

5 6
XP6, 7, 8, 9
Cable Charts
1A A
48953054-4081
3 +5V
5 IN A_C
6 NC/+28VP
XP10
2 SUPPLYGND IN4A
3 TRIGGER
Bar
2 / 34 Segment Loader Opto
4 SIGNALGND Code
5 RXD
6 +5V Reader
8 +12VRS
Figure 3-97 INOUT (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
17 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES CABLE CHART / INOUT Z LAJI CLASSIF.
4101 B

3-103
3-104

1
XP2
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT
Cable Charts
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
VDD1 GND 5 - 5VTEST
6 GND
Figure 3-98 ISE (30, 30i, Kusti, (981850,981851, 981860, 981861))

TEKI HYV. M-FILMI
18 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES CABLE CHART / ISE Z LAJI CLASSIF.
4101 B
November 2, 2003
Version I
XP10
11 NC 1 NC
12 -12VM 2 NC XP6
Version I
13 GND 3 GND 1 GND

16 GND 6 +5VM 2 PELTIER1- 2 PELTIER2- 2 GND 4 +19VTEST 2 NC 2 NC 2 GND
17 GND 7 GND 3 PELTIER1+ 3 PELTIER2+ 3 GND 5 - 19VTEST 3 MAINSW+ 3 POWFAIL+ 3 GND
18 - 5VM 8 POWERGOOD 4 THERM1 4 THERM2 4 GND 6 VDIFFTEST 4 MAINSW- 4 POWFAIL- 4 GND
19 + 5VM 9 +5VM 5 PELTIER1- 5 PELTIER2- 5 GND 7 VAVETEST 5 NC 5 NC 5 GND
20 +5VM 10 +12VM 6 PELTIER1+ 6 PELTIER2+ 6 GND 8 VADJTEST 6 NC 6 NC 6 GND
November 2, 2003
K216 K215 K214 K197 K58 K189
F1
Sample
Reagent
1
XP1, 2
K163 1 CANA
T6.3A
2 CANA
1
2
3
3 CANB
F2 T6.3A K149 4 CANB

4
5
6
INTERNAL PC POWER

2 1
8 7
POWER UNIT +28V

Cable Charts
K194
48953054-4081
A
A
F1
B
B
K193
RE1
RE2
F3 T3.15A
TEKI HYV. M-FILMI
Figure 3-99 POWCAN (30, 30i, Kusti, (981850,981851, 981860, 981861))

19 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES CABLE CHART / POWCAN Z LAJI CLASSIF.
4101 B

3-105
3-106
K234
IO 32 XP8, XP2
IO 34 XP2
K209

Cable Charts
48953054-4081
XP2
XP1
D LED1-1
XP3
D3
TRI COLOR LED
A
XP1 XP3
D3
XP2 K208
B C
D2 D2
XP1 XP3 XP1 XP3
C D1 C D1
XP2 XP2
K233
CUVETTE COVER
OPTO
Cathode
LED1-1 LED1-2
D2 RED
XP1 XP1
XP3 XP3
D3
Figure 3-100 Covers (30, 30i, Kusti, (981850,981851, 981860, 981861))

C D1 PVM DATE
TEKI HYV. M-FILMI
TRI COLOR LED GREEN MERKKI MARK MUUTOS REVISIONS DRAWN APPR. M-FILM
LIITTYY ASSOCIATES
XP2 XP2 Konelab 30 (30i, Kusti) PIIRT. DRAWN 27.03.2001 JHen
123Konelab
20 /20 841776 HYV. APPR. 05.04.2001 JN
841854
KORVAA REPLACES
4101 B
November 2, 2003
Version I
M-FILMI
M-FILM
01.10.99 JHen
04.10.99 JHen
07.10.99 JN
48414900
4101 B
APPR.
HYV.
TARK. CHECKED
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
TEKI
HYV. APPR.
SUHDE SCALE
PVM DATE
Z
ANALYZER
WORKSTATION

Windows NT
Konelab 20, 20i

Termination
MUUTOS REVISIONS
CAN BUS
PHOTSIG *1
PHOTO * 1
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
- ADC
NIMI NAME
- lamp control
- chopper drive
1 / 16
123Konelab
PHOTREF *1
KORVATTU REPLACED
+28V
KORVAA REPLACES
MERKKI MARK
LEHTI SHEET
SURF * 1
(* 2 in 20i)
limit switches MOTOR * 10 MAINS INPUT

(* 14 in 20i)
position feedback
+28V LEDS
CANBIAS *1 +28V POWER MODULE

- CAN-bus bias - mains switch
- status leds control - 100 - 230 VAC input
- mixer motor filtering status - 28 VDC output
- LED interface
+28V +28V
TEMP * 1
thermistors
RS232
- heatings
- 2 channels
+28V
Bar code reader
ISEAMP * 1
limit switches
INOUT * 1
- ADC - digital I/O
+28V +28V
Figure 3-101 Block Diagram (Konelab 20, 20i)

3-108

X P 1 X P 2 X P 3 X P 4
M B1-9 1 X P 5 X P 6 X P 7 X P 8 X P 9 X P 1 X P 2 X P 3 X P 4
M B1-9 2 X P 5 X P 6 X P 7 X P 8 X P 9
T P 1 T P 1
40 ISE
37 ISE .
J P 7 J P 8 J P 7 J P 8
36 ISE Y
J P 5 J P 6 J P 5 J P 6
35 TEM P
22 IN O U T
J P 3 J P 4 J P 3 J P 4
J P 1 J P 2 J P 1 J P 2
24 SYR IN G E
16 C AN BIAS
39 ISE W ASH
33 STO R AG E
R AC K1
21 IN C U BATO R
18 D ISPEN SER .
34 FILTER D ISK
19 D ISPEN SER Y
17 N EED LE M IXER
38 ISE D ILU EN T PU M P
X P 1 2 X P 1 3 X P 1 2 X P 1 3
X P 1 0 X P 1 1 X P 1 0 X P 1 1
Cable Charts
48953054-4081
O N LY IN 20i
126 PH O TO
Figure 3-102 Racks (Konelab 20, 20i)

T A R K . C H E C K E D 0 4 .1 0 .9 9 J H e n
2 / 1 6 H Y V . A P P R . 0 7 .1 0 .9 9 J N
4 8 4 1 4 9 0 0
4 1 0 1 B
November 2, 2003
Version I
Version I
REAGENT AND SAMPLE LAMP
November 2, 2003
STORAGE HOUSE
K345
K346
CAN TERMINATION
Cable Charts
XP6
28V
48953054-4081
PHOTO XP8 CAN K278
XP7
CAN XP10 K271 XP11 CAN CAN XP10 XP11 CAN

MB 1-9 MB 1-9
28V XP12 1 XP13 28V 28V XP12 2 XP13 28V
GND K272
K275
+ 24V XP1
FANS IN K345
BACK PANEL R1 K273
K277 K276
R2 + 28V
K349 K346
K274
Figure 3-103 Power, can and fan cables (Konelab 20, 20i)
a K345, K346 lis„tty. K345, K346 added. 07.12.99 JHen
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
3 / 16 HYV. APPR. 07.10.99 JN
CAN AND FAN CABLES 4101 B

3-109
3-110
CONNECTOR PANEL
POWER UNIT
L
red

N
black
K269 K285
black red
shield
5 1 3 black
2
_
S1
GND
F1 blue
K274
FRAME
6 2 4 1
black red brown

K268
+
28V
red
red
Cable Charts
48953054-4081
blue
WORK
_S
STATION red
L N
+S
(ETHERNET)
brown
K272 MB1-9(2)
K200 XP13
K270 XP1
Figure 3-104 Connector panel power unit (Konelab 20, 20i)

K273
shield CANBIAS XP2
TEKI HYV. M-FILMI
K267 MERKKI MARK MUUTOS REVISIONS PVM DATE DRAWN APPR. M-FILM
LIITTYY ASSOCIATES
4 / 16 HYV. APPR. 07.10.99 JN
PANEL AND POWER UNIT 4101 B
November 2, 2003
Version I
K 2 5 6
Version I
K 2 5 5 K 1 1
C O N N 1 -6 IS E A M P O P T O
O P T O X P 1
X P 1 S U R F
K 1 8 5 T O C H A S S IS
X P 2 X P 3
X P 1 X P 2 X P 3
November 2, 2003
K 1 8 1
S U R F
(O N LY IN 20i)
K 2 9 6 B -M O V B -M O V
K 2 9 9 K 2 9 7
XP1
7
K 1 2 T O C H A S S IS
CO NN
1-6 1
XP2
CO N
N M O T O R
1-8
K 2 5 4 ID 3 8
XP2
IS E D IL P
X P 3
Cable Charts
K 2 9 8
1
XP 7
48953054-4081
K 3 0 2
NN XP1
CO 1
1-6 CO NN
2
XP 1-8
XP2
(2 0 0 ) (2 0 0 ) (2 0 0 ) (2 0 0 )
K 2 6 5 K 2 6 2 K 2 6 6 K 2 9 5 K 3 0 0 K 3 0 1 K 3 0 3 K 3 0 4 K 3 0 5 K 3 0 6 K 1 9 0
X P 7 X P 2 X P 5 X P 7 X P 2 X P 5 X P 7 X P 2 X P 5 X P 6 X P 7 X P 7 X P 2 X P 5 X P 7 X P 2 X P 5 X P 2 X P 4
M O T O R M O T O R M O T O R C A N B IA S M O T O R M O T O R IS E
ID 1 8 ID 1 9 ID 1 7 ID 1 6 ID 3 6 ID 3 7 ID 4 0
D IS P . Y N E E D L E M IX M O T O R IS E IS E ( o n ly in 2 0 i)
Figure 3-105 Dispensers (Konelab 20, 20i)

D IS P . B
M IX E R F IL T E R IN G D IS P . Y D IS P . B
( o n ly in 2 0 i) ( o n ly in 2 0 i)

M B 1 -9 (1 ) M B 1 -9 (2 )
5 / 1 6 H Y V . A P P R . 0 7 .1 0 .9 9 J N
4 8 4 1 4 9 0 0
4 1 0 1 B

3-111
3-112
ISE (ONLY IN 20i)

ISE
ID 40
Cable Charts
XP4
48953054-4081
K308 K309 K310 K311 K313 K314 K190 K312
MOTOR MOTOR MOTOR MOTOR
ID 24 ID 23 ID 38 ID 39
SYRINGE DILUENT ISE ISE
PUMP DIL. PUMP WASH
(only in 2 0i) (only in 2 0i)
Figure 3-106 Syringes and pumps (Konelab 20, 20i)

