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Abstract
This paper evaluates the total annual cost including capital and operation and maintenance (O&M) costs for the up-flow anaerobic
sludge blanket (UASB) and waste stabilization pond (WSP) systems operated in India. It also compares UASB and WSP systems with
the activated sludge process (ASP) and biological aerated filter (BAF) systems in terms of total annual cost and chemical oxygen demand
(COD) removal cost by assuming various annual interest rates and land prices. It was found that the relationship between capital and
O&M costs per unit size of a UASB or WSP system and its treatment capacity can be established by a first-order equation. The relation
between the cost of organic removal and capital or O&M cost for various sewage treatment systems at various annual interest rates
revealed that, for the Indian context, UASB could be the most suitable option in terms of expenses and treatment efficiency.
Published by Elsevier Ltd.
Process Treatment volume Unit Capital costa Unit Land Unit Annual O&M Unit Country Reference Remarks
requirement cost
UASB 36,000 m3/d 441 US$/m3/d 14 m2/m3/d 20 US$/ India Tare et al. (2003) Tannery effluent composed.
m3/d US$1 ¼ 48.27 Rs. (2002/03)
UASB+pond 20,000–400,000 m3/d 34.7–45.6 US$/m3/d 1.70–1.98 m2/m3/d India Binnie Thames Water
(1996)
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1993)
UASB+trickling 50,000 PE 31.5 US$/PE 0.22 m2/PE 0.71 US$/ Egypt Schellinkhout (1993) Capital cost icludes land.
filter PE US$1 ¼ 3.37 LE (Dec 1993)
WSP 30,000 m3/d 167 US$/m3/d 15.3 m2/m3/d 1.67 US$/ Yemen Arthur (1983)
m3/d
WSP 50,000 PE 35.6 US$/PE 1.7 m2/PE 0.53 US$/ Egypt Schellinkhout (1993) Capital cost icludes land.
PE US$1 ¼ 3.37 LE (Dec 1993)
WSP 20,000–400,000 m3/d 12.4–18.0 US$/m3/d 12.5–14.0 m2/m3/d India Binnie Thames Water,
1996
3 2 3
WSP 25.7–34.3 US$/m /d 5.6–15.6 m /m /d India Arceivala (1998) US$1 ¼ 32.427 Rs (ave. 1995)
ASP 2150 m3/d 186 US$/m3/d 9.5 m2/m3/d 47 US$/ India Tare et al. (2003) Tannery effluent composed.
m3/d US$1 ¼ 48.27 Rs (2002/03)
ASP 20,000–400,000 m3/d 50.0–60.8 US$/m3/d 0.73–1.01 m2/m3/d India Binnie Thames Water,
1996
ASP 102.8–119.9 US$/m3/d 1.1–1.4 m2/m3/d India Arceivala (1998) US$1 ¼ 32.427 Rs (ave. 1995)
ASP 638 Q0.219 US$/m3/d China Li (1987)
ASP 34.3 Q0.332 m2/m3/d China Li et al. (1990)
ASP 120,000–540,000 PE 4.05 PE0.228 m2/PE Greece Tsagarakis et al. (2003)
ASP 40,000–180,000 PE 159.4 PE0.046 US$/PE Greece Tsagarakis et al. (2003)
ASP 40,000–540,000 PE 212 PE0.328 US$/ Greece Tsagarakis et al. (2003)
PE
ASP 4 ¼ 10,000 m3/d 49,630 Q0.277 US$/m3/d 578 Q0.190 US$/ Japan JSWA (2001) US$1 ¼ 127.36 JP yen
m3/d (December 2001)
ASP 10,000–500,000 m3/d 212 Q0.514 m2/m3/d Japan JSWA (1999) US$1 ¼ 102.68 JP yen
(December 1999)
ASP 7000–650,000 PE 313 PE0.3 US$/ Sweeden Balmer and Mattsson US$1 ¼ 8 SEK (July 1993)
PE (1994)
2. Methodology
U1 Panipat 10,000 16 24 4.58 2 3500 8.4 128 64 1.25 1 10,200 1.0 18.6 985 446 55
U2 Yamuna 10,000 16 24 4.58 2 3500 8.4 126.5 63 1.25 1 10,000 1.0
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Nagar
