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Wayang Windu

Phase 2 Geothermal Power Project


Book 1 – Agreement and Exhibits A to AC

Book 2: Exhibit AD Technical Data Sheets & Technical Information


And
Exhibit AE Section 1: General
Section 2: Performance, Operating and Maintenance
Requirements
Section 3: Civil and Structural Systems
Section 4: SAGS Process Design
Section 5: SAGS Mechanical Work
Section 6: Power Plant Mechanical Systems and Equipment
Section 7: Electrical Systems and Equipment
Section 8: Electrical Systems and Equipment Distributed Control
System
Section 9: General Technical Requirements
Section 10: Commissioning, Performance Testing and Acceptance
Section 11: Environmental
Section 12: Quality Assurance, Inspection and Testing
Section 13: Training
Section 14: Documentation
Section 15: Health and Safety
Section 16: Security at the Job Site
Section 17: Community Relations and Local Content

Book 3: Exhibit A Drawings


179. SAGS Work Price The term SAGS Work Price means the amount set forth in
Exhibit A

180. SAGS Work Scope Requirements regarding the SAGS Work set forth in this
Agreement, Sections 1 to 5 and 7 to 18 of Exhibit A
(except those portions expressly identified within such
Sections as applying to the Plant Work Scope), Exhibit AD
(except those portions expressly identified within such
Parts as applying to the Plant Work Scope), as such
requirements may be changed from time to time in
accordance with Article 4.9.

181. Scoping Estimate A detailed written scope of work and an estimate relating
to a contemplated change in the Work, including:
(a) the proposed change in the Contract Price
(including a breakdown of the proposed change
in the Offshore Portion or the Onshore Portion, if
any) resulting from such change (computed in
accordance with Section 4.9.6) and a detailed
presentation of the computation of such
proposed change in the Contract Price;
(b) the effect such change could be expected to have
on the Project Schedule, the Project Milestone
Payment Schedule or any other Exhibit or
schedule;
(c) the proposed change in any Project Deadline
made necessary by such change (computed in
accordance with Section 4.9.7); and
(d) the potential effect of such change on
Contractor's ability to comply with any of its
obligations hereunder, including, without
limitation, warranties and the Performance
Guarantees and the Emissions Guarantees.

182. Scoping Letter The term Scoping Letter shall have the meaning set forth
in Section 4.9.4.4

183. Second Bond The term Second Bond shall have the meaning set forth in
Section 4.5.2.

184. Steam Usage The term Steam Usage shall have the meaning set forth in
Section 10.8 of Exhibit AE.
185. Steam Rate The term Steam Rate shall have the meaning given such
term in Section 10.8 of Exhibit AE.

186. Steamfield That portion of the Job Site where the SAGS is to be
constructed and where Wells are located.

187. SAGS That steamfield above ground portion of the Project to be


designed, procured and constructed under this
Agreement, that includes the systems for transmitting
and processing geothermal fluids, steam, condensate and
brine between the points of Resource Interconnection at
the Wells and the Plant, as specified in Exhibit AE,
together with metering equipment, separation systems
and instrumentation and all other ancillary equipment,
supporting improvements and interconnections, all as
more particularly described in the SAGS Work Scope,
provided, however, that the SAGS does not include any of
the Wells or the Plant except to the extent necessary to
effect Resource Interconnection.

205. Warranty Period With respect to each item constituting a portion of Work,
the period commencing at 12:01 a.m. local time on the
first (1st) day following the Performance Test Completion
Date or the Deemed Final Completion Date and
terminating:
(a) in the case of SAGS Equipment and SAGS Work,
sixty five (65) Weeks after the Final Completion
Date or Deemed Final Completion Date, as the
case may be, as modified by Section 4.18 2.6; and
(b) in the case of Plant Equipment and Plant Work,
sixty five (65) Weeks after the Final Completion
Date or Deemed Final Completion Date, as the
case may be, as modified by Section 4.18.2.6.

206. Wayang Windu Power The Wayang Windu geothermal power development
Development located in West Java comprising:
(a) Wayang Windu Phase 1;
(b) the Plant, as specified in the Plant Work Scope,
and SAGS as specified in the SAGS Work Scope;
(c) the Wells and associated civil works.

207. Wayang Windu Phase 1 Existing Wayang Windu geothermal power development,
comprising Unit 1 and associated wells, steamfield above
ground system, power station building and switchyard,
together with all supporting plant structures, facilities,
interconnections and works for the generation of electric
outputs from Unit 1 and transmission to the point of
interconnection with the PLN system.

