PACKAGING SHIFT REPORT

SHIFT NGUEMNA
DATE: 2/8/2022 SHIFT: 6H-14H MANAGER: Yanncik

TEAM LEADER: NGANSOP H.

Filling Time: 6H-14H Production Time: 6H-14H kamgaing

PRODUCT: KADJI
1-MOVEMENT OF EMPTIE
TOTAL Vertes (vr) Brunes
Envoi BG 8,118 8,118
STOCK
Envoi K44 0
65 Cl 8,118 8,118
INITIAL
50 Cl 0
65 Cl 0
EBS
RECEPTIONS 50 Cl 0
0 65 Cl 0
50 Cl 0
65 Cl 0
FINAL
50 Cl 0

N° Client Article Quantité Comment

1
2
TRANSFERTS 3
4
5

2-FULL GOODS STOCKS

STOCK KADJI Vertes (vr) Brunes (Br) K44 KING
INITIAL 0 0
PRODUCTIO 9,372
NS 9,372
SENT TO FGS 9,372 9,372
FINAL 0 0 0 0 0

Cumulative 0 28,578 0 0
28,578
Production
PRODUCTION
TOTALE 9,372 Remarks

3-DEFECTS AND LOSSES

TOTAL EBI SHIFT
FILLER
18 BROKEN BTLES 1,822
LOW FILLS 33
PROCESSED
15 BTLES 304,082
LABELLER
BG RATIO 0.60%
FOREIGN BOTTLES K44 0 CRATES 152
KADJI (BR/VR)
BAD CRATES SORTED 0
FILLER 12
EMPTY BOTTLES 19
LABELLER 7
TO REWORK 12

CUMULATIVE EBI BROKEN PROCESSED RATIO CRATES

BOTTLES 3,780 568,789 0.66% 315

4-CONSUMABLES
4.1 KADJI
Crowns Labels Foils Glue (kg)
96,571 108,536 108,538 60

4.2 K44
Crowns Labels Neck labels Glue (kg) Back-labels
0

Common consumables
Caustic (kg) Lubricant (kg) Antifoam (kg)
350 25 10

5-FLOW METERS
INITIAL FINAL CONSUMPTION Ratio Unit
bg pampl (hl) 3507308 3507933 625 -16.96% %
BEER K44(hl) 0 %
STEAM (t) 0.00 g/65Cl
CO2 (kg) 1893120 1893626 506 4.50 g/65Cl
ELECTRICIT 8061250 8063488 2,238 3.06 kWh/hl
AIR (kg) 0 0.00 g/65Cl
WATER (m3) 1455989 1456440 451 6.17 L/L

6-MAINTENANCE INDICA
Gross Line Yield Overall Equip. Line Efficiency
(GLY) Effect. (OEE) (LE) Downtime (%)

50.2% 53.0% 54.2% 38.8%

75% 80% 85% 10% Standard

7-STOPPAGES
N° Stoppage Description Time (min)

1 Crate Arrêt du convoyeur monté lave caisse 130

Conveyors

Planned
2 stoppage/Del nettoyage des bains laveuse 25
ay

3 Labeller mauvais stagniolage 16

Raw/ Pack
4
Materials rejet excessif des bouteilles
10
Quality/Supp
ly

5 Filler bouteille vide sur le numero 3 40

10

TOTAL 221 min

8-MANNI TEAM A 86%

PRESENT ABSENT ON LEAVE COMMENT

STAFFS 19 2 1
CASUALS 6 0 0
TOTAL 25 2 1
STANDARD 29
 PACKAGING SHIFT REPORT
SHIFT
DATE: 2/8/2022 SHIFT: 14H-22H MANAGER: GUEMENI S.

TEAM
LEADER: KUATE M.

Filling Time: 19H-22H Production Time: 14H-22H nkono

PRODUCT: KADJI
1-MOVEMENT OF EMPTIE
TOTAL Vertes (vr) Brunes (Br)
Envoi Kadji 11,022 11,022
STOCK
Envoi K44 0
65 Cl 0 0 0
INITIAL
50 Cl 0 0
65 Cl 11,022 11,022
EBS
RECEPTIONS 50 Cl 0
11022 65 Cl 0
50 Cl 0
65 Cl 0
FINAL
50 Cl 0

N° Client Article Quantité Comment

1
2
TRANSFERTS 3
4
5

2-FULL GOODS STOCKS

STOCK KADJI Vertes (vr) Brunes (Br) K44 KING

INITIAL 0 0 0 0 0
PRODUCTIO
N 9,108 9,108
SENT TO FGS 9,108 9,108
FINAL 0 0 0 0 0
Cumulative 0 28,578 0 0
28,578
Production
PRODUCTION
TOTALE 9,108 Remarks

3-DEFECTS AND LOSSES

TOTAL EBI SHIFT

12 BROKEN BTLES 1,046
FILLER
LOW FILLS 32
PROCESSED
20 BTLES 136,909
LABELLER
BG 12 RATIO 0.76%
FOREIGN BOTTLES 20
K44 8 CRATES 87
BAD CRATES SORTED 12 0
FILLER 10
EMPTY BOTTLES 20
LABELLER 10
TO REWORK 24