U3 Yamuna 25,000 40 24 4.58 2 8800 8.4 222 90 1.25 1 25,000 1.0 18.4 702 135 81
Nagar
U4 Gurgaon 30,000 32 24 4.58 3 10,600 8.5 220 110 1.25 1 30,300 1.0
U5 Sonepat 30,000 32 24 4.58 3 10,600 8.5 220 110 1.25 1 30,300 1.0
U6 Noida 34,000 24 24 5.9 4 13,600 9.6 237.4 55.1 1.3 2 34,000 1.0
U7 Panipat 35,000 32 24 4.58 1 12,300 8.4 255 110 1.25 1 35,100 1.0
40 24 4.58 2
U8 Saharanpur 38,000 24 28 6.10 4 16,400 10.4 12,700 m2 1.50 m 2 38,100 1.0
U9 Karnal 40,000 32 24 4.58 4 14,100 8.5 241 135 1.25 1 40,700 1.0
U10 Faridabad 45,000 32 24 4.58 2 15,800 8.4 270 135 1.25 1 45,600 1.0
40 24 4.58 2
U11 Faridabad 50,000 40 24 4.58 4 17,600 8.4 320 125 1.25 1 50,000 1.0
U12 Ghaziabad 56,000 32 32 6.10 4 25,000 10.7 180 120 2.00 2 86,400 1.5 21.7 418 134 68
U13 Ghaziabad 70,000 40 32 6.10 4 31,200 10.7 190 144 1.75 2 95,800 1.4 21.2 829 288 65
U14 Agra 78,000 24 40 5.25 6 30,200 9.3 214 93 1.60 1 97,200 1.2 18.8 762 222 71
130 160 1.60 1
123 163 1.60 1
W1 Chhachhrauli 1000 25.0 10.0 4.0 1 1000 1.0 112.0 44.3 1.0 1 5000 5.0 112.0 34.5 1.0 4 15,500 15.5
W2 Radaur 1000 25.0 10.0 4.0 1 1000 1.0 112.0 44.3 1.0 1 5000 5.0 112.0 34.5 1.0 4 15,500 15.5
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W3 Agra 2250 15 25 3.0 2 2300 1.0 55 34 1.5 4 11,200 5.0 54 35 1.5 2 5700 2.5
W4 Gharaunda 3000 29.8 10.8 4.0 2 2600 0.9 150.0 50.0 1.0 2 15,000 5.0 110.5 50.5 1.0 8 44,600 14.9
W5 Vridavan 4000 16 39 3.5 2 4400 1.1 91 41 1.3 4 19,400 4.9 91 41 1.3 2 9700 2.4
W6 Karnal 8000 41.3 26.3 4.0 2 8700 1.1 99.3 162.4 1.3 2 41,900 5.2 92.0 162.0 1.3 1 40,000 5.0
98.0 162.0 1.3 1
W7 Palwal 9000 25.0 45.0 4.0 2 9000 1.0 120 198 1.5 2 71,300 7.9 85 275 1.5 3 105,200 11.7
W8 Etawah 10,000 1,500 m2 4.0 m 1 10,400 1.0 11,100 m2 1.5 m 1 34,200 3.4 5150 m2 1.5 m 1 16,500 1.7 22.8 457 157 66
5300 m2 1.5 m 1
1100 m2 4.0 m 1 6400 m2 1.5 m 1 5860 m2 1.5 m 1
W9 Mathura 13,500 81 40 4.4 2 28,500 2.1 13,880 m2 1.5 m 4 83,300 6.2 13,880 m2 1.5 m 2 41,600 3.1 20.9 996 166 83
W10 Mathura 14,500 85 43 4.1 2 30,000 2.1 122 80 1.5 4 58,600 4.0 122 80 1.5 2 29,300 2.0 20.7 458 191 58
W11 Muzaffar 32,500 Not existed — — — 100,000 m2 1.5 m 2 300,000 9.2 55,000 m2 1.1 m 2 121,000 3.7
Nagar
451
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452 N. Sato et al. / Journal of Environmental Management 84 (2007) 447–460
Table 4
Periodical Wholesale Prices Index in India (WPI ¼ 100 in Fiscal Year 1993–94)
converted based on the years 2002–2003) for a treatment The replacement of mechanical and electrical equipment
volume ranging from 20,000–400,000 m3/d, respectively was calculated based on an annual interest rate of 5%. For
(Binnie Thames Water, 1996). These values were very this study, Eq. (1) appears as
similar to those derived from Eq. (4). For the WSP system,
y ¼ 457x0:49 for UASB; (6)
the cost was reported as 18–27 US$/m3/d (with price
converted for the years 2002–03) for a treatment volume y ¼ 995x0:71 for WSP; (7)
ranging from 20,000 to 400,000 m3/d, respectively (Binnie
Thames Water, 1996). This was 24% more expensive than where y is the annual O&M cost per unit volume, US$/m3/
the value computed from this study based on a treatment d and x the treatment volume, m3/d.