208. Wayang Windu Phase 2 The second generating unit at the Wayang Windu Power
Development, comprising Plant, SAGS, Wells and
supporting facilities, improvements and works necessary
to generate and transmit electric outputs to the point of
Electrical Interconnection.

209. Week All acts or action required or expedient for the


construction of the fully integrated Project to Final
Completion, including, without limitation, the SAGS Work
and the Plant Work but excluding Owner's obligations
specified in Section 4 2.5

1.2 INTERPRETATION

In the Agreement:
(a) the words "include" and "including" are to be construed without limitation;

(b) any reference to a "person" shall be construed as including reference to any individual,
corporation, firm, partnership, joint venture, association, organization, trust or Public
Sector Entity (in each case whether or not having separate legal personality);

(c) references to any Law shall be treated as including reference:


i. to that Law as the same may be amended from time to time;
ii. to any Law which may replace or consolidate the same;
iii. to any delegated or subordinate Law issued under authority of first-mentioned Law;
iv. in each case whether such amendment, replacement or consolidation, or the
promulgation of such delegated or subordinate Law occurred before or after the date
of the Agreement;

(d) references to contracts, agreements and instruments concluded between Owner, MNL and
any other person shall be treated as including reference to such contracts, agreements or
instruments as amended, supplemented, substituted, novated or assigned from time to
time;

(e) any reference to: "day" means a calendar day (including Saturday, Sunday and holidays); a
"week" means any period of seven days; a "month" means a calendar month of the
Gregorian Calendar; a “Business Day" means any day other than:
i. Saturday or Sunday; or
ii. a day on which banking institutions in Singapore, Jakarta or New York are authorized
or obligated by law or executive order to remain closed;
(f) the headings titles and references thereto in the Contract Documents are included for ease
of reference and shall not constitute a part of the Contract, nor affect its interpretation;

(g) unless inconsistent with any other provision of the Contract, the meaning of any term or
abbreviation used in the Contract relating to the sale and carriage of goods is defined by
the 2000 edition of the "Incoterms". International rules for the interpretation of trade
terms published by the International Chamber of Commerce shall be as so defined and the
rights and obligations of the Parties in respect of the relevant matter, shall be as so
ascribed; and

(h) a reference to an Article or Section or Exhibit (or a Part or paragraph thereof), is a


reference to an Article of the Agreement or a Section of the Agreement or an Exhibit (or a
Part or a paragraph thereof) to the Agreement respectively, unless otherwise stated

2 SAGS SPECIFIC PROVISIONS

2.1 SAGS MECHANICAL COMPLETION TESTING.

2.1.1 Provisions Applicable to All SAGS Mechanical Completion Testing.


Contractor shall perform the SAGS Mechanical Completion Tests for the entire SAGS in
accordance with Section 10.4 of Exhibit AE only after Contractor has delivered the turnover
submittal(s) to Owner as required by Part 1 of Exhibit T. Owner, the Customers and Lender's
Representative shall have the right to observe each SAGS Mechanical Completion Test.
Contractor shall provide Owner with not less than ten (10) days Notice of each SAGS
Mechanical Completion Test. Contractor shall concurrently provide to the Lender's
Representative a complete copy of the Notice. Contractor shall correct any and all Defects that
Owner or Contractor discovers during such SAGS Mechanical Completion Tests.

4.12 SPARE PARTS.

4.12.1 Option to Purchase Spare Parts.


Contractor shall, within thirty (30) days of the date of placing orders with their Subcontractors
in Exhibit R, provide to Owner a priced recommended spare parts list (denoting prices, on a
best efforts basis, and delivery lead times for each spare part).

Contractor shall procure that all Subcontractors in Exhibit R shall include a term in their
respective
subcontracts with Contractor allowing Owner to purchase direct from a Subcontractor the said
recommended
spare parts.
4.12.2 Availability of Spare Parts.
Contractor agrees to use good faith efforts to include in each subcontract and purchase order
relating to any item of the Equipment or other component of the Project a requirement that
the Subcontractor notify Contractor and Owner in the event Subcontractor intends to
discontinue supplying any functional spare parts and permit Owner to order any quantity of any
of such parts at the prices therefor prevailing prior to such discontinuance of supply.