MB 1-9 (1) MB 1-9 (2)
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
6 / 16 HYV. APPR. 07.10.99 JN
PUMPS 4101 B
November 2, 2003
Version I
Version I
November 2, 2003
PHOTO
ID 126
K84
XP2
Jumper
REF.
JP1-JP2
K83
SIG.
XP1 K317
XP1
1-6
K224
CONN
XP2
7
1
K225
K323
1
XP 7
K315 K320 K322
NN
CO 1
1-6
2
XP
Cable Charts
XP1
1
XP 7
48953054-4081
7
XP
CONN
NN
1
CO 1 1-6
NN
CO
1- 6 1-6 1
2
XP
XP2 XP2
K324
(600) (600) (600) (200) (600)

K316 K318 K319 K321 K264 K350 K325 K326 K327 K328
XP9
XP5
XP7
XP2
XP3
XP7
XP2
XP7
XP2
XP2
XP4

ID 22 ID 20 ID 21 ID 32 ID 35
CUVETTE INCUB. MEASCH.
LOADER
MB 1-9 (1) MB 1-9 (2)
Figure 3-107 Incubator and measuring channel (Konelab 20, 20i)

b K350, CONN1-6 lis„tty . K350, CONN1-6 added. 13.06.2000 JHen
TEKI HYV. M-FILMI
7 / 16 HYV. APPR. 07.10.99 JN
AND MEASURING CHANNEL 4101 B

3-113
3-114

SAMPLE / REAGENT
STORAGE
K340
cooling unit
+28V / XP1 K346 red

K125
GND / chassis K345 black
K341
XP1
LEDS 7
CONN
1-6 1
XP2
Cable Charts
ETHERNET
48953054-4081
(connector
panel)
(200)
K270 K338 K342 K343 K330 K329 K 263 K339
XP7
XP2
XP5
XP2
XP3
XP4
XP5
XP5
XP5
XP10
CANBIAS MOTOR MOTOR INOUT MOTOR
ID 16 ID 17 ID 18 ID 22 ID 33
Figure 3-108 Storages (Konelab 20, 20i)

NEEDLE DISP. f STORAGE
MIXER
MB 1-9 (1) MB 1-9 (2)

a K270, K345, K346 lis„tty. K270, K345, K346 added. 07.12.99 JHen
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
8 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
CABLE CHART / STORAGE Z LAJI CLASSIF.
4101 B
November 2, 2003
Version I
Version I
November 2, 2003
LAMP HOUSE
K82
CHOPPER
MOTOR
WASTE DILUENT
K77
K80
XP1
7
CONN
1-6 1
XP2
K79
XP1
7
CONN XP1
1-6
1 7
CONN
XP2
1-6
1
XP2
Cable Charts
48953054-4081
(600)
K78 K279 K203 K204
XP7 XP2 XP3 XP4
(600)
MOTOR K280 INOUT

XP3
ID 34 (600) ID 22
K241 XP4 PHOTO
FILTER ID 126
DISK XP5
K81
MB 1-3 (5) MB 1-9 (1)
Figure 3-109 Lamp house and water detectors (Konelab 20, 20i)
TEKI HYV. M-FILMI
9 / 16 HYV. APPR. 07.10.99 JN
AND WATER DETECTORS 4101 B

3-115
3-116

1.8° M 21N R XE 1,01A P110 -064 -015 6600 R .158 1.3A /Ph 6500 R .497 1A /Ph

1.4A /Ph 2.6 9 7214 R 005 8.8V 46 9
1 2
SER IAL.(m otorw indings)
23 D iluentpum p
38 ISE D iluentpum p
M O TO R
1 O U TB2
2 O U TB1 7 8
3 O U TB2
5 O U TA2
6 O U TA1
7 O U TA2
8 O U TA1
1 2
Cable Charts
48953054-4081
5 6
O PTO
1 LED
2 G ND
3 VD D O PTO 2
4 G ND
5 O PT 20 C uvette loader(back)
6 N C /+28VP 38 ISE LIQ D ET
Figure 3-110 Motor (Konelab 20, 20i)

SU R F/H ED S
1 TILT
2 SU R F/C H A
3 SU R FO SC
5 VD D
7 LED /C H B
8 -5V
1 0 / 1 6 H Y V . A P P R . 0 7 .1 0 .9 9 J N
4 8 4 1 4 9 0 0
4 1 0 1 B
November 2, 2003
Version I
Version I
November 2, 2003
XP2 XP4
1 MEASGND 1 MEASGND
2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
Incub
(THERM 1-3)
4 1
5 2 RES2
6 3
MeasCh
Cable Charts
(THERM 4-6)
48953054-4081
Figure 3-111 Temp (Konelab 20, 20i)
GND VDD1
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
11 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
4101 B

3-117
3-118

XP1, XP2
1 +12V
3 CH S / R
5 PREGAIN
6 AGND
XP3 PHOTREF
1 2 1 CHOPLED
2 GND
(reference channel)
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
2 GND
3 GND POWER
4 GND
5 GND
6 GND
Figure 3-112 Photo (Konelab 20, 20i)

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
12 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
4101 B
November 2, 2003
Version I
Version I
November 2, 2003
XP2
1 LED1A
2 GND Segm. / Stat GLED
3 LED2A LEDS Segm. / Stat RLED
4 GND
5 LED3A Reag. GLED
6 GND
7 LED4A Reag. RLED
8 GND
1 2 IN1B Waste Detector

XP3, 4, 5
1A B
2 GND
3 +5V IN2B Water (Diluent) Detector
4 GND
5 IN B_C
7 8 6 NC/+28VP
1 2
IN3B MeasCh Reflective Object Sensor
5 6 IN1A Rea gent Cover Opto

XP6, 7, 8, 9
Cable Charts
1A A
48953054-4081
2 GND IN2A
3 +5V Segment / Stat Cover Reed Relay
4 GND
5 IN A_C
6 NC /+28VP
IN3A Cuvette Cover Opto
XP10
1 TXD
2 SUPPLYGND IN4A Cuvettes in Storage Opto
3 TRIGGER
4 SIGNALGND
5 RXD
6 +5V
Figure 3-113 INOUT (Konelab 20, 20i)

8 +12VRS
CANBIAS XP3
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
13 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
4101 B

3-119
3-120

1
XP2
(only in 20i) 1 DETACK1KB
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT
Cable Charts
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
1
XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
5 - 5VTEST
6 GND
Figure 3-114 ISE (Konelab 20, 20i)

VDD1 GND
TEKI HYV. M-FILMI

14 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
4101 B
November 2, 2003
Version I
Version I
November 2, 2003
CAN OUT
SER IN (from INOUT)
BCR OUT
(Cuvette Loader GLED

LEDS
Cuvette Loader RLED)
MOT IN (Needle Mixer)

Cable Charts
48953054-4081
MOT OUT (Needle Mixer)
DOM LED
RES LED
Figure 3-115 CANBIAS (Konelab 20, 20i)

DC LED
TEKI HYV. M-FILMI

15 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
CABLE CHART / CANBIAS Z LAJI CLASSIF.
4101 B

3-121
3-122
LED1-1 Cathode
LED1-3
D2 GREEN
XP1 XP1
XP3 XP3
D3
C D1 RED
TRI COLOR LED
XP2 XP2

K331 S K331 K335
D2
XP1 XP1 XP3
XP3 K336 K334
D3 C D1
XP2
XP2 LED1-3
CONN1-6
LED1-1
K332
XP
2
K331
XP
1
K334
XP3
D3
R
LED1-1
REAGENT COVER
K333 OPTO
CUVETTE COVER
OPTO
K335
Cable Charts
48953054-4081
K331 K334
K337 K338
Figure 3-116 Covers (Konelab 20, 20i)

INOUT XP6 INOUT XP8
INOUT XP2 INOUT XP7
CANBIAS XP5
TEKI HYV. M-FILMI
16 / 16 HYV. APPR. 07.10.99 JN
48414900
KORVAA REPLACES
4101 B
November 2, 2003
Version I
M-FILMI
M-FILM
02.08.01 ARen
24.04.02 SK
24.04.02 JN
4101 A
P841993
APPR.
HYV.
TARK. CHECKED
DRAWN
PIIRT. DRAWN
LAJI CLASSIF.
KOODI CODE
TEKI
HYV. APPR.
SUHDE SCALE
PVM DATE
Z
ANALYZER
WORKSTATION

Windows NT
Termination
Konelab 25
MUUTOS REVISIONS
CAN BUS
PHOTSIG *1
PHOTO * 1
LIITTYY ASSOCIATES
LIITTYY ASSOCIATES
- ADC
NIMI NAME
- lamp control
- chopper drive
1 / 17
Thermo Clinical Labsystems Oy
PHOTREF *1
+28V
KORVATTU REPLACED
KORVAA REPLACES
MERKKI MARK
LEHTI SHEET
SURF * 1
(* 2 in 25i)
limit switches MOTOR * 13 MAINS INPUT

(* 17 in 25i)
position feedback
+28V LEDS
CANBIAS *1 +28V POWER MODULE

- CAN-bus bias - mains switch
- status leds control - 100 - 230 VAC input
- LED interface status - 28 VDC output
+28V +28V
TEMP * 1
thermistors
RS232
- heatings
- 2 channels
+28V
Bar code reader
ISEAMP * 1
limit switches
INOUT * 1
- ADC - digital I/O
+28V +28V
Figure 3-117 Block Diagram (Konelab 20XT, 20XTi)

3-124
MB1-9 1 MB1-9 2

TP1 TP1
40 ISE
37 ISE
36 ISE Y
22 INOUT
24 MIXER
JP7 JP8 JP7 JP8
35 TEMP
JP5 JP6 JP5 JP6
23 MIXER Y
JP3 JP4 JP3 JP4
33 SYRINGE
16 CAN BIAS
39 ISE WASH
JP1 JP2 JP1 JP2
21 FMI PUMP
F
20 INCUBATOR
RACK1
18 DISPENSER
19 DISPENSER Y
38 ISE FMI PUMP
34 MIXER WASH
32 MIXER MOTOR
17 CUVETTE LOADER
F
XP12 XP13 XP12 XP13
XP10 XP11 XP10 XP11
MB1-3 3 ONLY IN 25i

XP1 XP2 XP3
Cable Charts
48953054-4081
TP1
JP7 JP8
126 PHOTO
JP5 JP6
JP3 JP4
48 MEAS CH
49 STORAGE
JP1 JP2
50 FILTER DISK
RACK2
XP6 XP7
Figure 3-118 Racks (Konelab 20XT, 20XTi)