volume of 20,000 m3/d. The reason for such increase The cost decreases by one-half from 10,000 to 50,000 m3/
cannot be precisely identified in this study. However, the d for UASB, and by one-fifth from 1000 to 10,000 m3/d for
difference could be explained by taking certain considera- WSP. At 20,000 m3/d, the cost for UASB was four times
tions into account. This cost was determined during the higher than that for WSP. The cost for UASB and WSP
master plan in order to give clients or funding agencies a systems was reported as a constant ratio of 1.4:1.0,
rough estimate of total project cost. This may be one of the respectively, between a treatment volume from 20,000 to
main reasons for such a deviation. 400,000 m3/d (Binnie Thames Water, 1996). In this study,
Schellinkhout (1993) reported the capital cost of a UASB the cost for UASB appeared much greater than that for
system (UASB+pond) at a treatment volume of 8000 m3/d WSP. According to our site investigation, nearly all STPs
(assuming sewage production of 0.16 m3/PE/d) in Egypt. did not use biogas for power generation due to the poor
The capital cost was estimated as 290 US$/m3/d (with price maintenance of gas generators. Therefore, this paper
converted based on the years 2002–2003). It is more ignored energy recovery through gas, which increases the
expensive than the STPs in this study even after considering cost for UASB.
GDP (per capita) in Egypt (US$3950) and India (US$2892) Schellinkhout (1993) reported the annual O&M cost of a
(UNDP, 2005). The reason is not clear, but may imply UASB system (UASB+pond) and WSP at a treatment
that the competition between companies reduces the volume of 8000 m3/d (assuming sewage production of
capital cost given the experience with the UASB system 0.16 m3/PE/d) in Egypt. The annual O&M cost for both
and high prospects of the system in India. According to systems was estimated as 5.57 US$/m3/d (with price
Arceivala (1998), the capital cost of WSP in India is converted based on the years 2002–2003). It is similar to
25.7–34.3 US$/m3/d. Our investigation matched Arceiva- that of the investigated STPs for the UASB. However, the
la’s finding, which may be considered as the standard cost cost of WSP in Egypt is much more expensive than found
of WSP in India. in this study.
Fig. 3. Annual O&M cost per unit treatment volume for UASB and WSP. Fig. 4. Land requirement per unit treatment volume for UASB and WSP.
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454 N. Sato et al. / Journal of Environmental Management 84 (2007) 447–460
polyelectrolyte are dosed to enhance coagulation and treatment volume less than 72,000 m3/d could be expressed
flocculation. After passing the reactor-clarifier, sewage in the order of BAF4ASP4UASB4WSP.
flows to the BAF. The filter is an up-flow reactor equipped
with a special medium (BioliteTM) and diffuser (Oxa- 3.2.3. Land requirement
zurTM). The time required for treating raw sewage as The land requirement for the ASP (72,000 m3/d) system
influent until being discharged into a canal or river as final is 1.46 m2/m3/d, which is about half that for the UASB
effluent is only 2.0–2.5 h. system based on Eq. (8) (see Fig. 4) (JICA, 2005). For the
BAF system, only 2–2.5 h of treatment time (HRT) are
3.2.1. Capital cost required to treat raw sewage. Consequently, the land
The capital costs for the ASP (72,000 m3/d) and BAF requirement for BAF (10,000 m3/d) is only 0.4 m2/m3/d,
(10,000 m3/d) systems are estimated at 54.51 and which is the lowest among all processes (JICA, 2005). If the
132.38 US$/m3/d, respectively (JICA, 2005). The constant land requirement of WSP is considered as 1.00, the land
‘‘b’’ in Eq. (1) was reported as 0.22 and 0.28 by Li requirements of BAF and UASB are estimated as 0.04 and
(1987) and JSWA (2001), respectively, as shown in Table 1. 0.32, respectively, based on Eqs. (8) and (9).