4.13 COMBINED TESTING OF PLANT AND SAGS.

4.13.1 Functional Testing.


4.13.1.1 Functional Test Procedures. Contractor shall draft Functional Test Procedures and
submit them to Owner, the Customer(s) and Lender's Representative for review and approval
at least six (6) months prior to scheduled commencement of any Functional Tests. Within
twenty eight (28) days after Contractor shall have submitted such Functional Test Procedures,
Owner shall (a) provide Contractor with Notice that it has approved the Functional Test
Procedures or (b) reject the Functional Test Procedures and give Notice to Contractor
specifying, in reasonable detail, the basis of such rejection, in which case Contractor shall revise
and resubmit such Functional Test Procedures promptly after receipt of such Notice of
rejection. If within such twenty-eight (28) day period Owner has neither approved nor rejected
the Functional Test Procedures, then Owner shall be deemed to have approved such Functional
Test Procedures.

4.13.1.2 Functional Tests. Contractor shall perform the Functional Tests in accordance with
Section 10.5 of Exhibit AE only after all of the following conditions have been satisfied:
(a) Contractor has met all the requirements of Section 2.2.1 and submitted the certificate
required by Section 2.2.1.1;
(b) Contractor has met all the requirements of Section 3.2.1 and submitted the certificate
required by Section 3.2.1.1;
(c) Owner has approved or been deemed to approve the Functional Test Procedures; and
(d) Contractor has provided the corresponding turnover submittal(s) to Owner as required by
Parts 1 and 2 of Exhibit T.
SCHEDULE OF MAJOR SUBCONTRACTORS

Part 1 - SAGS

ITEMS NAME COUNTRY OF


MANUFACTURE
Manufacturers/Suppliers of
Steam isolation valves Velan USA
TOYO Japan
CRANE Australia
ALPHACON Indonesia
KSB Europe
Two phase isolation valves Velan USA
TOYO Japan
CRANE Australia
ALPHACON Indonesia
KSB Europe
Brine isolation valves Velan USA
TOYO Japan
CRANE Australia
ALPHACON Indonesia
KSB Europe
Steam Isolation Valves (MOV) Velan USA
Crane USA/Europe
KVC USA/Europe
IKS Japan
Isolation valve actuators (MOV) Rotork UK
Main steam pressure control valves N/A
Main steam pressure control valve N/A
actuators
Main steam vent valves Fisher USA
Main steam vent valve actuators Fisher USA
Safety valves and bursting discs Fike USA
Rembe Germany
OSeco USA
Continental USA
Wayang Windu
Phase 2 Gheotermal Power Project
Book 2 – Exhibits AD and AE (Except Drawings)

Note: All parameters shall be at the design point conditions in Exhibit AE - Section 2, unless
otherwise stated

2.13 6.3 kV SAGS Ring Main Unit

Description Unit Value


Manufacturer ABB or equal
Circuit Breaker - Type/model number LBS type/RMG
CB Breaking medium SF6/vacuum LBS (SF6)
CB operating mechanism type
Circuit breaker ratings LBS rating
 Voltage kV 7.2
 Normal current A 630
Short circuit rating kA 21
Short circuit time s 3
Enclosure IP rating IP 67
Mass of complete unit kg 900 (estimate)
Front or Rear cable entry Front of rear
Cable boxes standard
 type Bushing
 phase centreline spacing mm IEC std
 phase-earth distance mm IEC std
Busbar rating A 630
Busbar fault rating kA 21
Isolation type SF6
Earth switches type IEC std

2.14 SAGS Distribution Transformer

Description Unit Value


General
Manufacturer UNINDO or Equal
Country INDONESIA
Type of construction Core shell Hermetically Sealed (totally
oil filled)
Rating Performance
Unless otherwise stated all electrical performance figures shall apply to the principal ratio
and to a reference temperature. Items marked with an asterisk (*) shall be guaranteed. The
tolerance shall be in accordance with IEC 60076.
Vector Group Dyn11
Principal ratio of transformation kV 6.3/0.38
Type of cooling ONAN ONAN
Continuous rating (ONAN)* MVA 25 kvA
Maximum audible sound power level dB (A) 50
at rated voltage*
Busbar rating A 630
Busbar fault rating kA 21
Isolation type SF6
Impendance voltage (percentage of
rated voltage at winding supplied %
during test at: *
Principal ratio
4. SAGS EQUIPMENT

