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DOI 10.1007/s10973-011-1824-y
Introduction
123
S. V. Pakkirisamy et al.
material loss. Fireworks industries in India can be catego- samples under adiabatic conditions, i.e., under conditions
rized as small scale and unorganized industry with almost no of bulk storage, handling and transportation. Such a study
opportunity for sophistication due to lack of awareness, has not been attempted for these fireworks mixtures. ARC
adequate infrastructure, and initiation for research and studies are limited for fireworks mixtures and the recent
development. Raw materials are often stored and handled by literature is by the authors on flash composition mixtures
workforce with no formal education. This leads to lots of [7, 8]. In this study, thermal data from ARC and the thermo
difficulties in imparting training and maintain a sustainable kinetics of the fireworks mixtures, atom bomb, Chinese
system for housekeeping. Thermal sensitivities of fireworks crackers, and plam leaf crackers consisting of potassium
composition and its vulnerability to cause explosive acci- nitrate (KNO3), sulfur (S), aluminum (Al 666), and (Al
dents have not been fully understood. 999) with particle sizes of 17 and 15 lm, respectively, and
Nevertheless, the sensitivity of a mixture to its explosion barium nitrate (BaNO3) are reported.
cannot be theoretically predicted as it depends on the
reactive nature of the mixture components and the condi-
tions employed during its preparation and handling. Chemistry of fireworks compositions
Though material safety data sheets of pure materials are
available, no such data are available for mixtures. In The pyrotechnic composition used in fireworks contains an
addition, the mixture composition varies from company to oxidizer, fuel, igniter, binder and color enhancing chemicals.
company for the same type of fireworks. Due to non- The oxidizers are usually potassium nitrate or barium nitrate
availability of standard manufacturing equipment, tools, or combinations of both. Sulfur is used as an igniter due to its
manufacturing procedures, and inadequate understanding lower melting point (119 °C) and aluminum/magnesium/
of the thermo chemistry of fireworks and their explosive charcoal as the fuel. When a cracker is ignited in the wick,
nature, accidents continue to take place in the fireworks sulfur melts and physical contact of atoms increases [9]. It is
industry. more likely that the atoms with energies exceeding activation
Generally the composition of fireworks is a mixture of energy will initiate the reaction. As the reaction rate
oxidizer, fuel, igniter, binder, and color enhancing chemi- increases, the energy production rate also increases. Simul-
cals. These mixtures have high sensitivity to temperature, taneous release of energy and gaseous products results into a
impact, friction, and electrostatic stimuli. A thorough thermal runaway. The ultimate event is the explosion of the
knowledge of thermal stability, auto ignition temperature, fireworks mixture. Although explosion/cracking is a desir-
impact sensitivity, frictional sensitivity and electrostatic able event for fireworks, occurrence of explosion during
sensitivity of these materials is imperative to assess the storage and handling is unwanted and results in loss of
hazard potential [2–5]. material, property and human life.
Chemical reactions of fireworks produce large amounts
of heat when confined to a closed system and result in
thermal explosion. Although there are numerous thermal Materials
measurement techniques to characterize the hazardous
nature of pyrotechnic mixtures, accelerating rate calorim- The chemicals used in this study were of commercial grade
etry (ARC) is the only adiabatic and versatile calorimetry and obtained from a fireworks chemical manufacturing
that produces reliable data. Because ARC measurements company situated in southern Tamilnadu, India. The purity
are conducted adiabatically, the result can be effectively and assay of the chemicals were KNO3—91.6%, S—
correlated with the behavior of energetic materials in bulk. 99.84%, BaNO3—92%, and Al–99.1%. The pyrotechnic
The information obtained from ARC experiments relates to compositions were mixed using a wooden spatula in a non-
the onset temperature, self-heat rates and pressure for an flammable container, and each time a sample size of 1 g
exothermic reaction. was prepared. The sample was then stored in an airtight
In the past, researchers have studied the thermal stability container and kept away from light and moisture sources.
and kinetics of fireworks mixtures using differential scan-
ning calorimeter (DSC) [6]. While DSC data can be used Composition of fireworks mixture
for screening purposes, they are not good for determining
safe operating temperatures. It is because, small quantity of The composition of fireworks mixtures viz., atom bomb,
samples (2–5 mg) used in the DSC experiments, poor Chinese cracker, and Palm leaf cracker used for ARC
reproducibility of results and non-adiabatic conditions. testing is given in Table 1. The compositions used for ARC
In this study, three fireworks mixtures viz., atom bomb, studies are fixed based on the data collected from several
Chinese crackers, and plam leaf crackers have been chosen. fireworks industries. The composition was found to differ
The objective is to throw light on the behavior of these ±3% from industry to industry.