When these values are applied, the capital cost for ASP
shows a very similar result as that of the UASB system 3.2.4. Economic evaluation
(see Fig. 2). The BAF system was found to be 1.7 times The total annual cost and organic removal cost for the
more expensive than UASB at a treatment volume of UASB, WSP, ASP, and BAF systems, as mentioned above,
10,000 m3/d. By applying Eq. (1) to the capital cost of BAF were compared with various annual interest rates of 5, 10,
and assuming constant ‘‘b’’ as being greater than 0.44, and 15%. The land prices used were 2, 20, and 60 US$/m2
the capital cost could be expressed in the order of in order to cover urban to rural areas of India for
BAF4UASB and ASP4WSP at a treatment volume of comparison. The processes were evaluated at treatment
less than 72,000 m3/d. volumes of 6000–25,000 and 51,000–100,000 m3/d. The
organic removal cost was represented by COD. Table 5
3.2.2. Annual O&M cost summarizes the water quality investigation expressed in
The annual O&M cost for the ASP (72,000 m3/d) and Tables 2 and 3, and the investigation of ASP and BAF. The
BAF (10,000 m3/d) systems is estimated at 11.95 and COD value of influent ranged from 532 to 844 mg/L.
22.66 US$/m3/d, respectively, assuming an annual interest Likewise, the COD value of effluent ranged from 20 to
rate of 5% (JICA, 2005). The cost for ASP is six times 291 mg/L. The removal rate was nearly 70% for UASB and
higher than that for UASB for a treatment volume less WSP, and over 90% for ASP and BAF.
than 72,000 m3/d (see Fig. 3). Conversely, the cost for Fig. 7 shows the total annual cost for the UASB,
BAF will be four times and 16 times higher than that of WSP, and BAF systems at a treatment volume of
UASB and WSP, respectively, at a treatment volume of 6000–25,000 m3/d. The intersection of the curves for
10,000 m3/d. The constant ‘‘b’’ for ASP in Eq. (1) is UASB, WSP, and BAF in Fig. 7 is shown in Table 6 (land
reported as 0.19 to 0.33 (Tsagarakis et al., 2003; JSWA, price) and Table 7 (annual interest rate). As shown in Table
2001; Balmer and Mattsson, 1994). By applying constant 6, WSP becomes more expensive than UASB when the land
‘‘b’’ greater than 0.32 to Eq. (1) for BAF in addition to price exceeds 11.92 US$/m2 at an annual interest rate of
the reported data for ASP, the annual O&M cost at a 5%. Likewise, when the land price exceeds 40.65 US$/m2 at
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456 N. Sato et al. / Journal of Environmental Management 84 (2007) 447–460
Table 5
COD removal efficiency of STPs processed by UASB, WSP, ASP, and BAF
Process Treatment volume (m3/d) No of STPs Influent (mg/L) COD effluent (mg/L) Removal rate (%)
Fig. 7. Total annual cost (TAC) and COD removal cost for UASB, WSP, and BAF at a treatment volume of 6000–25,000 m3/d.
an annual interest rate of 5%, the total annual cost for exceeds 39.51 US$/m2. Therefore, the total annual cost and
WSP becomes greater than that for BAF. Since the land the COD removal cost of UASB, WSP, and BAF show
requirement is placed in the order of WSP4UASB4BAF, similar tendencies in terms of the points of intersection.
