Manitowoc Cranes

Description Assembly No.

BOOM GROUP - 3 SECTION BOOM (FOR REFERENCE ONLY) 80009364
Revision: A

Item FN Part Qty Description

700 80010056 1 ROPE, WIRE 1/2" 6X19 240FT

701 + 80009359 1 BOOM ASSEMBLY - 1ST AND 2ND SECTION
5540F
(COMPLETE ASSEMBLY)
703 + 1500884 1 CYLINDER ASSEMBLY GROUP - TELESCOPE
(3 SECTION BOOM)
5540F
704 + 1500885 1 BOOM ASSEMBLY - 3RD SECTION
5540F
(COMPLETE ASSEMBLY)

+ SEE FURTHER BREAKDOWN THIS GROUP

UNIT: 3454 / SN: 321081

Page 1
 Manitowoc Cranes

80009359
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 2
 Manitowoc Cranes
Description Assembly No.
BOOM ASSEMBLY - 1ST AND 2ND SECTION 5540F 80009359
(COMPLETE ASSEMBLY) Revision: A

Item FN Part Qty Description

1 1100469 1 GUIDE, ROPE

2 80001184 1 1ST SECTION, BOOM
3 192-19 4 WASHER, LOCK 1/4"
4 164-529SS 4 CAP SCREW, 1/4NC X 1/2"
5 80014434 1 COVER
6 113-17 4 CAP SCREW, 1/4NC X 1 1/4"
7 195-102 8 WASHER, FLAT 1/4"
8 1102134 1 PAD, WEAR
9 219-1 2 ZERK, FITTING
10 1003151 2 BUSHING, BRONZE
11 S113843 2 BEARING, FLANGED
12 S113842 2 INDICATOR, BOOM ANGLE
13 195-525 2 WASHER, FLAT 3/8"
14 114-201 2 CAP SCREW, 3/8 NF X 1 1/4"
15 1002743 8 PAD, GUIDE
16 1002742 8 PLUG
17 83-1432 8 SCREW, SET 7/8NC X 2.00
18 1002914 2 PAD, BOOM
19 1003218 4 PLATE, RETAINER
20 192-21 16 WASHER, LOCK 3/8"
21 113-207 12 CAP SCREW, 3/8 NC X 1.00"
22 113-208 2 CAP SCREW, 3/8 NC X 1 1/4"
23 195-104 4 WASHER, FLAT 3/8"
24 131-52 2 NUT, 3/8"
25 80001180 1 2ND SECTION, BOOM
26 1002912 2 PAD, BOOM
27 113-221 4 CAP SCREW, 3/8NC X 7/8"
28 1100523 2 PAD, WEAR
29 1002915 2 PAD, BOOM
30 1001939 1 PIN, KEEPER
31 113-600 1 CAP SCREW, 5/8 NC X 1 3/4"
32 1103610 1 PIN, CYLINDER ROD END

UNIT: 3454 / SN: 321081

Page 3
 Manitowoc Cranes

1500884
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 4
 Manitowoc Cranes
Description Assembly No.
CYLINDER ASSEMBLY GROUP - TELESCOPE (3 SECTION BOOM) 1500884
5540F Revision: A

Item FN Part Qty Description

1 + 1302188 1 CYLINDER ASSEMBLY - TELESCOPE UPPER

(COMPLETE ASSEMBLY)
2 1001935 1 CARTRIDGE, COUNTERBALANCE VALVE
INCLUDES THE FOLLOWING PARTS
9926107803 1 KIT, SEAL
3 1004917 1 WASHER
4 132-206 1 PIN, COTTER 3/8" X 3 1/2"
5 129-621 1 NUT, 2 NF HEX GRADE 5
6 129-108 4 NUT, 3/4" NC HEX
7 192-27 4 WASHER, LOCK 3/4
8 + 1302187 1 CYLINDER ASSEMBLY - TELESCOPE LOWER
(COMPLETE ASSEMBLY)
9 1103672 1 PIN
10 132-156 1 PIN, COTTER 1/4 X 2 1/4
11 113-417 8 CAP SCREW, 1/2NC X 1 1/4"
12 192-23 8 WASHER, LOCK 1/2"
13 196-107 4 WASHER, FLAT 13/16" X 1 3/4"
14 113-708 4 CAP SCREW, 3/4NC X 2.00 HEX
15 1103809 1 PAD
16 113-209 2 CAP SCREW, 3/8 N.C. X 1 1/2"
17 1103678 1 PIN, TELESCOPE CYLINDER
18 195-525 6 WASHER, FLAT 3/8"
19 S98905 1 PIN, KLIK
20 131-52 4 NUT, 3/8"
22 1103671 1 BRACKET, TELESCOPE CYLINDER
23 224-96 3 ELBOW, 90 DEGREES
24 1601464 1 TUBE ASSY
25 1601610 1 TUBE ASSY
28 1007710 2 BLOCK, TUBE
29 113-233 2 CAP SCREW, 3/8" NC X 1.75
30 224-340 1 ELBOW, 90 DEGREES
31 224-161 4 CONNECTOR, 12-16
32 + 1103877 1 MANIFOLD CHECK VALVE ASSEMBLY
(COMPLETE ASSEMBLY)
33 1102448-024 1 HOSE ASSY
35 224-350 2 ELBOW, 90 DEGREES

+ SEE FURTHER BREAKDOWN THIS GROUP

UNIT: 3454 / SN: 321081

Page 5
 Manitowoc Cranes

1302188
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 6
 Manitowoc Cranes
Description Assembly No.
CYLINDER ASSEMBLY - TELESCOPE UPPER (COMPLETE ASSEMBLY) 1302188
Revision:

Item FN Part Qty Description

1 ! 1904520 1 TUBE ASSY

2 !/ 1003169 1 NUT
3 * NSS 2
RING, PISTON WEAR
4 * NSS 1
SEAL, PISTON
5 * NSS 1
O-RING
6 ! 1904523SL 1 PISTON
7 * NSS 1
O-RING
8 ! 1904521SL 1 STOP, TUBE
9 * NSS 1
O-RING
10 * NSS 1
RING
11 ! 1904519 1 GLAND
12 * NSS 2
RING, GLAND WEAR
13 * NSS 1
SEAL, ROD
14 * NSS 1
WIPER
15 90014772 1 ROD ASSY
20 * 1904454 1 KIT, SEAL
(CONSISTS OF ALL * ITEMS)

! SUB ASSY AND/OR PART OF SUB ASSY / 2ND SUB ASSY AND/OR PART OF 2ND SUB ASSY
* REPAIR KIT AND/OR PART OF KIT

UNIT: 3454 / SN: 321081

Page 7
 Manitowoc Cranes

1302187
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 8
 Manitowoc Cranes
Description Assembly No.
CYLINDER ASSEMBLY - TELESCOPE LOWER (COMPLETE ASSEMBLY) 1302187
Revision:

Item FN Part Qty Description

1 1904524SL 1 TUBE ASSY

2 !/ 1003169 1 NUT
3 * NSS 2
RING, PISTON WEAR
4 * NSS 1
SEAL, PISTON
5 * NSS 1
O-RING
6 ! 1904523SL 1 PISTON
7 * NSS 1
O-RING
8 1904525SL 1 STOP, TUBE
9 * NSS 1
O-RING
10 * NSS 1
RING
11 ! 1904519 1 GLAND
12 * NSS 2
RING, GLAND WEAR
13 * NSS 1
SEAL, ROD
14 * NSS 1
WIPER
15 1904526SL 1 ROD ASSY
20 * 1904454 1 KIT, SEAL
(CONSISTS OF ALL * ITEMS)

! SUB ASSY AND/OR PART OF SUB ASSY / 2ND SUB ASSY AND/OR PART OF 2ND SUB ASSY
* REPAIR KIT AND/OR PART OF KIT

UNIT: 3454 / SN: 321081

Page 9
 Manitowoc Cranes

1103877
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 10
 Manitowoc Cranes
Description Assembly No.
MANIFOLD CHECK VALVE ASSEMBLY (COMPLETE ASSEMBLY) 1103877
Revision:

Item FN Part Qty Description

1 NSS 1
MANIFOLD
2 90014768 1 VALVE, CHECK 5 PSI CRACK
3 90014769 1 VALVE, CHECK 120 PSI CRACK
4 7709800048 2 PLUG
INCLUDES THE FOLLOWING PARTS
7755910002 1 O-RING
5 90014770 1 KIT, SEAL

UNIT: 3454 / SN: 321081

Page 11
 Manitowoc Cranes

1500885
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 12
 Manitowoc Cranes
Description Assembly No.
BOOM ASSEMBLY - 3RD SECTION 5540F 1500885
(COMPLETE ASSEMBLY) Revision: G

Item FN Part Qty Description

1 80001235 1 3RD SECTION, BOOM

2 1002735 2 PAD, BOOM
3 113-221 2 CAP SCREW, 3/8NC X 7/8"
4 192-21 4 WASHER, LOCK 3/8"
5 1100523 1 PAD, WEAR
6 1103712 1 PIN, UPPER SHEAVE
7 1002356 5 WASHER, NYLATRON
8 1100721 3 SHEAVE
9 1002357 3 BEARING
10 S120262 3 PIN, HAIR
11 137-126 3 PIN, CLEVIS, 1/2 X 6.00
12 1100708 1 PIN, LOWER SHEAVE
13 113-206 2 CAP SCREW, 3/8 NC X 3/4"
14 219-1 3 ZERK, FITTING
15 240-2002 1 SOCKET & WEDGE, 1/2 W.R. WITH CLIP
16 1900107 1 BUSHING

UNIT: 3454 / SN: 321081

Page 13
 Manitowoc Cranes

1500780
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 14
 Manitowoc Cranes
Description Assembly No.
WEIGHT, DOWN HAUL, WITH LI SYSTEM SYSTEM) 1500780
Revision: A

Item FN Part Qty Description

1 1200802 1 BLOCK, DOWNHAUL

2 S120262 2 PIN, HAIR
3 137-380 2 PIN, CLEVIS, 1/2 X 5 1/2"
4 1103868 1 PLACARD,INS,GROVE,BLOCK CAP
5 S23395 4 SCREW, 7 NC X .31
6 S205305 1 HOOK, SAFETY
8 S61651 1 WASHER, FLAT 1 - 1/4 BRASS
9 138-161 1 PIN, SPRING 5/16 X 2.00
10 25-1220 1 NUT, HEX 1-1/4NC GRADE 5
11 1007414 2 DECAL - LOAD INDICATOR TRANSMITTER
(ENGLISH)
12 61-424SS 1 CAP SCREW, 1/4 NC X 1.50
13 131-71SS 1 NUT, 1/4" NC

UNIT: 3454 / SN: 321081

Page 15
 Manitowoc Cranes

1500863
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 16
 Manitowoc Cranes
Description Assembly No.
ANTI TWO BLOCK GROUP - 5540F 1500863
Revision: C

Item FN Part Qty Description

1 1007372 3 GROMMET, RUBBER

2 + 1101902 1 REEL ASSEMBLY - CABLE MODIFIED
14 GAUGE WITH 2 WAY CONNECTOR
3 131-1404 1 NUT, #10 NC
4 S242322 1 BRACKET, REEL
5 131-71 2 NUT, 1/4" NC
6 1002934 1 BRACKET
7 195-104 2 WASHER, FLAT 3/8"
8 113-206 2 CAP SCREW, 3/8 NC X 3/4"
9 182-138 1 SCREW, MACHINE #10 NC X 3.00
10 113-3 2 CAP SCREW, 1/4 NC X 3/4" HEX
11 ! S117294 1 TERMINAL, 14/16
12 1001202K 18 WIRE, 14
13 192-18 2 WASHER, LOCK #10
14 240-301 1 THIMBLE
15 187-1513 3 SCREW, TAB 1/4NC X 1/2"
16 A38799 3 CLAMP
17 192-19 1 WASHER, LOCK 1/4"
19 1000104B 1 WRAP, TIE
20 1000105A 9 LOOM, SPLIT FEET
22 131-16 1 NUT, 3/4" NC
23 1302322 1 ARM, A2B
24 113-791 1 CAP SCREW, 3/4" NC X 8 1/2
25 114-400 1 CAP SCREW, 1/2NF X 1 1/4 HEX
26 129-165 1 NUT, 3/4NC
27 + 1103769 1 SWITCH ASSEMBLY - ANTI TWO BLOCK BOOM
5540F
28 1007880 1 SPACER
30 7950160450 2 WASHER, LOCK 3/8"
31 192-21 2 WASHER, LOCK 3/8"

+ SEE FURTHER BREAKDOWN THIS GROUP ! SUB ASSY AND/OR PART OF SUB ASSY

UNIT: 3454 / SN: 321081

Page 17
 Manitowoc Cranes

1101902
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 18
 Manitowoc Cranes
Description Assembly No.
REEL ASSEMBLY - CABLE MODIFIED 14 GAUGE WITH 2 WAY CONNECTOR 1101902
Revision:

Item FN Part Qty Description

1 1005609 1 CONNECTOR, MALE SEALED

2 1005383
3 1005610
4 1001121
5 223-61
6 ! S117294
7 1007970
8 NSS
9 8977020100
10 601655
2 TERMINAL, MALE
2 SEAL, BLUE
1 REEL, CABLE, LT&PLUG, 3C, 30FT
1 TERMINAL, ROUND
1 TERMINAL, 14/16
51 CABLE, CONTROL 20/2
1
TUBE, SHRINK .375" - .500"
2 WIRE, BLACK
14 GAUGE
(USE QUANTITY AS REQUIRED)
1 TERMINAL, 14/16 NON

! SUB ASSY AND/OR PART OF SUB ASSY

UNIT: 3454 / SN: 321081

Page 19
 Manitowoc Cranes

1103769
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 20
 Manitowoc Cranes
Description Assembly No.
SWITCH ASSEMBLY - ANTI TWO BLOCK BOOM 5540F 1103769
Revision:

Item FN Part Qty Description

1 S82976 1 SWITCH, MICRO

2 1000105A
3 1001881F
4 610096
5 1005610
6 608950
S/N 121006-01
1 LOOM, SPLIT FEET
2 TUBE, SHRINK 3/4 X 48" BLACK
1 CONNECTOR, SEALED FEMALE 02
2 SEAL, BLUE
2 TERMINAL, FEMALE

UNIT: 3454 / SN: 321081

Page 21
 Manitowoc Cranes

1500970
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 22
 Manitowoc Cranes
Description Assembly No.
LSI LOAD INDICATOR GROUP 5540F / 5515 1500970
Revision: B

Item FN Part Qty Description

1 + 1104194 1 KIT - LOAD SENSE INDICATOR

2 113-209 1 CAP SCREW, 3/8 N.C. X 1 1/2"
3 195-104 4 WASHER, FLAT 3/8"
4 7660161600 1 LOCKNUT, HEX
3/8" - 16 N.C.
5 113-221 2 CAP SCREW, 3/8NC X 7/8"
6 7950160050 2 WASHER, LOCK 3/8" I.D.
9 075022 1 GROMMET
10 1005609 1 CONNECTOR, MALE SEALED
11 1005383 2 TERMINAL, MALE
12 1005610 2 SEAL, BLUE
13 1001881C 3 TUBE, SHRINK 1/4 X 48" BLACK

+ SEE FURTHER BREAKDOWN THIS GROUP

UNIT: 3454 / SN: 321081

Page 23
 Manitowoc Cranes

1104194
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 24
 Manitowoc Cranes
Description Assembly No.
KIT - LOAD SENSE INDICATOR 1104194
Revision:

Item FN Part Qty Description

1 1104176 1 RECEIVER, LOAD INDICATOR

5 1103028 1 CABLE, RECEIVER POWER
6 1103027 1 TRANSMITTER, LOAD INDICATOR
10 1103102 1 CABLE, CONNECTOR
11 1102807 1 PIN, LOAD ASSY

UNIT: 3454 / SN: 321081

Page 25
 Manitowoc Cranes

1500424
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 26
 Manitowoc Cranes
Description Assembly No.
BLOCK ASSEMBLY - DROP 15 TON 5540F/5515 1500424
Revision: A

Item FN Part Qty Description

1 131-16 4 NUT, 3/4" NC

2 1103421 1 PLATE, SIDE
3 1002356 2 WASHER, NYLATRON
4 1100721 2 SHEAVE
5 1002357 2 BEARING
6 ! 1003367 1 SPACER, NYLATRON
7 ! 1003366 4 SPACER,TUBE
8 113-732 4 CAP SCREW, 3/4NC X 8" HEX HEAD
9 1103420 1 PLATE, SIDE
10 ! 1100642 1 PIN, SHEAVE
11 192-21 1 WASHER, LOCK 3/8"
12 113-206 1 CAP SCREW, 3/8 NC X 3/4"
13 1003373 1 SET, HOOK AND TRUNNION
INCLUDES THE FOLLOWING PARTS
/ 1003704 1 LATCH, REPLACEMENT
15 ! 1003372 3 PIN, ROPE GUARD
16 S120262 6 PIN, HAIR
17 ! 1002094 2 WASHER, THRUST
18 1103864 1 PLACARD, IDENTIFICATION GROVE
CAPACITY 30,000 LBS
19 S23395 4 SCREW, 7 NC X .31
20 219-1 2 ZERK, FITTING

! SUB ASSY AND/OR PART OF SUB ASSY / 2ND SUB ASSY AND/OR PART OF 2ND SUB ASSY

UNIT: 3454 / SN: 321081

Page 27
 Manitowoc Cranes

1500852
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 28
 Manitowoc Cranes
Description Assembly No.
JIB GROUP - OFFSETTABLE 5540F 1500852
Revision: C

Item FN Part Qty Description

1 1103737 2 PIN
2 S98905 3 PIN, KLIK
3 113-417 8 CAP SCREW, 1/2NC X 1 1/4"
4 192-23 11 WASHER, LOCK 1/2"
5 196-105 15 WASHER, FLAT 1/2
6 S120261 2 PIN, HAIR
7 1100569 1 PIN
8 1100590 1 BRACKET, JIB STOWAGE
9 1002356 4 WASHER, NYLATRON
10 1100721 2 SHEAVE
11 1002357 2 BEARING
12 219-1 2 ZERK, FITTING
13 113-204 2 CAP SCREW, 3/8NC X 1/2 GRADE 5
14 192-21 3 WASHER, LOCK 3/8"
15 1100647 1 PIN
16 1200265 1 BRACKET, SHEAVE
17 S120262 6 PIN, HAIR
18 137-119 1 PIN, CLEVIS
19 137-380 2 PIN, CLEVIS, 1/2 X 5 1/2"
20 1003290F 1 CONNECTOR, STRAIN RELIEF
21 1302349 1 BOOM EXTENSION GROUP - 6FT JIB
22 131-71 1 NUT, 1/4" NC
23 A62209 1 CLIP
24 113-3 1 CAP SCREW, 1/4 NC X 3/4" HEX
25 1101900-16 1 SWITCH ASSEMBLY W/ WIRE HARNESS
ANTI DOUBLE-BLOCKING
(3340B JIB WITH STINGER)
26 137-122 3 PIN, CLEVIS 1/2 X 3 1/2
27 1100646 1 PIN SHEAVE
28 1100553 1 LEVER, ANTI-TWO BLOCK
29 1100704 1 PIN
30 1302351 1 SUPPORT, JIB
31 1103758 1 PIN
32 1006446 1 END, ROD
33 113-221 1 CAP SCREW, 3/8NC X 7/8"

UNIT: 3454 / SN: 321081

Page 29
 Manitowoc Cranes
Description Assembly No.
JIB GROUP - OFFSETTABLE 5540F 1500852
Revision: C

Item FN Part Qty Description

34 113-424 3 CAP SCREW, 12 NC X 1.00"

35 1302370 1 BRACKET, JIB STOWAGE LOCK
36 1100565 1 PIN
37 1302354 1 BRACKET, JIB STOWAGE

UNIT: 3454 / SN: 321081

Page 30
 Manitowoc Cranes
Notes

Page 31

UNIT: 3454 / SN: 321081

 Manitowoc Cranes

1101900-16
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 32
 Manitowoc Cranes
Description Assembly No.
SWITCH ASSEMBLY W/ WIRE HARNESS ANTI DOUBLE-BLOCKING 1101900-16
(3340B JIB WITH STINGER) Revision:

Item FN Part Qty Description

1 610096 1 CONNECTOR, SEALED FEMALE 02

2 608950
3 1005610
4 S82976
5 1005972
7 223-250
2 TERMINAL, FEMALE
2 SEAL, BLUE
1 SWITCH, MICRO
S/N 121006-01
1 CABLE, 14/2 SJO
2 TERMINAL, SP 14/16

UNIT: 3454 / SN: 321081

Page 33
 Manitowoc Cranes
Notes

Page 34

UNIT: 3454 / SN: 321081

 Manitowoc Cranes

1500843
(SHEET 2 OF 2)

UNIT: 3454 / SN: 321081

Page 35
 Manitowoc Cranes

1500843
(SHEET 1 OF 2)

UNIT: 3454 / SN: 321081

Page 36
 Manitowoc Cranes
Description Assembly No.
MAST GROUP - 5540F 1500843
Revision: F

Item FN Part Qty Description

1 1100527 1 COUNTERWEIGHT, RIGHT

2 26-1272 4 CAP SCREW, 3/4" NC X 4.50
3 7949000236 8 FLAT WASHER, 3/4"
4 1100528 1 COUNTERWEIGHT, LEFT
5 1301519 1 MAST
6 192-23 7 WASHER, LOCK 1/2"
7 113-421 4 CAP SCREW, 1/2NC X 2.00"
8 1002017 1 PIN, BOOM PIVOT
9 1001939 2 PIN, KEEPER
10 113-600 2 CAP SCREW, 5/8 NC X 1 3/4"
11 131-16 1 NUT, 3/4" NC
12 1103591 1 PIN, CYLINDER BASE END
13 113-737 1 CAP SCREW, 3/4" NC X 6.00
14 1004347 1 VALVE, COUNTERBALANCE CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926109605 1 KIT, SEAL
15 + 1301517 1 CYLINDER ASSEMBLY - LIFT
(COMPLETE ASSEMBLY)
16 + 1302388 1 SWIVEL, 7 CIRCUIT HYD
18 113-417 3 CAP SCREW, 1/2NC X 1 1/4"
19 176-425SS 2 SCREW, SET 10NC X 5/16"
20 1101286 1 MOUNT, SWIVEL
21 195-513 2 WASHER, FLAT #10
22 192-18 2 WASHER, LOCK #10
23 173-237 2 SCREW, MACHINE #10NC X 3/8"
24 1004369 1 BOOT
25 608952B 1 TERMINAL
26 1004368 1 RING, SLIP 2 CONDUCTOR
30 224-190 2 UNION, 16-10
31 224-98 2 ELBOW, 90 DEGREES
32 1103158-039 2 HOSE ASSY, 3/4 X 39
33 1102462-052 1 HOSE ASSY, 3/4 X 52
34 1102469-052 1 HOSE ASSY, 3/4 X 52
35 1601697 1 TUBE ASSY, M16
36 1601696 1 TUBE ASSY, M16

+ SEE FURTHER BREAKDOWN THIS GROUP

UNIT: 3454 / SN: 321081

Page 37
 Manitowoc Cranes
Description Assembly No.
MAST GROUP - 5540F 1500843
Revision: F

Item FN Part Qty Description

37 1601698 1 TUBE ASSY, M08

38 224-157 2 CONNECTOR, 10-16
39 224-148 1 CONNECTOR, 08-08
41 224-156 4 CONNECTOR, 10-12
42 7660220008 4 NUT, HEX
3/4" - 10 N.C.
GRADE 8
43 S91602 2 CLAMP, 1" HOSE
44 S97489 1 CLAMP
46 S95569 4 WASHER, 1/2" FLAT
47 80013728 1 ROLLER, TAPERED CABLE

UNIT: 3454 / SN: 321081

Page 38
 Manitowoc Cranes
Notes

Page 39

UNIT: 3454 / SN: 321081

 Manitowoc Cranes

1301517
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 40
 Manitowoc Cranes
Description Assembly No.
CYLINDER ASSEMBLY - LIFT (COMPLETE ASSEMBLY) 1301517
Revision:

Item FN Part Qty Description

1 ! 1007682 4 BUSHING
2 ! 219-8 2 ZERK, FITTING 1/4"
3 ! 1904530 1 TUBE ASSY
4 ! 1003162 1 NUT, LOCK
5 * NSS 2
RING, WEAR PISTON
6 * NSS 1
SEAL, PISTON
7 ! 1904532SL 1 PISTON
8 * NSS 1
O-RING
9 * NSS 1
O-RING
10 * NSS 1
RING, BACK-UP
11 * NSS 2
RING, WEAR
12 ! 1904533 1 GLAND
13 * NSS 1
SEAL, ROD
14 * NSS 1
RING, WIPER
15 ! 1904531 1 ROD ASSY
20 * 1904456 1 KIT, SEAL

! SUB ASSY AND/OR PART OF SUB ASSY * REPAIR KIT AND/OR PART OF KIT

UNIT: 3454 / SN: 321081

Page 41
 Manitowoc Cranes

1302388
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 42
 Manitowoc Cranes
Description Assembly No.
SWIVEL, 7 CIRCUIT HYD 1302388
Revision:

Item FN Part Qty Description

1 1901880 1 RING, RETAINING

2 1901877 1 RETAINER
3 * NSS 1
WASHER, THRUST
4 * NSS 1
O-RING
5 1901875 1 HOUSING, SWIVEL
6 * NSS 1
O-RING
7 * 1901882 1 KIT, SEAL
8 1901876 1 STEM, SWIVEL

* REPAIR KIT AND/OR PART OF KIT

UNIT: 3454 / SN: 321081

Page 43
 Manitowoc Cranes

80013489
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 44
 Manitowoc Cranes
Description Assembly No.
SWING GEAR AND MAST MOUNTING GROUP 15 TON INDUSTRIAL 80013489
Revision: #

Item FN Part Qty Description

2 26-1080 26 CAP SCREW, 5/8 NC X 5.00

3 196-106 26 WASHER, FLAT 5/8"
4 1200200 1 RING, SLEW
5 26-1264 26 CAP SCREW, 3/4 NC X 4.00
6 196-107 26 WASHER, FLAT 13/16" X 1 3/4"
7 1200204 1 RING, ECCENTRIC
14 224-149 2 CONNECTOR, 08-10
15 1102459-064 2 HOSE ASSY
17 + 1201171 1 GEARCASE, SWING- B MODEL
18 7949000236 4 FLAT WASHER, 3/4"
19 7118222805 4 CAP SCREW, 3/4-10UNC X 3 1/2"
20 1200214 1 COVER, SWING GEAR PINION
21 7115160650 4 CAP SCREW,
3/8" - 16 N.C. X 3/4"
GRADE 5
22 7950160050 4 WASHER, LOCK 3/8" I.D.
23 7950160150 4 WASHER, 3/8" I.D.
24 7660221603 4 LOCKNUT, HEX
3/4" - 10 N.C.
GRADE C

+ SEE FURTHER BREAKDOWN THIS GROUP

UNIT: 3454 / SN: 321081

Page 45
 Manitowoc Cranes

1201171
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 46
 Manitowoc Cranes
Description Assembly No.
GEARCASE, SWING- B MODEL 1201171
Revision:

Item FN Part Qty Description

- ! 1905540 1 HOUSING, WORM

INCLUDES ITEM 2
2 ! 1905512 1 BUSHING
3 / 1905541 1 COVER, WORM HOUSING
INCLUDES ITEM 4
4 / 1905514 1 BUSHING
5 1905542 1 GEAR, WORM
6 1905543 1 WORM
7 1905619 1 PINION, OUTPUT
8 1905518 2 CUP, BEARING
9 1905519 2 CONE, BEARING
10 1905520 1 RETAINER, BEARING
11 1905521 1 ADAPTER, MOTOR
12 1905522 2 RING, RETAINING
13 1905545 1 MOTOR, HYDRAUIC, SWING
14 1905546 1 RING, RETAINING
15 2905391 2 PLUG, O-RING
16 1905525 1 SEAL, OIL
17 1905526 4 GASKET
18 1902577 1 REDUCER
19 1905527 1 GASKET
20 1905528 1 GASKET, WORM COVER
21 1905547 4 SCR, CAP
22 NPN 1 NO PART NUMBER
SHIM
23 1905307 4 CAP SCREW, HEX HEAD
24 1905530 6 CAP SCREW, HEX HEAD
25 1905233 6 WASHER, LOCK
26 1905347 6 WASHER, LOCK
27 1905233 4 WASHER, LOCK
28 1905307 2 CAP SCREW, HEX HEAD
29 1905532 1 GASKET, MOTOR
30 1902581SL 1 RELIEF/VENT
31 1905533 1 SEAL
32 1905534 1 PLUG, PIPE

! SUB ASSY AND/OR PART OF SUB ASSY / 2ND SUB ASSY AND/OR PART OF 2ND SUB ASSY

UNIT: 3454 / SN: 321081

Page 47
 Manitowoc Cranes
Description Assembly No.
GEARCASE, SWING- B MODEL 1201171
Revision:

Item FN Part Qty Description

33 1905548 1 PLUG
34 1905537 2 O-RING

UNIT: 3454 / SN: 321081

Page 48
 Manitowoc Cranes
Notes

Page 49

UNIT: 3454 / SN: 321081

 Manitowoc Cranes

1303337
(SHEET 7 OF 7)

UNIT: 3454 / SN: 321081

Page 50
 Manitowoc Cranes

1303337
(SHEET 6 OF 7)

UNIT: 3454 / SN: 321081

Page 51
 Manitowoc Cranes

1303337
(SHEET 5 OF 7)

UNIT: 3454 / SN: 321081

Page 52
 Manitowoc Cranes

1303337
(SHEET 4 OF 7)

UNIT: 3454 / SN: 321081

Page 53
 Manitowoc Cranes

1303337
(SHEET 3 OF 7)

UNIT: 3454 / SN: 321081

Page 54
 Manitowoc Cranes

1303337
(SHEET 2 OF 7)

UNIT: 3454 / SN: 321081

Page 55
 Manitowoc Cranes

1303337
(SHEET 1 OF 7)

UNIT: 3454 / SN: 321081

Page 56
 Manitowoc Cranes
Description Assembly No.
WINCH ASSEMBLY,5540F,5560B 1303337
Revision:

Item FN Part Qty Description

1 90013527 1 BRAKE CYLINDER ASSY.

INCLUDES ITEMS 101 THRU 113
2 90013528 1 SPRAG CLUTCH ASSY.
INCLUDES ITEMS 49 THRU 55
3 90013529 1 CARRIER ASSY. PRIMARY. PLANET
INCLUDES ITEMS 201 THRU 207
4 9974102670 1 CARRIER ASSY. PLANET OUTPUT
INCLUDES ITEMS 301 THRU 308
5 90013387 1 MOTOR SUB ASSY, HYDRAULIC
INCLUDES ITEMS 401 THRU 417
6 90013394 1 ROLLER ASSY. TENSION
INCLUDES ITEMS 501 THRU 530
8 90013352 1 SIDEPLATE, MOTOR
9 90013385 1 SIDEPLATE, SUPPORT END
22 9974102673 1 BASE
23 90013532 1 SUPPORT, BEARING
24 90013533 1 DRUM, CABLE
25 9974102676 1 CLOSURE, CABLE DRUM
26 9974101211 2 BEARING, BALL
27 90013054 1 SEAL
28 * 9974102898 1 O-RING
29 * 9974102190 1 SEAL, OIL
30 9974102191 1 RING, RETAINING
31 9974102849 1 WASHER, THRUST
33 * 981436 1 O’RING
34 9974102194 1 GEAR, SUN
35 90013535 1 GEAR, SUN
39 9974102878 1 BAR, TIE
40 9974102854 22 CAPSCREW
41 9974100476 2 WASHER, LOCK 1/2" I.D.
43 9974102199 1 WASHER, THRUST
44 9974102855 1 GAUGE, SIGHT
45 9974102201 1 PLUG, FLUSH
INCLUDES THE FOLLOWING PARTS
7755908002 1 O-RING
46 9974102858 1 PLUG, VENT

* REPAIR KIT AND/OR PART OF KIT

UNIT: 3454 / SN: 321081

Page 57
 Manitowoc Cranes
Description Assembly No.
WINCH ASSEMBLY,5540F,5560B 1303337
Revision:

Item FN Part Qty Description

49 NSS 1
BRAKE RACE, OUTER
50 NSS 1
BRAKE RACE, INNER
51 NSS 2
BEARING, SPRAG
52 9974102218 2 BEARING, THRUST
53 9974102219 2 RING, RETAINING
54 9974102220 1 CLUTCH
55 90013386 1 RING, RETAINER
57 9974102873 1 WEDGE, CABLE
70 981241 16 CAPSCREW
74 980908 40 STAR LOCKWASHER
77 90013056 1 WHEEL, SENSOR
101 9974102861 1 CYLINDER, BRAKE
102 * 9974102176 1 SEAL, PISTON
103 9974102177 1 PLATE, PRESSURE
104 9974102178 1 RING, BACK-UP
105 9974102179 12 SPRING
106 9974100594 7 DISC, FRICTION
107 9974102704 8 DISK, BRAKE
108 ^ 1905373 1 SUPPORT, MOTOR
109 9974102195 1 SPACER
110 9974103081 4 CAPSCREW
111 * 9974102922 1 O-RING
112 * 9974102226 1 RING, BACK-UP
113 9974102705 1 SPACER
201 NSS 1
HOUSING, CARRIER
202 90013534 3 GEAR, PLANET
203 9974102180 3 SHAFT
204 9974101182 3 BEARING, ROLLER
205 9974102181 6 WASHER, THRUST
206 9974101183 3 PIN, SPIRAL
3/16" X 3/4"
207 9974102196 1 PLATE, THRUST

* REPAIR KIT AND/OR PART OF KIT ^ 3RD SUB ASSY AND/OR PART OF 3RD SUB ASSY

UNIT: 3454 / SN: 321081

Page 58
 Manitowoc Cranes
Description Assembly No.
WINCH ASSEMBLY,5540F,5560B 1303337
Revision:

Item FN Part Qty Description

301 NSS 1
HOUSING, CARRIER
302 9974102671 3 GEAR, PLANET
303 9974102182 3 SHAFT
304 9974102183 6 BEARING
305 9974102672 3 SPACER
306 9974102185 6 WASHER, THRUST
307 9974102197 1 PLATE, THRUST
308 9576100517 3 PIN
401 90013388 1 MOTOR, HYDRAULIC
402 9001339 1 VALVE, BRAKE BLOCK
403 90013389 1 MANIFOLD
404 9974102210 1 ADAPTER
405 9974102875 1 FITTING, SWIVEL
406 90013390 1 SWIVEL TEE
407 9974102212 1 ELBOW
408 90013391 4 CAPSCREW
409 90013392 2 CAPSCREW
410 90013393 2 CAPSCREW
412 9974102208 1 HOSE ASSY, 3/8 X 26"
413 981368 1 HOSE ASSEMBLY
415 9974102876 1 ADAPTER
416 ( 1905262 1 PLUG
417 90013538 1 VALVE ASSY. CARTRIDGE
501 90013540 2 ARM, ROLLER
502 9974102803 2 SPRING
503 90013395 1 SHAFT, ROLLER
504 9974102805 1 SHAFT, ARM
505 9974102806 2 SETSCREW
506 9974102807 6 WASHER,
507 90013396 2 BUSHING, ROLLER
508 9974102809 2 ANGLE, ANCHOR
509 9974102810 2 ROD
510 9974102811 4 NUT

( 4TH SUB ASSY AND/OR PART OF 4TH SUB ASSY

UNIT: 3454 / SN: 321081

Page 59
 Manitowoc Cranes
Description Assembly No.
WINCH ASSEMBLY,5540F,5560B 1303337
Revision:

Item FN Part Qty Description

511 9974102812 8 WASHER, LOCK

512 90013397 4 CAPSCREW
513 90013398 2 SPRING PIN, SLOTTED
516 90013541 1 ROLLER
517 9974102814 2 ROLLPIN
518 9974102818 1 ARM, LEVER
519 90013542 1 ROLLER
520 90013543 1 ROLLER
521 9974103099 2 WASHER
528 9974103100 2 CAPSCREW
529 90013544 1 ARM, LEVER
530 9974102808 2 BUSHING
600 * 9974102222 1 KIT, SEAL

* REPAIR KIT AND/OR PART OF KIT

UNIT: 3454 / SN: 321081

Page 60
 Manitowoc Cranes
Notes

Page 61

UNIT: 3454 / SN: 321081

 Manitowoc Cranes

80001211
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 62
 Manitowoc Cranes
Description Assembly No.
SWIVEL HOOK UP GROUP - 5540F 80001211
Revision: #

Item FN Part Qty Description

1 1102461-068 1 HOSE ASSY, 5/8 X 68

2 1102461-044 1 HOSE ASSY, 5/8 X 44
4 1102461-064 1 HOSE ASSY, 5/8 X 64
5 1102461-073 1 HOSE ASSY, 5/8 X 73
7 1102461-060 1 HOSE ASSY, 5/8 X 60
8 1102440-052 1 HOSE ASSY, 5/8 X 52
9 1102466-028 1 HOSE ASSY
11 113-417 3 CAP SCREW, 1/2NC X 1 1/4"
12 192-23 3 WASHER, LOCK 1/2"
13 1101593 1 STOP ASSY

UNIT: 3454 / SN: 321081

Page 63
 Manitowoc Cranes

80009519
(SHEET 1 OF 1)

UNIT: 3454 / SN: 321081

Page 64
 Manitowoc Cranes
Description Assembly No.
HOIST GROUP - STANDARD 5540F 80009519
Revision: A

Item FN Part Qty Description

2 218-5354 1 CONNECTOR, 37M

4 218-980 1 ELBOW, 90 DEGREES
16 238-1214 2 O-RING
17 1004427 2 ADAPTER, FLANGE SAE 62
28 1102441-017 1 HOSE ASSY, 3/4 X 17"
29 1102441-018 1 HOSE ASSY, 3/4 X 18"
30 1102761-034 1 HOSE ASSY, 3/8 X 34

UNIT: 3454 / SN: 321081

Page 65