CUMULATIVE EBI BROKEN PROCESSED RATIO CRATES

BOTTLES 3,780 568,789 0.66% 315

4-CONSUMABLES
4.1 KADJI
Crowns Labels Foils Glue (kg)
115,043 115,380 115,830 96

4.2 K44
Crowns Labels Neck labels Glue (kg) Back-labels

4.3 KING
Crowns Labels Foils Glue (kg)

Common consumables
Caustic (kg) Lubricant (kg) Antifoam (kg)
125 25 12

5-FLOW METERS
INITIAL FINAL CONSUMPTION Ratio Unit
BEER KADJI 3507933 3508812 879 19.18% %
BEER K44 (hl 0 0 0 %
STEAM (t) 0.00 g/65Cl
CO2 (kg) 1893626 1893990 364 3.33 g/65Cl
ELECTRICIT 8063488 8067091 3,603 5.07 kWh/hl
AIR (kg) 0 0 0 0.00 g/65Cl
WATER (m3) 1456440 1456730 290 4.08 L/L

6-MAINTENANCE INDICAT
Gross Line Yield Overall Equip. Line Efficiency
(GLY) Effect. (OEE) (LE) Downtime (%)

48.8% 48.8% 55.8% 32.5%

75% 80% 85% 10% Standard

6-STOPPAGES
N° Stoppage Description Time (min)
bouteille vide avec capsule:18min et
capsule bloquées dans la
1 Filler boucheuse:15min production des 67
demis:15min et probleme mecanique sur
la boucheuse:19min

2 trop casse et manque de bouteille sur la

Crator table 17

3 Bottle disjonction frequent du convoyeur sortie

etiqueteuse(s212) 18
Conveyors

deraillement convoyeur a
Crate casier(s79):18min et disjonction du
4 convoyeur entré paletiseur(de s20 à 54
Conveyors s25à):18minconvoyeurentrée
apolo3(s102 et 103) disjonction:18min

Raw/ Pack
5 Materials trop de rejet au niveau de L'EBI 15
Quality/Supply

6
Filtration baisse de pression de la biere 20
Related

7 Utilities baisse pression vapeur au pasto 25

Supply

10

TOTAL 216 min

7-MANNI TEAM B 79%

PRESENT ABSENT ON LEAVE COMMENT

STAFFS 20 1 1
CASUALS 3 0 0
TOTAL 23 1 1
STANDARD 29
 PACKAGING SHIFT REPORT
SHIFT
DATE: 2/8/2022 SHIFT: 22H-6H MANAGER: DATCHOUA J.

TEAM LEADER: SAGANG S.

Filling Time: 22H-06H Production Time: 22H-06H KAMGA M

PRODUCT: KADJI
1-MOVEMENT OF EMPTIES
TOTAL Vertes (vr) Brunes (Br)
Envoi Kadji 7,524 7,524
STOCK
Envoi K44 0
65 Cl 0 0 0
INITIAL
50 Cl 0 0
65 Cl 7,524 7,524
EBS
RECEPTIONS 50 Cl 0
7524 65 Cl 0
50 Cl 0
65 Cl 0
FINAL
50 Cl 0

N° Client Article Quantité Comment

1
2
TRANSFERTS 3
4
5

2-FULL GOODS STOCKS

STOCK KADJI Vertes (vr) Brunes (Br) K44 KING

INITIAL 0 0 0 0 0

PRODUCTIO
N 10,098 10,098
SENT TO FGS 10,098 10,098

FINAL 0 0 0 0 0

Cumulative 0 28,578 0 0
28,578
Production
PRODUCTION
TOTALE 10,098 Remarks

3-DEFECTS AND LOSSES

TOTAL EBI SHIFT

FILLER 60 BROKEN BTLES 912
LOW FILLS 75 PROCESSED
15 BTLES 127,798
LABELLER
BG 12 RATIO 0.71%
FOREIGN BOTTLES 30
K44 18 CRATES 76
BAD CRATES SORTED 0
FILLER 45
EMPTY BOTTLES 60
LABELLER 15
TO REWORK 32

CUMULATIVE EBIBROKEN PROCESSED RATIO CRATES

BOTTLES 3,780 568,789 0.66% 315

4-CONSUMABLES
4.1 KADJI
Crowns Labels Foils Glue (kg)
109,837 123,037 123,042 65

4.2 K44
Crowns Labels Neck labels Glue (kg) Back-labels

4.3 KING
Crowns Labels Foils Glue (kg)

Common consumables
Caustic (kg) Lubricant (kg) Antifoam (kg)
250 20

5-FLOW METERS
INITIAL FINAL CONSUMPTION Ratio Unit
BEER KADJI 3508812 3509607 795 0.93% %
BEER K44 (hl 0 0 %
STEAM (t) 0.00 g/65Cl
CO2 (kg) 1893990 1894365 375 3.09 g/65Cl
ELECTRICIT 8067091 8068630 1,539 1.95 kWh/hl
AIR (kg) 0 0 0.00 g/65Cl
WATER (m3) 1456730 1456994 264 3.35 L/L

6-MAINTENANCE INDICATO
Gross Line Yield Overall Equip. Line Efficiency
Downtime (%)
(GLY) Effect. (OEE) (LE)

54.1% 57.1% 59.0% 32.9%

75% 80% 85% 10% Standard

6-STOPPAGES
N° STOPPAGE DETAILS TIME (min)

1 Crate Washer Arret lave -caisse 55

Arret soutireuse : trop de demis (15mn)et de

2 Filler bouteilles vides(dysfonctionnement du 55
capteur : 40 min)

Raw/ Pack
3 Materials Exces de rejet des bouteilles 15
Quality/Supply

4 Crator Arret encaisseuse 18

5
Bottle Arret du convoyeur sortie pasto ( S197 ) 15
Conveyors

6 Labeller mauvais stagniolage 15

7
Planned maintenace planifiée 25
Maintenance

10

TOTAL 198 min

7-MANNI TEAM C #DIV/0!