XP4 XP5
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES PIIRT. DRAWN 02.08.01 ARen
Thermo Clinical Labsystems Oy Konelab 25
LEHTI SHEET TARK. CHECKED 24.04.02 SK
LIITTYY ASSOCIATES
2 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
CABLE CHART / RACKS Z LAJI CLASSIF.
4101 A
November 2, 2003
Version I
Version I
REAGENT AND SAMPLE LAMP
November 2, 2003
STORAGE HOUSE
K346
K345
K371
28V
CAN
TEMP XP3
XP7
3 XP5
K369
MB 1-3
XP6
28V
CAN XP4
CAN TERMINATION
Cable Charts
XP6
28V
48953054-4081
PHOTO XP8 CAN K368
XP7
CAN XP10 K271 XP11 CAN CAN XP10 XP11 CAN

MB 1-9 MB 1-9
28V XP12 1 XP13 28V 28V XP12 2 XP13 28V
GND K272
K275
+ 24V XP1
FANS IN K345
BACK PANEL R1 K273
K277 K276
K370
R2 + 28V
K349 K346
K274
Figure 3-119 Power, can and fan cables (Konelab 20XT, 20XTi)
TEKI HYV. M-FILMI
TARK. CHECKED 24.04.02 SK
3 / 17 HYV. APPR. 24.04.02 JN
CABLE CHART / POWER, P841993
CAN AND FAN CABLES 4101 A

3-125
3-126
CONNECTOR PANEL
POWER UNIT
L
red

N
black
K269 K285
black red
shield
5 1 3 black
2
_
S1 F1
GND
blue
K274
FRAME
6 2 4 1
black red brown

K268
+
28V
red
red
Cable Charts
48953054-4081
blue
WORK
_S
STATION red
L N
+S
(ETHERNET)
brown
K272 MB1-9(2)
XP13
K200 K273
K270 XP1
Figure 3-120 Connector panel power unit (Konelab 20XT, 20XTi)

shield CANBIAS XP2
TEKI HYV. M-FILMI
K267 MERKKI MARK DRAWN APPR. M-FILM
LIITTYY ASSOCIATES
4 / 17 HYV. APPR. 24.04.02 JN
CABLE CHART / CONNECTOR P841993
PANEL AND POWER UNIT 4101 A
November 2, 2003
Version I
Version I
ISEAMP OPTO
XP1 SURF
XP1
K185 TO CHASSIS
SURF XP2 XP3
XP1
November 2, 2003
K181
XP2 XP3
DISPENSER K11 ISE DISPENSER

(ONLY IN 25i)
Y -OPTO Y -OPTO
K296 f -MOV f -MOV
f -OPTO f -OPTO
K 299 K297
HEDS HEDS
XP1
7
CONN
1-6 1
XP2
XP1 Y-MOV Y-MOV

CONN
1-8
MOTOR
K254 ID 38
XP 2
ISEDILP
XP3
K298
Cable Charts
XP1 7 K302
48953054-4081
XP1
K12 TO CHASSIS
NN
CO 1
1-6 CONN
XP2 1-8
XP2
K116
(200) (200) (200) (200)
K265 K262 K266 K295 K301 K303 K304 K305 K117 K306 K190
XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP7 XP2 XP5 XP2 XP4
MOTOR MOTOR MOTOR MOTOR ISE

ID 18 ID 19 ID 36 ID 37 ID 40
DISP. f DISP. Y ISE ISE (only in 25 i)
DISP. Y DISP. f
Figure 3-121 Dispensers (Konelab 20XT, 20XTi)

(only in 25 i) (only in 25 i)
MB 1-9 (1) MB 1-9 (2)
TEKI HYV. M-FILMI

5 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
CABLE CHART / DISPENSERS Z LAJI CLASSIF.
4101 A

3-127
3-128
7
XP1 OPTO
K15
7
XP2
1
XP1 XP2
MIXER K13

Y -OPTO
f -OPTO f -MOV
Y-MOV
Cable Charts
48953054-4081
K109
Figure 3-122 Mixer

K110 K97 K14 K96 K14
MOTOR MOTOR MOTOR

ID 24 ID 23 ID 32
MIXER f MIXER Y MIXER
MB 1-9 (1) MB 1-9 (2)

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
6 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
CABLE CHART / MIXER Z LAJI CLASSIF.
4101 A
November 2, 2003
Version I
ISE (ONLY IN 25i)
Version I
November 2, 2003
K310
K313
XP1 K311 K312
CO NN
1-8 K373
XP1 XP1
XP2 XP 1
CO 7
CONN
NN XP 1
1-6 CO NN 1-8
1 1-8
CONN
X P2 XP2
XP2 1-8
XP2
ISE
ID 40
Cable Charts
XP4
48953054-4081
(200) (200) (200) (200) (200)
K364 K363 K308 K309 K365 K367 K314 K190 K366
XP6 XP2 XP7 XP2 XP7 XP6 XP2 XP3 XP7
MOTOR MOTOR MOTOR MOTOR MOTOR

ID 21 ID 33 ID 34 ID 38 ID 39
FMI SYRINGE MIXER ISE ISE
PUMP WASH FMI PUMP WASH
(only in 25 i) (only in 25 i)
MB 1-9 (1) MB 1-9 (2)
Figure 3-123 Syringes and pumps (Konelab 20XT, 20XTi)

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
7 / 17 HYV. APPR. 24.04.02 JN
CABLE CHART / SYRINGES AND P841993
PUMPS 4101 A

3-129
3-130
HEDS
PHOTO
ID 126

K84
XP2
Jumper
REF.
JP1-JP2
K83
SIG.
XP1
K317 K326
XP1
1-6
K224
CONN
XP2
7
1
Sample/Reagent
Storage
K225
K371
K315 K320 K322
XP1
1
Cable Charts
XP 7
7
48953054-4081
CONN
1
NN
CO 1 1-6
XP
1-6
1
1
NN
CO
2
XP
1-6
XP2
2
XP
K324
(200)
K321
(600) (600) (200)
K316 K318 K319 K264 K323 K328 K327 K351 K325
XP9
XP5
XP7
XP2
XP3
XP7
XP2
XP4
XP3
XP2
XP2
XP5
XP7
INOUT MOTOR MOTOR MOTOR

ID 22 ID 17 ID 20 TEMP
ID 35 ID 48
CUVETTE INCUB. MEASCH.
LOADER
MB 1-9 (1) MB 1-9 (2) MB 1-3
Figure 3-124 Incubator and measuring channel (Konelab 20XT, 20XTi)

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
Thermo Clinical Labsystems Oy PIIRT. DRAWN 02.08.01 ARen
Konelab 25
8 / 17 HYV. APPR. 24.04.02 JN
CABLE CHART / INCUBATOR P841993
AND MEASURING CHANNEL 4101 A
November 2, 2003
Version I
Version I
November 2, 2003
SAMPLE / REAGENT
STORAGE
K340
cooling unit
K341
thermistor
+28V / XP1 K346 red
GND / chassis K345 black
LEDS
X P1
1-8
CONN
XP2
K372
Cable Charts
48953054-4081
ETHERNET
(connector K125
panel)
K343 K342 K371 K329

K270 K338 K330 K339
XP2
XP4
XP7
XP2
XP5
XP2
XP3
XP4
XP5
XP3
XP5
XP5
XP2
XP8
XP6
XP7
XP10
K337
MOTOR MOTOR TEMP MOTOR
CANBIAS INOUT ID 32 ID 34 ID 35 ID 49
ID 16 ID 22 MIXER MIXER STORAGE
Figure 3-125 Storages (Konelab 20XT, 20XTi)

MOTOR WASH
MB 1-9 (1) MB 1-9 (2) MB 1-3

a K340, K342 ja K341, K343 paikat vaihdettu 05.11.02 ARen JN
TEKI HYV. M-FILMI
9 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
CABLE CHART / STORAGE Z LAJI CLASSIF.
4101 A

3-131
3-132
LAMP HOUSE

K82
CHOPPER
MOTOR
WASTE DILUENT
K77
XP1
7
CONN
1-6 1
XP2
K79
XP1
7
CONN
1-6
1
XP2
Cable Charts
48953054-4081
K78 K279 K203 K204
XP7 XP2 XP3 XP4
(600)
MOTOR K280 INOUT
XP3
ID 50 (600) ID 22
K241 PHOTO
FILTER XP4
ID 126
DISK XP5
K81
MB 1-3 MB 1-9 (1)
Figure 3-126 Lamp house and water detectors (Konelab 20XT, 20XTi)
a poistettu merkint„ K80 05.11.02 ARen JN
TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
10 / 17 HYV. APPR. 24.04.02 JN
CABLE CHART / LAMP HOUSE P841993
AND WATER DETECTORS 4101 A
November 2, 2003
Version I
Version I

November 2, 2003

SERIAL. (motor windings)

1 2
21 Diluent pump
38 ISE Diluent pump
MOTOR
1 OUTB2
2 OUTB1 7 8
3 OUTB2
5 OUTA2
6 OUTA1
7 OUTA2
8 OUTA1
1 2
Cable Charts
OPTO1 (zero point)
48953054-4081
17 Cuvette loader (middle)
5 6
OPTO
1 LED
2 GND
3 VDD OPTO2
4 GND
5 OPT 17 Cuvette loader (back)
6 NC /+28VP 38 ISE LIQ DET
SURF/HEDS
1 TILT
Figure 3-127 Motor (Konelab 20XT, 20XTi)

2 SURF/CHA
3 SURFOSC
5 VDD
7 LED/CHB
8 -5V
TEKI HYV. M-FILMI

11 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES CABLE CHART / MOTOR Z LAJI CLASSIF.
4101 A

3-133
3-134
XP2 XP4
1 MEASGND 1 MEASGND

2 RES1- 2 RES2-
3 RES1+ 3 RES2+
4 CH1IN 4 CH4IN
5 RES1- 5 RES2-
6 RES1+ 6 RES2+
4 1
5 2 RES1
6 3
Incub
THERM 1-3
Sample/Reagent
Storage Thermistor
4 1
5 2 RES2
6 3
MeasCh
Cable Charts
(THERM 4-6)
48953054-4081
Figure 3-128 Temp (Konelab 20XT, 20XTi)
GND VDD1
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
12 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
4101 A
November 2, 2003
Version I
Version I
November 2, 2003
XP1, XP2
1 +12V
3 CH S / R
5 PREGAIN
6 AGND
XP3
PHOTREF
1 2 1 CHOPLED (reference channel)
2 GND
3 +5VCH
4 GND
5 CHOPSYNC
6 AGND SYNC OPTO
5 6
XP4
1 GND
2 MOT+ CHOPPER
3 GND
4 +5VCH MOTOR
5 +5VCH
6 NC
XP5
1 NC LAMP POWER
2 LAMP+
4 1 3 GND
4 NC
5 2 5 +15VM
Cable Charts
6 3 6 - 15VM
48953054-4081
1
XP6, 7 CAN
1 CANA
2 CANA
3 CANB
4 CANB
CAN
XP8
1 +28V
2 GND
3 GND POWER
4 GND
5 GND
6 GND
Figure 3-129 Photo (Konelab 20XT, 20XTi)

