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1 CPU Backwash Cooler

Clean Cond Cooling Water


m 125000 kg/hr m 85381 kg/hr
Cp 1.034 kcal/kg Cp 1.033 kcal/kg
T1 50 deg C t1 35 deg C
T2 x deg C t2 43 deg C

Q= 705588.6 kcal/hr (Basis: Q=m x Cp x (temp difference))


x= 44.5409 deg C
1 DM Water Heater:
Suspect Cond. DM Water
m 1100000 kg/hr m 1361890 kg/hr (Basis: As per the Mass Balance Total outlet flowrate of the DM water is 1516.39 TPH;
Cp 1 kcal/kg Cp 1 kcal/kg However flowrate for DM Water for refinery distribution is 154.5 TPH. So the flowrate
T1 112 deg C t1 37 deg C routed to DM water Heater is 1516.39 - 154.5 = 1361.89. )
T2 x deg C t2 68 deg C (Battery limit Temperature )

Q= 42218590 kcal/hr (Basis: Q=m x Cp x (temp difference))


x= 73.61946 deg C

2 Clean Condensate Heater


Suspect Cond. Clean Cond.
m 1100000 kg/hr m 1076760 kg/hr (Basis: As per the Mass Balance Total outlet flowrate is 1076.76 TPH)
Cp 1 kcal/kg Cp 1 kcal/kg
T1 73.61946 deg C t1 37 deg C
T2 y deg C t2 54 deg C (Battery limit Temperature )

Q= 18304920 kcal/hr (Basis: Q=m x Cp x (temp difference))


y= 56.97863 deg C

3 Trim Cooler
Suspect Cond. Cooling Water
m 1100000 kg/hr m 370000 kg/hr
Cp 1 kcal/kg Cp 1 kcal/kg
T1 56.97863 deg C t1 35 deg C
T2 z deg C t2 44 deg C

Q= 3330000 kcal/hr (Basis: Q=m x Cp x (temp difference))


z= 53.95135 deg C

Note:
1 All these temperatures are calculated as per the Ideal conditions, however small deviation in temperature may takes place.

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