123
Adiabatic thermokinetics of fireworks
Table 1 Composition of fireworks mixture (Fig. 1). After defining experimental conditions on the PC,
S. Chemicals Chinese cracker Palm leaf Atom bomb
the test commenced. The test conditions were a start and
No mixture/% mixture/% mixture/% end temperature and choosing the size of ‘heat steps’, ‘wait
time’, and ‘detection sensitivity’. The system will heat to
1 Potassium nitrate 46.88 50 60
the start temperature. A small heater in the calorimeter, the
2 Sulfur 23.44 10 20 radiant heater was used. This heated the sample, bomb and
3 Aluminum (666) – 10 20 its thermocouple. The calorimeter was cooled and this
4 Aluminum (999) 23.43 20 – temperature difference observed by the three calorimeter
5 Barium nitrate 6.25 10 – thermocouples. The system then applied power to the
calorimeter heaters to minimize the temperature difference.
This was to continue as the temperature rose to the start
temperature. When this start temperature was reached the
Methods system would go into a wait period and during this time no
heat was provided by the radiant heater. This allowed the
Differential scanning calorimeter (DSC) temperature differences within the calorimeter to be
reduced to zero. The calorimeter operates adiabatically
TA instruments, DSC Q-200 model was used for thermal allowing the calorimeter temperature to track sample
stability testing for various pyrotechnic compositions. temperature. This wait period (typically 10–15 min) was
DSC consisted of a sample chamber of 250 lL capacity. followed by a seek or search period. Again during this
2 mg of the sample was taken in an aluminum pan. The period (typically 20 min) no heat was provided by the
pan was sealed with an aluminum lid and placed in the radiant heater, and any temperature drift, upwards or
sample thermocouple of the DSC chamber. It was heated downwards, is observed. If there was upward temperature
at constant heating rate of 10 °C min-1 to an end tem- drift, it was caused by a self-heating reaction. The heat-
perature of 350 °C. An online PC continuously monitored wait-seek procedure (Fig. 2), the normal mode of operation
the thermal changes and stored the data [10, 11]. The data of the ARC, was to continue until an upward temperature
could be later analysed using the general utility analysis drift observed an exothermic reaction, greater than the
software supplied by the instrument manufacturer. From selected sensitivity (normally 0.01–0.02 °C/min). The
the heat flow curves, onset temperature, peak temperature system automatically switched to the exothermic mode; it
and heat of reaction were evaluated for each fireworks would apply heat to the calorimeter jacket to keep its
composition. temperature the same as the bomb/sample. The adiabatic
123
S. V. Pakkirisamy et al.
123
Adiabatic thermokinetics of fireworks
k ¼ Aeð RT Þ
DE
ð7Þ concentration of potassium nitrate (oxidiser) in the mixture
(Table 1). A close examination of the DSC plot revealed that
where T is the absolute temperature in Kelvin, E is the the decomposition process was a result of physical and
activation energy, and R is the universal gas constant, and chemical process occurring concomitantly. It appeared that
A is the pre-exponential factor. The ln k* versus 1/T plot the initial reaction process occurred in solid phase (prior to the
yields a straight line with the proper choice of N. The onset temperature for decomposition), during which thermal
activation energy and the pre-exponential factor are energy transfer from sulfur (igniter) to aluminum (fuel)
calculated by the following expressions: occurred by appropriate physical processes. The exothermic
RT1 T2 k2 explosive process initiated much before the melting temper-
DE ¼ ln ð8Þ ature (330 °C) of KNO3 by appropriate chemical reactions
T2 T1 k1
(Fig. 3).
k1 DE
ln A ¼ ln þ ð9Þ
60 RT ARC studies of atom bomb, Chinese cracker, and palm
leaf cracker under adiabatic conditions
Results and discussion
The self heat rate plot for thermal explosive decomposition
DSC studies of atom bomb, Chinese cracker, and palm of atom bomb consisting of KNO3, S, and Al in the ratio of
leaf cracker 60:20:20 are shown in Fig. 4 and the data summarized in
Table 2. The onset for thermal explosive decomposition
The DSC heat flow responses for atom bomb, Chinese was observed at 275 °C and extended up to 340 °C. The
cracker, and palm leaf cracker mixtures are presented in self heat rate plot shows a maximum heat release rate of
Fig. 3. A sharp single exothermic transition is observed in the 1088.1 °C/min at 320 °C and confirms the vigor of exo-
temperature range 290–300 °C in the DSC plot shown in thermic explosive process. Under adiabatic conditions the
Fig. 3. The exothermic activity with onset temperatures and atom bomb mixture decomposed slowly (Fig. 5) until 1750
peak temperatures for atom bomb, Chinese cracker and palm- min (285 °C) and beyond this, the temperature rise is
leaf cracker corresponds to the explosive activity. Although sudden and sharp until the end of the exothermic activity.
there are slight variations in their composition, the peak The entire activity is recorded within a time span of
temperature of the exothermic activity is within the temper- 300 min. The sharp and sudden rise in temperature shows
ature range of 316–329 °C. DSC studies thus confirm the the vulnerability of this mixture to undergo violent
exothermic explosive character of all the cracker mixtures decomposition. The discontinuity in both the self heat rate
studied. Of the three compositions, atom bomb has the high plot Fig. 4 and time versus temperature plot Fig. 5 is
intensity exothermic peak compared to the other two fire- generally considered as confined explosion. The exother-
works mixtures and can be attributed to the high mic activity is accompanied by a considerable quantity of
10
Heat flow/mW
317.32 °C
6.750 mW
5 328.44 °C
3.706 mW
–5
–50 0 50 100 150 200 250 300 350
Exo up Temperature/°C Universal V3.9A TA Instruments
123
S. V. Pakkirisamy et al.
1.97 9 1028
1.19 9 1034
4.31 9 1081
1000
1.85 9 109
A/min-1
Arrhenius parameters Atom bomb
Chinese cracker
100 Palm leaf cracker
–1
Ea/kJ mol-1
37.28
101.5
225.5
83.9
1
DHr/J g-1
Reaction
Heat of
2110.5
1857.2
3885.2
0.1
rate/ °C min-1
Peak Heating
54.03
Temperature/°C
Fig. 4 ARC self heat rate profile for different types of fireworks
mixture
Rise DTab/°C
Temperature
Absolute
504.3
443.7
928.2
420
Atom bomb
Temperature
Rise DT/°C
Chinese cracker
Adiabatic
400
Palm leaf cracker
66.7
58.9
123.2
380
Temperature/°C
Final Temperature Tf/°C
360
340
320
342.37
354.46
414.96
300
280
Temperature
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
275.66
295.55
291.73
To/°C
Time/min
Onset
mixture
Inertia/U
Thermal
7.56
7.53
7.53
123
Adiabatic thermokinetics of fireworks
30 6
Atom bomb
Chinese cracker 4
25
Palm leaf cracker
2
20
–1
Pressure/bar
lnk*/min
15
–2
10 –4
–6
5
–8
0
280 300 320 340 360 380 400 420 0.0010 0.0012 0.0014 0.0016 0.0018 0.0020 0.0022 0.0024
Temperature/°C –1 –1
T /K
Fig. 6 ARC pressure rise profiles for different types of fireworks Fig. 7 Pseudo rate constant plot for the adiabatic thermal decompo-
mixture sition of atom bomb mixture
0.8
that of Chinese cracker, early onset is perhaps due to the
presence of another oxidiser BaNO3 and a large quantity of 0.6
different grades of aluminum. Palm-leaf cracker also shows
multiple exothermic activities extended up to 420 °C. Both 0.4
these mixtures liberate peak heat rates more than 100 °C min
around 320 °C. The time versus temperature plot (Fig. 5) 0.2
shows that the exothermic activity is sudden and sharp as
observed with atom bomb mixture. Although the heat rates 0.0
of the second exothermic activity of palm-leaf mixture is 290 295 300 305 310 315 320
123
S. V. Pakkirisamy et al.
1.5 4
Experimental
Predicted 2
–1
Self heat rate/°C min
1.0 0
–1
lnk*/min
–2
–4
0.5
–6
–8
0.0
270 275 280 285 290 295 300 305 310
0.0010 0.0012 0.0014 0.0016 0.0018 0.0020 0.0022 0.0024
Temperature/°C –1 –1
T /K
Fig. 9 Kinetic modeling for the adiabatic thermal decomposition of
atom bomb mixture Fig. 11 Pseudo rate constant plot for the adiabatic thermal decom-
position of Chinese fire cracker
1.0
2
Experimental
0.8 Predicted
0
–1
Self heat rate/°C min
–1
–2 0.6
lnk */min
–4 0.4
–6
0.2
–8
0.0
0.0010 0.0012 0.0014 0.0016 0.0018 0.0020 0.0022 0.0024 290 292 294 296 298 300 302 304 306 308 310 312 314
–1 –1 Temperature/°C
T /K
Fig. 12 Kinetic modeling for the adiabatic thermal decomposition of
Fig. 10 Pseudo rate constant plot for the adiabatic thermal decom-
palm leaf mixture
position of Palm leaf mixture
123
Adiabatic thermokinetics of fireworks
123