the effect of land price is also placed in the order of Fig. 8 shows the total annual cost and COD removal
WSP4UASB4BAF as shown in Fig. 7. Since the total cost for UASB and ASP systems at a treatment volume of
annual cost for WSP is largely dictated by land price, WSP 51,000–100,000 m3/d. It also shows a nearly parallel slope
is significantly affected by the annual interest rate as well. in the curves for the total annual cost for UASB and ASP,
The thin line in Fig. 7 indicates the COD removal cost. especially for the lower annual interest rate. The total
When the land price exceeds 7.71 US$/m2 at an annual annual cost for ASP is greater than that for UASB at the
interest rate of 5%, the COD removal cost of WSP assumed limits. However, the COD removal cost shows a
becomes greater than that of UASB. Likewise, WSP different tendency. The COD removal cost for UASB is
becomes more expensive than BAF when the land price greater than that for ASP when the price of land exceeds
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N. Sato et al. / Journal of Environmental Management 84 (2007) 447–460 457
Table 6
Intersection of land price for total annual cost shown in Fig. 7 and COD removal cost shown in Fig. 8
Treatment volume (m3/d) Process Annual interest rate (%) Land price, US$/m2a
Table 7
Intersection of annual interest rate for total annual cost shown in Fig. 7 and COD removal cost shown in Fig. 8
Treatment volume (m3/d) Process Land price (US$/m2) Annual interest rate (%)a
42.74, 17.00, and 5.38 US$/m2 at an annual interest rate of methane production per COD removal: 0.2 m3/kg COD
5%, 10%, and 15%, respectively. Likewise, the COD (Haskoning Consulting Engineers, Architects and Wa-
removal cost for UASB becomes greater than that for ASP geningen Agricultural University, 1994),
when the annual interest rate exceeds 9.1% and 3.1% for a sewage temperature: 25 1C (0.6544 kg CH4/m3–CH4),
land price of 20 and 60 US$/m2, respectively. Therefore, COD removal by UASB reactor: 320 mg/L (from this
the UASB and ASP systems should be selected with careful study).
consideration given to effluent standards, the surrounding
environment, future urban planning, and other factors. Based on the values above, the methane production per
unit treatment volume is estimated as 0.0419 kg CH4/m3.
Depending on utilization, the contribution to global
3.2.5. Environmental considerations warming will vary. This paper assumes simple incineration
Further analysis was conducted in consideration of the as the means of utilization. As a result of incineration, the
Kyoto Protocol. The Kyoto Protocol agreed upon on 16 carbon dioxide emitted per unit treatment volume is
February 2005, required developed countries to reduce estimated at 0.115 kg CO2/m3. Next, this amount is
designated amounts of such greenhouse gases as carbon compared to that of ASP. Electrical power consumption
dioxide and methane. The clean development mechanism by ASP (at 72,000 m3/d) was found to be 15,200 kWh/d
(CDM) is one of the mechanisms employed to reduce (JICA, 2005). Energy consumed in India is largely
greenhouse gases under the Kyoto Protocol. Therefore, dependent on coal-fired thermal power generation, ac-
when developed countries implement projects certified for counting for 73% in 1998 (OECD/IAE, 2002). This type of
CDM, they can obtain so-called carbon credit from power generation plant emits carbon dioxide at a rate of
reducing the amount of greenhouse gases emitted by said 1.04 kg CO2/kWh (OSC, 2005). Assuming the consumption
projects. Should the methane from UASB be credited of power from such plants, carbon dioxide is estimated to
through CDM certification, the UASB system may offer a be emitted at a rate of 0.22 kg CO2/m3 for the unit volume
great advantage. The advantage is quantified by trial treated by ASP. This means that UASB can reduce carbon
calculation using the following estimated values: dioxide emissions to a rate of 0.1 kg CO2/m3 compared to
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458 N. Sato et al. / Journal of Environmental Management 84 (2007) 447–460
Fig. 8. Total annual cost (TAC) and COD removal cost for UASB and ASP at a treatment volume of 51,000–100,000 m3/d.
ASP (but may require further consideration regarding the works from its general accounts. Considering the sustain-
estimated amount of CO2). In developing countries, official ability of operation, the beneficiaries should ideally cover
development assistance (ODA) projects are essential for all necessary costs. However, it is not easy to expect that
constructing sewage treatment plants. However, ODA inhabitants would accept a higher sewage fee (PHED,
projects cannot be certified for CDM at this time. 2004). The amount of the sewage fee is one of the future
Moreover, the procedure to obtain carbon credit is not issues for sewage development in India.
easy. By addressing these issues, treatment processes may
be selected in consideration of Kyoto Protocol criteria in
4. Summary and conclusions
addition to costs.
