‘TABLE OF CONTENTS 000004 ; PARTV 1 STANDARD SPECIFICATIONS 38 ue VOLUME 1/2 a se ae S.No. | Description Document No. | Rev. |No. of Pagos| eee fa ROTARY & FIRE FIGHTNG aS 3 1. ‘Standard Specification for Centrifugal Pumps. He (General Purpose) LELODM-STD-0010 | 00 19 if faa ie 42 || 2, | Standard Spesification for Positive Displacement an Pumps ~ Controlled Volume API 675. ODN STD att 00. 2 ¢ 3, _ | Standard Specification for Rotary Positive displacement Pump API 676 Pope ere ee eee 7 4. | Standard Specification for Mechanical Agtators | LLODM-STD.0013| 00 40 5, _ | Standard Specification for Rotary Positive Displacement Compressor - API 619 LHODM-STD-0015] 03 12 6. | Standard Specification for Air conditioning Li-opm-stp-0019 | 00 35 7. _ | Standard Specification for Pressurised Ventilation | 1t-OpM-STD-0020 | 00 10 8 ‘Standard Specification for EOT Crane LLODM-STD-0033 | 01 43 a. ‘Standard Specification for HOT Crane LI-ODM-STD-0034 | 01 " 10. | Standard Specification for Electric Hoist LI-LODM-STD-0035 | 00 8 "1 Standard Specification for Chain Pulley Block LI-ODM-STD-0038| 00 7 42, _ | Standard Specification for Centrifugal Fan- 7 4 General Purpose. LL-ODM-STD-0095| 00 16 13, ‘Standard Specification for Fire Protection System | LI-ODM-STD-0021| 00. 3 14. | Standard Specification for Deluge Valve LL-ODM-STD-0022| 00 6 45, | Standard Specification for Fire Hydrant System | 41 Onm-stp.0023/ 00 15 Package 40, _ | Standard Specification for Fixed Fire Protection 7 syatom for Storage tanks LLODM-STD-0024] 00 13 17. _ | Standard Specification for Water Spray Nozzile__| LLODM-STD-0025| 00 5 18. | Standard Specification for Fire Hose LE-ODM-STD-0026| 00 4 19. | Standard Specification for Fire Hydrant LI-ODM-STD-0027] 00 5 20. | Standard Specification for First Aid Hose Reel | LILODM-STD-0028] 00 4 ( i PrejeclName Project No. LU Gi | coco trougn ryan ect nada Retry octsto stm sd hae cornice. i ae geen i as Pah ihe ara ae ‘emal a pals poe eg S.No. Description Document No. | Rev. |No. of Pages 21, °| Standard Specification for Foam Chamber ‘equipment cone roof tank LEODM-STD-0029| 00 7 22, | Standaré Speciicaton or Foam maker for foatra| yoy. sto.0030| 00 z 2a, _| Standard spectcaton for water com Foam Todo erent con 5 24. | Standard Specification for water Monitor LL-ODM-STD-0032} 00 5 25, _ | Standard Specification for Fixed CO2 Fire extinguishing System LI-ODM-STD-0063] 00 7 26. | Standard Specification for Clean Agent System | LLODM-STD-0064| 00 12 27, _ | Standard Specification for 50 Kg & 75 Kg capacity | 4; 5 Dry Chemical Powder Extinguisher ebsiaatecteaccid pens _ 28. | Standard Specification for Hose cabinet LI-ODM-STD-0067| 00 4 29, | Standard Specification for Tower Mounted Foam/Water Monitor eee 7 30. | Standard specification for Trailer mounted water/Foam Monitor with Foam Tank LEODM-STD-0074 fi 31. _ | Standard Specification for Trailer mounted Foam Compound supply Tank LI-ODM-STD-0075] 00 5 82. ‘Standard Specification for Foam Branch Pipe LL-ODM-STD-0076| 00 4 Sat canner LLODM-STD-0077 3 34, | Standard Specification for Portable Dry Powder Spe ixtinguiener LL-ODM-STD-0079 3 35, | Standard Specification for Portable type Chemical Foom Extinguisher LI-ODM-STD-0087] 00 3 36, | Standard Specification for Portable type water (Gas cartridge) Extinguisher Dee eee 7 37. | Standard Specification for Landing Valve LI-ODM-STD-0093| 00 3 38, | Standard Drawings for Fire Fighting-Details of | | LLODM-STD-201| gg 1 Hose Box ‘Standard Drawings for Fire Fighting Details of | LLODM-STD-202 | yy : Water Monitor 40, _| Standard Drawings for Fire Fighting-Details of | LE-ODM-STD-203 | gy 7 Single Hydrant ‘41, | Standard Drawings for Fire Fighting-Details of | LI-ODM-STD-204 Fi Double Hydrant 42, | Standard Drawings for Fire Fighting-Installation | LI-ODM-STD-206 7 Details of Fire water Hydrant 43, _ | Standard Drawings for Fire Fighting-Installation | LEODM-STD-206 | 49 7 Details water monitor = Paced Name Project No. LUFT) onco-rnrough Hyarocracher Project ~ Hatla Refinery nae 40144SS SLTE ES gerade yaaa oa ee i aaa ys yn doen't ure 980093 S.No. Description Document No. PRESSURE VESSELS ‘Standard Specification for Material for Pressure Vessels LI-ODV-STD-1003 ‘Standard Specification for Welding of Pressure Vessels LE-ODV-STD-1005 ‘Standard Specification for Storage Tanks LI-ODV-STD-1008 ‘Standard Specification for Fixed Roof Storage Tanks L-ODV-STD-1009 ‘Standard Specification for fixed roof tank of Package item LLODV-STD-1014 INSTRUMENTATION ‘Standard Specification for Pressure / Differential Pressure Gauges Dio144964LI8101 Standard Specification for Pressure / Differential Pressure Transmitters D10144964L18102 Standard Specification for Magnetic Flow Meter D10144964L18103, Standard Specification for DMR PLC 010144964L18105 ‘Standard Specification for Temperature Element / Thermowell D10144964L18106 Standard Specification for Temperature Gauge 010%44964L18109 ‘Standard Specification for Temperature Transmitter | ‘Standard Specification for Level Gauge D10144964L18110 D10144964L18111 ‘Standard Specification for Ultrasonic Level Switch | Transmitter Di0744964L18117 ‘Standard Specification for Orifice Plate Assemblies Restriction Orifice D10744964L18126 Standard Specification for On-Off Valves. D10144964L18130 Standard