TEKI HYV. M-FILMI
13 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
4101 A

3-135
3-136

XP2
1 LED1A Segm. / Stat GLED
2 GND
3 LED2A LEDS Segm. / Stat RLED
4 GND
5 LED3A Reag. GLED
6 GND
7 LED4A Reag. RLED
8 GND
1 2 IN1B Waste Detector

XP3, 4, 5
1A B
2 GND
3 +5V IN2B
4 GND Water (Diluent) Detector
5 IN B_C
7 8 6 NC/+28VP
1 2
IN3B MeasCh Reflective Object Sensor
5 6 IN1A Rea gent Cover Opto
XP6, 7, 8, 9
Cable Charts
1A A
2 GND
48953054-4081
3 +5V
IN2A Segment / Stat Cover Reed Relay
4 GND
5 IN A_C
6 NC /+28VP
IN3A
Cuvette Cover Opto
XP10
1 TXD IN4A
2 SUPPLYGND Cuvettes in Storage Opto
3 TRIGGER
4 SIGNALGND
5 RXD
6 +5V
8 +12VRS
Figure 3-130 INOUT (Konelab 20XT, 20XTi)

CANBIAS XP3
TEKI HYV. M-FILMI

LIITTYY ASSOCIATES
14 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
4101 A
November 2, 2003
Version I
Version I
November 2, 2003
1
XP2
(only in 25i) 1 DETACK1KB
2 DETON
3 DETLED
4 DETOUT
5 MUX1P
6 MUX2P
7 MUX3P
8 MUX4P PREAMP
9 AGND
10 SIGIN (ISEAMP)
11 GNDSENSE
12 VREF+
13 VREF-
14 +12VP
15 -12VP
XP3
1 BS1P
2 BS2P
1 2 3 BS3P BLK SIM
4 BS4P
5 +12VBS
6 A GND
XP4
1 LIQEDETOUT
5 6 2 LIQEDETOUT
Cable Charts
48953054-4081
4 LIQEDETOUT
5 GND
6 GND
1
XP5
1 VDD1TEST
2 +15VTEST
3 - 15VTEST
4 +5VTEST
5 - 5VTEST
6 GND
Figure 3-131 ISE (Konelab 20XT, 20XTi)

VDD1 GND
TEKI HYV. M-FILMI

15 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
4101 A

3-137
3-138

CAN OUT
SER IN (from INOUT)
BCR OUT
(Cuvette Loader GLED)

LEDS
(Cuvette Loader RLED)
MOT IN
Cable Charts
48953054-4081
MOT OUT
DOM LED
RES LED
DC LED
Figure 3-132 CANBIAS (Konelab 20XT, 20XTi)

TEKI HYV. M-FILMI
LIITTYY ASSOCIATES
16 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
CABLE CHART / CANBIAS Z LAJI CLASSIF.
4101 A
November 2, 2003
Version I
Version I
LED1-1 Cathode
LED1-3
D2 GREEN
XP1 XP1
November 2, 2003
XP3 XP3
D3
C D1 RED
TRI COLOR LED
XP2 XP2
K331 S K331 K335

D2
XP1 XP1 XP3
XP3 K336 K334
D3 C D1
XP2 XP2
LED1-3
LED1-1 CONN1-6
K332
XP
2
K331
XP
1
K334
XP
3
D3
R
LED1-1
REAGENT COVER
K333 OPTO
CUVETTE COVER
OPTO
K335
Cable Charts
48953054-4081
K331 K334
K337 K338
Figure 3-133 Covers (Konelab 20XT, 20XTi)

INOUT XP6 INOUT XP8
INOUT XP2 INOUT XP7
CANBIAS XP5
TEKI HYV. M-FILMI
17 / 17 HYV. APPR. 24.04.02 JN
P841993
KORVAA REPLACES
4101 A

3-139

Version I Different Parts of Konelab 4-1
Section 4 Different Parts of Konelab
Different parts of Konelab are presented here in alphabetical order:
4.1 Arms ..................................................................................................................... page 4-3

4.1.1 Dispensing Arm
Konelab 60 &30 840293
Konelab 20 841326
4.1.2 ISE Arm .................................................................................................. page 4-6
Konelab 60 & 30 & 20 840169
4.1.3 Mixer Arm
Konelab 60 & 30 840275
4.2 Back Panel ........................................................................................................... page 4-9

Konelab 60 840374
Konelab 30 840376
Konelab 20 841380
4.3 Connector Panel................................................................................................... page 4-13
Konelab 60 840372
Konelab 30 840858
Konelab 20 841378
4.4 Cuvette Loader .................................................................................................... page 4-17
4.4.1 Konelab 60
4.4.1.1 Cuvette feeder 840233
4.4.1.2 Cuvette magazine 840221
4.4.1.3 Cuvette pusher 840198
4.4.1.4 Mover unit 840239
4.4.1.5 Rotation unit 840214
4.4.2 Konelab 30 & 20 840511 ......................................................................... page 4-24
4.5 Dispensing Drive Unit .......................................................................................... page 4-26
Konelab 60 & 30 & 20 840000
4.6 Driving Unit .......................................................................................................... page 4-28
Konelab 60 & 30 840046
Konelab 20 841360
4.7 Incubating Unit...................................................................................................... page 4-31
Konelab 60 840127
4.7.1 Dispensing Channel ................................................................................ page 4-31
Konelab 60 840078
4.7.2 Measuring Channel ................................................................................. page 4-34
Konelab 60 840088
Konelab 30 & 20 840600
4.7.2.1 Measuring Head 886060.............................. page 4-38
4.8 Lamp House ........................................................................................................ page 4-40
Konelab 60 & 30 & 20 840120
4.9 Reagent Storage ................................................................................................. page 4-42
Konelab 60 & 30 840173
4.10 Sample Storage ................................................................................................. page 4-44
Konelab 60 & 30 840184
4.10.1 Segment Loader ................................................................................... page 4-46
Konelab 60 & 30 840024
4.11 Sample & Reagent Basin.................................................................................... page 4-48

4-2 Different Parts of Konelab Version I
Konelab 20 841521
4.11.1 Reagent Cooling Unit ........................................................................... page 4-50
Konelab 20 841489
4.12 Syringe Unit ....................................................................................................... page 4-52
Konelab 60 & 30 840133
Konelab 20 841459
4.13 Tubings ............................................................................................................... page 4-57
Konelab 60
Konelab 30
Konelab 20

4.1 Arms
4.1.1 Dispensing Arm
Konelab 60 & 30 840293

p840294E
6. SURF-TILTOPTO cable 180 840338

26. Ground wire D531 831687
27. SURF-MOTOR cable 840344
29. Ground wire 500 840551
Refer to next page for Figure.
Konelab 20 841326
p841327D
8. TILTOPTO cable 80 840348

11. MIXMOTOR cable 841396
26. SURF-MOTOR cable 841394
29. Ground wire 500 840551
Refer to page 4-5 for figure.

Figure 4-1 Konelab 60 & 30: Dispensing arm 840293

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4.1.2 ISE Arm
Konelab 60 & 30 & 20 840169

p840170J
24. SURF-MOTOR-TEMP cable 840340

25. ISEAMP-ISE cable 840342
33. Block heating cable 840392
38. Ground wire 500 840551
4.1.3 Mixer Arm
Konelab 60 & 30 840275

p840276E
5. MIXMOTOR cable 840367

6. TILTOPTO cable 80 840348
7. MIXER-MIX Y-mixer arm cable 840346

Figure 4-3 Konelab 60 & 30 & 20: ISE Arm 840169

Figure 4-4 Konelab 60 & 30: Mixer arm 840275

4.2 Back Panel
Konelab 60 840374
p840375A
8. Brushless DC Fan 24 V 570264

9. Antenna wire 711548
Refer to next page for figure.
Konelab 30 840376
p840377A

Konelab 20 841380
p841412A

Figure 4-5 Konelab 60: Back panel 840374


4-12
Ruuvit lukitaan normaalisti

No Tyyppi VAKO
1 15 Johdinside L=92 540472
16 Kuusiokoloruuvi M4x8 DIN912 619250
17 Kuusiokoloruuvi M4x12 DIN912 619252
18 Kuusiomutteri M4 DIN934 631289
19 Kehäl.aluslevy A4.3 DIN6798 636308

20 Itsel.pandu-ankkuri 731593
Puhaltimien toiminta testataan kytkemällä virtalähteeseen
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48953054-4081
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Konelab Oy Konelab 20
Tark. 30.4.99 jpr
Lehti Sheet Liittyy
1/1 48413808 - 4152 Hyv.
Korvaa Supersedes Nimi Name Suhde Scale Koodi Code
Takalevy 28414122
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Osa Nimi Arvo, tyyppi, aines Kpl Back panel 2110 A
November 2, 2003
Version I
4.3 Connector Panel
Konelab 60 840372
p840373G
F1 Circuit breaker 511952

S1 Power switch 521521
XP1 Mains inlet 540017
2. Ethernet cable 840716
Konelab 30 840858
p840859C

Konelab 20 841378
p841393B
F1 Circuit breaker 511952


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November 2, 2003
Version I
4.4 Cuvette Loader
4.4.1 Konelab 60
Cuvette feeder 840233

p840234J
1. Cuvette path 840235

12. Opto cable 620 840302
21. Extension cable 600 840380
Cuvette magazine 840221

p840222D
1. Magazine 840223
5. Front latch 840227
6. Rear latch 840228
19. Switch lever 840231
Cuvette pusher 840198

p840199I
1. Timing belt 840213

9. Stepper motor 570114
14. Pusher arm 840205
19. Pusher 840210
21. Opto cable 620 840302
34. Wide gap opto cable 620 840417
Mover unit 840239

p840240F

13. Pusher 840246
16. Opto cable 620 840302

Rotation unit 840214

p840215C
6. Stepper motor + cable 840674

7. Linear motor+cable 840396
8. Opto cable 620 840302
29. Linear motor extension cable 840398
500

Figure 4-11 Konelab 60: Cuvette feeder 840233

Figure 4-12 Konelab 60: Cuvette magazine 840221

Figure 4-13 Konelab 60: Cuvette pusher 840198

Figure 4-14 Konelab 60: Mover unit 840239

Figure 4-15 Konelab 60: Rotation unit 840214

4.4.2 Konelab 30 & 20
Cuvette loader 840511

p840512H
1. Rear latch 840228

3. Opto cable 620 840302
6. Stopper latch 840513
7. Detector plate, back 840514
8. Detector plate, middle 840515
9. Central latch 840516
17. Cuvette detector arm 840524
20. Front pushe 840527
Refer to next page for Figure.