PRESENT ABSENT ON LEAVE COMMENT

STAFFS 19 1
CASUALS 5
TOTAL 24 0 1
STANDARD
 B
UCB Packing Hall - Line 4
C A
D Green Yellow Red
S58
AP2 192 0 35
Maintenance Actions Open
S111
AP3

61
S57
S56 S55 S54

S112
S113 S114

Mechanical Actions Open Electrical Actions Open

S53
S219
S11

S115
S218 S220 9

57 4
Crator S93
S221

S78 S82 S50

S116
S86 S87 S88 S89 S90 S91 S92 S94 S95 S52 AP1
S51

S83
Time required to repair Mechanical Time required to repair Electrical

S49
S79
issues (min) issues (min)

S85
S81
S77
S217 S215

S96
S117

3250 75

S84
S216 S48
S214 (X4 Chains) S47 S 46 S45

S80 S118
S119
S76 S75 S74 S73 S72 S71 S70 S69 AP4
De-Crator S120 S121 S122 S123 S124 S125

S213

S97
S13
S144 S12
1
6

S44
S68
S147
S145
S6 S7 S8 S9
S146

S98
S212
S127

S211

S67
S15

S148
S17
S43
S10

S99
S129 S1 28
S18 S16

S66

S131
S133
S5

S130
S132
LI / 2nd
S41 S19

S210
S20

S100
FBI
S195

S65
S197
Nr. of Pallet Conveyors 14

S135

S134
S14
9 S196
S150
Nr. of Crate Conveyors 120 S11

S101
S40

S208 (X4 Chai ns )

S42
S22 S 21

S194
S151 S186 (Top Infeed)

S198

S64
S187 (Bo tto m Infeed)

Nr. of Bottle Conveyors 75

S199 (X4 Chains )

S4

S184
S66

S137

S136
S185
Bottle

S226

S102
S193
Washer

S203 (X 1 Chain)
S202 (X 4 Chains )
S201 (X3 C hains )
S200 ( X6 Chains )

Labeller
S152 Pasturizer S39

S209
S24 S23

S225
S188

S63
S65

S103
S183
S12

S139

S138
S192
S191
S153 S26 S 25
S3

S182
S190 (Bottom Exit)

S104
S155 SS224

S38
S181 ( X4 Chains)
S189 (Top Exit)
S 154 S143 S141

S30

S28
S27
S29
S62
S227 DC 1
S158
S156

S204
S160 S142 S140

S180
S159

S178 (X4 Chains)

S20 5
S 37 S32 S31
S2

S105
S157 DC 2
S 206
S207
S13
S223

S 166

F BI Nr.1
S165 (X4 Chains)
S34

S179
1
7

S36
S16

S164 (X3 Chains)

S16

S61
S163 (X6 Chains)
S162 Filller and Cap S35 S33

S106
S222 S176 S1
S16
8 S 169 EBI
S170
S171 ( X 4Chains) X4 chains
S 173 S175 S177
S14
S172 S174

S107

S60
S108

S59
9
S10
B

0
S11
C A

D
Time required to fix electrical issues
Time to fix Mech issues

Electrical Actions Open

Mech Actions Open

Last Inspected
Station Status

Action Open

Description
System Nr.