This paper evaluates the low-cost treatment processes
3.2.6. Future issue—consideration for sewage charge UASB and WSP in terms of capital and annual O&M
According to the Urban Development Department costs, and land requirements. In addition, these processes
(2003), a sewage fee is charged to residents based on the are compared to the mechanical aerated processes ASP and
number of facilities such as toilets and kitchens possessed. BAF in terms of costs including total annual cost and COD
Specifically, inhabitants pay 0.17 US$/month per flush removal cost with various annual interest rates and land
toilet, 0.06 US$/month per urinal, and 0.10 US$/month prices.
per kitchen. In India, sewage production per capita is It has been found that UASB requires more capital and
estimated to be 0.16 m3/d (70.04) (Sato et al., 2006). Then, O&M costs than WSP. The capital and O&M costs for
for an estimated average of five members per household, UASB and WSP systems were expressed by a first-order
the annual sewage charge will be equivalent to 4.97 US$/ equation, which has also been utilized by other researchers.
m3/d. This sewage charge only covers the WSP system of The capital cost for the investigated WSP may be
6000–50,000 m3/d capacity, at an annual interest rate of considered typical in India since it is similar to the other
5% and land price of 2 US$/m2 (see Fig. 5). As a result, the reports in India (Arceivala, 1998). On the other hand, the
state government covers any shortfall in cost for sewerage O&M cost for the investigated UASB can also be applied
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N. Sato et al. / Journal of Environmental Management 84 (2007) 447–460 459
to other countries after conversion of the expenses using Madras Consultancy Group, Chennai, 2004. /http://www.indianindus-
certain factors. In addition, treatment systems were also tryprofiles.com/newindiainvesment.pptS.
ranked in terms of the total annual cost (e.g., capital, Mara, D., 1997. Design Manual for Waste Stabilization Ponds in India.
Leeds, England.
manpower, chemical, repair, electricity, land). It showed OECD/IAE, 2002. Electricity in India, Providing Power for the Millions.
that the UASB system is economically a better choice than Organisation for Economic Co-operation and Development/Interna-
WSP when the land cost is high. tional Energy Agency, Paris, France.
However, among the compared systems, WSP tends to OSC, 2005. Anthropogenic Emissions from Energy Activities in India:
be more applicable to limited rural areas in India. Systems Generation and Source Characterization. Ohio Supercomputer Center,
Columbus, OH http://www.osc.edu/research/pcrm/emissions/therma-
like ASP did not show much benefit in terms of COD
lemissions.shtml.
removal cost. Finally, it was found that UASB could be PHED, 1995a. Detailed Project Report, 10 MLD UASB Sewage
economically the best option for India when considering all Treatment Plant, Yamunanagar (City Centre). Public Health En-
factors, including expenses and treatment efficiency. gineering Department, Government of Haryana, Chandigarh, India.
PHED, 1995b. Detailed Project Report, 25 MLD UASB Sewage
Treatment Plant, Yamunanagar (Camp Area). Public Health En-
Acknowledgments gineering Department, Government of Haryana, Chandigarh, India.
PHED, 1995c. Detailed Project Report, 40 MLD UASB Sewage
The authors wish to express special thanks to the Treatment Plant, Karnal. Public Health Engineering Department,
Government of Haryana, Chandigarh, India.
National River Conservation Directorate (under India’s PHED, 1995d. Detailed Project Report, 10 MLD UASB Sewage
Ministry of Environment and Forests), the Public Health Treatment Plant, Panipat Zone-I. Public Health Engineering Depart-
Engineering Department (under the Haryana local govern- ment, Government of Haryana, Chandigarh, India.
ment), and Uttar Pradesh Jal Nigam (under the Uttar PHED, 1995e. Detailed Project Report, 35 MLD UASB Sewage
Pradesh local government) for extending various forms of Treatment Plant, Panipat Zone-II. Public Health Engineering Depart-
ment, Government of Haryana, Chandigarh, India.
assistance during the field survey work.
PHED, 1995f. Detailed Project Report, 30 MLD UASB Sewage
Treatment Plant, Sonepat. Public Health Engineering Department,
Government of Haryana, Chandigarh, India.
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