Figure 4-16 Konelab 30 & 20: Cuvette loader 840512

4.5 Dispensing Drive Unit
Konelab 60 & 30 & 20 840000

p840001F
5. Dispensing arm holder 840006

24. Opto cable 620 840302

Figure 4-17 Konelab 60 & 30 & 20: Dispensing drive unit 840000

4.6 Driving Unit
Konelab 60 & 30 840046

p840047C
11. Opto cable 620 840302

12. Encoder unit 840058
Konelab 20 841360
p841361B
2. Encoder unit 840058

3. Opto cable 620 840302

Figure 4-18 Konelab 60 & 30: Driving unit 840046

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Figure 4-19 Konelab 20: Driving unit 841360

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November 2, 2003
Version I
4.7 Incubating Unit
Konelab 60 840127
p840128G
2. Incubating disk 840070

3. Dispensing channel 840078
4. Measuring channel 840088
9. Incubating disk's heating cable 840333
10. Opto cable 620 840302
4.7.1 Dispensing Channel
Konelab 60 840078
p840079I
2. Cuvette arm 840076

13. Heating cable 840335
14. Reflective opto cable 840378
16. Thermistor cable 50 840790

Figure 4-20 Konelab 60: Incubating unit 840127

Figure 4-21 Konelab 60: Dispensing channel 840078

4.7.2 Measuring Channel
Konelab 60 840088
p840089I

15. Measuring head 886060
23. PHOTO-PHOTAMP cable 840646
Konelab 20 840600
p840607O
3. Opto cable 620 840302

13. Incubator 840612
15. Frame, measurement channel 840615
57. Incubator heating cable 840866
Konelab 30 & 20 XT 841772

p841773C
3. Opto cable 620 840302

13. Incubator 840612
15. Frame, measurement channel 840615
57. Incubator heating cable N01124

Figure 4-22 Konelab 60: Measuring channel 840088

Figure 4-23 Konelab 20: Measuring channel 840600

Figure 4-24 Konelab 30 & 20 XT: Measuring channel 841772

4.7.2.1 Measuring Head
Konelab 60 & 30 & 20 886060

p886064F
13. Beam splitter 512709

18. Biconvex lens 512712

Figure 4-25 Konelab 60 & 30 & 20: Measuring head 886060

4.8 Lamp House
Konelab 60 & 30 & 20 840120

p840121J
6. Condenser 884323
8. Chopper motor+cable 840460
10. Lamp connector cable 888822
16. Filter wheel 840112
20. Lamp 6 V 20 W 830609
22. Opto cable 620 840302

Figure 4-26 Konelab 60 & 30 & 20: Lamp house 840120

4.9 Reagent Storage
Konelab 60 & 30 840173

p840174J
1. Cooling handle 830761

5. Heat exchange piece 840177
9. Silicon tube 733262
10. Window for barcode reader 840269
12. Opto cable 620 840302
15. Peltier and thermistor cables 840629
16. Cooling jacket 840176

Figure 4-27 Konelab 60 & 30: Reagent storage 840173

4.10 Sample Storage
Konelab 60 & 30 840184

p840185J
1. Cooling handle 830761

2. Basin 40185 840123
4. Heat exchange piece 840182
8. Opto cable 620 840302
9. Peltier and thermistor cables 840705
16. Silicon tube 733262

Figure 4-28 Konelab 60 & 30: Sample storage 840184

4.10.1 Segment Loader
Konelab 60 & 30 840024

p840025E

Figure 4-29 Konelab 60 & 30: Segment loader 840024

4.11 Sample & Reagent Basin
Konelab 20 841521
p841522E
1. Cooling plate 841383

5. Sample/ Reagent fans cable 841532

Version I
(7( >F>

7
November 2, 2003

)
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48953054-4081


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Figure 4-30 Konelab 20: Sample & Reagent basin 841521

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4-49
4.11.1 Reagent Cooling Unit
Konelab 20 841489
p841661B
Figure 4-31 Konelab 20: Reagent cooling unit 841489


4.12 Syringe Unit
Konelab 60 & 30 840133

p840134D
2. Stepper motor + cable 840674

22. Opto cable 620 840302
Konelab 20 841459
Syringe motor and cable p841472A
Syringe opto cable p841501B
Syringe front plate p841502
Refer to page 4-54, page 4-55 and page 4-56 for figures.

Figure 4-32 Konelab 60 & 30: Syringe unit 840133

550mm
4 3 1 XJ1 2
Katkaise musta ja valkoinen johto, suojaa katkaisukohdat kutistemuovilla

Cut the black and white wire, cover the ends with heat shrink tubing
700
1 2
3 4
5 6
blue 3 7 8
orange 4
SYRINGE
red M XP7
MOTOR 5
yellow 6
Johdot t„ytyy jatkaa saman v„risill„ johdoilla !

Wires must be extended using wires of the same colors !
XJ1 crimp connector housing Molex 90142 8s 90142-008

CGrid III dual row
1 EMI -ferrite Steward 28B0562-200 28B0562-200
Kitagawa RI 14-28-6 RI 14-28-6
2 terminal CGrid III Molex 90119 AWG22-24 90119-2110
female crimp
3 cable sleeve D7mm lenght 550mm
4 motor Step-Syn TYPE 103-540-26 DC 4V 0,6A 1,8DEG/STEP
a Kytkent„ korjattu, l is„tty ohje. Connection corrected, note added. 12.10.99 JHen JN
TEKI HYV. M-FILMI
123Konelab LIITTYY ASSOCIATES

Konelab PIIRT. DRAWN 05.08.99 JHen

1/1 (841459) HYV. APPR. 05.08.99 JPR
RUISKUN MOOTTORI + kaapeli 48414720
KORVAA REPLACES SYRINGE MOTOR + cable Z LAJI CLASSIF.
4112 A
Figure 4-33 Konelab 20: Syringe motor and cable 841459

Johtimet kierret„„n tai palmikoidaan l”ys„sti ennen liittimen laittamista!

Wires must be twisted or plaited together slackly before putting the connector housing!
XJ1 2 1 3
40
600
1 2
3 4
5 6
1 red
2 black
SYRINGE
M XP2 3 white
MOTOR
4 green
OPTO
5 blue
XJ1 crimp connector housing Molex 90142 6 s 90142-006

CGrid III dual row
1 EMI ferrite Steward 28B0375-300 28B0375-300
Kitagawa RI 11-18-5 RI 11-18-5
2 terminal CGrid III Molex 90119 AWG 26-28 90119-2121 loose
female crimp 90119-0121 reel
90119-2122 loose
90119-0122 reel
3 optical switch Optek OPB943W51 OPB943W51
b Jatkojohdot poistettu. Extension wires removed. 08.11.99 JHen

a Lis„tty ohje jatkojohdoista. Instruction added for extension wires. 12.10.99 JHen JN
TEKI HYV. M-FILMI
123Konelab LIITTYY ASSOCIATES

Konelab PIIRT. DRAWN 05.08.99 JHen

1/1 (841459) HYV. APPR. 05.08.99 JPR
Ruiskun optokaapeli 48415013
KORVAA REPLACES Syringe optocable Z LAJI CLASSIF.
4112 B
Figure 4-34 Konelab 20: Syringe opto cable (841459)

Figure 4-35 Konelab 20: Syringe front plate 841459

4.13 Tubings
Konelab 60 p841245
Assembly instruction II E-version
Konelab 30 p841246
Assembly instruction II E-version
Konelab 20 p841433
Assembly instruction E-version
Konelab 20 XT p842053
Assembly instruction B-version

Figure 4-36 Konelab 60: Assembly instruction II p841245

Figure 4-37 Konelab 30: Assembly instruction II p841246

Figure 4-38 Konelab 20: Assembly instruction p841433

Figure 4-39 Konelab 20 XT: Assembly instruction p842053


Version I Maintenance 5-1
Section 5 Maintenance
5.1 Lubrication ............................................................................................................ page 5-3

5.1.1 Greasing of pump rollers ............................................................ page 5-3
5.2 Maintenance Window ........................................................................................... page 5-4
5.3 Maintenance Kits .................................................................................................. page 5-6
5.4 Maintenance Procedures...................................................................................... page 5-8
5.4.1 Replacing the lamp assembly.................................................................. page 5-8
5.4.2 Replacing interference filters ................................................................... page 5-10
5.4.3 Replacing a syringe ................................................................................. page 5-11
5.4.3.1 Konelab 60 and 30 ........................................................... page 5-11
5.4.3.2 Konelab 20 ....................................................................... page 5-12
5.4.4 Replacing needle units ............................................................................ page 5-13
5.4.5 Replacing mixing paddles........................................................................ page 5-16
5.4.6 Replacing tubes....................................................................................... page 5-16
5.4.6.1 Replacing pump tubes ..................................................... page 5-17
5.4.6.2 Replacing diluent and wash tubes ................................... page 5-21
5.4.6.3 Replacing drain and waste tubes ..................................... page 5-24
5.4.6.4 Replacing ISE tubes......................................................... page 5-27
5.4.6.5 Replacing KUSTI tubes.................................................... page 5-30
5.4.7 Replacing electrodes ............................................................................... page 5-31
5.5 Accuracy results ................................................................................................... page 5-33
5.5.1 Accuracy factors ...................................................................................... page 5-34

5-2 Maintenance Version I

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Version I Error Messages & Troubleshooting 6-1
Section 6 Error Messages & Troubleshooting
6.1 General................................................................................................................. page 6-3