S1 Green 0 0 0 0 0 22/04/2021 1er convoyeur entrée dépalettiseur

S2 Green 0 0 0 0 0 22/04/2021 2ième convoyeur entrée dépalettiseur
S3 Green 0 0 0 0 0 22/04/2021
S4 Green 0 0 0 0 0 22/04/2021
S5 Green 1 1 60 0 0 22/04/2021
S6 Green 0 0 0 0 0 22/04/2021
S7 Green 0 0 0 0 0 22/04/2021
S8 Green 0 0 0 0 0 22/04/2021
S9 Green 0 0 0 0 0 22/04/2021
S10 Green 0 0 0 0 0 4/22/2021
S11 Green 0 0 0 0 0 22/04/2021
S12 Green 0 0 0 0 0 22/04/2021
S13 Green 0 0 0 0 0 22/04/2021
S14 Green 0 0 0 0 0 22/04/2021
S15 Green 0 0 0 0 0 22/04/2021
S16 Green 0 0 0 0 0 22/04/2021
S17 Green 0 0 0 0 0 22/04/2021
S18 Green 0 0 0 0 0 22/04/2021
S19 Green 0 0 0 0 0 6/3/2021
S20 Green 0 0 0 0 0 6/3/2021
S21 Green 0 0 0 0 0 8/20/2021
S22 Green 0 0 0 0 0 6/3/2021
S23 Green 0 0 0 0 0 8/19/2021
S24 Green 0 0 0 0 0 6/3/2021
S25 Green 0 0 0 0 0 10/12/2021
S26 Green 0 0 0 0 0 6/3/2021
S27 Green 0 0 0 0 0 6/3/2021
S28 Green 0 0 0 0 0 6/3/2021
S29 Green 0 0 0 0 0 6/3/2021
S30 Green 0 0 0 0 0 6/3/2021
S31 Green 0 0 0 0 0 6/3/2021
S32 Green 0 0 0 0 0 8/19/2021
S33 Green 0 0 0 0 0 6/3/2021
S34 Green 0 0 0 0 0 6/3/2021
S35 Green 1 1 90 0 0 6/3/2021
S36 Green 0 0 0 0 0 6/3/2021
S37 Green 0 0 0 0 0 6/3/2021
S38 Green 0 0 0 0 0 22/04/2021
S39 Green 0 0 0 0 0 22/04/2021
S40 Green 0 0 0 0 0 22/04/2021
S41 Green 1 1 20 0 0 22/04/2021
S42 Green 0 0 0 0 0 22/04/2021
S43 Green 0 0 0 0 0 6/24/2021
S44 Green 0 0 0 0 0 6/3/2021
S45 Green 0 0 0 0 0 6/3/2021
S46 Red 1 1 15 0 0 8/19/2021
S47 Green 0 0 0 0 0 8/19/2021
S48 Green 0 0 0 0 0 22/04/2021
S49 Green 0 0 0 0 0
S50 Green 0 0 0 0 0 22/04/2021
S51 Green 0 0 0 0 0 9/29/2021
S52 Green 0 0 0 0 0 6/25/2021
S53 Green 0 0 0 0 0 22/04/2021
S54 Green 0 0 0 0 0 9/29/2021
S55 Green 0 0 0 0 0 22/04/2021
S56 Green 0 0 0 0 0 22/04/2021
S57 Green 0 0 0 0 0 6/4/2021
S58 Red 1 0 0 1 15
S59 Green 0 0 0 0 0 6/4/2021
S60 Red 1 1 20 0 0 6/4/2021
S61 Green 0 0 0 0 0 6/4/2021
S62 Green 0 0 0 0 0 7/8/2021
S63 Green 0 0 0 0 0 6/4/2021
S64 Green 0 0 0 0 0 6/4/2021
S65 Green 0 0 0 0 0 6/4/2021
S66 Green 0 0 0 0 0 7/8/2021
S67 Green 0 0 0 0 0 6/10/2021
S68 Green 0 0 0 0 0 7/8/2021
S69 Green 0 0 0 0 0 6/4/2021
S70 Green 0 0 0 0 0 6/4/2021
S71 Green 0 0 0 0 0 6/4/2021
S72 Green 0 0 0 0 0 6/4/2021
S73 Green 0 0 0 0 0
S74 Green 0 0 0 0 0 11/30/2021
S75 Red 1 1 180 0 0 11/26/2021
S76 Green 0 0 0 0 0 19/04/2021
S77 Red 1 1 120 0 0 9/30/2021
S78 Green 0 0 0 0 0 19/04/2021
S79 Green 0 0 0 0 0 19/04/2021
S80 Green 0 0 0 0 0
S81 Green 0 0 0 0 0
S82 Green 0 0 0 0 0 20/04/2021
S83 Green 0 0 0 0 0 19/04/2021
S84 Green 0 0 0 0 0 19/04/2021
S85 Green 0 0 0 0 0 19/04/2021
S86 Green 0 0 0 0 0
S87 Green 0 0 0 0 0
S88 Green 0 0 0 0 0
S89 Red 1 1 120 0 0 10/6/2021
S90 Green 0 0 0 0 0 10/5/2021
S91 Green 0 0 0 0 0 6/22/2021
S92 Green 0 0 0 0 0 11/17/2021
S93 Green 0 0 0 0 0
S94 Green 0 0 0 0 0 6/22/2021
S95 Green 0 0 0 0 0 6/22/2021
S96 Green 0 0 0 0 0 6/22/2021
S97 Green 0 0 0 0 0 6/22/2021
S98 Green 0 0 0 0 0 6/22/2021
S99 Green 0 0 0 0 0 11/24/2021
S100 Green 0 0 0 0 0 6/22/2021
S101 Green 0 0 0 0 0 6/22/2021
S102 Green 0 0 0 0 0 6/22/2021
S103 Green 0 0 0 0 0 6/22/2021
S104 Green 0 0 0 0 0 6/22/2021
S105 Green 0 0 0 0 0 6/22/2021
S106 Green 0 0 0 0 0 6/22/2021
S107 Green 0 0 0 0 0 6/22/2021
S108 Green 0 0 0 0 0 6/22/2021
S109 Green 0 0 0 0 0 6/22/2021
S110 Green 0 0 0 0 0 6/22/2021
S111 Green 0 0 0 0 0 22/04/2021
S112 Green 0 0 0 0 0 8/20/2021
S113 Green 0 0 0 0 0 6/2/2021
S114 Green 0 0 0 0 0 6/2/2021