4.1 Pipe and fitting


This Schedule shall be completed for each size and type of pipe

Description Unit Value


Sistem Main
Design pressure and Bar.g deg C 14 barg. / 198 deg C
temperatures
Diameter mm 1050 (42”);
914.4 (36”);
762 (30”);
610 (24”)
Wall Thickness mm 12.7;
12.7;
12.7;
9.53
Manufacturing process SAW (42”)
ERW (24” – 36”)
Two Phase Lines
Design pressure and Bar.g deg C 14 ~ 20 barg. / 5 ~ 212 deg. C
temperatures
Diameter mm 1200 (48”); 914.4 (36”); 762
(30”); 610 (24”)
Wall Thickness mm 15.88/12.7; 12.7; 12.7; 12.7
Manufacturing process SAW
Wellhead Piping
Design pressure and Bar.g deg C 50 barg. / 264 deg. C
temperatures
Design wellhead expansion mm 250
Diameter mm 450 (18”)
Wall thickness mm 14.27
Manufacturing process SAW

Large Diameter Elbows


Design pressure and Bar.g deg C 19 barg. / 212 deg. C
temperatures
Diameter mm 1200 (48”)
Wall thickness mm 15.88/14.27
Manufacturing process SAW

Large Diameter Tees


Design pressure and Bar.g deg C 19 barg. / 212 deg. C
temperatures
Diameter mm 1200 (48”)
Wall thickness mm 15.88/14.27
Manufacturing process SAW

Large Diameter Flanges


Series ( A or B) Series Series A (MSS-SP44)

1.2.2 SAGS

1.2.2.1 General
This SAGS Work Scope includes the detailed engineering, procurement, construction,
commissioning and testing of Steamfield Above Ground System (SAGS) to collect fluid
from geothermal production wells, separate any water phase, transport the resultant
steam to the Power Station and dispose of brine, all in accordance with the conceptual
and preliminary design and minimum requirements of the SAGS as provided by the
Owner and described in this Technical Specification.

The Contractor shall study and check the existing installation for pipeline, electrical
power cables and control cables and earthing conductors to be considered in their
design. The modification or relocation of existing installation shall be the Contractor's
responsibility. Contractor shall locate all existing 6.3 kV cabling and earthing conductors
before commencing earthworks.

3.3 PIPELINE ROUTES AND CORRIDORS


The pipeline routes, corridors and road crossings are as shown on the project layout
drawing WW2-GE-00-001 and the SAGS design shall generally follow the following
general criteria:
a) Pipeline expansion loops shall be horizontal to minimise vulnerability to seismic
action and slug tow in the pipes. Vertical loops are to be avoided if possible.
b) The pipeline corridors shall be formed as necessary to provide the following
minimum clearances:
 Face of cutting to pipe wall
- 0.5m in localised areas
- 1.0m typically but allowing for drainage channels
- 2 to 3m in areas of unstable ground as determined on a case by case
basis.
 Finished ground level to bottom of pipe
- typically 1.0m from bottom of pipe to ground level, with a minimum of
0.5m from underside of pipe to ground.
 Top of support concrete not less than 300 mm above ground level
Pipeline construction from wellpad MBD to junction J20 shall take place outside the
road cutting and as close as practical to the Owner's land boundary.

3.4 MASONRY WORK

3.4.1 Materials
The stone for masonry lined walls, lined drains and other work shall consist of clean,
hard durable stone (batu belah) of 75 mm to 200 mm size.

The cement mortar shall consist of 1 part of cement to 3 parts of sand with the
minimum amount of water required to obtain workability. The proportions of the
mortar shall be measured in proper gauge boxes.

3.4.2 Construction
The masonry work shall be constructed with tightly-packed, well-bonded stone to the
best standard of workmanship.

Contractor shall provide drainage from behind all masonry walls by means of 40 mm
PVC or bamboo pipes spaced at 1.0 m centres vertically and horizontally.