6.2 Checking Messages ............................................................................................. page 6-4
6.3 Error Messages .................................................................................................... page 6-6
6.3.1 Error Messages coming from the Workstation ........................................ page 6-6
6.3.1.1 Messages from the analyser, messages to the analyser . page 6-6
6.3.1.2 Time Table ....................................................................... page 6-7
6.3.1.3 Response Handler ........................................................... page 6-9
6.3.1.4 User Interface................................................................... page 6-13
6.3.1.5 Laboratory Information Management System .................. page 6-15
6.3.2 Error Messages Coming from the Instrument’s PC ................................. page 6-17
6.3.3 Error Messages Coming from the Instrument’s nodes ............................ page 6-26
6.3.3.1 Boot -6.............................................................................. page 6-26
6.3.3.2 Motor -7 ............................................................................ page 6-27
6.3.3.3 Photo -8............................................................................ page 6-28
6.3.3.4 ISE -9 ............................................................................... page 6-31
6.3.3.5 INOUT -10 ........................................................................ page 6-33
6.3.3.6 TEMP -11 ......................................................................... page 6-34
6.3.3.7 POWCAN -12................................................................... page 6-36
6.3.4 Error Messages coming from Reports..................................................... page 6-39
6.4 Remedy Procedures ............................................................................................. page 6-40
6.4.1 Restarting the Workstation and booting the instrument........................... page 6-40
6.4.1.1 To restart the workstation................................................. page 6-40
6.4.1.2 To reboot the instrument .................................................. page 6-40
6.4.2 Removing a Cuvette from the Incubator.................................................. page 6-42
6.4.3 Attaching the Sample / Reagent Disk...................................................... page 6-43
6.4.3.1 Konelab 60 and 30 ........................................................... page 6-43
6.4.3.2 Konelab 20 ....................................................................... page 6-44
6.4.4 ISE Leakage or Clotting .......................................................................... page 6-45
6.4.5 Recovering from Konelab Database Failure............................................ page 6-46
6.4.6 Dispenser / Mixer Positions of Konelab 20, 30 and 60............................ page 6-47

6-2 Error Messages & Troubleshooting Version I

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Version I Boards 7-1
Section 7 Boards
7.1 CAN Bus..................................................................................................... page 7-3

7.1.1 CAN Hardware .......................................................................... page 7-3
7.1.2 CAN Timing ............................................................................... page 7-5
7.2 CANBIAS 3 ................................................................................................ page 7-5
7.2.1 CANBIAS3 Led Diagnostics ...................................................... page 7-7
7.3 CONN1-6 and CONN1-8 ........................................................................... page 7-1
7.4 INOUT3 ..................................................................................................... page 7-9
7.5 ISE3 and ISEAMP1 ................................................................................... page 7-11
7.6 LED1-1, LED1-2 and LED1-3 .................................................................... page 7-13
7.7 MB1-3 and MB1-9 ..................................................................................... page 7-14
7.8 MOTOR3 ................................................................................................... page 7-16
7.9 PCCAN1 .................................................................................................... page 7-18
7.10 PCCAN3 .................................................................................................. page 7-19
7.11 PHOTO3, PHOTSIG1 and PHOTREF1 .................................................. page 7-20
7.12 POWCAN3 .............................................................................................. page 7-20
7.12.1 Powcan3 Led Diagnostics of the Can Bus .............................. page 7-25
7.13 SURF1 ..................................................................................................... page 7-26
7.14 TEMP3 .................................................................................................... page 7-27

7-2 Boards Version I

In this chapter first is explained the CAN bus used in Konelab and after that in sections 7.2 - 7.14
boards in alphabetical order. Refer also to the cable chart in chapter 3.
7.1 CAN Bus

Konelab uses the CAN (Controller Area Network) bus to integrate many micro controller nodes
into one communication network inside an instrument. This CAN bus follows the Bosch CAN
Standard 1.0.
CAN bus used in Konelab is using RS-485 type transceivers in each node connected to a twin
cable, and running at bit rate of 615 kbit/s.
7.1.1 CAN Hardware

The essential hardware components of a CAN node for communication on the CAN bus are
shown in the figure below.
µC CAN RS-485
CAN bus
controller transceiver connector
TX1 EN 30 Ω
A CANA
TX0 D
30 Ω
Node ID B CANB
RX0 R
XTAL1 RX1
16 MHz 1.4 V
The micro controller (µC) reads the node identifier (Node ID) from mother board coding
depending on the node board situation. Then the µC initializes the CAN controller chip, after
which the node starts communication through the CAN bus. The CAN controller is an Intel 82527.
A standard RS-485 transceiver chip of type "75176" is used as the physical interface to the CAN
bus wires. However, the RS-485 transceiver chip should have a fast transmitter enable (EN)
operation; for example, a Texas Instruments SN75ALS176 and a National Semiconductor
DS96176 are suitable.
The CAN controller transmits the serial bit stream of a CAN message on its TX1 pin. The
initialisation prepares the output driver such that the TX1 has inverted polarity. The RS-485
transceiver is used in a special way (not the standard RS-485 way) to make the two required CAN
bus states: "dominant" and "recessive". The TX1 signal is connected to the EN (enable) input of
the transceiver, enabling the RS-485 transmitter to drive the data D at its input to the differential
outputs A and B when EN is high, or disabling the transmitter by putting its outputs into the high
impedance state when EN is low. The data input signal D of the RS-485 transmitter is grounded
to hold it at constant D=0 (low). The transceiver bus signals A and B are connected through
protective 30 W series resistors to the CAN bus connector. At this point the CAN bus signals are
labelled CANA and CANB.
A comparator in the receiver section of the RS-485 transceiver monitors the A and B pins, and
outputs the received signal at the R pin as digital data (low/high) to the receive pin RX0 of the
CAN controller. The receive pin RX1 of the CAN controller is held at a constant voltage
RX1 = 1.4 V, providing a reference voltage to the receive input comparator of the CAN controller.
The CAN signal representation at different points is given in the following tables.

The node itself is sending a CAN message:
Logic CAN TX1 R and RX0 RS-485 CAN bus

state transmitter voltages
Dominant or 1 0 (RX0 < RX1) Enabled CANA < CANB

0 (EN=1), A=0,
B=1
Recessive 0 1 (RX0 > RX1) Disabled CANA > CANB
or 1 (EN=0)
The node is receiving a CAN message from another node in the CAN network:
Logic CAN TX1 R and RX0 RS-485 CAN bus

state transmitter voltages
Dominant or 0 0 (RX0 < RX1) Disabled CANA < CANB

0 (EN=0)
Recessive 0 1 (RX0 > RX1) Disabled CANA > CANB
or 1 (EN=0)
In a CAN network, the CANA and CANB signals of each node are parallel connected to a twin
cable, as shown below. The network cable is terminated by
121 W resistors at both ends. Special electronics in the CAN bias block pulls the CAN bus to a
proper recessive state when no node transmits a dominant signal, and provides protection
against transient over voltages. Thanks to the separate CAN bias block, the CAN nodes
themselves do not need an arrangement (usually a system of pull-up and pull down resistors) to
effect the recessive state bus voltages.
POWCAN3 PCCAN1
CAN node
CAN node CAN node CAN node ID 124 CAN node
ID 0 ID 1 ... ID 126
CAN bias
for Master
CANA
121 Ω 121 Ω
CANB
The network is 'a single master' -based system where the master-node sends commands to other
network nodes. All nodes are constantly 'listening to' the message traffic and intercept messages
based on the 11-bit CAN-message identifier included in every CAN-message. There may be up to
127 different nodes in the system besides the master node itself. Each node has an ID-number
(node ID range: 0…126) of its own. This node ID forms a part of the CAN-message identifier. By
including the node ID in the message identifier the master is able to address each network node
(node ID) separately.

7.1.2 CAN Timing
The CAN bus in Konelab operates at a bit rate of 615.4 kbit/s. This bit rate corresponds to the bit
time of 1.625 µs.
The CAN controller is clocked from a 16 MHz clock signal at its XTAL1 input. This frequency is
divided by two in the clock generator of the CAN controller, the resulting 8 MHz giving a system
cycle of 0.125 µs. This system cycle is further multiplied by a baud rate prescaler to get the
fundamental CAN bit timing cycle, known as the time quantum tQ (or BTL cycle, or tSCL) in the
CAN terminology. The baud rate prescaler is determined by the corresponding bits loaded into
the Bus_Timing_Register_0 of the CAN controller at initialisation. For the KICAN bus timing, the
prescaler is set to 1, so that tQ = 0.125 µs. The other timing parameters in the
Bus_Timing_Register_1 are set such that the bit time takes 13 time quanta, or
13ÞtQ = 1.625 µs, giving the bit rate of 615.4 kbit/s.
7.2 CANBIAS 3
CANBIAS3 is a support board for the CAN (Bosch Controller Area Network) bus. It contains a
biasing circuit, an over voltage protection circuit and a bus signal diagnostics block for the CAN
bus.
CANBIAS3 is used in board racks especially in analysers that don't have internal PC (Konelab
20). In addition to CAN support it has mixer dc motor filtering and signal splitting for the RS232
from INOUT3. Refer to the cable chart in section 3.
The basic job of the bias circuit is maintaining a proper voltage difference between CANA and
CANB lines both in recessive (passive) and dominant (active) states.The biasing current of 15 mA
with a 30W series resistor at the RS-485 driver outputs makes the recessive and dominant state
voltages equal and at the optimum of 0,9V.
The lines of the CAN bus are protected against over voltage transients by the transient absorbers
D16 - D17 and the diodes D5 - D8. This provides sufficient protection to the system against a live
board insertion with wrong order of cable connectors. However, the board whose connectors are
changed in wrong order is out of protection.
Power Supply
The CANBIAS3 board is powered by a single supply voltage. From this voltage the board
generates all other internal voltages it needs.

XP 7
13 +-1
lyhyt jalka
Short leg
Revisiotarran paikka juotospuolella. Place for revision sticker. on the solder side.
48413448-4172 A
Figure 7-1 THE COMPONENT LAYOUT OF CANBIAS3

7.2.1 CANBIAS3 Led Diagnostics
The status of the CAN bus can be verified by 3 LEDs on the board. The LEDs are of bicolour type
capable of showing green, red or orange light. The LED logic is made to get an easily interpreted
indication: in OK condition LEDs are always green. In fault cases LED is red or orange, but other
colour may shortly flash. Just after turning power on LEDs can be red without any faults.
DOM
RES
DC
CANBIAS3 STATUS LEDS
XP 7
LED colours: HIGH - RED, OK - GREEN, LOW - ORANGE
Most common situations. Check first the DC LED column, then RES LED column and
finally the least important DOM LED column. (DOM LED blinks for bootrequest).
DC RES DOM CONDITION OF THE CAN BUS

red grn or red grn or red grn or Suggested reason for failure.
HIGH
HIGH
HIGH
RS driver damage means that

LOW
LOW
LOW
OK
OK
OK
one board is not OK.
OK, no communication
X OK, communication noticed
X too few termination resistors or CAN bus/wire is broken
X too many termination resistors
X perhaps 3 termination resistors (= 1 too much)
CAN wires short circuited together
continuous dominant state
X bus disturbance (see below) *
RS-driver damage, CAN wire short circuit to gnd
or +28V rack wire failure, no communication
X
RS-driver damage, CAN wire short circuit to gnd
X X
or +28V rack wire failure, communication noticed
X X
RS-driver damage, no communication
X X
RS-driver damage, communication noticed
X X
+28V power supply failure
Led is off X Led is on along to the CAN communication (blinks for bootrequest)
, X X ,etc. Two colours for one led indicates alternative led colours
* Bus disturbance (especially if it isn't continuous) may come from contact problems in
the CAN connector of one node, from very heavy communication (many arbitrations) or
from a disturbing (damaged) node.