S115 Red 1 1 25 0 0 6/2/2021
S116 Green 0 0 0 0 0 6/2/2021
S117 Green 0 0 0 0 0 6/2/2021
S118 Green 0 0 0 0 0 6/2/2021
S119 Green 0 0 0 0 0 8/19/2021
S120 Green 0 0 0 0 0 6/2/2021
S121 Green 0 0 0 0 0 6/2/2021
S122 Green 0 0 0 0 0 6/2/2021
S123 Green 0 0 0 0 0 6/2/2021
S124 Green 0 0 0 0 0 6/2/2021
S125 Green 0 0 0 0 0 6/2/2021
S126 Green 0 0 0 0 0 6/2/2021
S127 Green 0 0 0 0 0 6/2/2021
S128 Green 0 0 0 0 0 6/2/2021
S129 Green 0 0 0 0 0 6/2/2021
S130 Red 1 1 10 0 0 6/2/2021
S131 Green 0 0 0 0 0 6/2/2021
S132 Green 0 0 0 0 0 6/2/2021
S133 Green 0 0 0 0 0 6/2/2021
S134 Green 0 0 0 0 0 6/2/2021
S135 Green 0 0 0 0 0 6/2/2021
S136 Green 0 0 0 0 0 6/2/2021
S137 Green 0 0 0 0 0 6/2/2021
S138 Green 0 0 0 0 0 6/2/2021
S139 Green 0 0 0 0 0 6/2/2021
S140 Green 0 0 0 0 0 22/04/2021
S141 Green 0 0 0 0 0 22/04/2021
S142 Green 0 0 0 0 0 22/04/2021
S143 Green 0 0 0 0 0 22/04/2021
S144 Green 0 0 0 0 0
S145 Green 0 0 0 0 0
S146 Green 0 0 0 0 0 7/21/2021
S147 Green 0 0 0 0 0 6/8/2021
S148 Red 1 1 20 0 0
S149 Green 0 0 0 0 0 6/8/2021
S150 Red 3 3 45 0 0 6/8/2021
S151 Green 0 0 0 0 0
S152 Red 4 4 210 0 0 11/24/2021
S153 Green 0 0 0 0 0 10/6/2021
S154 Green 0 0 0 0 0 10/6/2021
S155 Green 0 0 0 0 0 10/6/2021
S156 Green 0 0 0 0 0 6/8/2021
S157 Green 0 0 0 0 0 9/16/2021
S158 Green 0 0 0 0 0 6/9/2021
S159 Green 0 0 0 0 0
S160 Red 1 1 150 0 0 6/9/2021
S161 Green 0 0 0 0 0 11/16/2021
S162 Green 0 0 0 0 0 6/9/2021
S163 Red 2 2 210 0 0 6/9/2021
S164 Green 0 0 0 0 0 6/9/2021
S165 Green 1 0 0 1 0 6/9/2021
S166 Green 0 0 0 0 0 6/9/2021
S167 Green 0 0 0 0 0 6/9/2021
S168 Green 0 0 0 0 0 10/6/2021
S169 Green 0 0 0 0 0 6/9/2021
S170 Green 0 0 0 0 0
S171 Green 0 0 0 0 0 9/29/2021
S172 Green 0 0 0 0 0 6/9/2021
S173 Green 0 0 0 0 0 6/9/2021
S174 Green 0 0 0 0 0 9/28/2021
S175 Green 0 0 0 0 0 6/9/2021
S176 Green 0 0 0 0 0
S177 Green 0 0 0 0 0 12/10/2021
S178 Red 1 1 60 0 0 12/10/2021
S179 Green 0 0 0 0 0
S180 Green 0 0 0 0 0 12/10/2021
S181 Red 1 0 0 1 30 12/10/2021
S182 Green 0 0 0 0 0 9/17/2021
S183 Green 0 0 0 0 0 9/17/2021
S184 Red 2 2 150 0 0 9/24/2021
S185 Red 1 0 0 1 30 9/24/2021
S186 Red 2 2 180 0 0 11/29/2021
S187 Green 0 0 0 0 0 9/17/2021
S188 Green 0 0 0 0 0 9/17/2021
S189 Red 2 2 25 0 0 9/24/2021
S190 Red 5 5 150 0 0 9/24/2021
S191 Green 0 0 0 0 0 6/15/2021
S192 Red 1 1 90 0 0 6/15/2021
S193 Red 2 2 45 0 0 7/6/2021
S194 Green 0 0 0 0 0 9/25/2021
S195 Red 2 2 135 0 0 9/30/2021
S196 Green 0 0 0 0 0 5/11/2021
S197 Green 0 0 0 0 0 6/17/2021
S198 Green 0 0 0 0 0 10/10/2021
S199 Red 3 3 240 0 0 9/25/2021
S200 Green 0 0 0 0 0 6/17/2021
S201 Green 0 0 0 0 0 6/17/2021
S202 Red 1 1 120 0 0 9/24/2021
S203 Red 1 1 30 0 0 11/16/2021
S204 Green 0 0 0 0 0
S205 Green 1 1 15 0 0
S206 Green 0 0 0 0 0
S207 Green 0 0 0 0 0 9/28/2021
S208 Red 2 2 150 0 0
S209 Green 0 0 0 0 0
S210 Green 0 0 0 0 0 6/21/2021
S211 Red 1 1 30 0 0 12/10/2021
S212 Red 2 2 135 0 0 12/10/2021
S213 Red 1 1 10 0 0 12/10/2021
S214 Red 0 0 0 0 0 9/29/2021
S215 Red 1 1 180 0 0 12/10/2021
S216 Red 1 1 15 0 0 12/10/2021
S217 Green 0 0 0 0 0 6/8/2021
S218 Red 2 2 45 0 0 11/24/2021
S219 Red 3 3 150 0 0 12/10/2021
S220 Green 0 0 0 0 0 6/29/2021
S221 Green 0 0 0 0 0
S222 Green 0 0 0 0 0
S223 Green 0 0 0 0 0
S224 Green 0 0 0 0 0
S225 Green 0 0 0 0 0
S226 Green 0 0 0 0 0
S227 Green 0 0 0 0 0
 NEW LINE PRODUCTION RE
OTHER MOVEMENTS CRATES
LOW FILLS TRANSFERED (Kadji Only) 0
RECEIVED FROM OLD LINE 0
BG TRANSFERED 0