Backfilling behind masonry walls shall be carried out in thin layers using light
compaction equipment and taking care to avoid overstressing or displacing the wall.
SECTION 4
SAGS PROCESS DESIGN

TABLE OF CONTENT

4.1 GENERAL REQUIREMENTS ………………………………………………………………………………………… 1


4.1.1 Overview …………………………………..………………………………………………………………….. 1

4.2 SAGS LAYOUT …………………………………..……….…………………………………………………….………..


1
4.2.1 General …………………………………..…………………………………………………………………….. 1
4.2.2 SAGS ……………………………………………………………………………………………………………… 1

4.3 PRODUCTION WELL PADS …………………………………..……………………………………………….…….


2
4.3.1 Production Well-pad Layout ……………………………………………………………………….…..
2
4.3.2 Wellhead Expansion …………..………………………………………………………………..…….…..
2
4.3.3 Monitoring and Testing ……..…………………….………………………………………………….….
2
4.3.4 Provision for Off-line Well Testing ………………………………………………………………….. 2
4.3.5 Production Well Bleeding …………………………………………………………………………….….
3
4.3.6 Master Valve Balance Line ……….………………………………………………………………….….
3
4.3.7 Branch Line Isolation ………..……………………………………………………………………………. 3
4.3.8 Well Head Tess …………………..……………………………………………………………………….….
3
4.3.9 Flow Control …………………….……………………………………………………………………………. 4
4.3.10 Production Well Head Piping Design Pressure ……………………..……………………….….
4
4.3.11 Branch Line Stab-Ins ……………………..…………………………………………………………….….
4
4.3.12 Branch Line Drain …………………………………………..…………………..……………………….….
4
4.4 TWO-PHASE PIPING ………………………………….………..…………………………………….……………….
4
4.4.1 Layout ………………………………….……………………………………………………………………….. 4
4.4.2 Design Parameters ………………………….……………………………………………….……………..
5
4.4.3 Draining ………………………………….…………………………………………………………………….. 5
4.4.4 Non-Condensable Gas Venting ..……………………………………………………….……………..
5
4.4.5 Pipe Bridge and Road Crossings ………………………………….…………………….……………..
6

4.5 SEPARATORS …………………………………………….………..……………………………………………………. 6


4.5.1 General ….…………………………….……………………………………………………………………….. 6
4.5.2 Over Pressure Protection ……………….…………………………………………….………………..
6
4.5.3 Separator Design …………………………….…………………………………………………………….. 7
4.5.4 Separator Isolation ………………….…………………………………………………………………….. 7
4.5.5 Loop Seals ………………………………………..……………………….………………………………….. 7
4.5.6 Separator Water Level ……………………………………………….………………………………….. 7
4.5.7 Separator Pressure Measurement ………………………………………………………………….. 8
4.5.8 Inlet Piping ………………………………………..…………….……….………………….……………….. 8

4.6 STEAM SYSTEM .……………………………………….………..…………………………………………….……….


8
4.6.1 General ….…………………………….……………………………………………………………………….. 8
4.6.2 Condensate Removal …….……………….……………………………………………………….……..
8
4.6.3 Steam System Pressure Control …………………………….………………………………….……..
8
4.6.4 Steam System Design Pressure ..……………………………………………………………….……..
9
4.6.5 Steam and Geothermal Gas Flow Measurement ……………………………………….……..
9
4.6.6 Steam Quality/Purity Measurement …………………………………………………..…….……..
9
4.6.7 Steam Pressure Measurement …………………………………………………..…………….……..
9
4.6.8 Non-condensable Gas Venting …………………………………..…………………………….……..
9
4.6.9 Drains …………………………………..…………………………………………………………………….. 10

4.7 STEAM SCRUBBING SYSTEM .………………………………………………………………………………..….


10
4.7.1 General ….…………………………….……………………………………………………………………...
10
4.7.2 Wash Water Injection ……………………….……………………………………………………….…
10
4.7.3 Scrubber Water System …………………………….………………………………………..………..
10

4.8 BRINE SYSTEM .……………………………………………………………………………………………….……….


10
4.8.1 General ….…………………………….……………………………………………………………….……..
10
4.8.2 Sampling ………………………………………….…………………………………………………….…… 10

4.9 CONDENSATE REINJECTION SYSTEM .…………………………………………………….……………..….


10
4.9.1 General ….…………………………….……………………………………………………………………...
10

4.10 INSTRUMENT AIR SYSTEM .………………………………………………………………………….…………..


11

4.11 VALVE TYPES .…………………….……………………………………………………………………….………….. 11


4.11.1 Two-Phase ….……………………….……………….………………………………………………………
11
4.11.2 Steam ……………………….………………………………………………………………………………….
11
4.11.3 Brine …………………………….…………………………………………………………………....………. 11