Specification for Control Valves D10144964L18176 ‘Standard Specification for Safety Relief Valve D10144964L18184 7 Project Name Project No. turgi ‘oisovecs Standard Specification for Centrifugal Pump (General purpose) wail 507.08 | Two ro0r orf BwPs [25.01.04 |SSUED AS STANDARD SPECIFICATION Dats | Nome | Date | Name | Date Remark, Kind of revision repared, revised | __ Checked ‘Approved ‘Standard specification for Document No. Contifugal Pump (General purpose) LLODM-STD-0010Table of Contents Section Centritugal Pump ( General purpose ) L-ODM-STD-0010 1. Scope of Specification 03-05 2. Regulations, Codes and Standards 05, 3. Technical Requirement 05-10 4. Inspection & Testing 10-12 5. Packing and Preservation 2 6. Performance Guarantee 12 7. Spares 13 8. Technical Documentation 13-19 ‘Standard specication for Document No, Sheet of ] Revision ang o |Scope of Specification 0 00 00 6 Scope i. This specification together with attendant datasheets. and _—_other specifications/attachments to the inquirylorder defines the minimum requirements for vertical and horizontal centrifugal pumps and their accessories/aunilaries for use in water service. Water injection pump, Boiler feed water pumps and pumps forsea water services are not covered by this specification. |. Vendor shail make all possible efforts to comply strictly with the requirements of this specification and other specifications/attachments to inquiry/order. In case deviations are considered essential by the vendor (after exhausting all possible efforts) these shall be separately listed in the vendor's proposal. under separate section titled as “List of deviations/exceptions to the inquiry document”. Deviation shail be listed separately for each document with cross-reference to page no./section/clause no./para etc. of the respective document supported with proper reasons for the deviation for purchaser's consideration, Any deviation not listed under the above section, even if reflected in any other portion of the proposal shalll not be considered applicable. No deviation or exception shall be permitted without the written approval of the purchaser. i. Compliance with this specification shall not relieve the vendor of the responsibility of furnishing equipment and accessories / auxiliaries of proper design, materials and ‘workmanship to meet the specified start up and operating conditions. In case the vendor considers requirement of additional instrumentation, controls, safety devices and any other accessories/auxiliaries essential for safe and satisfactory operation of the equipment, he shall recommend the same along with reasons in a separate section along with his proposal and include the same in his scope of supply. Conflicting Requirements In case of conflict between this specification and the altendant data sheets, job specifications {if any) and other attached specification; the following order of precedence shall govern: 4 Equipment Technical data sheets. Job specifications (if any) P & ID's (if any) This specification Other specifications Other referred codes and standards. Definition of terms The Normal Operating Point is the point at which usual operation is expected. ‘The Rated Operating Point is the point at which the vendor cerfifies that the performance is within the tolerances stated in this specification, 1.3.3 Maximum allowable working pressure (MAWP) is the maximum continuous pressure for which the manufacturer has designed the equipment (or any part to which the term is referred) when the equipment is operating at the maximum allowable temperature. ‘Standard specification for Document No. ‘Sheet ot | Revision 39 00 Centritugat Pump ( General purpose ) LLODM-STD-0040000007 1.3.4 Maximum allowable Temperature is the maximum continuous temperature for which the manufacturer has designed the equipment (or any part to which the term is referred) when handling the specified liquid at the specified pressure. 14.3.5 Maximum continuous stable flow is the lowest flow at which the pump can operate continuously without exceeding the noise and vibration limits imposed by this specification. 1.3.6 The Pressure casing is the composite of all stationary pressure containing parts of the unit, including all nozzles, glands and other attached parts. The Vendor means the manufacturer of the pump. 14.3.8 Net Positive Suction Head (NPSH) is the total absolute suction head, in metres of liquid, determined al the suction nozzle and referred to the datum elevation minus the vapour pressure of the liquid in metres absolute. The datum elevation is the shaftcenterline for vertical in-line pumps and the top of foundation for other vertical pumps. 1.3.9 Net Positive Suction Head available(NPSHA) is the NPSH in metres of liquid, determined by purchaser for pumping system with the liquid at the rated flow and normal pumping temperature, 1.3.10 Net Positive Suction Head Required (NPSHR) is the NPSH in metres, determined by vendor testing with water. NPSHR is measured at the suction flange and corrected to the datum elevation. NPSHR at rated and other capacities is equal to NPSH that produces a 3 percent head drop (first stage head in multistage pumps) due to cavitation within the pump. Equipment Qualification Criteria 1.4.1 Unless otherwise specified elsewhere, the equipment qualification criteria (EQC) specified vide para 1.4.2 to 1.4.3 of this specification shall be applied for acceptance of the offered pump model. 