COUNTER (CRATES)
MORNING AFTERNOON
INITIAL STOCK 8,118 0
EMPTY RECEIVED 0 11,022
EMPTIES USED FOR PRODUCTION 8,118 11,022
KADJI PRODUCTION TO FBS 9,372 9,108
FINAL STOCK 0 0

BALANCE (THEORICAL MISSING BOTTLES)

REJECTED BOTTLES (CRATES)

DEPAL TO WASHER
WASHER TO FILLER
FILLER TO LABELLER
LABELLER TO PALETIZER
TO REWORK
BREAKAGES (NOT WEIGHED)
TOTAL 0 0
UNSEEN

EFFECTIVE LOST (BOTTLES)

BOTTLES LOST AREA MORNING AFTERNOON
DEPAL COUNTER 97,416 132,264
FILLER COUNTER 96,571 115,043
THEORICAL LOST
EFFECTIVE LOST
REJECTED BOTTLES WASHER TO FILLER
LOSSES RATE

LABELLER COUNTER

THEORICAL LOSSES

REJECTED BOTTLES EFFECTIVE LOSSES

LOSSES RATE
FCI COUNTER 112,464 109,296
THEORICAL LOSSES
REJECTED BOTTLES FROM LABELLER TO EFFECTIVE LOSSES
PALETIZER LOSSES RATE

FLOW METERS
SHIFT READINGS NET VALUE
3507308
matin
3507933
625
3507933
BEER (hl) soir 879
3508812
3508812
night
3509607
795
1893120
morning 506
1893626
CO2 1893626
afternoon 364
(kg) 1893990
1893990
night
1894365
375
1455989
morning
1456440
451
1456440
GLOBAL WATER (m3) afternoon
1456730
290
1456730
night
1456994
264
0
morning
0
0
AIR 0
afternoon
0
0
(kg)
0
night
0
0
8061250
morning
8063488
2238
ELECTRICIY 8063488
(kWh)
afternoon
8067091
3603
8067091
night
8068630
1539

morning 0
GLOBAL STEAM
(t) afternoon 0

night 0
 RAW MATERIALS CONSUMPTION
SHIFT QUANTITE
matin 96,571
CAPSULES soir 115,043
night 109,837
morning 108536
LABELS afternoon 115380
night 123037
morning 108538
FOILS afternoon 115830
night 123042
morning 60
GLUE (kg) afternoon 96
night 65
morning 350
CAUSTIC (kg) afternoon 125
night 250
morning 10
ANTIFOAM (l) afternoon 12
night 0
morning 25
LUBRICANT (kg) afternoon 25
night 20

SHIFT Bottles Crates

Morning 1,822 152
EBI BREAKAGES Afternoon 1,046 87
Night 912 76
TOTAL 3,780 315
Demies Kadji
Demies K44
Retours-chaine
BG
Bons plastiques
Mauvais plastiques
Ebréchées
 LINE PRODUCTION REPORT

COUNTER (CRATES)
NIGHT TOTAL
0
7,524 18,546
7,524 26,664
10,098 28,578 NO
0
- 1,914
CAL MISSING BOTTLES)
-7%

TOTAL
0
0
0
0
0
0
0 0
- 1,914

S)
NIGHT TOTAL
90,288 319,968
109,837 321,451
RICAL LOST
TIVE LOST
SES RATE 0.0%

321,451 OK
CAL LOSSES
0
IVE LOSSES
SES RATE 0.00%
 121,176 342,936
CAL LOSSES -342,936 NO
IVE LOSSES 0
SES RATE #DIV/0!

FLOW METERS
NET VALUE TOTAL USAGE UNITE/BTLE CONTRÔLE

625

879 2299 67.0 cl/btle OK

795

506

364 1245 3.6 g/btle OK

375

451

290 1005 2.9 l/btle ?

264

0 0 0.0 g/btle ?

2238

3603 7380 14.2 kWh/pal ?

1539

0 0 0.0 g/btle ?

0
RAW MATERIALS CONSUMPTION
TOTAL USAGE (unit/btles) UNITE/BTLE CONTRÔLE

321,451 0.9 caps/btle OK

346,953 1.0 etiq/btle OK

347,410 1.0 stan/btle OK

221 0.6 g/btle OK

725 25.4 g/btle OK

22 4.2 cl/pal OK

70 134.7 g/pal OK

EBI Bottles Loss Treated Bottles

0.6% 304,082
0.8% 136,909
0.7% 127,798
0.66% 568,789
 EMPTIES REPORT
POINT EMBALLAGES Wednesday, February 23, 2022
Stock initial (0,65) 8,118 vr + 8118 br
Stock initial (0,5) 0
reception (0,65) 18,546
reception K44 (0,50) 0
OLD LINE 0
PRODUCTION KADJI 28,578
Stock final (0,65) 0 vr + br
Stock initial (0,5) 0
PORT
Wednesday, February 23, 2022
vr + 8118 br

vr + br
 KADJI PRODUCTION FOLLOW UP (

Quart Quart Quart

TOTAL
6h-14h 14h-22h 22h-6h
Bière filtrée HLS 625 879 795 2,299
Capsules PCES 96,571 115,043 109,837 321,451
Colle KG 60 96 65 221
Etiquettes PCES 108,536 115,380 123,037 346,953
Stanioles PCES 108,538 115,830 123,042 347,410
Soude caustique KG 350 125 250 725
Stabilon KG 10 12 0 22
Lubrifiant de chaine (kg) 25 25 20 70
Production CASIERS 9,372 9,108 10,098 28,578
Demi bouteille 33 32 75 140
Casse EBI en casiers 152 87 76 315
Casse EBI en Bouteilles 1,822 1,046 912 3,780