4.12 ISOLATION SPOOLS …………….……………………………………………………………………….…………..


11

4.13 ACCESS PLATFORMS .…………………….…………………………………………………………….…………..


11
SECTION 5
SAGS MECHANICAL WORK

TABLE OF CONTENT

5.1 CODE AND STANDARDS ……………………………………………………………………………….…………… 1

5.2 PIPING SPECIFICATIONS …………………………………..……..……………………………….………………..


1
5.2.1 High Pressure Two Phase Branch Lines (Fluid Type Phase) …………….………………...
1
5.2.2 Two Phase Branch Lines with Overpressure Protection and Two Phase Mains
(Fluid Types TP and NCG) .……………………..……………………………………………………………………….
………….. 1
5.2.3 Steam Mains (Fluid Type ST) ……………………………………………….…………………….…….
2
5.2.4 Brine (Separated Water) Lines ………………………………………….……………………….…….
2
5.2.5 Condensate Lines (Fluid Type CD) ……………………………………………………………….…..
3
5.2.6 Sundry Aerated Geothermal Fluid Lines ……………………………............................... 3
5.2.7 Instrument Air Lines (Fluid Type ‘Air’)……………………………................................... 3
5.2.8 Domestic Water …………………………………………………………………………………………….. 3
5.2.9 Traffic Protection ……………………………………………………………………………………….….. 3

5.3 STEAM SCRUBBERS AND STEAM SEPARATORS …………………………………..……………….……. 4


5.3.1 Design …………………………………….…………………………………………………………………….. 4
5.3.2 Stamping and Marking Requirements …………..………………………………….…..……….. 5
5.3.3 Materials …………………………..…………………….……………………………………………………. 5
5.3.4 Fabrication ……………………………………..…………………………………………………………….. 6
5.3.5 Testing …………………………….……………………………………………………………………………. 6
5.3.6 Documentation ……………………….………………………………………………………….…………. 7

5.4 ROCK MUFFLER / VENT STATION ………………….……………….……………………………….………….


8

5.5 INSTRUMENT AIR PACKAGES, AIR RECEIVERS AND FIELD PIPING..……..……………………….


8
5.5.1 Scope …….…………………………….……………………………………………………………………….. 8
5.5.2 Reference Codes and Standards ……………….………………………………………….……….. 8
5.5.3 Valves …………………….……………………….……………………………………………………………..
9
5.5.4 Piping ……………………….…………….…………………………………………………………………….. 9
5.6 RUPTURE DISK DEVICES …………………………………..………………………………..……………….……. 9
5.6.1 Scope ……….…………………………….…………………………………………………………………….. 9
5.6.2 Application Codes and Standards …………………………………………………….…..……….
10
5.6.3 Design and Construction – Rupture Disks …………………………………………………….. 10
5.6.4 Design and Construction : Holder/Safety Head …………………………………………….. 10
5.6.5 Testing …………………………….………………………………………………………………………….. 10
5.6.6 Test Certificates ….…………………….………………………………………………………….……… 10

SECTION 8
DISTRIBUTED CONTROL SYSTEM

TABLE OF CONTENT

8.1 CONTROL PHILOSOPHY ………..…………………………………………………………………………………… 1

8.2 DCS SYSTEM ……..……………………………..……….………………………………………………….…………..


1
8.2.1 DCS Concept Architecture …………………………………..…………………………………………..
1

8.3 GENERAL CONTROL REQUIREMENTS ……………..…..……………………………………………….…….


1
8.3.1 General Scope of Work ……………………………………………………………………………….…..
1
8.3.2 Performance Calculations ….………..………………………………………………………………….
2
8.3.3 Operator Work Sation Functions ……..…………………….…………………………………….….
2
8.3.4 Operator Training Facility ……………………………………………..………………………………..
3

8.4 TURBINE GENERATOR CONTROLS ………………………..…………………………………………………….


3
8.4.1 Start-up and Shut-down Sequences .………………………………………………………………..
3
8.4.2 Turbine Control ……………………………….……………………………………………………………..
4
8.4.3 Integrated Control …………………………..……………………………………………………………..
4
8.4.4 Other Controls ………………………..…………………………………………………………………….. 4
8.5 HOTWELL CONTROLS ………….…………………….………..……………………………………………………. 4

8.6 CIRCULATING WATER CONTROLS …………….………..…………………………………………….……….


5

8.7 GAS REMOVAL SYSTEM ………………………………………………………………………………………..…...


5
8.7.1 Flow Measurement ….………….………………………………………………………………………….
5

8.8 CONDENSATE REINJECTION SYSTEM ……………………………………………………………….…………


5
8.8.1 General ….…………………………….………..……………………………………………………….……..
5
8.8.2 pH Measurement ……………………..……….…………………………………………………….…….
5