1.4.2 The pump vendor shall be an established centrifugal pump manufacturer having adequate engineering, manufacturing and testing facilities for centrifugal pumps(water services). 1.4.3 The pump model offered shall be from the existing regular manufacturing range of the pump manufacturer. The mechanical as well as hydraulic performance (including NPSHR) for the complete range of operation of the offered model shall have been established in the shop test. The offered pump model shall meet the following minimum service and manufacturing experience requirements. Pump shall be identical or validity similar in terms of power rating, Hydraulic performance {including NPSHR), Inlet flow, Differential Head, Speed, Number & Type of impellers, Mechanical Design, Materials, Bearing span ( applicable for between bearing pumps). column length (applicable for vertically suspended pumps) etc. as compared to al least TWO UNITS of the proposed model manufactured, tested and supplied from the proposed manufacturing plant in the last fifteen years and at least ONE of these units shall have successfully operated in the field for at least 8000 hours individually without any major overhaul as on the date of issue of inquiry. ‘Standard specification for Document No. Great lor] Revision Centrifugal Pump ( General purpose ) LLODM-STD-0010 ang. 00ent me nse econ te at ea at sds A i acu oon ie aganobsrcn Proven Track Record (PTR) 000008 Pump Vendor shall complete the experience Record performa’s enclosed with the inquiry document to amply prove that the offered pump meet the EQC for technical acceptance. Vendor may furnish additional information to justify that the EQC is being met. In addition, manufacturer's catalogue and general reference list for Centrifugal pumps shall also be furnished along with the proposal. Regulations, Codes and Standards The Pump with their drivers and auxiliaries shall be designed, constructed and tested in accordance with this specification, data sheets/specifications attached hereto and all codes/standards referred therein, For items not covered by these documents, vendor shall ensure their suitability for the operating and site conditions specified therein. Further, the ‘equipment shall be suitable for continuous operation and outdoor installation. Regulations ‘The pump units shall be designed and constructed in compliance with applicable Indian/state, local laws and regulations which are applicable including the following. OSHA- Occupation safety and health Administration Codes and Standards ‘The applicable sections, latest editions and addenda of the following codes, standards and recommended practices, unless modified herein, form a part of this specification; IS :1520 Pumps for cold fresh water ANSI B 73.1 : Centrifugal pumps ISO: 2858 : Centrifugal pumps ASME Sec.VIILDiv. : Pressure casings API :610 For testing, Guarantees Iso. :1940 : Specification for Dynamic balancing. Is :5120 : Pump testing Technical Requirements Basic Design The vendor shall assume the unit Responsibility for equipment and auxiliary system(s) included in his scope. Pumps with constant speed drivers shall be capable of at least 5 percent head increase at rated condition and pump rated speed by replacing with a new impeller or impellers. Offered impeller shall in no case be less then the minimum diameter impeller. Horizontal pumps of the closed coupled, the two stage overhung, or the single stage double suction overhung, type shall not be furnished. ‘Standard epootication for Document No. Shoot oF ] Revision Centritugal Pump { General purpose ) DM-STD-0010 5in9. 00 rene Rew 2, 28987050. SesPumps where difference between NPSHA and NPSHR is 0.6 metre or less are not acceptable. The said NPSHR value shall correspond to the maximum value of NPSHR from rated flow down to the recommended minimum stable flow specified by the vendor. Pumps that have stable head/capacity curves (Continuous head rise to shut-off) are preferred for all applications and are required when parallel operation is specified. When parallel operation is specified, the head rise shall be at least 10 percent of the head at rated eta 000009 eeeriih rere. 2 The best efficiency point for the furnished impeller is preferred between the rated point and He normal point. However in no case the rated point shall be beyond 110 percent of the best He efficiency point of the rated impeller. Be HE ‘The maximum permissible sound pressure level of the pump driver train shall not exceed 88 dBA measured at 1 metre from pump surface for the recommended range of operation. ab 4 For vertical pumps, not provided with non reverse ratchet, vendor shall describe the ue precaution taken, to prevent damage due to reverse rotation. nn Pump-Driver train shall be designed to be suitable for outdoor installation without a roof. Lifting lugs/eye hooks shalt be provided for ease of lifting of complete pump as well as the heavy maintenance components of the pump. (e.g. Top half casing cover of axially split pump) The pumps for parallel operation shall have characteristics suitable for capacity sharing. The shut off head in such cases shall not be less