NIGHT SHIFT EBI

Percentage
Processed bottle Produced bottles Rejected bottles Broken bottles
Produced

Start 185662 10173

End 534361 33114
Values 568,789 348,699 22,941 3,780 61.3%

K44 PRODUCTION FOLLOW UP (P

Quart Quart Quart
6h-14h 14h-22h 22h-6h
TOTAL
Bière filtrée HLS (K44) 0 0 0 0
Capsules PCES 0 0 0 0
Colle KG 0 0 0 0
Etiquettes PCES 0 0 0 0
Contre-étiquettes PCES 0 0 0 0
Collerettes PCES 0 0 0 0
Soude caustique KG 350 125 250 725
Stabilon KG 10 12 0 22
Lubrifiant de chaine (kg) 25 25 20 70
Production CASIERS 0 0 0 0
Demi bouteille 33 32 75 140
Casse EBI en casiers 152 87 76 315
Casse EBI en Bouteilles 1,822 1,046 912 3,780
CTION FOLLOW UP (PHYSICAL-X3)

OF TOTAL Ecart TRACE/OF

SUIVI 1 SUIVI 2 SUIVI 3

CASF0003 Bière filtrée HLS 0 -2,299

EVMP0005 Capsules PCES 0 -321,451

EVMA0002 Colle KG 0 -221
EVMP0012 Etiquettes PCES 0 -346,953
EVMP0019 Stanioles PCES 0 -347,410
PEPR0001 Soude caustique KG 0 -725
PEPR0008 Stabilon KG 0 -22
PER0010 Lubrifiant de chaine (kg) 0 -70

PBLO0001 Production CASIERS 0 -28,578

FRCO0009 Demi bouteille 0 -140

EVMP0057 Casse EBI en casiers 0 -315

Casse EBI en Bouteilles 0 -3,780

NIGHT SHIFT EBI

Percentage
Percentage Broken Weight of cullet Broken bottles in crates
Rejected
 4.0% 0.66% 1890 315

TION FOLLOW UP (PHYSICAL-X3)

OF
TOTAL Ecart TRACE/OF
SUIVI 1 SUIVI 2 SUIVI 3

CASF0003 Bière filtrée HLS (K44) 0 0

EVMP0005 Capsules PCES 0 0

EVMA0002 Colle KG 0 0
Etiquettes PCES 0 0
Contre-étiquettes PCES 0 0
Collerettes PCES 0 0
PEPR0001 Soude caustique KG 0 -725
PEPR0008 Stabilon KG 0 -22
PER0010 Lubrifiant de chaine (kg) 0 -70

PBLO0001 Production CASIERS 0 0

FRCO0009 Demi bouteille 0 -140

EVMP0057 Casse EBI en casiers 0 -315
Casse EBI en Bouteilles 0 -3,780
 6h-14h 14h-22h 22h-6h
Recep Transfert N° SAP Recep Transfert N° SAP Recep Transfert
Capsules PCES
Colle KG
Etiquettes PCES
Stanioles PCES
Soude caustique KG
Stabilon KG
Lubrifiant de chaine (kg)
Contre-étiquettes PCES
Collerettes PCES
Etiquettes K44 PCES
Etiquettes KING PCES
Stanioles KING PCES
Capsules PAMP PCES
Capsules LIMO PCES
Capsules COLA PCES
Capsules ORAN PCES
Capsules GRENA PCES
22h-6h TOTAL TOTAL
N° SAP Recep Transfert
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
 DAY PRODUCTION
Team
SHIFT Morning Afternoon Night DAY
Line Capacity (BPH) 28,000 28,000 28,000 28,000
Line Capacity (CPH) 2,333 2,333 2,333 2,333
Scheduled Time (Hrs) 8 8 8 24
Crates produced (Actual) 9,372 9,108 10,098 28,578

Effective Production Time (Hrs) 4 4 4 12.25

PLANNED ACTIVITIES
Start-Ups/Shut-Downs 0.00 0.00 0.00 -
Brand Changes; Liquid Only 0.00 0.00 0.00 -
CIP 0.00 0.00 0.00 -
Pack Change; Diff. bottles 0.00 0.00 0.00 -
Planned stoppage/Delay 0.42 0.00 0.00 0.42
Planned Maintenance 0.00 0.00 0.42 0
Planned Cleaning 0.00 0.00 0.00 -
Loading Time (Hrs) 7.58 8.00 7.58 23.17

EXTERNAL STOPPAGES
Filtration Related 0.00 0.33 0.00 0.33
Raw/ Pack Materials Quality/Supply 0.17 0.25 0.25 0.67
WareHouse/ForkLift Bottlenecks 0.00 0.00 0.00 0.00
Bottle Shortage 0.00 0.00 0.00 0.00
Faulty Pallets - Missing Crates 0.00 0.00 0.00 0.00
Mixed Containers - Foreign bottles 0.00 0.00 0.00 0.00
Utilities Supply 0.00 0.42 0.00 0.42
Line Efficiency Time (Hrs) 7.42 7.00 7.33 21.75

MACHINES FAILURES
Depalletiser 0.00 0.00 0.00 0.00
Date Coder 0.00 0.00 0.00 0.00
Decrator 0.00 0.00 0.00 0.00
Crate Washer 0.00 0.00 0.92 0.92
Bottle Washer 0.00 0.00 0.00 0.00
EBI 0.00 0.00 0.00 0.00
Filler 0.67 1.12 0.92 2.70
FBI 0.00 0.00 0.00 0.00
Pasteuriser 0.00 0.00 0.00 0.00
Labeller 0.27 0.00 0.25 0.52
Label Inspector 0.00 0.00 0.00 0.00
Crator 0.00 0.28 0.30 0.58
Palletiser 0.00 0.00 0.00 0.00
Bottle Conveyors 0.00 0.30 0.25 0.55
Crate Conveyors 2.17 0.90 0.00 3.07
Apollo 1 0.00 0.00 0.00 0.00
Apollo 2 0.00 0.00 0.00 0.00
Apollo 3 0.00 0.00 0.00 0.00
 Apollo 4 0.00 0.00 0.00 0.00
Empty Crate Inspector 0.00 0.00 0.00 0.00
Full Crates Inspector 0.00 0.00 0.00 0.00
Bottles Sorting Machine 0.00 0.00 0.00 0.00
Total Machines (Hrs) 3.1 2.6 2.6 8.3

Gross Line Yield (GLY) 50.2% 48.8% 54.1% 51.0%

Overall Equipment Effectiveness (OEE) 53.0% 48.8% 57.1% 52.9%
Line Efficiency (LEF) 54.2% 55.8% 59.0% 56.3%

Machine breakdowns to Scheduled time 39% 33% 33% 35%

Unaccountable time (Hrs) 0.30 0.50 0.37 1.17

Unaccountable time (%) 4% 6% 5% 5%

Hidden Notes below

 2/8/2022 FALLOUTS FROM NIGHT SHIFT
1-HSE: SHIFT PACKAGING MANAGER:
1
2
3

Number Details
1 CASUALS PRESENT
2 OFFLOADED TRUCKS
3 LOADED TRUCKS

3- LINE 6
Morning Afternoon Night DAILY PRODUCTION
Brand TOTAL
(6H-14H) (14H-22H) (22H-6H) (Packs)
1 0
2 0
3 0 0
4 0
5 0

4-BREWING
Night Shift Day's Total Remarks
Brews mashed
1 (Empâtage)
Brews sent for chilling
2 (Entonnage)

5-CELLAR (BBT)

Bright beer at start 10 Beer filtered at Bright beer

pm (hl) night (hl) available 6 am (hl) BBT/Tanks cleaned

795

6-UTILITIES
Morning Afternoon Night TOTAL Ratio Unit Standard ratio
(6H-14H) (14H-22H) (22H-06H)

BEER KADJI (hl) 625 879 795 2,299 3.04% % 1.0%

BEER K44 (hl) 0 0 0 0 % 1.0%

STEAM (t) 0 0 0 0 0.00 g/65Cl 111.00

CO2 (kg) 506 364 375 1,245 3.63 g/65Cl 2.60

ELECTRICITY (k 2,238 3,603 1,539 7,380 3.31 kWh/hl 1.93

AIR (kg) 0 0 0 0 0.00 g/65Cl 9.75

WATER (m3) 451 290 264 1,005 4.51 L/L 3.50

7-LEHUI PACKAGING LIN
A-EBI BREAKAGES

Percentage Rejected Broken Weight of

Processed bottles Produced bottles Rejected bottles Broken bottles Produced Percentage Percentage cullet
568,789 348699 22941 3,780 61.3% 4.0% 0.66% 1890 kg

B-PRODUCTION

Bottle type 06h - 14h 14h - 22h 22h - 06h Total/Brand

65cl green/ crates 0 0 0 0
65cl brown/ crates 9,372 9,108 10,098 28,578
50cl K44/ crates 0 0 0 0
King / Crates 0 0 0 0

Day’s production 28578 cs KADJI= 0 vr+ 28578 br

C-DAILY ISSUES
N° STOPPAGE DETAILS TIME (min)

1,Arrêt du convoyeur monté lave caisse control dans la

2,deraillement convoyeur a casier(s79):18min et boite de
1 Crate disjonction du convoyeur entré paletiseur(de s20 à panne commande et
184 électrique
Conveyors s25à):18minconvoyeurentrée apolo3(s102 et 103) dans l'amoire
disjonction:18min électrique
bouteille vide sur le numero 3
bouteille vide avec capsule:18min et capsule canule
bloquées dans la boucheuse:15min production des bouché et
2 demis:15min et probleme mecanique sur la présence des
Filler boucheuse:19min 162 particules à
Arret soutireuse : trop de demis (15mn)et de l'interieur du
bouteilles vides(dysfonctionnement du capteur : 40 robinet
min)
déraillement
sortie lave -
3 Crate Washer Arret lave -caisse 55 caisse
( roulement
usé )

8
 9

10

11

12

TOTAL 401 min

D-TEAMS MAN LINE 4

TEAM A TEAM B TEAM C
ATTENDANCE 86% 79% #DIV/0!
STAFFS 19 20 19
CASUALS 6 3 5
TOTAL 25 23 24
ON LEAVE 1 1 1
STANDARD 29 29 0
GENERAL 124%
 DAILY GENERATED LOWFILLS

Shift Qty (Crates)

Morning 33
Afternoon 32
Night 75
ATED LOWFILLS

Total (Crates)

140