7.3 CONN1-6 and CONN1-8
CONN1 is a connector board for cables. CONN1-6 is for six pin connectors and CONN 1-8 is for
eight pin connectors.
CONN1 boards situate in Konelab 60i e.g. in the mixer arms, between cables 143 and 144 from
the INOUT board in the cuvette unit, between cables 135 and 136 in the front latch, between
cables 141 and 142 in the cuvette pusher, between cables 61 and 62, 59 and 60, 205 and 206,
229 and 207 in the INOUT board in the sample storage, between cables 64 and 65 in the INOUT
board in the reagent storage, between cables 17 and 18, 23 and 24, 20 and 21 in the INOUT
board in the incubator and dispensing units, between cables 4 and 242 in the measurement
channel, between cables 77 and 241 in the lamp house. Refer to the cable chart in section 3.
XP1
1
7
7 XP2
1
Figure 7-2 THE COMPONENT LAYOUT OF CONN1-6
XP1 XP2
Figure 7-3 THE COMPONENT LAYOUT OF CONN1-8

7.4 INOUT3
INOUT3 is an intelligent input / output (I/O) control board. It fulfils high level commands received
from MASTER via CAN bus. The board's CAN bus and power is wired and pcb id-number
selected via motherboard.
The board can be divided into basic functions as follows:
• Micro controller & CAN environment for real-time control.

• Inputs of motion limit switches (reflective opto sensors, slotted optical
switches mechanical (micro switches etc.)) that do not necessarily
have to be connected to the appropriate motor controller (MOTOR3).
• Level detector inputs of waste & water containers (analogue inputs) -
the signal is needed since the user must be alerted of the need to
add water to or empty a container.
• User panel interface - for LEDs that are needed to indicate when the
user can add cuvettes, samples etc.
• RS232 interface for bar code reader that are embedded in the analy-
ser for automated reagent and sample entry. Note that RS232 inter-
face does not provide ±12V for bar code reader, +5V supply is not
intended to laser bar code readers (max continuous current 0,3A).
Note that capacitive liquid level detection (needles) is done with the SURF1 board, interfaced to
the MOTOR3 board and position feedback encoder input is interfaced only on the MOTOR3
board.

Figure 7-4 THE COMPONENT LAYOUT OF INOUT3

7.5 ISE3 and ISEAMP1
ISE3 and ISEAMP1 boards belong to ISE unit of Konelab models 60i and 30i. The ISE3 board is
an intelligent board including the micro controller to control different processes and the CAN
interface for data transfer. ISE3 board's CAN bus and power is wired and pcb id-number selected
via motherboard.
The ISEAMP board has preamplifiers, a multiplexer and a differential amplifier. It also performs
liquid detection.
The ISE board processes the amplified signals coming from the ISEAMP board. It has a 20-bit A/
D converter. Furthermore the ISE board controls and measures the liquid detection.
Signal proceeding: Differential outputs for signal

and voltage reference from the
ISEAMP board to the A/D
converter.
A/D converting: Sequentially, one SD-type A/D
converter is measuring channels
multiplexed in the preamplifier.
Voltage range: -200…+635 mV at electrodes
-2.5 …+ 2.5 V at ISE3 input
Linearity: At least 16 bits (total error
referred to the electrode max 15
µV)
Liquid detection: Measurement of 1 kHz
alternating voltage, the result is
A/D converted. Impedance limit
is fitted according to the block.
MOTOR boards are controlling the syringe and the pump of the ISE unit. The TEMP board is
controlling incubation.
Figure 7-5 THE COMPONENT LAYOUT OF ISEAMP1

Figure 7-6 THE COMPONENT LAYOUT OF ISE3

7.6 LED1-1, LED1-2 and LED1-3
LED1 board is for LEDs used in the analyser.

LED1-1 is for one bicolour LED. LED1-1 is used in the STAT insert cover and in the reagent insert
cover.
LED1-2 is for two LEDs. LED1-2 is used in the segment insert cover and in the cuvette loader.
LED1-3 is similar to LED1-2 (except green and red are vice versa) and used in the cuvette loader
in Konelab 20.
To see the positions of LED boards refer to cable chart page 3-24.
XP2
D3
XP3
XP1
12 +-1
Short leg
Figure 7-7 THE COMPONENT LAYOUT OF LED1-1
XP2
D1 C
XP3
XP1
D2
Cathode
12 +-1
Figure 7-8 THE COMPONENT LAYOUT OF LED1-2 AND LED1-3

7.7 MB1-3 and MB1-9
The motherboard MB1 is a two-layer board placed in the electronic rack back panel. It is holding
the power supply +28V and the CAN bus connection and ID-selection of boards. In the beginning
of ID, 4 bits are according to the motherboard number and at the end of ID, 4 bits are according to
the position of the board. CAN bus connectors are in the both end of the board. The board has no
terminal resistors for the CAN bus.
The three slot motherboard is named as MB1-3 and respectively the nine slot motherboard is
named as MB1-9.
Figure 7-9 THE COMPONENT LAYOUT OF MB1-3

Figure 7-10 THE COMPONENT LAYOUT OF MB1-9

7.8 MOTOR3
The MOTOR3 board is an intelligent motor control board for one stepper motor.
Its micro controller fulfils specified commands received from master via CAN bus.
CAN bus and power wired and pcb id-number selected via motherboard.
Interface for
- 3 (optical or other) limit switches (OPB 980 series),
- one 2-channel incremental opto encoder for position feedback purposes, e.g. HEDS-5000
series or interface for liquid surface detector board (SURF1).
Motor control characteristics
SW controlled motor drive, basic use: bipolar, two phase

drive.
Motor types: Stepper motors
Motor range: 2 º 100 W, up to 2 A / phase
(under certain conditions) +28
VDC
Motor drive resolution: up to 500 (m)steps / step
(depending on motor type)
Motor drive velocity: up to 5000 pulses / s
Motor wiring: 4 or 8 wire motors, parallel or
series connection

Figure 7-11 THE COMPONENT LAYOUT OF MOTOR3

7.9 PCCAN1
The PCCAN1 board is a CAN board connected to the mother board of the internal PC with 8 bit
ISA bus connection. The internal PC is the master of Konelab analyser.
The PCCAN1 board is in the other end of the CAN bus and connected to it. When the message is
coming from the CAN bus there is the INT tag in the CAN driver which interrupts the PC. The
PCCAN1 board has a terminal resistance of 120 W for the CAN bus and it is shielded against the
voltage disturbances caused by connections of boards in the CAN bus.
Figure 7-12 THE COMPONENT LAYOUT OF PCCAN1

7.10 PCCAN3
The PCCAN3 card is a PCI-bus based add-on card for PC-computer, that is used for CAN
(Controller Area Network) protocol data communication. The card consists of PCI-bus target
interface (Xilinx FPGA with LogiCORE PCI32), Intel Full-CAN controller (82527), and CAN
physical layer driver circuit (75176).
Figure 7-13 THE COMPONENT LAYOUT OF PCCAN3

7.11 PHOTO3, PHOTSIG1 and PHOTREF1
The PHOTO3 board is an intelligent board for controlling the photometer. It includes the micro
controller to control different processes and the CAN interface for data transfer.
The photometric functions provided by the PHOTO3 electronics include a lamp power supply, a
chopper motor drive, and light detector signal conditioning with AD conversion. Different
wavelengths for absorbance measurements are selected by moving the corresponding
interference filter into the filter location in the light path. Because the filter wheel, along whose
periphery the filters lie, is rotated by a stepper motor, the filter change function is provided by its
own stepper motor drive node.
The PHOTO3 lamp power supply is a regulated voltage source for the photometer lamp,
designed to drive a halogen lamp with 6 V nominal voltage and 20 W power consumption.
The chopper motor driver is meant to drive a DC motor that rotates a light chopper disk. The
chopping frequency is specified at fCHOP = 200 Hz, and is determined by the reference
frequency (2 fCHOP = 400 Hz) input to the phase detector in the ASIC. Refer to block diagram
below.
To connect the optics of the photometer to the PHOTO3 board there are two preamplifiers for
detectors: PHOTSIG1 for the signal detector and PHOTREF1 for the reference detector.
POWER
ADDRESS / DATA BUS
-CSCAN
µC ASIC -CSCAN
EEPROM
-RD -CSRAM
-RD, -WR, ALE
-WR
Chip Select -ADREADH
Port P1 ADDRESS / -ADREADL
DATA
CAN Clock
-CSRAM
Osc Divider 1 Gain -RD, -WR

Register RAM
12 MHz
Channel
Clock 400 Hz Select
MOTOK
ACH4
Divider 2 3 MHz Register
LAMPCURR LPWM
ACH5 PWM
ADBUSY ADINH
CHOPSYNCD
HSI0 HSO0
ADCAL
Phase PHASEDETOUT
HSI1 HSO1 Detector
Delay 3 MHz ADIN0

Register ADINH ADC ADSAMPLE
Timing
Delay CHOPSYNCD ADCLK
CHOPSYNCD
LPWM LPWM LAMP

LAMPCURR
POWER
MOTOK
CHOPSYNC
LAMPCURR
T
U
ADBUSY O
T
E
D
E
S
A
H
P CHOPPE
MOTOR
R
ADCAL DRIVER
CHS PGA LPF
MOTOK
ADIN0
ADIN1 ADBUSY
Data OPTOSWITC
MUX ADC INPUT
H
Buffer
CHOPSYNC
CHR PGA LPF
Figure 7-14 THE BLOCK DIAGRAM OF PHOTO3

R8 R9
R7
U1
R6
R5
C5
R1
R4
R3 R2
R13
R15
R12
R16
U2 U3
R17 R11
C5 R14 R10
C4 R18 C2
+ C3 + C1
L1 L2
JUMPER
JP2
XP1 JP1
TP1 TP2
Figure 7-15 THE COMPONENT LAYOUT OF PHOTSIG1
R8 R9
R7
U1
R6
C5
R5
R1
R4
R3 R2
R13
R15
R16
R12
U2 U3
R17 R11
C5 R14 R10
C4 R18 C2
+ C3 + C1
L1 L2
JP2
XP1 JP1
TP1 TP2
Figure 7-16 THE COMPONENT LAYOUT OF PHOTREF1

1
Solder together.
The middle pin (GDN) of LC1
R106
.must be as short as possible.
LC1
Cut pins 5 and 6 of XP8.
Figure 7-17 THE COMPONENT LAYOUT OF PHOTO3

7.12 POWCAN3
POWCAN3 is an intelligent power supply management and CAN bus support board. It fulfils high
level commands received from MASTER via CAN bus.The board can be divided into basic
functions as follows:
• Micro controller & CAN environment for real-time control.