then 110 percent of the rated and not more then 120 percent of the rated head. ‘The guaranteed parameters shall be demonstrated during shop test without any coating on impellers or casings. Pumps with variable speed drivers shall be capable of operating continuously upto 105, percent of rated speed as well as operating briefly up to driver trip speed. Pressure Casing Design Maximum allowable working pressure of casing/flanges and associated parts shall in no case be less then maximum discharge pressure produced by the pump at shut-off (including tolerances), at the maximum suction pressure, for the maximum impeller diameter and rated speed. These casing/flanges shall be suitable for hydrostatic test pressure of 1 % times the maximum allowable working pressure. Pumps shall have suction and discharge flanges designed for same rating. Unless otherwise stated; flanges shall be machined and drilled conforming to ANSI B16. standard. Pumps shail be provided with Flanged nozzles. Weld Neck type carbon steel companion flanges with rating conforming to applicable specification of ANSI, drilled and faced in accordance with pump suction and discharge flanges shall be supplied alongwith gaskets and fasteners for all pumps. ‘Standard specification tor Document No. Centrifugal Pump ( General purpose ) LLODM-STD-0010Impeller, Shafts and Sleeves Impellers shall be cast as one piece. 00008 0 shaft shall be provided with sleeves under the packing/seal and shall be locked to the shaft. ‘The material of sleeve shall be 12 percent chrome steel (hardened). Where the size of pump makes the use of shaft sleeve impracticable, the shaft shall be constructed of 12 percent chrome steel (hardened). For vertical pumps, shaft material shall be 12 percent chrome steel. Mechanical Seal | Packing Unless otherwise specified, the pump shall be supplied with packing. Stuffing boxes shall have minimum five packing rings plus lantern ring. Packing ring size shall be 3/8" or larger. The mechanical seal shall be of a make, duly approved by the purchaser. Seal manufacturers specific recommendation shall be obtained and submitted along with the proposal. All auxiliaries for flushing of mechanical seal shall be in vendor's scope of supply. Bearings Anti friction bearings shall be of standard type and shall meet minimum L-10 rating lifeof either 25000 hours with continuous operation at rated conditions or 16000 hours at maximum axial and radial loads and rated speed. The rise in bearing grease/Oil temperature with continuous running of the pump shall be within the allowable limits which shall not exceed 30°C for Grease and 39° C for Oil lubricated bearings above ambient. Cooling arrangements shall be provided if required. Bearings shall be equipped with constant level ollers, vent breather & drain point for oil lubricated arrangements. Sleeve bearing pumps shall be arranged so as to permit measurement of shaft vibration adjacent to at least one bearing. Vibrations The following vibration limits shall be applied at rated speed and at flow of +/- 10 percent of rated flow. Horizontal Pumps Un filtered vibration velocity for Horizontal pumps up to 3000 rpm with anti friction bearing or sleeve bearings when measured at bearing housing in horizontal or vertical direction shall not exceed 7.6 mm/sec. (0.3 inchi/sec).. Vertical Pumps. Un filtered vibration velocity for vertical pumps with anti friction and or sleeve bearings when measured at the top bearing housing of pump or top bearing housing of motor or mounting flange for measuring points up to 3 meters above the mounting base shall not exceed the following timit: Pumps greater then 1500 rpm (Peak to Peak) 40.1 mmisec.(0.4 inch/sec) Pumps up to and including 1500 rpm (peak to peak) 8.9 mm/sec (0.35 inch/sec) Siandard specication for Documont No. SheatTof | Revision Centritugal Pump ( General purpose ) L-oDM-stD-0010 79 0 eae Ren 98. 38903000 Seat 719fhe mete Materials 000081 The material of construction of parts shall be as specified in the data sheet. Vendor shall furnish the equivalent material as per ASTM. For impellers in bronze construction, the tip ‘speed shall be limited to 40 meters/sec. For tip speeds exceeding 40 metres/sec, the material of impeller shall be stainless steel. Unless otherwise specified in the data sheet, material test certificates (chemical and mechanical properties) shall be supplied for impeller, shaft, shaft sleeve, wearing rings & casings. The repair of pressure castings by peening, plugging, impregnating or by the use of plastic or cement compound is prohibited. The Inspector's prior approval shall be obtained for the repair of castings. When authorised, repair shall be carried out in accordance with applicable ASTM specification. Weld repair of pressure containing parts of cast iron construction is not permitted, Pumps for Fire Water Application Pumps for fire water application shall also meet the following additional requirements: Pumps shall meet the requirement stipulated by TAC (Tariff Advisory Committee)and vendor shall be responsible for obtaining the necessary approvals, Pump shall be direct-coupled except in the case of engine driven vertical turbine pumps where in geared drives shall be used. Belt driven pumps are not acceptable. Paris of pumps like impeller, shaft