Catalogue Amp 1000

PARTS CATALOGUE
ASPHALT MIXING PLANT

MBW-1000/AMP
MANUFACTURING :
CUSTOMER :
ADDRESS :
Sheet1
Contents
No. DESCRIPTION QTY PAGE
1 Plant Lay Out 1 1

2 Aggregate Cold Bin 4 2–3
3 Belt Feeder 4 4–5
4 Belt Convetor 1 6–7
5 Joint Conveyor 1 8–9
6 Dryer Unit 1 10 – 11
7 Vibrating Screen 1 12 – 14
8 Mixer 1 15 – 17
9 Hot Bin 1 18 – 19
10 Weighing System 1 20 – 21
11 Bitument Storage 2 22 – 23
12 Hot Elevator 1 24 – 26
13 Asphalt Kettle 1 27 – 28
14 Oil Preheater 1 29 – 30
15 Platform & Over Flow 1 31 – 32
16 Dust Collecting System 1 33 – 34
17 Filler Elevator 1 35 – 36
18 Filler Screw Conveyor 1 37 – 38
19 Fuel Tank 1 39 – 40
20 Dryer Burner 1 41 – 42
21 Exhaust Blower 1 43 – 44
22 Control Room 1 45 – 46
23 Dust Screw 1 47 – 48
24 Wet Cyclone 1 49 – 50
Page 1
4 1 3 2 2 2 1
10
11
8
Page : 2
FIGURE 1
GATE FEEDING DETAIL 8 9
SCALE : 1/3
Page : 3
MODEL : MBW - 1000/AMP
GROUP ASSEMBLY : AGGREGATE COLD BIN
FIGURE :1
NO. PARTS NO. PARTS NAME QTY REMARKS

1 M01001 L/R Side Case Body 2
2 M01002 Mid Case Body 3
3 M01003 Front Case Body 4
4 M01004 Rear Case Body 4
5 M01005 Bolt, Nut & Washer 200 M12 x 1.75 - 30L
6 M01006 Hopper 4
8 M01008 Rubber Clamp 8
10 M01010 Frame 4
11 M01011 Vibro Motor 2 0.25 kw 4 P
BELT FEEDER
16 13 8 7 9 10
3 2 8 7 4 14 6
15 1 5
11
12
A-A SECTION
Page : 4
FIGURE 2
Page : 5
MODEL : MBW -1000/AMP
GROUP ASSEMBLY : BELT FEEDER
FIGURE :2

1 M02001 Frame 1
2 M02002 Carrier Roller Frame 1
3 M02003 Head Pulley 1
4 M02004 Tail Pulley 1
5 M02005 Adjuster Bolt 2 As Drat M.16x2/150 L
6 M02006 Nut 8 M.16x2
7 M02007 Pillow Block 4 UCP.209
8 M02008 Bolt, Nut, Washer 8 M.16x2/60
9 M02009 Bolt, Nut, Washer 16 M.12x1,75/35
10 M02010 Belt 1 3 Ply-W.400/5377 lg.
11 M02011 Carrier Roller 8 Impac (2½"x590 lg.)
12 M02012 Return Roller 2 2½"x590 lg.
13 M02013 Frame Motor 1
14 M02014 Pillow Block Base 2
15 M02015 Shim Plate 2
16 M02016 Geared Motor 1 2 HP-4P-1/20
Page : 7
GROUP ASSEMBLY : COLLECTING BELT CONVEYOR
FIGURE :3

1 M03001 Frame -1 1
2 M03002 Geared Motor 1 2HP, 1/20, 4P
3 M03003 Pillow Block 4 UCP 210
4 M03004 Bolt, Nut, Washer 8 M14 x 2.0 - 60L
5 M03005 Pillow Block Base 4
6 M03006 Adjuster Bolt 4 M16 x 2.0 - 200L
7 M03007 Outer Scraper 1
8 M03008 Head Pulley 1
9 M03009 Bracket Outer Scrapper 2
10 M03010 Key Driven Shaft 1
11 M03011 Return Roller 4
12 M03012 Carrier Roller 34
13 M03013 Bolt, Nut, Washer 123 M12x1,75-35L
14 M03014 Skirt-1 6
16 M03016 Belt 1 W500 x 22070L-3PLY
17 M03017 Tail Pulley 1 M12 x 1.75 - 30 L
18 M03018 Frame Base Motor 1
19 M03019 Inner Scrapper 1
20 M03020 Frame-2 1
21 M03021 Frame Carrier Roller 17
22 M03022 Chains 1 RS 60 – 1703 L
23 M03023 Skirt-2 2
24 M03024 Rubber Sheet-1 1
25 M03025 Clamping Plate-1 1
27 M03027 Split Pin 1 dia. 2.5
28 M03028 Counter Arm 1
29 M03029 Counter Weight 1
30 M03030 Nut, Washer 1 M16 x 2.0
31 M03031 Bolt 2 M12 x 1.75 - 35L
32 M03032 Special Washer 2
35 M03035 Base Motor 1
38 M03038 Bracket Return Roller 8
39 M03039 Drive Sprocket 1 RS60 – 18T
40 M03040 Driven Sprocket 1 RS60 – 24T
41 M03041 Cover Chain 1
Page : 9
GROUP ASSEMBLY : JOINT CONVEYOR
FIGURE :4

1 M04001 Main Frame – 1 1
2 M04002 Leg Support Brace 1
3 M04003 Leg Support Main – 1 1
4 M04004 Motor Frame 1
5 M04005 Skirt Hopper 1
6 M04006 Drive Pulley 1
8 M04008 Bolt, Nut, Washer 8 M16x1.75/60
9 M04009 Sprocket 1 RS 80 - 15T
10 M04010 Key 1
11 M04011 Stopper 1
12 M04012 Geared Motor 1 3HP, 1/30.
14 M04014 Motor Sprocket 4 RS 80 - 18T
15 M04015 Motor Base 1
16 M04016 Adjuster Bolt 2 M12 x 1.5 /100
17 M04017 Carrier Roller Bracket 9
18 M04018 Carrier Roller 18
19 M04019 Bolt, Nut, Washer 44 M12 x 1.5 /35
20 M04020 Return Roller 2
21 M04021 Return Roller Bracket 6
22 M04022 Rubber Belt Conveyor 1 500w - 3 PLY – 20240L
23 M04023 Chains 1 RS 80
24 M04024 Chains cover 1
25 M04025 Rubber Sheet – 1 3
26 M04026 Bolt nut washer 25 M10x1.5 - 35L
27 M04027 Head Pully 1
28 M04028 Adjuster Plate 2
29 M04029 Tension Bolt 2 M16x1.75 - 250L
30 M04030 Inner Scrapper 1
31 M04031 Pillow Block 2 UCF 205
32 M04032 Snub Pulley 1
33 M04033 Bolt nut washer 6 M16x1.75 – 35L
34 M04034 Main Frame – 2 1
35 M04035 Back Leg 1
36 M04036 Cover Conveyor 4
37 M04037 Base Pillow Block 2
38 M04038 Conter Arm 1
39 M04039 Set Screw 1 M8x1.25-20L
40 M04040 Conter Weight 1
41 M04041 Scrapper 1
42 M04042 Rubber Sheet – 2 1
Page : 11
GROUP ASSEMBLY : DRYER UNIT
FIGURE :5

1 M05001 Front Leg 1
2 M05002 Bolt, Nut & Washer-1 64 M16 x 2 - 50L
3 M05003 Pinion Gear Ass'y 1
4 M05004 Rear Leg 2 R/L
5 M05005 Frame Dryer 1
6 M05006 Discharge End 1
7 M05007 Discharge Flight 16
8 M05008 Bolt, Nut & Washer-2 220 M12 x 1.75 - 35L
9 M05009 Labyrinth Plate-1 12
11 M05011 Ring Tyre 2
12 M05012 Bracket Ring Tyre 32
14 M05014 Drum Dryer 1 Ø1570x7200xt=12
15 M05015 Ring Gear 1 M=14 / T=125
16 M05016 Bracket Ring Gear-1 24
17 M05017 Bracket Ring Gear-2 24
19 M05019 Labyrinth Plate-2 12
20 M05020 Feeding 1
21 M05021 Adjuster Bolt 20 M16 x 2 - 135L
22 M05022 Chain 1 RS160
23 M05023 Gear Motor 1 22 Kw - 4P - 1/20
24 M05024 Sprocket Motor 1 RS160 – 15T
26 M05026 Trunnion Roller Ass'y 4
27 M05027 Trust Roller Ass'y 2
28 M05028 Discharge Chute 1
30 M05030 Skirt Feeding Chute 1
31 M05031 Manhole 1
Page : 13
GROUP ASSEMBLY : VIBRATING SCREEN
FIGURE :6

1 M06001 Frame Casing Screen 1
2 M06002 Plate Screen Casing 1
3 M06003 Motor Base 1
4 M06004 Oil Tube 1
5 M06005 Leaf Spring 4
6 M06006 Bolt 1 M.16x2/255
7 M06007 Nut 1 M.16x2
8 M06008 Washer 2 Nom. Ø16
9 M06009 Spring 2
10 M06010 Bolt 4 M.12x1,75/50
11 M06011 Nut 38 M.12x1,75
12 M06012 Washer 38 Nom. Ø12
13 M06013 Belt Cover 1
14 M06014 Adjuster Bolt 2 M.12x1,75/110
15 M06015 Pulley Motor 1
16 M06016 V- Belt 3 B. Type/B112
17 M06017 Pin 1
18 M06018 Split Pin 1
19 M06019 Washer 1 Nom.Ø25
20 M06020 Spring Base Lower 4
21 M06021 Bolt 16 M.12x1,75/60
22 M06022 Coil Spring 4
23 M06023 Spring Base Upper 4
24 M06024 Spring Bracket 4
25 M06025 Bolt 16 M.12x1,75/150
26 M06026 Clamping Plate 4
27 M06027 Bolt 16 M.12x1,75/35
28 M06028 Shaft Bracket 4
29 M06029 Stopper Plate 2
30 M06030 Bolt & Washer 2 M.16x2/30
31 M06031 Key 2
32 M06032 Pulley 1 B. Type (special)
33 M06033 Fly Wheel 2
34 M06034 Unbalance Weight 6
35 M06035 Bolt, Nut, Washer 8 M12x1,75/65
36 M06036 Bolt & Washer 6 M.10x1,5/30
37 M06037 Spring Pin 1 Ø10-Ø20
38 M06038 Bolt & Washer 12 M.8x1,25/25
39 M06039 Bearing Houshing 2
40 M06040 Gasket 2
41 M06041 Flange Houshing 1
42 M06042 Oil Seal 2 Type D110 x 140 x 14
43 M06043 Collar-1 2
44 M06044 O-Ring 2 Ø.5,7-Ø.64,6
45 M06045 Oil Seal 2 Type D95 x 120 x 13
46 M06046 Bearing Cover 2
47 M06047 Gasket 2
Page : 14
GROUP ASSEMBLY : VIBRATING SCREEN
FIGURE :6

48 M06048 Spherical Bearing & Sleeve 2 22317K+H2317
49 M06049 O-Ring 2 P75 Ø.5,7-Ø.64,6
50 M06050 Collar-2 2 P65
51 M06051 Exentric Shaft 1
52 M06052 Bolt, Nut, Washer 16 M.14x2/65
53 M06053 Screen Mesh-1 1 # 19/1200/2075
54 M06054 Screen Mesh-2 2 # 19/1200/900
55 M06055 Screen Mesh-3 1 # 25/1200/1825
56 M06056 Screen Mesh-4 1 # 10/1200/1300
57 M06057 Screen Mesh-5 1 # 10/1200/1325
58 M06058 Screen Mesh-6 2 # 5/1200/1000
59 M06059 Clamping Bar-1 2 1825 L
60 M06060 Clamping Bar-2 2 2075 L
61 M06061 Clamping Bar-3 4 900 L
62 M06062 Clamping Bar-4 2 1300 L
63 M06063 Clamping Bar-5 2 1325 L
64 M06064 Clamping Bar-6 4 1000 L
65 M06065 Induction Motor 1 15 Kw, 4P
Page : 16
GROUP ASSEMBLY : MIXER
FIGURE :7
1 M07001 Lower casing & frame 1
2 M07002 Pugmil Shaft 2
3 M07003 Side wall 2
4 M07004 Front wall 2
5 M07005 Shaft mounted geared 2 GUOMAO
6 M07006 Plummer Block 4 SN 520
7 M07007 Spherical Roller Bearing 4 22220K + H320
8 M07008 Locating Ring 4 SR 180 x 12.1
9 M07009 Gland Metal 4
10 M07010 Gland Packing 4 Asbestos
11 M07011 Gland Housing 4
12 M07012 Spur Gear 2 M7 - 89T
13 M07013 Key 2
14 M07014 Stoper Plate 2
15 M07015 Cover gear 1
16 M07016 Mixer Gate Dump 1
17 M07017 Pin 2
18 M07018 Rod End 2 GCB 125
19 M07019 Pin Gate 2
20 M07020 Gate bracket 2
21 M07021 Air Cylinder 2 GDC 125/400
22 M07022 Bracket Cylinder 2
23 M07023 Paddle Arm 16
24 M07024 Paddle Tip 16 RS 140-30T
25 M07025 Side Liner - 2 (L) 2
26 M07026 Side Liner - 2 (R) 2
27 M07027 Side Liner - 1 (L) 2
28 M07028 Side Liner - 1 (R) 2
29 M07029 Front Liner 4
30 M07030 Round Liner 8
31 M07031 Gate Liner 4
32 M07032 Side Liner - 3 (L) 2
33 M07033 Side Liner - 3 (R) 2
34 M07034 Side Liner - 4 (L) 2
35 M07035 Side Liner - 4 (R) 2
36 M07036 Bolt & Nut 68 M10 x 1.5 - 35L
37 M07037 Spring Washer 68 Ø 10 Nominal
38 M07038 Bolt & Nut 8 M16 x 2 - 45L
39 M07039 Washer 44 Ø 16 Nominal
40 M07040 Bolt & Nut 4 M16 x 2.0 - 50L
41 M07041 Bolt 2 M8 x 1.25 - 15L
Page : 17
GROUP ASSEMBLY : MIXER
FIGURE :7
NO. PARTS NAME QTY REMARKS
43 M07043 Bolt & Nut 32 M16 x 2.0 - 105L
44 M07044 Chamfered Nut 16 1 1/4"-thread
45 M07045 Nut 16 1 1/4"-thread
46 M07046 Protector 16
47 M07047 Bolt 2 M20 x 2.5 - 35L
49 M07049 Bolt & Nut 4 M20 x 2.5 - 65L
50 M07050 Shim 4
52 M07052 Plate Washer 8 Ø 24 Nominal
53 M07053 Grease Nipple PLG 4
54 M07054 Split Pin 2 Ø 4 - 35L
55 M07055 Bolt & Nut 100 M12x1.75-35L
57 M07057 Adjustable Trunion 2 GTH.125
58 M07058 Solenoed Valve 1 PHS.540.S
59 M07059 Geared Box Guomao 1 15 Kw, 1/32
Page : 19
GROUP ASSEMBLY : HOT BIN
FIGURE :8

1 M08001 Frame 1
2 M08002 Bin Body 1
3 M08003 Bolt, Nut & Washer 2 M12x1.75/25L
4 M08004 Air Tube 1
6 M08006 Rubber Dumper 34
7 M08007 Bolt and Washer 68 M16 x 2 - 30L
8 M08008 Cover 1
10 M08010 Side Cover 2
11 M08011 Hinge 6
13 M08013 Clamp Plate 4
14 M08014 Rubber Sheet 4
16 M08016 Out Bushing 2
17 M08017 Bushing 8
18 M08018 Gate Shaft 1
19 M08019 Gate 4
20 M08020 Swivel Flange 1 GCB 80
21 M08021 Pin 4
22 M08022 Air Cylinder 4 GDC 80/300
23 M08023 Rod End 4 GDY 80
24 M08024 Solenoid Valve 4 PHS 520S
Page : 21
GROUP ASSEMBLY : WEIGHING SYSTEM
FIGURE :9
NO. PART NO PARTS NAME QTY REMARKS

1 M09001 Frame Ass'y 1
2 M09002 Gate System 1 Aggregate
3 M09003 Gate System 1 Filler
4 M09004 Casing 1
5 M09005 Load Cell, Aggregate 4 500 kg
6 M09006 Load Cell, Filler 1 100 kg
7 M09007 Load Cell, Asphalt 1 100 kg
8 M09008 Bracket Load Cell 1 Aggregate
9 M09009 Bolt Nut Washer 28 M12x1.75 – 35L
10 M09010 Rod End 4 Aggregate
11 M09011 Rod Adaptor 4 Aggregate
12 M09012 Fulcrum Pin 24
13 M09013 Fulcrum Shackle 24
14 M09014 Rod 8
15 M09015 Hexagon Socket Set Screw 30 M6x1 – 50L
16 M09016 Nut 8 M10x1.5
17 M09017 Center Pin Holder 1 Filler
18 M09018 Female Fulcrum 2
19 M09019 Center Pin Holder 1 Asphalt
20 M09020 Weighing Calibration 2
21 M09021 Bar. Filler 2 R/L
22 M09022 Beam Asphalt 1
23 M09023 Beam Aggregate 2
24 M09024 Beam Filler 2 R/L
25 M09025 Hanger Beam 4 Aggregate , Filler
26 M09026 Hanger Beam 2 Asphalt
27 M09027 Bar. Asphalt 2 R/L
28 M09028 Hanger Bracket 4 Filler
29 M09029 Hanger Bracket 4 Asphalt
30 M09030 Rod End 2 Asphalt , Filler
31 M09031 Leg 4
32 M09032 Rod Adaptor 1 Asphalt
33 M09033 Bracket Load Cell 1 Asphalt
35 M09035 Bolt Nut Washer 36 M16x2 – 60L
37 M09037 Bracket Load Cell 1 Filler
38 M09038 Bolt Nut Washer 4 M12x1.75 – 50L (Half Drat)
39 M09039 Air Cylinder 4 GDC 63 - 150 L
40 M09040 Rear Clevis 4 GCB 63
41 M09041 Mounting 4 YM 18 x 1.5
42 M09042 Air Cylinder 2 GDC 63 – 100 L
43 M09043 Rear Clevis 2 GCB 63
44 M09044 Mounting 2 YM 18 x 1.5
45 M09045 Pillow Block 6 UCFL 208
Page : 23
GROUP ASSEMBLY : BITUMENT STORAGE
FIGURE : 10

1 M11001 Pipe - 1 1
2 M11002 Pipe - 2 1
3 M11003 Pipe - 3 1
4 M11004 Pipe - 4 1
5 M11005 Pipe - 5 2
6 M11006 Pipe - 6 1
7 M11007 Pipe - 7 1
8 M11008 Pipe - 8 1
9 M11009 Pipe - 9 1
10 M11010 Pipe - 10 1
11 M11011 Pipe - 11 2
12 M11012 Pipe - 12 2
13 M11013 Floater 2
14 M11014 Pin Shaft 2
15 M11015 Split Pin 2
16 M11016 Three Way Valve 4
17 M11017 Asphalt Pump 1 ZPG-6
18 M11018 U-bolt Ø 10 Pipe 2" 6
19 M11019 Nut M10x1.5 16
20 M11020 Washer Ø 10 16
21 M11021 U-bolt Ø 10 Pipe 3" 2
22 M11022 Ladder & Railing 1
23 M11023 Mid Platform 1
24 M11024 Platform Storage (L) 1
25 M11025 Platform Storage (R) 1
26 M11026 Storage Cover 2
27 M11027 U-pipe 2
28 M11028 Lower Chimney (L) 1
29 M11029 Lower Chimney (R) 1
30 M11030 Upper Chimney 2
31 M11031 Thermocouple 2
32 M11032 Thermometer 2 250° C Max
33 M11033 Flashing Tank 1
34 M11034 Bolt Nut Washer 12 M12x1.75 - 40L
39 M11039 Tank Storage 2
40 M11040 Inner Ladder 2
Btumen B
Page : 23
GROUP ASSEMBLY : BITUMENT STORAGE
FIGURE : 11

1 M11001 Asphalt Tank 2
2 M11002 Pipe Heater-1 2
3 M11003 Inner Ladder 2
4 M11004 Outer Ladder 2
7 M11007 Asphalt Tank Cover 2
8 M11008 Bolt, Nut 264 M12 x 1.75 -45L
9 M11009 Washer 264 Nom dia. 12
10 M11010 Induction Motor 1
12 M11012 Bolt Adjuster 2
13 M11013 Hot Asphalt Pipe-1 1
14 M11014 Gear Pump 1 Viking
15 M11015 Filler Pipe-1 1
16 M11016 Return Pipe-1 1
17 M11017 Filler Pipe-2 1
19 M11019 Three Way Valve 2
25 M11025 Bolt, Nut 40 M16x2-60L
27 M11027 Bolt, Nut 48 M12x1.75-50L
29 M11029 Thermocouple 4
30 M11030 Floater 2
31 M11031 Drive Pulley 1
32 M11032 Driven Pulley 1
33 M11033 V-belt 3
34 M11034 Cover Belt 1
Page 13
Page : 25
GROUP ASSEMBLY : HOT ELEVATOR
FIGURE : 11

1 M17001 Anchor Bolt 4 M.16x2/400~100
2 M17002 Take up Frame 2 R/L
3 M17003 Bolt, Nut, Washer-1 2 M.12x1,75/35
4 M17004 Take up Unit 2 UCT 212
5 M17005 Cover Plate-1 1
6 M17006 Bottom Casing 1
7 M17007 Middle Casing-1 1
8 M17008 Bucket 46
10 M17010 Pintle Chain-1 46 Class 700-710-K2
11 M17011 Pintle Chain-2 134 Class 700-710
14 M17014 Support 1
15 M17015 Upper Casing 1
16 M17016 Ladder 1
17 M17017 Countersunk Bolt 16 M.12x1,75/30
18 M17018 Chute 1
19 M17019 Linner-1 2
20 M17020 Linner-2 4
21 M17021 Linner - 3 2
22 M17022 Cover Casing 1
23 M17023 Adjuster Bolt-1 4 M.16x2/100~50
25 M17025 Bolt, Nut, Washer-3 4 M.20X2,5/80~30
26 M17026 Shaft-1 1
27 M17027 Key-1 2
28 M17028 Pulley 2
29 M17029 Set Screw 2 M.12x1,75/25
30 M17030 Key-2 1
31 M17031 Driven Sprocket 1 RS.120-24T
32 M17032 Stoper Plate 1
33 M17033 Bolt & Washer 1 M.12x1,75/25
34 M17034 Chain 1 RS.120
35 M17035 Chain Cover 1
36 M17036 Sprocket Motor 1 RS.120-14T
37 M17037 Gear Motor 1 11 Kw-4p-1/30
38 M17038 Bolt, Nut, Washer-4 4 M.16x2/80~30
40 M17040 Hand Rail-1 2 R/L
41 M17041 Flatform (Left) 1
42 M17042 Flatform (Right) 1
43 M17043 Hand Rail-2 1
44 M17044 Hand Rail-3 1
45 M17045 Adjuster Bolt-2 1 M.32x3,5/505
46 M17046 Nut 1 M.32x3,5/50
Page : 26
GROUP ASSEMBLY : HOT ELEVATOR
FIGURE : 12

47 M17047 Shaft-2 1
48 M17048 Cover Plate-2 1
50 M17050 Ducting & Flange 1
Page : 28
MODEL : MBW - 1000 / AMP
GROUP ASSEMBLY : ASPHALT MELTING
FIGURE : 12

1 06CM1601 Pipe-1 1
2 06CM1602 Pipe -2 1
3 06CM1603 Pipe -3 1
4 06CM1604 Pipe -4 1
5 06CM1605 Pipe -5 1
6 06CM1606 Pipe -6 1
7 06CM1607 Pipe -7 1
8 06CM1608 Pipe -8 2
9 06CM1609 Pipe -9 1
10 06CM1610 Pipe -10 1
11 06CM1611 Pipe -11 1
12 06CM1612 Induction Motor 1 5.5 kw 6p
13 06CM1613 Coupling 1
14 06CM1614 Gear pump 1 ZPG 6
15 06CM1615 Three-Way Valve Ass'y 4 PT 2"
16 06CM1616 Floater 1
17 06CM1617 Pipe -12 1
18 06CM1618 Rope Bracket 2
19 06CM1619 Chain Hoist c/w Troley 1
20 06CM1620 Hoist Stopper 4
21 06CM1621 Hoist Girder 1
22 06CM1622 Cable Hanger 1
23 06CM1623 Girder Stand 2
24 06CM1624 Upper Chimney 1
25 06CM1625 Lower Chimney 1
26 06CM1626 U-Pipe 1
27 06CM1627 Kettle Cover 1
28 06CM1628 Wheel Cover 6
29 06CM1629 Base Asphalt Pump 1
30 06CM1630 Ladder 1
31 06CM1631 Platform 1
32 06CM1632 Fire Tube 1
33 06CM1633 Hand rail-1 1
36 06CM1636 Thermometer 1 250 C max
37 06CM1637 Plug 1
38 06CM1638 Kettle Body assy 1
39 06CM1639 Burner 1 Becket, kap 1,25 -5,5 gph
40 06CM1640 Flushing Tank 1
41 06CM1641 Cover 1
42 06CM1642 Hinge 1
43 06CM1643 Pin Shaft 1
44 06CM1644 Split Pin 1
45 06CM1645 Drum Hook 1
46 06CM1646 U-Bolt 1
47 06CM1647 Nut 2
48 06CM1648 Washer 2
49 06CM1649 Platform – 2 1
50 06CM1650 Hand rail – 4 1
Oil Heater
Page : 30
MODEL : MBW – 1000/AMP
GROUP ASSEMBLY : OIL PREHEATER
FIGURE : 13

1 02CM1101 Filler Breather 1 UC - AB - 1160 - 40
2 02CM1102 Bolt & Washer 6 M4 x 0.7 - 10L
3 02CM1103 Oil Heater Tank 1
4 02CM1104 Gear Pump 1 KOSHIN GC - 20
6 02CM1106 Mounting Element 1
7 02CM1107 Nut 6 M6 x 1.0
8 02CM1108 Heater Element 3 @ 1500 Watt
9 02CM1109 Scun Cable 6
10 02CM1110 Cover 1
11 02CM1111 Bolt & Washer 14 M6 x 1.0 – 20L
12 02CM1112 Packing -1 1 Asbestos
13 02CM1113 Expantion Tank 1
14 02CM1114 Nipple 1 PT 3/4"
15 02CM1115 Elbow 1 PT 3/4"
16 02CM1116 Pipe 1 PT 3/4"
17 02CM1117 Bolt, Nut & Washer 12 M10 x 1.5 - 35L
18 02CM1118 Adjuster Bolt 2 M10 x 1.5 - 50L
19 02CM1119 Induction Motor 1 0.75KW,4P,1500Rpm
20 02CM1120 V - Pulley 1 Type A
21 02CM1121 Packing - 2 3 Asbestos
22 02CM1122 Bolt Washer 10 M6 x 1,0-15L
23 02CM1123 Insulation Ls
24 02CM1124 Belt Cover 1
25 02CM1125 Set Screw 1 M8 x 1.25
26 02CM1126 V - Belt 1 A 39
28 02CM1128 Dop 1 PT 1/2"
29 02CM1129 Pulley pompa 1
30 02CM1130 Thermometer 1 250° C MAX
Page 17
Platform & Over Size
10
VIEW
7 LEVEL 7875
645
VIEW LEVEL 3700
LEVEL 3700
B-B VIEW
Platform
Page : 32
GROUP ASSEMBLY : PLATFORM & OVER FLOW
FIGURE : 14

1 M18001 Stair – 1 1
2 M18002 Railing – 1 1
3 M18003 Railing – 2 1
4 M18004 Railing – 3 1
5 M18005 Railing – 4 1
6 M18006 Railing – 5 1
7 M18007 Railing – 6 1
8 M18008 Flatform – 1 1
9 M18009 Flatform – 2 1
10 M18010 Flatform – 3 1
11 M18011 Flatform – 4 1
12 M18012 Flatform – 5 1
13 M18013 Flatform – 6 1
14 M18014 Stair – 2 1
15 M18015 Railing – 7 1
16 M18016 Railing – 8 1
17 M18017 Stair – 3 1
18 M18018 Railing – 9 1
19 M18019 Railing – 10 1
20 M18020 Railing – 11 1
21 M18021 Railing – 12 1
22 M18022 Railing – 13 1
23 M18023 Railing – 14 1
24 M18024 Railing – 15 1
25 M18025 Railing – 16 1
26 M18026 Flatform – 7 1
27 M18027 Flatform – 8 1
28 M18028 Flatform – 9 1
29 M18029 Flatform – 10 1
30 M18030 Flatform – 11 1
31 M18031 Over Size 1
32 M18032 Over Flow 1
Page 18
Page : 34
GROUP ASSEMBLY : DUST COLLECTING SYSTEM
FIGURE : 15

1 M19001 Anchor Bolt 12 M16x2/400
2 M19002 Base Blower 1
4 M19004 Ducting 1 See Wet Cyclone
5 M19005 Middle Chimney 1 See Wet Cyclone
6 M19006 Upper Chimney 1 See Wet Cyclone
7 M19007 Air Dumper Assy' 1
8 M19008 Bottom Ducting 1
9 M19009 Middle Ducting 1
10 M19010 Ducting Elbow 1
11 M19011 Upper Ducting 1
12 M19012 Cyclone 1
13 M19013 Ducting-1 1
14 M19014 Ducting-2 1
15 M19015 Leg Pipe 1
17 M19017 Exhaust Blower Ass'y 1
18 M19018 Dust Screw Ass'y 1
19 M19019 Ducting Screw 1
20 M19020 Pipe Ducting – 1 1
21 M19021 Pipe Ducting – 2 1
Page : 36
GROUP ASSEMBLY : FILLER ELEVATOR
FIGURE : 16

1 02CM1701 Anchor Bolt 4 M16 x 2.0 -300L
2 02CM1702 Cover Plate 2
3 02CM1703 Take Up Frame 2 UCT 209
4 02CM1704 Bolt Nut Washer 6 M10 x 1.5 - 30L
5 02CM1705 Charge Chute 1
6 02CM1706 Cover Chute 1
8 02CM1708 Casing -1 1
9 02CM1709 Casing -2 1
10 02CM1710 Bucket 71
12 02CM1712 Pintle Chain-1 71 488 - K2
13 02CM1713 Pintle Chain-2 142 488
14 02CM1714 Bracket Support - 1 1
15 02CM1715 Casing -3 1
16 02CM1716 Base Adjuster 1
17 02CM1717 Adjuster Bolt Geared Motor 2 M16 x 2.0 – 120L
18 02CM1718 Platform – 1 2 R/L
19 02CM1719 Geared Motor 1 2,2KW, 1/30 4P
20 02CM1720 Railing-1 2 R/L
21 02CM1721 Railing-2 1
22 02CM1722 Base Motor 1
23 02CM1723 Chains 1 RS 80 L=1726
24 02CM1724 Cover Chain 1
25 02CM1725 Casing – 4 1
26 02CM1726 Cover – 1 1
27 02CM1727 Bolt Nut Washer 1 M16 x 2.0 – 40L
28 02CM1728 Chute 1
29 02CM1729 Linner 2
30 02CM1730 Countersunk Bolt 12 M8 x 1.25 – 25L
31 02CM1731 Cover – 2 1
32 02CM1732 Cover – 3 1
33 02CM1733 Spring Pin 2 Ø 10
34 02CM1734 Adjuster Bolt 2 M27 x 3.0 – 480L
35 02CM1735 Nut 2 M27 x 3.0
36 02CM1736 Shaft – 1 1
37 02CM1737 Key – 1 1
38 02CM1738 Pulley 2
39 02CM1739 Motor Sprocket 1 Rs 80 – 14T
40 02CM1740 Bolt Washer 1 M12 x 1.75 – 35L
41 02CM1741 Bolt Washer 1 M10 x 1.5 – 35L
42 02CM1742 Key – 2 1
43 02CM1743 Driven Sprocket 1 Rs 80 – 15T
44 02CM1744 Set Screw 2 M10 x 1.5 – 15L
45 02CM1745 Pillow Block 2 UCP 310
46 02CM1746 Shaft – 2 1 M27 x 3.0
Page : 38
GROUP ASSEMBLY : FILLER SCREW CONVEYOR
FIGURE : 17

3 02CM1803 Cover Plate 2
4 02CM1804 Hopper 1
5 02CM1805 Flange – 1 1
6 02CM1806 Shim Plate 2
7 02CM1807 Pillow Block 2 UCF 209
8 02CM1808 Key 1
9 02CM1809 Bolt & Washer 1 M16 x 2.0 – 35L
10 02CM1810 Geared Motor 1 0,75KW, 1/30 4P
11 02CM1811 Oil Seal 2 Ø50/Ø70/10 - AC
13 02CM1813 Stopper Plate 1
14 02CM1814 Adjuster Bolt 2 M12 x 1.75 – 100L
15 02CM1815 Flange – 2 1
16 02CM1816 Motor Base 1
17 02CM1817 Screw Conveyor 1
18 02CM1818 Screw Housing 1 SGP 10”
19 02CM1819 Hanger Bar 2
20 02CM1820 Motor Sprocket 1 RS 60 – 19T
21 02CM1821 Chain 1 RS 60 - 1003L
22 02CM1822 Driven Sprocket 1 RS 60 – 18L
23 02CM1823 Chain Cover 1
24 02CM1824 Bracket Chain Cover 1
Page : 40
GROUP ASSEMBLY : FUEL TANK
FIGURE : 18

1 02CM1901 Tank 1
2 02CM1902 Guide Rope-1 1
3 02CM1903 Guide Rope-2 1
4 02CM1904 Floater 1
5 02CM1905 Bolt 6 M12 x 1.75 - 40L
6 02CM1906 Nut 6 M12 x 1.75
7 02CM1907 Spring Washer 6 Ø 12 Nominal
8 02CM1908 Ladder 1
9 02CM1909 Anchor Bolt 4 M16 x 2.0 - 400L
10 02CM1910 Nut 2 M10 x 1.5
11 02CM1911 Washer 4 Ø10 Nominal
12 02CM1912 Shaft 1
13 02CM1913 Ball Bearing 1 6201 ZZ
14 02CM1914 Retaining Ring 1 Ø 12 Shaft - C
15 02CM1915 Pulley 1
16 02CM1916 Counter Balance 1
17 02CM1917 Bolt 1 M10 x 1.5 - 20L
18 02CM1918 Level Indicator 1 T2 50x20
19 02CM1919 Spacer 1
20 02CM1920 Cover Manhole 1
21 02CM1921 Packing 1 Asbes
22 02CM1922 Bolt 16 M16 x 2.0 - 50L
23 02CM1923 Nut 16 M16 x 2.0
24 02CM1924 Spring Washer 16 Ø16 Nominal
25 02CM1925 Pipe 1
26 02CM1926 Ball Valve 1 PT 1"
27 02CM1927 Double Nipple 1 PT 1"
28 02CM1928 Knee 1 PT 1"
29 02CM1929 Cover 1
30 02CM1930 Double Nipple 1 PT 2"
31 02CM1931 Ball Valve 1 PT 2"
32 02CM1932 Nipple Hose 1
33 02CM1933 Lip Channel 1
Page : 42
GROUP ASSEMBLY : DRYER BURNER
FIGURE : 19

1 02CM2001 Head Burner Ass'y 1
2 02CM2002 Combustion Chamber 1
3 02CM2003 Base Frame 1
4 02CM2004 Pipe Support 1
5 02CM2005 Pipe Adaptor 1
6 02CM2006 Blower Burner Ass'y 1
7 02CM2007 Fuel Pump Assy 1 Koshin GL25-5
8 02CM2008 Fuel Filter Ass'y 1
9 02CM2009 LPG Tank 1
10 02CM2010 Fuel Line 1 Flexible Hose 1/2” - 1600L
11 02CM2011 Gas Line 1
12 02CM2012 Whell & Adjuster 4
13 02CM2013 Electrik Motor Pump 1 2,2 KW,1420 Rpm
14 02CM2014 Coupling 1 Tsubaki NF 403
15 02CM2015 Base motor 1
16 02CM2016 Electrik Motor Blower 1 18.5 KW, 2920 RPM
17 02CM2017 Electroda Busi 1
18 02CM2018 Honey Well Modutrol & Coupling 1
19 02CM2019 Panel Travo 1
20 02CM2020 Support Panel 2
21 02CM2021 CKD 1/2” 1 220V 50/60
22 02CM2022 Ball Valve Ø 1” 1
23 02CM2023 Pipe Bayonet Ø 1” 1
24 02CM2024 Flexible Hose – 1 1 Ø 1/4” - 2400L
27 02CM2027 Selenoid Valve 1 Ø 1/4”
Page : 44
GROUP ASSEMBLY : EXHAUST BLOWER
FIGURE : 20

1 M26001 Plug 1 PT 1/2"
2 M26002 Blower Casing 1
3 M26003 Bolt, Nut, Washer 8 M20 x 2.5/95~50
5 M26005 Adjuster Motor 4 M20 x 2.5/95
6 M26006 Induction Motor 1 37 kW/4P
7 M26007 Cover Pulley 1
8 M26008 Drive Pulley 1 C/4/10"
9 M26009 Driven Pulley 1 C/4/10"
10 M26010 Stopper Plate 3
11 M26011 Bolt 2 M16x2/45
12 M26012 Key 2
13 M26013 Plummer Block 2 SN 518
14 M26014 Bearing No. 2 22218 K
15 M26015 Adapther Sleeve 2 H318
16 M26016 Locating Ring 2 SR 160x11.2
17 M26017 Shaft 1
18 M26018 Bolt, Washer 6 M12x1.75/35
19 M26019 Bushing Fan Wheel 1
20 M26020 Fan Wheel 1
21 M26021 Bolt, Washer 16 M10x1.5/30
22 M26022 Inlet Blower 1
23 M26023 Shaft Cover 1
25 M26025 V - Belt 4 C/105"
Page : 46
GROUP ASSEMBLY : CONTROL ROOM
FIGURE : 21

1 M25001 Anchor Bolt 8 M.16x2/400
2 M25002 Column & Braching 4
3 M25003 Bolt, Nut, Washer-1 20 M.16x2/35
4 M25004 Deck (Bottom Floor) 1
5 M25005 Control Room (Wall) 1
6 M25006 Widdow-1 1
7 M25007 Widdow-2 1
8 M25008 Door 1
9 M25009 Canopy 3
10 M25010 Close Door 1
11 M25011 Control Room (Roof) 1
12 M25012 Frame Gypsum 1
13 M25013 Indor AC 1 1 PK
14 M25014 Outdor AC 1 1 PK
15 M25015 Stop Contak 2
16 M25016 Saklar 1
17 M25017 Neaon Box 2 20 Waat
18 M25018 Console Desk-1 1
19 M25019 Console Desk-2 1
20 M25020 Distribution Panel 1
Page : 48
GROUP ASSEMBLY : DUST SCREW & VALVE
FIGURE : 22

1 02CM1601 Pillow Block 4 UCF 209
3 02CM1603 Screw Cover 2
5 02CM1605 Shim 8
7 02CM1607 Screw Housing 1
8 02CM1608 Screw w/ Shaft 1
9 02CM1609 Bolt
10 02CM1610 Key-1 1
11 02CM1611 Geared Motor - Induction motor 1 0.75 kw 1/30 - 1 HP
12 02CM1612 Valve Cover-1 1
13 02CM1613 Valve Housing 1
14 02CM1614 Valve Gate w/ Shaft 1
15 02CM1615 Valve Cover-2 1
16 02CM1616 Sprocket 2 RS 60 - 15T - B
17 02CM1617 Key-2 2
18 02CM1618 Bolt, Washer 2 M12 x 1.75 - 30L
19 02CM1619 Stopper Plate 2
20 02CM1620 Chains Cover 1
21 02CM1621 Cover 1
22 02CM1622 Coupling 1
23 02CM1623 Bolt, Washer 2
24 02CM1624 Tension Shaft 1
25 02CM1625 Ball Bearing 2 6005 ZZ
26 02CM1626 Tension Roller 1
27 02CM1627 Retaining Ring 1 Ø 25 Nominal
28 02CM1628 Special Washer 1
29 02CM1629 Chains 57 RS 60 57 link-1089L
30 02CM1630 Oil Seal 4 Ø50 / Ø70/10 - AC
31 02CM1631 Bracket chain cover 2
32 02CM1632 Motor Base 1
33 02CM1633 Tension Plate 1
Page : 50
GROUP ASSEMBLY : WET CYCLONE
FIGURE : 23

1 02CM2201 Chute 1
2 02CM2202 Lower Body 1
3 02CM2203 Upper Body 1
4 02CM2204 Lower Chimney 1
5 02CM2205 Upper Chimney 1
6 02CM2206 Manhole 3
7 02CM2207 Leg 4
8 02CM2208 Spray Pipe 1
9 02CM2209 Duct Cyclone 2
10 02CM2210 Ducting 1
11 02CM2211 Bolt Nuts Washer 76 M12x1.75 – 30 L
12 02CM2212 Bolt Nuts Washer 16 M16x2 – 50 L
13 02CM2213 Lock 9
14 02CM2214 Ladder 1
15 02CM2215 Railing 5
16 02CM2216 Support leg 4
17 02CM2217 Cover Ladder 1
18 02CM2218 Platform 2 R/L

Catalogue Amp 1000

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Catalogue Amp 1000

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PARTS CATALOGUE

ASPHALT MIXING PLANT

No. DESCRIPTION QTY PAGE

1 Plant Lay Out 1 1

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VIEW LEVEL 3700

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