8.9 SAGS CONTROL REQUIREMENTS .………………………………………………………….……………..…...


5
8.9.1 Production pad monitoring and control …..……………………………………………………...
5
8.9.2 Separator monitoring and control .…………………………………………………………..……...
6
8.9.3 Scrubber monitoring and control .…………………………………………………………………...
6
8.9.4 Steam flow and pressure measurement …..……………………………………………………...
6

8.10 INSTRUMENT AIR SYSTEM .………………………………………………………………………….…………….


6
8.10.1 Vent Valve Control ….………...….……………….…………………………………………………….…
6
8.10.2 Automatic Control of Production Well Valves .………………………………………………….
6

8.11 PLN INTERFACE .…………………….…………………………………………………………..………...…………..


8

8.12 DCS TECHNICAL REQUIREMENTS ……….……………………………………………………….……………..


8
8.12.1 General ….………...….……………….…………………………………………………………………….…
8
8.12.2 Integration with existing system .………………………………………………………………….….
9
8.12.3 Existing Graphics ….………...….……………….………………………………………………………… 9

8.13 DCS SCOPE OF WORK .…………………….………………………………………………………….……………..


9
8.13.1 Plant Scope ….……….……………….…………………………………………………………………….…
9
8.13.2 SAGS Scope .………………………………….…………………………………………………………….….
9

8.14 DCS SPECIFICATION .…………………….……………………………………………………………..…………..


10
8.14.1 Spare Capacity ….……….……………….………………………………………………………….….… 10
8.14.2 Scan Rates .………………………………….………………………………………………………………. 10
8.14.3 Environmental Requirements .………………………………….………….………………………. 11
8.14.4 System Controller Modules .……..….……………………………………………………………….
11
8.14.5 System I/O Modules .………………………………….…………………………..…………………….
12
8.14.6 DCS Cabinets .……………………………...……………………………………………………………….
14
8.14.7 Standard Function Blocks .…………….……………………………………………………………….
14

8.15 TIME SYNCHRONISATION MASTER CLOCK .………..………………………………………..…………..


15

8.16 PROTECTION RELAY COMMUNICATIONS .………….………………………………………..…………..


15

8.17 METERING COMMUNICATIONS .…………………….………………………………………………………..


15

8.18 DCS WORK STATIONS .…………………….……………………………………………………..…..………….. 15


8.18.1 Hardware ….……….……………….………………..……………………………………………….….… 15
8.18.2 Display Refresh Rate .………………….……………………………………………………………….. 16
8.18.3 Graphics .………………………………….………….……………………………………..………………. 16
8.18.4 Trends .……..….………………………………………………………………………………….…………. 16
8.18.5 Historical Data .………………………………….…………………………………..……………………. 16
8.18.6 Engineering Work Station .……………………………...……………………………………….…...
17
8.18.7 Business Information Transfer Facility .…………….……………………………………..……. 18
8.18.8 Logon Security Facility .…………….………………………..…………………………………..……. 18
8.18.9 Printers .…………….…………………………………………………………………………………..…….
18

8.19 ALARM HANDLING .…………………….……………………………………………………..…..…..…………..


18
8.19.1 General ….……….……………….………………..……………………………………………….…….… 18
8.19.2 Alarm Suppression .………………….………………………………………………………………….. 20
8.19.3 Sequence of Events .…………………….………….……………………………………..…………….
20

8.20 POWER SUPPLIES .…………………….………………………………………………..……..…..…..…………..


20
8.20.1 System Power Feeds ….……….……………….………………..…………………………….…….…
20
8.20.2 DC Power Supplies .………………….……………………………………….…………………………..
20

8.21 TESTING AND SUPPORT .……………..……………………………………………..……..…..…..…………..


20
8.21.1 Hardware Test Facilities ….……….……………….………………..……………………….…….… 20
8.21.2 Software License and Ownership .………………….………………………………………………
21
8.21.3 Software Revisions .………………….……………………………………………………………..…… 21
8.21.4 System Changes after Commissioning .………………….……………………………….………
21
8.21.5 Inspection and Testing .………………….………………………..……………………………………
21

8.22 COMMISSIONING FACILITIES .……………..……………………………………..……..…..…..………….. 22

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