sleeve, wearing ring etc. shall be of non-corrosive metal preferably brass or bronze unless the quality of water dictates the use of special metals/alloys which shall be insisted upon. Pump shall be capable of furnishing not less then 150 percent of rated capacity at a head not less then 65 percent of the rated head. Shut off head shall not exceed 120 percent of rated head in horizontal pumps and 140 percent in the case of vertical turbine pumps. Difference between NPSHA and NPSHR at 150 percent of the duty point shall not be less then 0.5 metres. The electrical motor shall be of continuous rating type and the rating shall be 110 percent of the power at rated point or equal to maximum BKW rated impeller whichever is higher. For Diesel engine drivers, the net continuous site power available after considering the deration due to site condition and power losses, due to other parasitic loads and engine driven auxiliaries shall be higher of the following two values: (a) 20 percent in excess of the maximum BKW required to drive the pump at rated condition. (b) Maximum BKW rated impeller as indicated by the manufacturer in the pump data sheets. Drivers Electric motor drivers shall have a maximum continuous rating (MCR) (i. service factor equal to 1) not lower than the following unless higher rating is dictated by the Note 1 ‘Standard spoctication for ‘Document No, Revision Centrtugal Pump ( General purpose } LI-ODM-STD-0010 09 ae Rew 00, OE Sesto 3wou Motor Name plate Rating Motor MCR (% of Pump Rated BKW) Less then 22 kW # To suit maximum BKW indicated on pump data sheet Or 125% of rated pump BKW, whichever is higher. 22 KW-5: 2 115% of rated pump BKW. fightin 95 KW : 110% of rated pump BKW. — 000012 1. The motor nameplate rating for pumps under parallel operation shall not be less then the max. BKW indicated on pump data sheet ( the power at end of the curve for the rated impeller) or shall have the specified margin as per this clause whichever is greater. The pump motors shall also be suitable for start-up under open discharge valve condition. 2. In case job motor required to be used for performance test at shop, motor should be suitable for running with water at the end of curve for the rated impeller. Note: Coupling Connection between pump and driver shall be made by a flexible coupling. A spacer coupling (127 mm minimum normal length), shall be used to permit the removal of coupling, bearings, seal and/or rotor as applicable without disturbing the driver, the suction and discharge piping, or the casing top cover. It shall be the responsibility of the pump vendor to obtain purchaser's approval for the selected coupling, its make and rating. Whether or not pump vendor is required to supply the driver, he shall still deliver the fully machined coupling assembly along with the pump. The driver shaft dimensions and tolerances shall be furnished by the purchaser to the pump vendor Removable coupling guard shall be provided which shall be fabricated from non sparking material, and shall be open at the bottom to permit manual shaft rotation. The guard shall be sufficiently rigid to withstand deflections as a result of bodily contact of normally 100 kgs. Base plate Base plate for Horizontal pumps. Base plate shail extend under the pump, gear box and motor/turbine and shall be fully machined for mounting the above equipment. Base plate shall be steel fabricated and shall have sufficient rigidity to avoid vibration and distortion. Base piate shall be so designed as to facilitate proper grouting (vent holes where required shall be provided). Base plate shail be cleaned (sand blasted) inside and outside and coated with suitable anti- corrosion paint. The base plate shall be provided with lifting lugs for at least a four point lift Lifting the base plate complete with all the equipment mounted shall not permanently distort or otherwise damage the base plate or machinery mounted on it. For driver trains over 75 KW, alignment positioning screws shall be provided for each drive element to facilitate Longitudinal and Transverse horizontal adjustments. The lugs holding these positioning screws shall be attached to the base plate so that they do not interfere with the installation or removal of the drive element. Vertical Leveling screws, spaced for stability shall be provided on the outside perimeter of the base plate. These shall be numerous enough to carry the weight of the base plate, pump, gear-box(if any) and driver without excessive deflection. ‘Siandard specification for Document No. Centrifugal Pump ( General purpose ) LLODM-STD-0010 tne Raw 0, 34982000 Staatsae toon a ay Smaps 3.10.2 Base plate for Vertical pumps 000013 3.10.2.1Vertical pumps shall have the manufacturer's standard mounting arrangement. 