• Power supply ±5V and ±12V for Master PC motherboard and ±15V for
CAN biasing circuit.
• CAN bus biasing (status state feeds through CAN bus to Master, status
indication also by LED which is needed when CAN bus transfer fails) and
CAN bus protection.
• Battery management: back up battery charging, back up battery manage-
ment, +28V during power fail and status of power supply to Master.
• Cooling unit: two control channels with one thermistor per channel,
switched mode control for output current (switched mode current drive
for peltiers). Controlling cooling on/off, temperature set value and tem-
perature measured value. Diagnosing thermistor fail and output fail.

Figure 7-18 THE COMPONENT LAYOUT OF POWCAN3

7.12.1 Powcan3 Led Diagnostics of the Can Bus
The status of the CAN bus can be verified by 9 LEDs on the POWCAN3 board.
- DC_HIGH, DC_OK and DC_LOW signals indicate the average voltage of the CAN bus.
- RES_HIGH, RES_OK and RES_LOW form the recessive state status.
- DOM_HIGH, DOM_OK and DOM_LOW form the dominant state status.
The most common situations of the CAN bus are listed below.
In the table
"1" means that this LED is lit.
"X" means that this LED may be on or off.
Leds in the table are in the same order than on the POWCAN3 board.
Check first the appropriate table area according to the DC LEDs group, then for RES LEDs group
and finally for the least important group DOM LEDs.
'20 '20 '20 5(6 5(6 5(6 '& '& '& &21',7,21
+,*+ 2. /2: +,*+ 2. /2: +,*+ 2. /2: 2)
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; WRRIHZWHUPLQDWLRQUHVLVWRUVRU
&$1EXVZLUHLVEURNHQ
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SHUKDSVWHUPLQDWLRQUHVLVWRUV
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*) Bus disturbance (especially if it isn't continuous) may come from contact problems in the CAN
connector of one node, from very heavy communication (many arbitrations) or from a disturbing
node.
Especially when status LEDs indicate DC LOW or DC HIGH it is good to measure the voltages of
CANA and CANB signals by multimeter. Normally CANA is about +2,9V and about CANB +2,1V.
Short circuits to ground are easy to find this way.
In many fault conditions CAN communication is possible with an increased amount of
errors. However, if any fault is observed some action must be taken.

7.13 SURF1
SURF1 is a board on the dispenser arm intended for liquid surface detection. It utilises a method
where a capacitance change causes amplitude modulation in the RC-circuit to which the
dispenser needle belongs. The capacitance change is caused by the needle hitting the liquid
surface thus facing a different dielectric constant. The analog signal is conducted to the MOTOR3
board where it is converted to digital.
Functions of the board include:
• liquid surface detection of the dispenser arm for sample, reagent and
washing
• connection for the measurement thermistor and heating resistor for ISE
dispenser arm temperature control
• dispenser arm safety switch interface
Figure 7-19 THE COMPONENT LAYOUT OF SURF1

7.14 TEMP3
TEMP3 is an intelligent temperature controller board. It contains a CAN bus interface for
communication with the analyser central processor and a micro controller for taking care of both
the external communication and drive functions for 2 PWM (pulse width modulation) channels.
The board's CAN bus and power is wired and pcb id-number selected via motherboard.
• Two channels for temperature control used in the incubator , in the mea-
surement channel and in the ISE arm.
• Six thermistor inputs for temperature control loops and other measure-
ment.
• Optional connection for driving Peltiers via additional board.
• Diagnostic features for thermistor and heating elements open or short cir-
cuits.

XP6, C6, C68 ei kalusteta, not used
Figure 7-20 THE COMPONENT LAYOUT OF TEMP3

Version I Spare Parts & Consumables 8-1
Section 8 Spare Parts & Consumables
8.1 Spare Parts........................................................................................................... 8-3

8.2 Units ..................................................................................................................... 8-4
8.3 PC-Boards ............................................................................................................ 8-4
8.4 Motors................................................................................................................... 8-5
8.5 Cables .................................................................................................................. 8-5
8.6 Service Accessories ............................................................................................. 8-5
8.7 Instructions for Motors and Belts .......................................................................... 8-6
8.8 List of Accessories and Consumables.................................................................. 8-7
8.9 Contents of the Kits .............................................................................................. 8-9
8.10 Adjusting Tool Set for Konelab ........................................................................... 8-11
8.11 Recommended parts of Service-Pack for all Konelab models............................ 8-12

8-2 Spare Parts & Consumables Version I

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Version I Installation Instructions 9-1
Section 9 Installation Instructions
9.1 Unpacking............................................................................................................. page 9-3

9.2 Location ................................................................................................................ page 9-4
9.3 Set Up................................................................................................................... page 9-5
9.4 Workstation........................................................................................................... page 9-7
9.4.1 Preparing for Use a New Dell PC with Windows NT ............................... page 9-7
9.4.2 Workstation Configuration ....................................................................... page 9-9
9.4.2.1 General ........................................................ page 9-9
9.4.2.2 Installing Network......................................... page 9-9
9.4.2.3 Set Regional Settings .................................. page 9-10
9.4.2.4 Set Up Display ............................................. page 9-10
9.4.2.5 Adjust Display .............................................. page 9-10
9.4.2.6 Set Up Printer .............................................. page 9-11
9.4.2.7 Checking Available Display Memory............ page 9-12
9.5 Konelab Software Installation ............................................................................... page 9-12
9.5.1 Installing Konelab and Objectivity/DB...................................................... page 9-12
9.5.2 Create User Konelab ............................................................................... page 9-13
9.5.3 Setting Konelab Application .................................................................... page 9-13
9.5.4 Login as User Konelab ............................................................................ page 9-13
9.5.5 Set Regional Settings.............................................................................. page 9-13
9.6 Konelab Configuration .......................................................................................... page 9-14
9.6.1 LIMS Configuration.................................................................................. page 9-16
9.7 ISE Set Up............................................................................................................ page 9-18
9.7.1 Material.................................................................................................... page 9-18
9.7.2 Installation ............................................................................................... page 9-19
9.8 How to Tailor Tests............................................................................................... page 9-24

9-2 Installation Instructions Version I

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Version I Workstation Software 10-1
Section 10 Workstation Software
10.1 Konelab Folders.................................................................................................. page 10-3

10.1.1 Contents of the C:\Konelab -Folder....................................................... page 10-4
10.1.2 Contents of the C:\BIN -Folder .............................................................. page 10-5
10.2 Konelab Menus................................................................................................... page 10-6
10.2.1 Konelab Database Management ........................................................... page 10-7
10.2.1.1 Saving the Konelab Database to CD ............................. page 10-8
10.2.2 Konelab Instrument Management ......................................................... page 10-9
10.2.3 Konelab Instrument Selection................................................................ page 10-10
10.2.4 Konelab Language Selection ................................................................ page 10-11
10.2.5 Konelab LIMS Selection ........................................................................ page 10-12
10.3 Recycle BIN........................................................................................................ page 10-13
10.4 Volume Adjustment............................................................................................. page 10-14

10-2 Workstation Software Version I

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Konelab 20-30-60 Service Manual

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Konelab 20-30-60 Service Manual

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Warnings and Recommendations

Section 3 Cable Charts

Section 4 Different Parts of Konelab

Section 6 Error Messages

Section 8 Spare Parts & Consumables

Section 9 Installation Instructions

Section 10 Workstation Software

Information in this manual is subject to change without prior notice.

Thermo Clinical Labsystems Tel: +358 9 802 766

November 2, 2003 48953054-4081 Konelab Service Manual

Konelab Service Manual 48953054-4081 November 2, 2003

Warnings and Recommendations

Warnings in the Instrument

November 2, 2003 48953054-4081 Konelab Service Manual

Konelab Service Manual 48953054-4081 November 2, 2003

Recommendations for the Instrument

November 2, 2003 48953054-4081 Konelab Service Manual

Konelab Service Manual 48953054-4081 November 2, 2003

1.1 Main Parts of the Analyzer ................................................................................... page 1-2

November 2, 2003 48953054-4081 Konelab Service Manual

• Konelab 60 which throughput is up to 600 photometric tests per hour.

1.1 Main Parts of the Analyzer

A. Segment loader E. Cuvette waste compartment

Konelab Service Manual 48953054-4081 November 2, 2003

A. Segment/ STAT sample loader

Figure 1-3 A sample segment Figure 1-4 A KUSTI segment

November 2, 2003 48953054-4081 Konelab Service Manual

Figure 1-5 The sample disk of Konelab 20

1.2.2 Konelab 30 and 60

Figure 1-6 The sample disk of Konelab 30 and 60

Konelab Service Manual 48953054-4081 November 2, 2003

Figure 1-9 A multicell cuvette

November 2, 2003 48953054-4081 Konelab Service Manual

1.5 Graphical User Interface

1.5.1 General Features

Konelab Service Manual 48953054-4081 November 2, 2003

Moving in the window from the field to another:

To move from the field to another :

Selection from the list and from the table:

Symbol in the window Symbol on the Meaning / Function:

Function, e.g. Saving, is not

Activating the analyzer.

Changing the window.

F9 Sample/ patient data and test

F10 Tests results

November 2, 2003 48953054-4081 Konelab Service Manual

Symbol in the window Symbol on the Meaning / Function:

F11 The status of all reagents in the

F12 The analyzer's status.

1.5.2 Special Keys on the Keyboard

1.5.3 The Covers and the Leds in the analyzer

1.5.3.1 Konelab 60 and Konelab 30

A. The segment insert cover:

B. The STAT insert cover:

Konelab Service Manual 48953054-4081 November 2, 2003

C. The cuvette loader:

D. The reagent insert cover:

November 2, 2003 48953054-4081 Konelab Service Manual

E. The segment/ Stat insert cover:

Inserting the segment

Konelab Service Manual 48953054-4081 November 2, 2003

Inserting the STAT sample

F. The cuvette loader: