Technical proposal Haoxiang Machinery

for 600mm fourdrinier liner and medium

paper machine.

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Ⅰ.overview

600 fourdrinier paper machine, mainly for the production of GSM(60-150) g/㎡ medium

paper, liner paper, etc. The machine is the left-hand layout and single-floor workshop, the

most of machine is installed on the floor of the workshop, and with bottom rail .

Ⅱ.Main technical data

1.paper grade: medium,liner

2.paper width at reel: 600 ㎜

3.capacity: 0.3-7T/d

4.rail gauge: 1200 ㎜

5.GSM: 60-150g/㎡

6.design speed: 40m/min

7.work speed: 15-30m/min

8.drive mode: AC frequency,sectional and closed ring control

9.Power: 35.1kw

10.heaviest cargo: φ1250dryer,about 1.8tons

11.total weight of whole set machine: about 6 tons

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Ⅲ.main flow chart

1. Stock preparation

2. Paper making machine

accepted pulp → head box → fourdrinier → cylinder mould vat → cylinder mould →

camber suction box → felt → press → touch roll → dryer → size press → dryer → calender

→ reel. The drive control system is frequency sectional control with 8 drive points.

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Ⅳ.technical description of each part

1.foundation

1．1 rail ：material-HT150~200，Surface with T groove connection

dimension：230×1500 230×2100

1．2 rail foundation screw：M24×250 with nut and flat washer

drive foundation screw：M24×250 with nut and flat washer

1．3 sizing block：tapered iron casting

2.Frame assembly 1set（subject to drawing）

2.1.wire part frame： SS plate welding.

2.2.dry part frame： SS plate welding.

2.3.size press frame：SS plate welding.

2.4.calender frame： SS plate welding.

2.5.reel frame： SS plate welding.

2.6.walkway handrail and ladder 1 set

The width of the walking ladder is 700mm, the frame material is stainless steel plate, the

FRP grid walkway, the walkway arm is stainless steel section steel, and walkway on both

sides of the felt turning part.

2.7.connection part: SS screw.

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3.wire part

3.1.head box 1 set

Head box is SS plate welding，pulp feeding with over flow box multiple-tube

3.2.breast roll :φ219×900×1200 1 set

Material：SS seamless pipe.45# steel tempering shaft

3.3.turning roll :φ159×900×1200 1 set

Material：SS seamless pipe.45# steel tempering shaft

3.4.forward wire roll:φ219×900×1200 1 set

Material：SS seamless pipe.45# steel tempering shaft with drive

3.5.guide roll:φ89×1000×1200 15 set

Material：SS seamless pipe.45# steel tempering shaft

3.6.forming board 1 set

Material：body is SS plate welding，panel is fiberglass matrix with inlaid ceramic

3.7.3-chips scraper board 4 set

Material：body is SS plate welding，panel is fiberglass matrix with inlaid ceramic

3.8.high vacuum suction box 4 set

Material：body is SS plate welding，panel is fiberglass matrix with inlaid ceramic,with

vacuum pump.

3.9.Hp oscillating spray pipe 3 set

Material ： The tube body is stainless steel and ceramic nozzle. It is equipped with

waterproof motor. The water supply pressure is 0.4~0.6Mpa.

3.10.pneumatic stretcher 1 set

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Material：SS plate welding，pneumatic pressing.

3.11.corrector 2 set

Material：SS plate welding

3.12. stretcher 1 set

Material：SS plate welding

3.13.drip pan 1 set

Material：SS plate welding.

3.14.cylinder mould vat 1 set

Material：SS plate welding，There should be no right Angle in the vat and it should be

designed according to the rounded corner. The feeding mode is ladder orifice plate +

square cone tube multi-tube feeding, and the arc bucket plastic plate is made to match,

which can be adjusted, and the lip is plastic.

3.15.cylinder mould φ650×850×1200 1 set

Material：SS winding piece type，SS spoke wheel，covered by SS wire

3.16 couch roll:φ195×900×1200 1 set

Material：SS seamless pipe.45# steel tempering shaft，pneumatic lifting with pneumatic

cylinder

3.17.composite roll:φ195×900×1200 1 set

Material：SS seamless pipe.45# steel tempering shaft.

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4.press part
4.1.bottom press roll:φ300×850×1200 1 set

Material ： Stainless steel roller body, surface covered with polyurethane rubber, rubber

hardness 95.±2..

4.2.top press roll:φ300×850×1200 1 set

Material ： Stainless steel roller body, surface covered with polyurethane rubber, rubber

hardness 95.±2.

4.3.pressing device of press roll 1 set

Pneumatic pressure, pressure arm is stainless steel welding parts. With control box.

5.dry part
5.1.touch roll φ300×850×1200 1 set

Material ： Stainless steel roller body, surface covered with polyurethane rubber, rubber

hardness 95.±2.

5.2.pressing device of touch roll 1 set

Pneumatic pressure, pressure arm is stainless steel welding parts. With control box.

5.3.dryer:φ1250×850×1200 2 set

Material：cylinder body and head is A3 steel plate, and the cylinder body is made of

25mm A3 steel plate with aging treatment ,Chrome-plated (0.08mm )after polishing,

roughness Ra≤ 0.4μm,use steam for heating the dryer(0.2-0.3Mpa).

5.4.dryer:φ800×850×1200 2 set

Material：cylinder body and head is A3 steel plate, and the cylinder body is made of

25mm A3 steel plate with aging treatment ,Chrome-plated (0.08mm )after polishing,

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roughness Ra≤ 0.4μm,use steam for heating the dryer(0.2-0.3Mpa).

5.5 stretcher 4 set

Material：SS plate welding

5.6.corrector 4 set

Material：SS plate welding

5.7.guide roll φ89×1000×1200 subject to final drawing

Material：SS seamless pipe.45# steel tempering shaft

5.8.dryer scraper 4 set

Material：SS plate welding scraper body，Self-weight pressure, aluminum alloy pressure

plate, quick -change blade, with EP blade.

6. Size press 1 set

6.1.sizing roll φ300×850×1200 1 set

Material：SS roll body with rubber cover,rubber hardness:92.±2.

6.2.sizing roll φ300×850×1200 1 set

Material：SS roll body with rubber cover,rubber hardness:92.±2.

6.3.pickup roll φ60×850×1200 1 set

Material：SS roll body with bearing and bearing housing

6.4.sizing spray device 1 set

Material：SS pipe ,two side sizing spraying

6.5 starch kitchen 1 set

preparation equipment for surface sizing solutions

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7.calender 1 set
7.1.calender roll φ300×850×1200 1 set

Material：SS roll body with bearing and bearing housing

7.2.calender roll φ300×850×1200 1 set

Material：SS roll body with bearing and bearing housing

7.3 soft calender roll φ350×850×1200 1 set

Material：SS roll body with 20mm rubber cover and bearing and bearing housing

7.4.pickup roll φ60×850×1200 1 set

Material：SS roll body with bearing and bearing housing

7.5.calender pressing device 1 set

Pneumatic pressure, pressure arm is SS welding parts. With control box.

8.reel 1 set
8.1.reeling cylinder φ500×750×1200 1 set

Material：SS plate rolling body with bearing and bearing housing

8.2.reeling roll φ75×800×1200 5pcs

Material：SS body and shaft with bearing and bearing housing

8.3 paper edge cutter 1 set

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9. drive part
This has 8 drive point with mechanical drive and electric drive

9.1.mechanical drive

No. drive point Y-series motor gearbox drive part

closed cardon shaft and
1 Forward wire roll 7.5KW
gearbox coupling
closed cardon shaft and
2 Press roll 7.5KW
gearbox coupling
closed cardon shaft and
3 Φ1250 dryer 4.5KW
gearbox coupling
closed cardon shaft and
4 Φ800 dryer 4.5KW
gearbox coupling
closed cardon shaft and
5 Size press 3.7KW
gearbox coupling
closed cardon shaft and
6 calender 3.7KW
gearbox coupling
closed cardon shaft and
7 reel 3.7KW
gearbox coupling
total 35.1KW

9.2. control 1 set

Drive is divided into eight drive points. Each drive point is equipped with ac motor, ABB

ac converter and operation control cabinet. Digital control is adopted to coordinate the

speed and speed difference of each drive point.Its steady speed accuracy is 0.01%, with

high reliability and strong anti-interference ability.

10.electric control
Drive by ac frequency conversion division can meet the driving technology requirements

of paper machine, including related linkage, alarm, start up, crawl control and other

technical requirements.It implements coordinated control of speed, speed difference and

load of each drive point. It is equipped with "pull tight" control button, and the frequency

converter adopts ABB brand.

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Total speed and each division of the speed can be adjusted in the operating side site

operation on display, and displayed on the screen, each side operation box has a

corresponding branch start stop button, the general speed and corresponding division

crawl speed adjusting button, switch operation, scram button and alarm bell button, etc.,

all kinds of auxiliary small motor (small motor power, quantity, installation site) control

device and the button is complete.

11.compressed air system

11.0 The compressed air pressure connected to the system≥1MPa

11.1 Used for pressing of press roller and touch roll, the corrugated air tire of pressing

part and cylinder mould part is equipped with pneumatic control cabinet. The compressed

air is manual control through the water separator, pressure regulating valve and

three-position nine-way control valve.linear pressure is adjusted by pressure regulating

valve .

11.2 consists of air compressor,air source and storage tank

12. after-sale service

Guaranteed for users project process, during the whole project execution period after

signing, supplier shall designate an experienced project manager to be responsible for the

implementation of the entire project from start to finish, supervision, management and

necessary contact with users, communication, coordination and other related matters,

ensure the whole project successfully completed smoothly in time

For this purpose, the supplier will also provide the following services：

12.1 provide relevant documents and basic drawings for the civil construction of the

factory. provide the relevant drawings, technical documents and the list of vulnerable

parts of the equipment free of charge.

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12.2 send engineering and technical personnel to the buyer for technical exchange with

relevant leaders and technical personnel. During the installing of paper machine, seller

sends several technicians to the site to open box and for work contact. During paper

machine run without load and trail run, seller sends technicians to participate in

equipment debugging.

12.3 assist start-up debugging.

12.4 Seller explains paper machine performance, structure and operation to buyer related

people for free.

12.5 To ensure project process, both sides should organize project communicate

meeting(Specific measures shall be negotiated) to communicate in time and notify work

process.

13.supply boundary
13.1. all bearing use ZWZ or Haerbin bearing

13.2. all pipes of water ,electric,air and vacuum are user scope

13.3 head box：supplied to square taper pipe flange

13.4 suction box and spray pipe of wire part：

Supplied to suction box drive side hose joint

Supplied to spray pipe TS intake joint

13.5 press part：

Drip pan:supplied to outlet or hose joint at DS or TS frame hose joint

Spray pipe:supplied to TS intake joint

Suction box:Supplied to suction box drive side hose joint

13.6 dry part：

Supply the dryer,，heating conduction oil by user

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13.7 drive part：

supplier provides a complete set of hard tooth reducer, motor, frequency converter,

control cabinet, operation cabinet, drive control system;

Motor and reducer box is supplier scope,electric control starter of motor and cables from

the motor to the operation cabinet shall be provided by the buyer;

13.8 compressed air：

Take total air inlet of the pneumatic operation box (cabinet) as boundary.

The pneumatic operation box (cabinet) and the pipelines and pipe accessories to the air

points shall be provided by the manufacturer.

The pipeline from main air inlet of the pneumatic operating box (cabinet) to the air source

shall be provided by the paper mill .

13.9 foundation

The foundation plate and foundation screw ,nut, washer, the bevel and flat shim plate for

foundation installation and calibration shall be provided by the manufacturer.

14、documents list
1. Provide the drawings of civil construction foundation within two weeks after signing

the contract;

2. Provide the general drawing of the paper machine within one week after signing the

contract for timely modification, negotiation and confirmation;

3. Provide each power and installation position of the motor;

4. Provide a list of wearing parts.

5. Provide the properties, specifications and positions of external interfaces, and match

the flanges with flanges.

6. Provide water, compressed air, vacuum pump volume and pressure for the selection of

these equipment.

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7. Provide equipment operation instruction after delivery.

15. quality guaranteed

15.5 Seller makes sure the equipment is new and unused, quality is high and accord with

quality, specification and performance requirements listed in contract provision and

technical document.

15.6 Seller makes sure paper machine achieve promised performance with correct

installation, commissioning, normal operation and maintenance.

15.7 The seller guarantees that provide equipment in accordance with

the drawings and technical requirements

15.8 In warranty period, due to the defects of design, technology or material, seller was

responsible for the quality problem. In the period of performance appraisal, for buyer's

requirements to improve the machine, both sides should negotiate and solve.

15.9 During the warranty period, if it’s the seller quality problems, the seller shall repair

and replace defective parts free of charge (except wearing parts).

15.10 The quality guarantee period for paper machine under contract is within 12 months

after paper machine running with load(material feeding)(but rubber roll guarantee period

is half year, same with manufacturer ). If due to buyer's delay in paper machine with load

operation, the quality guarantee period is 18 months after the seller deliver goods.

15.11 the equipment must be new and does not contain any used or repaired parts. There

is no design, materials and manufacturing defects. Comply with the relevant contract

quality terms and the requirements of technical standards and it is safe to use under the

requirements.

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16. Installation and free run

16.1 During buyer installs paper machine, seller should send technicians to help on site

and solve technical quality problems in time during installation.

16.2 after finish installation, should check for fist time according to technical agreement

and relevant technical data requirements.

17. white water system（subject to the manufacturer of WW system）

for the white water from machine,you can use pipe and transferred white water back to sedimentation

basin,after sedimentation ,the clear water can go back into pulp making system and water can be

reused and recycling

Jakarta, 23 Januari 2020

Hormat Kami

Garuda Reksa Teknologi

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