3.10.2.2 Alignment positioning screws shall be provided for 18.5 KW and above as per 3.11 manufacturer's standard practice for lower rating, The pump shall be supplied with a name plate containing the following information: - Purchaser's Item No. - Manufacturer's Name Type and serial No. - Speed The name plate shall be of stainless steel and relevant information shall be punched in to thé same, Inspection and Testing General Unless otherwise specified, all pumps shall be inspected and all tests shall be witnessed by the purchaser or by the purchaser's authorised representative. Purchaser's or their authorised representative shall have access to the plant including sub vendors plants where work on or testing of equipment is being performed. No surfaces of parts of pumps are to be painted until the inspection is completed. Vendor shall give to the purchaser 15 days notice prior to commencement of testing. Vendor shall carry out all running tests and mechanical checks and satisfy himself prior to purchaser's arrival for inspection and shall maintain desired log of tests. Acceptance of shop test shall not constitute a waiver of requirement to supply equipment as per specification and / or to meet field test under operating condition, nor does inspection relieve the manufacturer of his responsibility in any way whatsoever. Tests As a minimum following tests shall be performed. The basic reference standard shall be the latest edition of Hydraulic Institute standard or 1S:5120 Hydrostatic Test Pressure casings including column pipe and discharge head shall be hydro-statically tested with water at ambient temperature at 1 ¥ times the maximum allowable working pressure specified in the data sheet. Jackets for bearing, stuffing box, coolers, etc, shail be tested at 8 Kg/cm2(g) or 1 % times the maximum allowable jacket working pressure whichever is higher. Hydrostatic test shall be maintained for a minimum period of 30 minutes. ‘oegimang Standard epecification for Document No, Sheet lor] Revision Centrifugal Pump ( General purpose } LLODM-STD.0010 1019 00spear comms. eg onary Performance Test 000014 Unless specifically agreed upon, pump shall be tested at the rated speed specified in the data sheet with calibrated motors, at least for four hours. During the four hour run test, complete data including pressure, capacity, power, vibration levels, bearing temperatures and noise levels shall be recorded and guaranteed parameters verified. ‘The pump shall be tested with water at ambient temperature. ‘The performance test for the pumps shall be in accordance with Indian standard 1$:5120 latest edition and tolerance of the guaranteed parameters shall be as follows: Rated head 2 Zero negative tolerance. Shutoff head : Zero negative tolerance. Positive tolerance permitted as long as shutoff head does not exceed 120 percent of rated head. NPSH(R) : Zero Positive tolerance Rated BKW. Zero Positive tolerance ( However pumps may be accepted up to 104 percent of Guaranteed BKW subject to penalties as defined elsewhere) At least four to six values between duty point and shut off and two values on the right of duty point including one point with discharge valve fully open, shall be measured and recorded during tests. All instruments used for conducting the tests shail be calibrated before tests | and calibration certificates furnished from a recognised testing institution to the Inspector. | For fire water application all engine driven horizontal and vertical pumps shall be subjected toa 4 hour complete unit string test at the pump vendor's works during which mechanical performance of the train shall be verified, in terms of vibration, bearingfoil temperature, engine parameters and controls. NPSH Test Unless otherwise specified NPSH test shall be carried out where difference between NPSH available and NPSH required is 1 % meters or less. Vibration Measurement During performance test vibration shall be measured on the bearing housing for the capacity range of +/ - 10 percent of rated capacity. Dismantling Inspection After the performance test, 4 hours running test and NPSH test (if any), the pump shall be dismantied, to check for wear. Parts having close clearances and mechanical seal faces shall be checked for any abnormal rubbing and wear. Wear ring clearances shall be measured and recorded. Final Inspection After the performance/dismantle test the pump and the job driver shall be utilised on the job base plate, aligned and coupled to make a complete unit. The pump will then be checked for visual inspection to confirm compliance to the GA drawings, nozzle dimension, elevations, anchor bolt position, direction of rotation ete. ‘Standard specication for Document No. Centrifugal Pump ( General purpose ) LLOOM-STD-0010 econ Raw 9. 38082000 SoeIfitis necessary to dismantle a pump after the performance test for the sole purpose of machining impellers to meet the tolerances for differential head, no re-test will be required unless the reduction in diameter exceeds 5 percent of the original diameter. The diameter of the impeller at the time of shop test, as well as the final diameter of the impeller, shall be recorded on a certified shop test curve that shows the operating characteristics after the diameter of the impeller has been reduced. 000015 If it is necessary to dismantle a pump for some other correction, such as improvement of power, NPSH, or mechanical operation, the initial test will not be acceptable, and the final performance test shall be run after the correction is made. Packing and Preservation Afier all tests are completed and after inspection is made, all exposed mechanical surfaces and all internat parts shall be thoroughly coated with a rust preventive. All exterior parts of the unit except machined surfaces shall receive one prime coat and one coat of vendor's standard enamel paint. All flanges, nozzles shall be blanked off. All un tapped openings shall be provided with substantial wood or metal closure. The ends of small piping may be sealed with tape. All auxiliary, dismantled and packed separately shall be properly marked with the Item No. for which itis intended by means of metal tag, Pump with auxiliary shall be suitably packed, fastened to avoid damage during transit and crated for shipment and storage for a period of 12 months. Lifting, unpacking and handling instructions shall be securely attached to the exterior of the largest packing in awell marked weather proof container. The upright position of lifting points, gross weights anddimensions clearly marked on each package. Each package shall clearly identify the equipment contain therein. If any extra precaution is to be taken by the purchaser for storage beyond 12 months; the same shall be explicitly indicated in the operation and maintenance manuals. Non-ferrous materials, austenitic stainless steels, plastic or plastic coated materials, insulated surfaces of equipment and pre painted items shall not be painted. Stainless stee! surfaces both inside and outside shall be pickled and passivated. Machined and bearing surfaces shall be protected with varnish or thick coat of grease. Detailed packing list in water proof envelope shall be inserted in the packing together with equipment. Each equipment shall have an identification plate giving salient equipment data, make, year of manufacture, equipment number, name of manufacturer etc. Performance Guarantee. ‘The pumps shall be guaranteed for satisfactory performance at all operating conditions specified in the data sheet. Acceptable tolerance on guaranteed characteristics shall be as specified in the data sheet and/or as per API 610. Following pump parameters shall be guaranteed in specific: 1) BKW @ Duty point 2) Capacity @ Head 3) NPSHA @ Duty point and end of curve. 4) Shut off head 5) End of curve power 6) Efficiency Tolerances on above parameters shall be in accordance with API 610. ‘Standard specication for Document No. ‘Sheet Tor | Revision Centrifugal Pump ( General purpose } LLODM-STD-0010 12n9 00Spares vendor shall submit his recommended list of spare parts with recommended quantities and itemised prices for first two years of operation of the equipment. Proper coding and referencing of spare parts shall be done so that later identification with appropriate equipment willbe facilitated. 000016 Recommended spares and their quantities should take in to account related factors of equipment reliability, effect of equipment down time upon production or safety, cost of parts and availability of vendor's service facilities around proposed location of equipment. Vendor's main offer shall include start-up and commissioning spares. List of included start- up & commissioning spares with quantities shall be furnished with the bid. Mandatory spares required, if any, shall be specified by Vendor separately. Technical Documentation Proposal Document The vendor's proposals shall as a minimum include the following: a) ~ Alldata sheets drawings and documents listed under “PRINTS WITH QUOTE” in the enclosed Vendor Data Requirement Form. b) Vendor's confirmation/comments on post-order Vendor Data Requirements (Type of Documents, no, of prints and date needed) indicated in Vendor Data Requirement forms data sheets and specs. List of recommended commissioning spares included in the offer. List of mandatory spares (where specified by the purchaser) included in the offer. List of Vendors Standard Spare Parts for Two Years Normal Operation. This list shall be made separately for each item including auxiliaries and drivers in the form of a table & shall show: Part name, description and number. Quantity installed in one unit. ‘Quantity recommended per unit for 2 years normal operation. Quantity recommended for number of units of an item as specified in the inquiry. Quantity recommended as insurance for the number of units of an item as specified in the inquiry An itemised list of special tools included in the offer. Any start up, shutdown or operating restrictions required to protect the integrity of the equipment. Any limitations of vendor's test facility to carry out the specified tests. A specific statement that the scope of supply, the offered equipment/systems and all its components are in strict accordance with the data sheets, job specifications, this specifications and all other attachments, except for specific deviations as listed in the proposal. ‘Standard specification for Document No. ‘Sheet/of | Revision Centrifugal Pump { General purpose ) LLODM-STD-0010 13/19 00Post Order Drg./Data 824 General 000017 8.2.1.1. Drawings and data as required, in the Vendor Data requirement of purchase order. Vendor to note that the drawingidocument descriptionttitles as given in the Vendor Data Requirement are generic in nature. It is possible that against one drawingldocument specified there are several drawings to be furnished by the vendor or vice versa. Vendor shall complete & forward a document “Vendor Data Index & Schedule” to the purchaser (Destination and contact person as per order). This document shall list out in consolidated form all drawings and documents required by purchaser (as specified in Data sheets, Specifications and Vendor Data Requirement forms enclosed with the order) See se ‘Against each drawing/document vendor shall indicate the Vendor's drawing numbers, titles, rev. no., category (whether for information or approval) and schedule of submission. This shall be the first document to be submitted by the vendor within two weeks of order. 8.2.1.2 All transmittal letters (cover), drawings and data shall have a title block (in addition to vendors standard title block) which shall as a minimum contain the following contract information. 4, Purchaser's/Consultant's corporate name. 2. Project name 3. Equipment name and Item number 4, Purchase order no. 5. Purchase requisition no. Title block on drawings shall be placed on the lower right hand corner. 8.2.1.3. All Vendor data / drawings / documents shall be English language and in Metric system. 8.2.1.4 Data specified in the VDR is the minimum requirement of the purchaser. Any additional document/data required or requested by the purchaser for engineering or construction shall also be made available by the vendor. 8.2.1.5 Whether or not specified the vendor shall furnish the following, before shipment: - As built running clearances and when applicable, thrust bearing, radial bearing and seal running clearances. - A supplementary list of spare parts other than those included in his original proposal. The supplementary list shall include recommended spare parts, cross-sectional or assembly type drawings, parts numbers, materials, prices and delivery period. The vendor shall forward this supplementary list to the purchaser promptly after receipt of the reviewed drawings and in time to permit order and delivery of parts before field start-up. ~ A parts list for all equipment supplied. The list shall include pattern, stock, or production drawing numbers and materials of construction. The list shall completely identify each part so that the purchaser may determine the interchangeability of parts with other equipment furnished by the same manufacturer. Standard purchased items shall be identified by the original manufacturer's name and part number. ‘At least 8 weeks before shipment, the vendor shall submit his preservation, packaging and shipping procedures to the purchaser's for his review. 82.2 Co-ordination Meeting When specified, a co-ordination meeting shall be held at purchaser's office, preferably within four weeks of order. ‘Standard specification for Document No. Revision Centrifugal Pump ( General purpose ) LLODM-STD-0010 00 Tose Row 0. 28.982000 Spe 18ot etre, eg, ay ie ot sy ‘An agenda shall be prepared for this meeting and would include the following points related to technical aspects. a. Any clarifications required by the vendor on purchaser's order. b. Vendor Data Index & Schedule c. Vendor Data Review/approval modalities. d. — Sub-vendor lists proposed by vendor. 000018 e. Utility requirements. {. Preliminary General Arrangement & layout drawings & purchaser's interface drawings. gs The number of prints and/or reproducible required and the times within which these are to be submitted by the vendor are specified in purchaser's inquiry/order. Dray ‘The purchaser's review of the vendor's drawings shall not constitute permission to deviate from any requirements in the purchase order/specifications unless specifically agreed upon in writing. After the drawings have been reviewed, the vendor shall furnish certified copies in the quantity specified. All drawings must be clearly legible and shall be folded to 216 mm x 279 mm size. All transparencies shall be rolled. Drawings/documents with following titles shall contain as a minimum the following information: a) General Arrangement Drawing A general arrangement drawing shall contain as a minimum the following information: 1. Outline dimensions (minimum three views) (All principal dimensions). 2. Allowable forces and moments on suction and discharge nozzies. 3 Location (in all three planes), size, type, rating and identification of all purchaser's interface connections including those of vents, drains lubricating oil, sealing fluid, cooling water, steam & Electrical/instrumentation. Direction of rotation viewing from the driving end. Weight of each assembly/component. The weight & location of centre of gravity of the heaviest assembly/components that must be handled for erection, Identification and weight, dimensions of the heaviest assembly / subassembly / ‘component required to be handled for maintenance. Maintenance clearances and dismantling clearances. ‘Speeds of driven equipment and driver and driver rating. Location of driver terminal box (in case of Electric driver). 10 Layout of auxiliary equipment and operating platform. 11 Make, type and size of couplings and the location of guards and their coverage. 12 Allist of reference drawings, if any. 43 Alist of any special weather-protection and climatic features. Foundation Drawing A foundation drawing shall indicate complete information required for foundation design by purchaser including the following: 1 Foundation bolt sizes & pipe sleeve details and pocket sizes & locations. ‘Standard specification for ‘Document No. Centriugat Pump ( General purpose ) LLODM-STD-0010 leesRoe @D, 31082000 Shea Sh